Master Parts Manual

PT-100 Forestry
Rubber Track Loader

Brought to you by:

ASVparts.com
5060 Fulton Industrial Blvd
Atlanta, GA 30336
Part Number: 2085-232
877-857-7209
Printed (10/2008)
 Table of Contents
1. Cab Assembly, (R.O.P.S.) 18. Fuse Panel Assembly
Serial # PTJ 03976-Current* . . . . . . . . . . . . 1-A Serial # PTJ 03976-Current* . . . . . . . . . . . . 18-A

2. Cab Assembly, Interior 19. Torsion Axle Assembly

Serial # PTJ 03976-Current* . . . . . . . . . . . . 2-A Serial # PTJ 03976-Current* . . . . . . . . . . . . 19-A

3. Cab Assy,Instrument Panel & Headlights 20. Track Installation Tool (Tool)
Serial # PTJ 03976-Current* . . . . . . . . . . . . 3-A Serial # PTJ 03976-Current* . . . . . . . . . . . . 20-A

4. Cab, Door Assembly 21. Undercarriage Assembly (RT)

Serial # PTJ 03976-Current* . . . . . . . . . . . . 4-A Serial # PTJ 03976-Current* . . . . . . . . . . . 21-A

5. Cab, Window Assembly 22. Undercarriage Assembly (LT)

Serial # PTJ 03976-Current* . . . . . . . . . . . . 5-A Serial # PTJ 03976-Current* . . . . . . . . . . . . 22-A

6. Chassis Assembly 23. Drive Table Assembly (RT)

Serial # PTJ 03976-Current* . . . . . . . . . . . . 6-A Serial # PTJ 03976-Current* . . . . . . . . . . . 23-A

7. Hood Assembly 24. Drive Table Assembly (LT)

Serial # PTJ 03976-Current* . . . . . . . . . . . . 7-A Serial # PTJ 03976-Current* . . . . . . . . . . . . 24-A

8. Radiator/Fan/Oil Cooler Assembly 25. 10” Wheel Assembly (Face Seals)

Serial # PTJ 03976-Current* . . . . . . . . . . . . 8-A Serial # PTJ 03976-Current* . . . . . . . . . . . 25-A

9. CleanFix Fan/Compressor & Controller 26. 14” Wheel Assembly (Face Seals)
Serial # PTJ 03976-Current* . . . . . . . . . . . . 9-A Serial # PTJ 03976-Current* . . . . . . . . . . . 26-A

10. Hydraulic Reservoir Assembly 27. Lift Arm Assembly

Serial # PTJ 03976-Current* . . . . . . . . . . . . 10-A Serial # PTJ 03976-Current* . . . . . . . . . . . 27-A

11. Hydraulic Control Assembly 28. Lift Arm Tubes and Fittings
Serial # PTJ 03976-Current* . . . . . . . . . . . . 11-A Serial # PTJ 03976-Current* . . . . . . . . . . . 28-A

12. Lift Arm Control Valve Assembly 29. Hydraulic Quick Attach Assembly
Serial # PTJ 03976-Current* . . . . . . . . . . . . 12-A Serial # PTJ 03976-Current* . . . . . . . . . . . . 29-A

13. Drive/Auxiliary Pump Assembly 30. Air Conditioner/Heater Internals

Serial # PTJ 03976-Current* . . . . . . . . . . . . 13-A Serial # PTJ 03976-Current* . . . . . . . . . . . . 30-A

14. Pilot Generation Block 31. Air Conditioner/Heater Mounting

Serial # PTJ 03976-Current* . . . . . . . . . . . . 14-A Serial # PTJ 03976-Current* . . . . . . . . . . . . 31-A

15. Engine Assembly 32. Brush Guard & Skid Plate Components
Serial # PTJ 03976-Current* . . . . . . . . . . . . 15-A Serial # PTJ 03976-Current* . . . . . . . . . . . . 32-A

16. Intake/Exhaust Assemblies * Current refers to the machines being produced at

Serial # PTJ 03976-Current* . . . . . . . . . . . . 16-A the time this manual was printed. See manual
cover for print date.
17. Battery Assembly
Serial # PTJ 03976-Current* . . . . . . . . . . . . 17-A

