Equilibruim Operating line (min.) Operating line (op.) P vap. 51.

31925
X Y X Y y X Y P total 28.11325
0 0 0.0028 0.0001 0.0001 0.0028 ###
0.003 0.0001 0.033 0.076774 0.0713 0.025167 0.0713
0.006 0.004 (L/G)min. 2.357616 η 22%
0.015 0.022 (L/G)op. 2.829139 NTS 5.2 stages
0.026 0.048 G,kmol/h 870.1519 NAS 23.21429 stages
0.031 0.062 (L)min. 2051.484 ≈24 stages
0.035 0.079 (L/G)op. 2461.78

0.08

0.07

0.06 #REF!

0.05

0.04

0.03

0.02

0.01

0
0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045
 bar
bar

#REF!

0.035 0.04 0.045

Liq Density (kg/m3) 1085.74348395841 Min. Qliq (m3/s)
Vap Density (kg/m3) 57.1545738839648 kg/hr how (mm) @ Min.
L (kmol/hr) 2019.46229777747 98044.89 K2
V (kmol/hr) 870.151935215349 28107.49 Min.Vh (m/s)
Flv 0.53247906654444 Min. Qg (m3/s)
Tray spacing (cm) 55 actual Vh (m/s)
K1 (from Fig.11.27) 0.088 Weeping Check
Uf (m/s) 0.37331728210363
Ug (m/s) 0.2986538256829 Vg (ft/s)
Max. Qg (m3/s) 0.15026616076357 how (mm) @ Max.
An (m2) 0.50314493852529 Lp (mm)
Ac (m2) 0.57175561196056 ∆h (mm)
Dc (m) 0.9 H' (inch)
Max .Qliq (m3/s) 2.76E-02 E
Liq Flow Pattern Single pass Entrainment Check
Ad (m2) 0.06861067343527
Aa (m2) 0.43453426509002
Ah (m2) 0.05717556119606
Lw (m) 0.64861051041999
hw (mm) 40
Dh (mm) 5
hole Area (m2) 1.9634954085E-05
No. of Holes 2912
0.017934996373 Vgh (m/s) @ Max. 2.62815366601
24.24775816673 0.017935 hd (mm) 37.06433915033
29.6 hp (m) 0.06163685121
0.891528930963 ∆P (Pa) 656.5029519099
0.097673004496
1.708299882906 hap (mm) 30
No Weeping VL (m/s) 0.001418021122
hdc (mm) 0.031561264134
0.862034402451 Hdc (mm) 145.8134365932
28.22922365192 D.C Flooding Check No Flooding
743.8186673209
31.83160093447 Vd.c (m3) 0.086796062317
13.37155274418 t (sec) 3.14566222
4.27741945E-05 Residence Time Check Satisfactory
No Entraiment
 Material of construction Carbon steel

Design of Vessels under Internal Pressure

C= 0.125 inch corrosion allowance
assumptions
E= 0.8 welding efficiency

Design of cylindrical Vessels

Design of shell

Dish= 0.9 m 35.433070866 inch Ri= 17.71654 inch

Pmax = 27.1 bar.gauge 393.25765054 psi.gauge Pd=1.1Pmax 432.5834 Psi.gauge
s= 103.4214 N/mm^2 1054.605 kg/cm2 = 15,000 Psi
tsh= 0.777776 inch take tsh= 13 inch
tsh*16= 12.44441 16
Pressure Costal region(outdoors)

Design of Heads
1-Hemispherical Head
th= 0.444328 inch take th= 8 inch
Psi.gauge th= 7.109253 16
16

2-Elliptical Head
take h/D= 0.25 to get k= 2
th= 0.763657 inch take th= 13 inch
th= 12.21851 16
16

3-Dished Head
take r/R= 0.25 to get k= 1.5
th= 1.082985 inch take th= 18 inch
th= 17.32776 16
16

4-Flat Head
th= 4.882054 inch take th= 79 inch
th= 78.11287 16
16

Elliptical Head will be taken as it is the same

thickness as shell thickness
 Tall Vessels Design L>6 m
C

Case study Internal pressure I

Coastal Region C
Givens
Shell heads
Pd 29.427443 atm.gauge 475.8418 psi,gauge H conical 0 m
D ish 0.9 m 35.43307 inch th 0.777776 inch
Tsh 0.7777756 inch insulations and lining
L 17.6 m 692.9134 inch t-insulation 0 inch
Yp 30000 Pw= 0.347 Psi Dins lining36.98862 inch
Wt shell heads ins liq trays lining Conical
951.53938375 24.953699 865.19469 0 36.671919732 7.27477 0 0
L L L L L
Dosh 36.988622 inch Dmsh 36.210846479 inch Doins 36.98862209159
1.Check For Operation
sw 0.008353 psi *(L^2)
sd 17.618827 1.2935873 *L
sl 8248.7346 psi
s Comb st uw s Comb st dw
a= 0.008353 b= -1.293587 c= -3768.88 a=
work with the old Tsh 0.7777756 to a length = 753.594 inch work with the old Tsh
2.Check for ShutDown: 19.1413 m
sw 0.008353 psi *(L^2)
sd 16.020058 0.6145653 *L