I
 GENERAL SERVICE ITEMS & LUBRICANTS

ITEM MANUFACTURER/DESCRIPTION ASV P/N

-Engine Oil Filter Perkins (2654407) 0201-859

-Primary Air Filter Donaldson (P828889) 0201-510

-Secondary Air Filter Donaldson (P829333) 0201-533

-Diesel Fuel Filter Perkins (26560201) 0201-857

-Fuel/Water Separator Perkins (26550005) 0201-858

-Antifreeze/Coolant (1 gal.) Ethylene Glycol (long life) 0300-766

-Antifreeze/Coolant (Case/6 gal.) Ethylene Glycol (long life) 0402-841

-Engine Oil (1 qt.) Multi-Grade 10W-30 0300-767

-Engine Oil (Case/12 qt.) Multi-Grade 10W-30 0402-838

-Engine Oil (1 gal.) Multi-Grade 10W-30 0402-839

-Engine Oil (Case/6 gal.) Multi-Grade 10W-30 0402-840

-Grease (1 Tube) Multi-Purpose Lithium 0300-769

-Grease (Box/10 Tubes) Multi-Purpose Lithium 0402-844
-Grease (Case/40 Tubes) Multi-Purpose Lithium 0402-834

-Wheel Lube (8 oz. Bottle) Undercarriage Wheel Bearing Lube 0402-842

-Wheel Lube (Case/10 Bottles) Undercarriage Wheel Bearing Lube 0402-843

HYDRAULIC SERVICE ITEMS & LUBRICANTS

ITEM DESCRIPTION ASV P/N

-Auxilliary Hydraulic Oil Filter ASV hydraulic filter 0307-921

-High Flow Hydraulic Oil Filter ASV hydraulic filter 0307-921

-Case Drain Oil FIlter Lenz (CP-752-10) 0302-853

-Hydraulic Oil (5 gal.) All Season MV 0400-253

-Hydraulic Oil (55 gal.) All Season MV 0402-833

O-RING ASV P/N

-# 4, Flat Face Type 2055-196

-# 6, Flat Face Type 0310-285
-# 8, Flat Face Type 0310-286
-# 10, Flat Face Type 0310-287
-# 12, Flat Face Type 0310-288
-# 16, Flat Face Type 0310-289
-# 20, Flat Face Type 0310-290
-# 24, Flat Face Type 0201-479

-# 4, ORB Type 0314-366

-# 6, ORB Type 0310-619
-# 8, ORB Type 0307-353
-# 10, ORB Type 0310-620
-# 12, ORB Type 0310-621
-# 16, ORB Type 0307-354
-# 20, ORB Type 0310-832

II
 CYLINDER SERVICE ITEMS
Current Cylinders
• LH-Bucket/Tilt P/N: 0201-968
• RH-Bucket/Tilt P/N: 0201-969
• Lift-Arm P/N: 0201-972
• Quick Attach RH P/N: 0201-970
• Quick Attach LH P/N: 0201-971

ITEM MANUFACTURER/DESCRIPTION PART NUMBER

-Kit,Seal,Bucket/Tilt Cylinder FIts Cylinder (P/N:0201-968/969) 0003-059
-Rod,Bucket/Tilt Cylinder FIts Cylinder (P/N:0201-968) 0003-057
-Rod,Bucket/Tilt Cylinder FIts Cylinder (P/N:0201-969) 0003-061
-End Gland,Bucket/Tilt Cylinder FIts Cylinder (P/N:0201-968/969) 0003-058
-Nut,Bucket/Tilt Cylinder FIts Cylinder (P/N:0201-968/969) 0003-037

-Kit,Seal,Lift Arm Cylinder FIts Cylinder (P/N:0201-972) 0003-062

-End Gland,Lift Arm Cylinder FIts Cylinder (P/N:0201-972) 0003-066
-Rod,Lift Arm Cylinder FIts Cylinder (P/N:0201-972) 0003-078
-Nut,Lift Arm Cylinder FIts Cylinder (P/N:0201-972) 0003-037

-Kit,Seal,Q/A Cylinder FIts Cylinder (P/N:0201-970/0201-971) 0003-063

III
 CAB ASSEMBLY (R.O.P.S. CANOPY) (Serial #: PTJ 03976-Current) Section 1

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 2085-140 1 ROPS PT10 FORESTRY