s Comb st uw s Comb st dw
a= 0.008353 b= -0.614565 c= -12016 a=
work with the old Tsh 0.7777756 to a length = 1236.73 inch work with the old Tsh
3.Check for Erection: 31.4131 m
sw 0.008353 psi *(L^2)
sd = 0.4620459 *L

s Comb st uw s Comb st dw
a= 0.008353 b= -0.462046 c= -12000 a=
work with the old Tsh 0.7777756 to a length = 1226.56 inch work with the old Tsh
FINAL ANSWER 31.1546 m
The minimum Length can work with tsh = 0.7777756127 inch is= 753.594 the tsh is suitable
12.44441 19.14129 m
16 thickness is satisfied for whole column

Skirt Support Design Check for up wind side

 Disk 0.9 Dish sw-sd Erec
Dosk 1.2 Dosh Dosh in bottom 36.9886 in
l sk= 118.11 in
Disk= 31.889764 in
Dosk= 44.386347 in
Tsk= 6.2482914 in
Dmsk= 38.138055 in
s w= 316.81213 psi
s d Erec= 30.962046 psi
s d Ope= 92.376038 psi

Design of Bearing plate

Dib 0.8 Disk L+lsk/2)2 164439.73309 Check for downwind side
Dob 1.2 Dosk sw+sd op
l sk= 118.11 in
Dib= 25.511811 in
Dob= 53.263616 in
s w= 126.14578 psi
s d Ope= 31.63231 psi
1.1 *S wt = 54296.393 lb
Thickness of Bearing plate :
t= 2.5899016 in
s 1717.0063

Design of Anchor bolts

s w= 126.14578 psi
s d Erec= 10.583787 psi
s tension= 115.56199 psi
N if s = +ve 23.953734
N of bolts = 23.953734 Bolts
Use 24 Bolts
 C 0.125 inch
E 0.8 Rings r Liquid 0.03719 lb/in^3
0 inch N of Rings 24 r Shell 0.282028 lb/in^3
N 2 b 0.3 inch r ins 0.023 lb/in^3
Trays h 2.95 inch r lining 0.313 lb/in^3
N of trays 24 Trays r rings 0.282028 lb/in^3 r head 0.282028 lb/in^3
Wt of tray/a 0.213 lb/in^2 s all 15000 psi r trays 0.282028 lb/in^3
liq in con Rings Skirt Conversions
0 0.962335 16.48197 10 mm 0.393701 inch
L ft 0 inch
inch ΣWt(Shell+heads+skirt)= 18172.43 lb
3m 118.1102 inch
N/mm^2 0 psi
kg/cm^2 0 Psi
atm 0 Psi
s Comb st dw 750 kg/m^3 0.027101 lb/in^3
0.008353 b= 1.293587 C= -18266.35
k with the old Tsh 0.777776 to a length = 1403.374 inch
35.6457 m

s Comb st dw
0.008353 b= 0.614565 c= -9983.98
k with the old Tsh 0.777776 to a length = 1057.107 inch
26.85052 m

s Comb st dw
0.008353 b= 0.462046 c= -10000
k with the old Tsh 0.777776 to a length = 1066.844 inch
27.09785 m
he tsh is suitable

or up wind side for down wind side

 sw-sd Erec < sall*E sw+sd Ope < yp/3

r downwind side
sw+sd op < 525 psi
 Design of openings
Manhole opening
Constants
C (General) 0.125 inch tsh 0.777776 inch
C (for bolts only) 0.0625 inch
E (welding eff) 0.8
s all 15000 psi
s all) bolts 12000 psi
Internal Pressure
Givens
Pmax 26.75222 atm 393.2577 psi Pd 432.5834 psi
Dish 0.9 m 35.43307 inch
L 17.6 m 692.9134 inch
Dihole 27.55906 inch
T 40 °C