2 2085-159 1 SKYLIGHT
3 2085-158 1 SEAL SKYLIGHT
4 2085-137 24 BOLT .25-20 X 1.25 TRS G5 ES5BF
5 2085-138 24 WASHER .270 .630 060 WT ES5CZ
6 2085-143 4 KNOB 25-20 X .75 .75 DIA SS
7 2085-144 1 COVER FILTER LH
8 2085-099 2 FILTER AIR A/C PT-100 FORESTRY
9 2085-145 4 RIVNUT 25-20 .305 HEX PILOT
10 2085-142 1 WELDMENT INTAKE FRESH AIR
11 2085-147 1 WELDMENT INTAKE RH FRESH AIR
12 2085-148 1 COVER FILTER RH
13 2085-156 1 TRIM HOLE HARNESS WIRE
14 2085-155 1 TRIM HOLE HARNESS WIRE
15 8102-228 8 CAPSCREW,HH,3/8-16UNCX2.25"GR8
16 0300-980 12 WASHER,1.447 x .406 x .125
17 8040-486 14 NUT,HEX,NYLOCK,3/8-16 UNC,ZN
18 2085-077 2 PLATE RETAINER CAB
19 2085-161 1 SEAL BASE ROPS
20 2085-079 2 SEAL,CAB REAR TOP
21 8102-316 1 WCAPSCREW,HH,7/16-14UNCx1.75GD8
22 2085-079 2 SEAL CAB REAR TOP
23 8102-235 1 CAPSCREW,HH,3/8-16UNCx4.5,GD8
24 0201-513 1 CAP,VINYL
25 0201-505 1 WLMT,PROP ROD
26 0201-477 1 WPIN,LOCKING,D-RING,3.00"
27 8040-546 1 NUT,HEX,NYLOCK,7/16-14 UNC,ZN
28 0201-868 2 SPACER,TUBING,1/2"
29 0201-275 3 SPRING,GAS

Page 1A
 CAB ASSEMBLY,INTERIOR (Serial #: PTJ 03976-Current) Section 2

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 2045-452 1 SEAT,SUSP,60MM
2 2045-337 2 PAD ARM REST
3 2085-186 2 BRACKET ARM REST
4 8050-277 14 WASHER,WROUGHT,3/8,SAE,ZN
5 8040-486 14 NUT,HEX,NYLOCK,3/8-16 UNC,ZN
6 8050-222 4 WASHER,WROUGHT,1/4,STD,ZN
7 8102-039 4 CAPSCREW,HH,1/4-20UNCx.625,GD8
8 2046-033 1 ASSY SEAT BELT 3PT HARNESS
9 8040-606 2 NUT,HEX,NYLOCK,1/2-13 UNC,ZN
10 8102-402 2 CAPSCREW,HH 1/2-13 UNCx1.0 GD8
11 2045-481 2 TETHER,SEAT
12 2085-164 2 NUT 44-14 HFL TL G8 ES5YZ
13 2046-032 1 ASSY SHOULDER BELT
14 8102-222 4 CAPSCREW,HH,3/8-16 UNCx1.0,GD8
15 2085-162 1 BRACKET RESTRAINT LOWER TORSO
16 8050-262 4 WASHER,WROUGHT,5/16,STD,ZN
17 2085-189 1 PLATE HARNESS SEAL
18 2085-137 2 BOLT .25-20 X 1.25 TRS G5 ES5BF
19 2045-748 1 GROMMET 1 3/8" HOLE
20 2085-183 1 PANEL FOSS LH
21 2085-184 1 PANEL FOSS REAR
22 2085-185 1 PANEL FOSS REAR LOWER LH
23 2085-182 1 PANEL FOSS FH
24 0402-954 1 PANEL INSULATION FOOTWELL
25 2040-174 1 HARNESS,WIRE,”D”,SAFETY,ANGUS PALM (NOT SHOWN)

Page 2A
 CAB,INSTRUMENT PANEL & HEADLIGHTS (Serial #: PTJ 03976-Current) Section 3

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 2085-188 2 COVER FRONT LIGHT

2 8050-222 8 WASHER,WROUGHT,1/4,STD,ZN
3 2085-137 8 BOLT .25-20 X 1.25 TRS G5 ES5BF
4 2045-756 4 LIGHT 35W W/BEZEL
5 0310-237 1 RECEPTACLE, POWER
6 2085-178 1 PANEL GAUGE SWITCH
7 2085-181 12 BLT 25-20 X .50 TRS PH G2 ES5BF
8 0310-136 4 FRAME,END
9 0310-137 4 FRAME,MID
10 0310-126 1 SWITCH,LIGHT
11 2040-235 1 SWITCH CARLING REVERSIBLE FAN
12 0304-123 1 SWITCH,ON/OFF,WIPER
13 0310-133 1 SWITCH,BEACON
14 2085-179 1 PANEL GAUGE
15 2045-502 1 METER HOUR
16 8008-217 2 SCREW,MACH#6-32x0.5,PH,PAN
17 2030-242 1 TACHOMETER
18 2045-378 1 GAUGE,ENGINE,TEMP
19 2030-243 1 GAUGE FUEL
20 2030-244 1 GAUGE WARNING INDICATION
21 2030-245 1 LIGHT DOME
22 0304-028 1 SWITCH,IGNITION,RC
23 0200-252 2 SWITCH,3 POSITION,LOCKING
24 0310-138 1 PLUG
25 2045-725 1 SWITCH 2 POSITION LOCKING W/ RED BUTTON
26 2040-173 1 HARNESS,WIRE,”B”,CAB, ANGUS PALM (NOT SHOWN)

Page 3A
 CAB,DOOR ASSEMBLY (Serial #: PTJ 03976-Current) Section 4

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 2052-204 1 ARMS WIPER 10-15" 41 0304-381 2 SCREW,MACH,PH PAN HD 10-24X0.5

2 0304-557 1 BLADE,WIPER,FLAT,14" 42 8040-246 2 NUT,HEX,NYLOCK,10-24 UNC,ZN
3 2085-124 2 SPACER .750 X .635 L=.22 NYLON 43 8050-157 2 WASHER,WROUGHT, #10 3/16,STD,ZN
4 2085-123 1 MOTOR WIPER WWF 12V 2 SPD CCW 85DEG 44 8102-040 2 CAPSCREW,HH,1/4-20 UNCx.75,GD8
5 2045-584 1 COVER WIPER MOTOR 45 8050-221 2 WASHER,FLAT,1/4,SAE
6 2085-134 1 BOLT #10-24 X 1.25 HEX G2 ES5BF 46 2085-145 2 RIVNUT 25-20 .305 HEX PILOT
7 2085-133 1 WASHER .200 .625 .035 WT ES5CZ
8 2085-125 1 GROMMET .250 .406 .625 .312 RUB-T
9 2085-132 1 WASHER .256 .490 .075 L.K ES5BF
10 2085-135 1 NUT # 10-24 ACN G2 ES5BF
11 2085-126 22 BOLT .31-18 X 1.00 BTN HX G5 ES5BF
12 2085-115 1 RETAINER DOOR WINDOW HINGE SIDE
13 2085-119 1 SEAL DOOR WINDOW HINGE SIDE
14 2085-114 1 RETAINER DOOR WINDOW TOP
15 2085-118 1 SEAL TOP DOOR WINDOW
16 2085-116 1 RETAINER DOOR WINDOW LATCH SIDE
17 2085-121 1 SEAL DOOR WINDOW LATCH SIDE
18 2085-117 1 RETAINER DOOR WINDOW BOTTOM
19 2085-120 1 SEAL DOOR WINDOW BOTTOM
20 2075-406 1 HANDLE PUSH BUTTON
21 2085-111 1 BRACKET EXTERIOR HANDLE
22 2085-128 1 BOLT M6 X 1 X 12 HFK C10.9 ES5YZ
23 2085-113 1 WINDOW DOOR
24 2085-112 1 SEAL INNER DOOR WINDOW
25 2085-122 1 SEAL DOOR
26 2085-110 1 WELDMENT DOOR
27 2085-127 22 NUT THREADED INSERT .312-18 HEX 500P .27
28 2045-829 1 PLUG FINISHING 1.00
29 0304-495 1 STUD,BALL,10MM STUD
30 8050-262 3 WASHER,WROUGHT,5/16,STD,ZN
31 2085-130 2 NUT M8 X 1.25 ACN LK ES5BF
32 2075-407 1 HANDLE INSIDE
33 2085-129 2 BOLT M8 X 1.25 X 35 FLT PH C5.8 ES5YZ
34 2085-108 2 PIN .50 X 5.0" W/HEAD DETENT
35 2085-136 2 WASHER .500 1.00 .062 FLT NL BLK
36 2085-106 2 WELDMENT CAB DOOR HINGE
37 2085-107 2 KNOB RED GRIP FOR .36-16 BLT
38 2085-193 1 SPRING GAS 160S 405E 200N
39 0403-733 1 SWITCH DOOR
40 2085-191 1 BRACKET DOOR SWITCH

Page 4A
 CAB,WINDOW ASSEMBLIES (Serial #: PTJ 03976-Current) Section 5

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 2085-170 1 WINDOW SLIDER LH

2 2085-168 2 RETAINER SLIDER TOP
3 2085-167 2 RETAINER SLIDER REAR
4 2085-169 2 RETAINER SLIDER FRONT
5 2085-171 1 RETAINER SLIDER BOTTOM LH
6 2085-177 1 SEAL WINDOW UPPER LH
7 2085-175 2 WINDOW UPPER LH
8 2085-176 1 SEAL WINDOW LOWER LH
9 2085-173 2 WINDOW LOWER LH
10 2085-131 67 WASHER .281 .625 .062 FLT ES5BF
11 2085-139 67 NUT .25-20 ACN LK ES5BF
12 2085-165 1 WINDOW SLIDER RH
13 2085-166 1 RETAINER SLIDER BOTTOM RH
14 2085-174 1 SEAL WINDOW UPPER RH
15 2085-172 1 SEAL WINDOW LOWER RH
16 2085-152 1 WELDMENT SCREEN REAR
17 2085-187 1 WINDOW REAR
18 2085-149 1 SEAL WINDOW REAR
19 8102-222 2 CAPSCREW,HH,3/8-16 UNCx1.0,GD8
20 2085-107 2 KNOB RED GRIP FOR .36-16 BLT
21 2085-150 2 WELDMENT SCREEN BOSS
22 2085-154 2 KNOB ALUMINUN 38-19 X 1.00
23 2085-153 2 BUMPER RUBBER TM 1.5" OD
24 8050-262 4 WASHER,WROUGHT,5/16,STD,ZN

Page 5A
 CHASSIS ASSEMBLY (Serial #: PTJ 03976-Current) Section 6

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 2055-203 2 STOP,LOADER 41 2030-333 2 DECAL, ASV

2 0201-483 4 BOLT,PLOW,1/2-13x2.00" 42 2040-046 1 GUARD,FUEL TANK,CAP,3"
3 2040-108 1 WLMT,CHASSIS 43 0300-733 1 GASKET,SENDING UNIT
4 8102-222 26 CAPSCREW,HH,3/8-16 UNCx1.0,GD8 44 0309-528 5 SCREW,MACH,#10x3/4,PH,PN,SS
5 8050-272 6 WASHER,WROUGHT,3/8 x.744,ZN 45 0201-733 2 PLATE,SCREEN
6 8040-486 6 NUT,HEX,NYLOCK,3/8-16 UNC,ZN 46 2040-172 1 HARNESS,WIRING,MAIN
7 0201-163 2 WLMT,MNT,JOYSTICK 47 8050-277 2 WASHER,WROUGHT,3/8,SAE,ZN
8 0201-913 1 CAP,NON-VENTED W/LOCK 48 8051-272 20 WASHER,SPRING LOCK,3/8,ZN
9 0201-493 2 ADAPTER,4601-08-06-NWO 49 0310-139 2 FILM-DANGER (LOADER) (CRUSHER)
10 0201-494 1 ADAPTER,4604-06-06-0 50 0201-664 2 DECAL,CLEAN,IMPORTANT
11 4046-088 1 CAP,FUEL,YELLOW 51 0300-407 2 DECAL,TRACK,WARNING
12 0201-583 2 HOSE,FUEL,.5,7" 52 0304-188 2 PLUG,6 ORING,HH
13 0201-846 1 WLMT,TANK,FUEL,RH 53 0201-271 1 WLMT,CROSSMEMBER,RES.
14 0201-444 1 ASSY,FUEL SENDING UNIT,RC100 54 0200-264 1 HOUSING,POWER SOURCE
15 0201-479 2 O-RING, 24 ORFF 55 8051-272 8 WASHER,SPRING LOCK,3/8,ZN
16 0301-396 2 PLUG,O-RING,#6,HH 56 0300-980 8 WASHER,1.447 x .406 x .125
17 0201-842 1 WLMT,TANK,FUEL,LH
18 0201-478 1 TUBE,CROSSOVER,FUEL
19 8102-225 8 CAPSCREW,HH,3/8-16 UNCx1.5,GD8,ZN
20 0201-145 1 WEIGHT,REAR
21 8050-347 4 WASHER,WROUGHT,1/2,STD,ZN
22 8102-407 4 CAPSCREW,HH,1/2-13UNCx2.0,GD8,
23 2085-078 1 SEAL,CAB,REAR,BOTTOM
24 2085-076 2 PLATE,SPACER,JOYSTICKS
25 0201-417 1 SCREEN,REAR
26 8050-222 9 WASHER,WROUGHT,1/4,STD,ZN
27 8051-212 9 WASHER,SPRING LOCK,1/4,ZN
28 8102-040 9 CAPSCREW,HH,1/4-20 UNCx.75,GD8
29 2085-074 1 PLATE,SEAL
30 2085-083 1 SEAL,REAR PLATE SEAL
31 2085-082 2 SEAL, SIDE PLATE SEAL
32 8040-606 4 NUT,HEX,NYLOCK,1/2-13 UNC,ZN
33 0201-219 1 PAN,FLOOR
34 2085-081 1 SEAL, FRONT PLATE SEAL
35 2085-072 1 COVER, JOYSTICK RH PT100 FORESTRY
36 2085-071 1 COVER, JOYSTICK,LH PT100 FORESTRY
37 2040-231 1 WLMT,SCREEN,COWLING
38 2085-075 1 PLATE, INNER FLOOR
39 0201-175 1 RING,TIE DOWN
40 0200-010 1 HEAD,FILLER

Page 6A
 HOOD ASSEMBLY (Serial #: PTJ 03976-Current) Section 7

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 2040-198 1 SCREEN TOP

2 0090-184 14 RIVET BLACK 3/16 X .425 ABABL
3 2040-185-yel 1 WLMT HOOD
4 2045-647 2 HANDLE LIFT HOOD
5 0310-648 4 SCREW,MACH,1/4-20UNCx1.25
6 8040-366 18 NUT,HEX,NYLOCK,1/4-20 UNC,ZN
7 2085-089 1 ASSY TRIM PT100 HOOD
8 2085-087 2 SPRING GAS
9 0304-495 4 STUD,BALL,10MM STUD
10 2040-221 1 WLMT SCREEN RH
11 2040-220 1 WLMT SCREEN LH
12 8102-040 14 CAPSCREW,HH,1/4-20 UNCx.75,GD8
13 2045-756 2 LIGHT 35W W/BEZEL
14 2085-094 1 ASSY TRIM EDGE 70"
15 2085-085 1 SLIDE STOP HOOD
16 0090-015 2 BOLT SHOULDER 3/8 x3 /8 GR 8
17 0302-042 2 LATCH,RUBBER,T-HANDLE
18 8060-688 4 RIVET,BLIND,3/16 x .375 ABA
19 8060-731 4 RIVET,STAINLESS,3/16x.575
20 2085-086 2 PIN 5/16 X 5" HINGE
21 0090-183 2 E-CLIP
22 2040-179 1 WLMT AIR DAM
23 2040-219 1 WLMT SCREEN BACK
24 8040-426 2 NUT,HEX,NYLOCK,5/16-18 UNC,ZN
25 8102-222 2 CAPSCREW,HH,3/8-16 UNCx1.0,GD8
26 8051-272 2 WASHER,SPRING LOCK,3/8,ZN
27 8050-262 2 WASHER,WROUGHT,5/16,STD,ZN

Page 7A
 RADIATOR/FAN/OIL COOLER ASSEMBLY (Serial #: PTJ 03976-Current) Section 8

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 0201-953 1 GUARD FAN SHORT LH

2 8102-044 5 CAPSCREW,HH,1/4-20 UNCx1.25,GD8
3 8051-212 5 WASHER,SPRING LOCK,1/4,ZN
4 8050-222 5 WASHER,WROUGHT,1/4,STD,ZN
5 2085-069 1 ASSY,FAN,REVERSABLE, CLEANFIX
6 0201-900 1 SHROUD PLASTIC
7 2085-070 1 ADAPTER,FAN,REVERSABLE,CLEANFIX
8 0201-383 1 HOSE,16GI-16FFORX90M-16FFORX45
9 0300-686 4 CLAMP,HOSE,2.0,#32
10 0201-373 1 HOSE,16G1-16FFORX90L-16FFORX45
11 0310-202 1 DECAL,WARNING,RADIATOR
12 0201-884 1 CAP,RADIATOR,13PSI
13 0201-954 1 GUARD FAN SHORT RH
14 0304-444 1 HOSE,7/16 x 5/16 POLY,3FT
15 0201-045 1 ASSY,COOLER
16 0310-312 2 ADAPTER,16MFFOR-16MB
17 0201-154 1 RELIEF,TANK,O-RING,0-3 PSI
18 0201-365 1 HOSE,16G1-16FFORX-16FFORX90M-4
19 0201-318 2 HOSE,RADIATOR
20 8051-272 6 WASHER,SPRING LOCK,3/8,ZN
21 8102-222 6 CAPSCREW,HH,3/8-16 UNCx1.0,GD8
22 0300-980 6 WASHER,1.447 x .406 x .125
23 0201-785 2 RING,BRUSH
24 2085-219 4 BOLT,M8-1.25x70,SOC HD
25 2085-220 6 BOLT,M8-1.25x20,HX,FL HD,Y
26 0201-628 4 SPACER
27 2085-195 1 PISTON CLEAN FIX
28 2085-196 1 QUAD SEAL CLEAN FIX
29 2085-197 1 L-SEAL CLEAN FIX
30 2085-198 1 ASSY AIR INTAKE BEARING
31 2085-199 1 SNAP RING CLEAN FIX
32 2085-200 10 SPRING COMPRESSION CLEAN FIX
33 2085-201 4 SPRING POLYMER CLEAN FIX
34 2085-202 9 BEARING ECCENTRIC PIN CLEAN FIX
35 2085-203 3 BLADES FAN CLEAN FIX

Fan Service (item 5)

200mm Hub Rebuild Kit

ASV P/N: 2085-212
200mm Hub Service Kit
ASV P/N: 2085-213
200mm Hub Seal Kit
ASV P/N: 2085-214
200mm Hub Air Intake Kit
ASV P/N: 2085-215
Fan Blades
ASV P/N: 2085-2085-203

Page 8A
 CleanFix Fan/Compressor & Controler Assemblies Section 9

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 2040-231 1 WLMT SCREEN COWLING

2 2085-063 1 ASSY CONTROL BOX 12V CLEANFIX
3 8102-042 2 CAPSCREW, HH 1/4-20UNC 1" GD8
4 8040-366 4 NUT,HEX,NYLOCK,1/4-20 UNC,ZN
5 2085-064 1 ASSY COMPRESSOR 12V CLEANFIX
6 2085-068 1 ASSY CLAMP COMPRESSOR CLEANFIX
7 2085-066 1 HOSE COMPRESSOR/CONTROLLER CLEANFIX
8 2085-067 1 ASSY HOSE CONTROLLER/FAN CLEANFIX
9 2085-065 1 ASSY HOSE AIR CLEANER/COMPRESSOR CLEANFIX
10 8102-053 2 CAPSCREW,HH,1/4-20UNCx3.50,GD8

Page 9A
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 HYDRAULIC RESERVOIR ASSEMBLY (Serial #: PTJ 03976-Current) Section 10

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 0201-283 1 WLMT,RES,OIL,RC85/RC100 41 0201-309 2 ADAPTER,FS6400-04-06-0

2 0302-853 1 ELEMENT,FILTER,SPIN-ON 42 0310-329 1 ADAPTER,6MFFOR-6MB
3 0310-346 1 ADAPTER,8MFFOR-8MB-90^ 43 0310-467 1 CLAMP,WIRE,1.0
4 0201-433 1 ASSY,FILTER,HYDRAULIC 44 0307-879 1 SWITCH,TEMP,OIL,225^
5 8051-212 3 WASHER,SPRING LOCK,1/4,ZN 45 0310-345 1 ADAPTER,8MFFOR--8MB
6 8102-042 3 CAPSCREW, HH 1/4-20UNC 1" GD8 46 0201-153 1 RELIEF,TANK,O-RING,80-100 PSI
7 0201-414 1 HOSE,8M4K-8FFORX-8FFORX45-91.5 47 0310-312 1 ADAPTER,16MFFOR-16MB
8 0201-354 1 HOSE,8G1-8FFORX-8FFORX90S-24.2 48 0201-494 1 ADAPTER,4604-06-06-0
9 0310-345 2 ADAPTER,8MFFOR--8MB 49 0201-916 1 HOSE,BREATHER,3/8,8"
10 0303-175 2 HOSE,CLAMP,2.75,HI-TORQUE 50 0301-125 3 CLAMP,HOSE,#6
11 0201-146 1 HOSE,FILLER,RESERVOIR 51 0201-914 1 FILTER,FUEL,3/8",STEEL
12 0201-352 2 HOSE,8M4K-8FFORX-8FFORX-24" 52 0201-915 1 HOSE,BREATHER,3/8" x 11"
13 0201-353 2 HOSE,8M4K-8FFORX-8FFORX-45.50" 53 0304-642 1 GAUGE,SIGHT 5"
14 0201-103 1 TUBE,LOADER,LOWER 54 0201-226 3 CLAMP,SET,T4100-PP
15 0201-102 1 TUBE,LOADER,UPPER 55 0310-831 3 CLAMP, SET, T2062-PP
16 0201-413 4 HOSE,10M4K-10FFORX-10FFORX-29. 56 8102-134 3 CAPSCREW,HH,5/16-18UNCx1.25GD8
17 0201-412 2 HOSE,16G5K-16FFORX-16FFORX-50" 57 0201-622 1 TUBE,SL,BUCKET,CURL
18 0201-403 2 HEAD,FILTER 58 0201-621 1 TUBE,SL,BUCKET,DUMP
19 0201-317 2 ADAPTER,FS6801-12-16-NW0 59 0201-620 1 TUBE,SL,LOADER,DOWN
20 0310-343 2 ADAPTER,16MFFOR-16MB-90^ 60 0310-318 3 ADAPTER,10MFFOR-10MB
21 0201-496 8 CAPSCREW,FLHD,SOC,3/8-16UNCx1. 61 0201-625 1 VALVE,SELF-LEVELING
22 0201-117 1 TUBE,FILTER,CHARGE,COVER 62 0201-668 1 ADAPTER,FF6801-10-10NWO
23 0307-921 2 FILTER SPIN-ON HYD W/ ASV LOGO 63 0310-584 3 PLATE,COVER TCP-T2
24 0201-383 1 HOSE,16GI-16FFORX90M-16FFORX45 64 0201-227 3 CLAMP,COVER,TCP-T4
25 0201-118 1 TUBE,FILTER,CHARGE,UPPER 65 8102-137 3 CAPSCREW,HH,5/16-18UNCx2.0 GD8
26 0201-115 1 TUBE,TEE,RETURN,VLV 66 0201-151 1 SCREEN,SUCTION,2.5"
27 0201-127 1 TUBE,PRESS,VLV 67 0201-224 4 COVER,CLAMP,COP-2
28 0201-098 1 TUBE,FLOW,LOW,UPPER 68 8102-045 8 CAPSCREW,HH,1/4-20x1.5"ZN GD8
29 0201-100 1 TUBE,BUCKET,UPPER 69 0201-223 4 CLAMP,SET,2062-PP
30 0201-101 1 TUBE,BUCKET,LOWER 70 0310-733 1 INSERT,CLAMP,TWIN.75" T3075-PP
31 0201-105 1 TUBE,FLOW,HIGH,LOWER 71 0310-828 1 COVER, CLAMP, 3/4" TCP-T3
32 0201-104 1 TUBE,FLOW,HIGH,UPPER 72 8102-136 1 CAPSCREW,HH,5/16-18x1.75 ZN GD
33 0201-099 1 TUBE,FLOW,LOW,LOWER 73 0201-360 1 HOSE,10G1-10FFORX90M-10FFORX90
34 0201-397 1 GASKET,COVER,RESERVOIR 74 0201-361 1 HOSE,10G1-10FFORX-10FFORX90M-3
35 0201-396 1 COVER,RESERVOIR 75 0201-116 1 TUBE,RETURN,VLV
36 0201-615 1 CAPSCREW,FLHD,SOC,3/8-16UNCX2.
37 0201-573 1 SPACER,TUBE,.75x.5x1
38 8040-486 2 NUT,HEX,NYLOCK,3/8-16 UNC,ZN
39 0201-616 1 SPACER,.75x.51x.25
40 8102-225 1 CAPSCREW,HH,3/8-16 UNCx1.5,GD8

Note: Item 1 (0201-283) is the reservoir weld-

ment only. The suction screen (item 66) is not
included or pre-installed. The suction screen
must be installed prior to use.

Page 10A
 HYDRAULIC CONTROL ASSEMBLY (Serial #: PTJ 03976-Current) Section 11

REF. PART REF. PART

QTY. DESCRIPTION QTY. DESCRIPTION
NO. NUMBER NO. NUMBER

1 0201-415 1 HOSE,6M4K-6FFORX-6FFORX-55.5"
2 0201-295 1 ASSY,LINE,FLOW,HIGH,FRONT
3 0201-294 1 ASSY,LINE,FLOW,LOW,FRONT
4 0201-292 1 ASSY,LINE,FLOW,LOW,REAR
5 0201-293 1 ASSY,LINE,FLOW,HIGH,REAR
6 0307-882 2 TIE,CABLE,BLACK,18.1",W/STL IN
7 0201-355 2 HOSE,4G1-4FFORX-4FFORX-59.50"
8 0201-287 1 ASSY,LINE,CONTROL,BUC-CRL
9 0201-289 1 ASSY,LINE,CONTROL,LDR-UP
10 0201-291 1 ASSY,LINE,CONTROL,BUC-DMP
11 0201-290 1 ASSY,LINE,CONTROL,LDR,DN
12 8050-240 8 WASHER,STAINLESS,1/4”
13 0201-309 12 ADAPTER,FS6400-04-06-0
14 0310-831 5 CLAMP, SET, T2062-PP
15 0304-395 2 CLAMP,PILOT LINES
16 0201-356 2 HOSE,4G1-4FFORX-4FFORX90S-33"
17 8102-040 8 CAPSCREW,HH 1/4-20UNCx .75 GD8
18 0201-263 1 ASSY,JOYSTICK,RH
19 0201-264 1 ASSY,JOYSTICK,LH
20 0201-296 1 ASSY,LINE,CONTROL,E
21 0201-297 1 ASSY,LINE,CONTROL,F
22 0201-362 2 HOSE,4G1-4FFORX-4FFORX90S-50.5
23 0201-363 2 HOSE,4G1-4FFORX-4FFORX90S-43"
24 0201-967 1 VALVE,LOADER
25 0201-152 2 GRIP,CONTROL
26 0201-775 1 BOOT,JOYSTICK,RH
27 0304-516 1 MAGNET,DETENT
28 0201-774 1 BOOT,JOYSTICK,LH
29 0304-441 1 SWITCH,PRESSURE
30 8102-134 5 CAPSCREW,HH,5/16-18UNCx1.25GD8
31 0310-584 5 PLATE,COVER TCP-T2
32 0201-323 1 RELAY,LATCHING

Page 11A