Answers
tneck= 0.632714 inch Do neck 28.82448 inch
Design of Gasket: steel metal flat
Type: Ring Steel m= 5.5 y= 18000
Dog= 27.90773 inch
b= 0.174336 inch take b)act 0.478385 inch
Dog(act) 27.90773 inch
dmg= 27.73339 inch
Q'b= 272408.6 lbf
Q''b= 136704.7 lbf
N of bolts 32.8857 take N= 36 bolts
Fb 8283.496 lbf
Design of Flange:
F'b= 9424.778 lbf
Qbf= 339292 lbf
Ds= 35.55906 inch take Ds= 36 inch
Dof= 38.125 inch
h'act 1.43693 Di= 1 inch so take E=
h'= 1.5 inch
Df= 30.55906 inch l = 2.5 inch
tf= 2.005408 inch take tf= 2.5 inch
Design of Flat Cover (Manhole case)
t(flat c) 2.555508 inch

Use Reinforcement Ring because D opening > 2 inch

Db 54.91704 inch
take t ring = 1inch
Lean amine opening (based on velocity)= 3 m/s
 Constants
C (General) 0.125 inch tsh 0.777776 inch
C (for bolts only) 0.0625 inch
E (welding eff) 0.8 QL=
s all 15000 psi
s all) bolts 12000 psi
Internal Pressure
Givens
Pmax 26.75222 atm 393.2577 psi Pd 432.5834 psi
Dish 0.9 m 35.43307 inch
L 17.6 m 692.9134 inch
Dihole 1.998121 inch
T 40 °C

Answers
tneck= 0.161811 inch Do neck 2.321742 inch
Design of Gasket: steel metal flat
Type: Ring Steel m= 5.5 y= 18000
Dog= 2.0234 inch
b= 0.01264 inch take b)act 0.478385 inch
Dog(act) 2.0234 inch
dmg= 2.010761 inch
Q'b= 1431.975 lbf
Q''b= 718.618 lbf
N of bolts 0.172871 take N= 4 bolts
Fb 8283.496 lbf
Design of Flange:
F'b= 9424.778 lbf
Qbf= 37699.11 lbf
Ds= 9.998121 inch take Ds= 10 inch
Dof= 12.125 inch
h'act 1.336127 Di= 1 inch so take E=
h'= 1.5 inch
Df= 4.998121 inch l = 2.5 inch
tf= 1.674877 inch take tf= 2 inch
Design of Flat Cover (Manhole case)
t(flat c) 0.808385 inch

Use Reinforcement Ring because D opening >= 2 inch

Db 2.987913 inch
take t ring = 1inch
 Sour gas opening (based on velocity) 30 m/s
Constants
C (General) 0.125 inch tsh 0.777776 inch
C (for bolts only) 0.0625 inch
E (welding eff) 0.8 Qg=
s all 15000 psi
s all) bolts 12000 psi
Internal Pressure
Givens
Pmax 26.75222 atm 393.2577 psi Pd 432.5834 psi
Dish 0.9 m 35.43307 inch
L 17.6 m 692.9134 inch
Dihole 1.513244 inch
T 40 °C

Answers
tneck= 0.152878 inch Do neck 1.819 inch
Design of Gasket: steel metal flat
Type: Ring Steel m= 5.5 y= 18000
Dog= 1.532389 inch
b= 0.009573 inch take b)act 0.478385 inch
Dog(act) 1.532389 inch
dmg= 1.522816 inch
Q'b= 821.3153 lbf
Q''b= 412.1663 lbf
N of bolts 0.099151 take N= 4 bolts
Fb 8283.496 lbf
Design of Flange:
F'b= 9424.778 lbf
Qbf= 37699.11 lbf
Ds= 9.513244 inch take Ds= 10 inch
Dof= 12.125 inch
h'act 1.492335 Di= 1 inch so take E=
h'= 1.5 inch
Df= 4.513244 inch l = 2.5 inch
tf= 1.756009 inch take tf= 2 inch
Design of Flat Cover (Manhole case)
t(flat c) 0.775243 inch

No Use Reinforcement Ring because D opening < 2 inch

 Raduis of manhole 13.7795276 inch

Psi
Bolts
din E (Edge distance)
0.5 0.625
1 1.0625
2 2
take din = 1 inch

so take E= 1.06 inch

118.11023622047 inch/sec Rich amine opening (based on velocity)=

 Constants
C (General) 0.125 inch
C (for bolts only) 0.0625 inch
1480.67779980254 inch^3/sec E (welding eff) 0.8
s all 15000 psi
s all) bolts 12000 psi
Internal Pressure
Givens
Pmax 26.75222 atm 393.2577
Dish 0.9 m 35.43307
L 17.6 m 692.9134
Dihole 2.022837 inch
T 40 °C

Answers
Raduis of manhole 0.99906028 inch tneck= 0.162266 inch
Design of Gasket:
Psi Type: Ring Steel
Bolts Dog= 2.048429 inch
din E (Edge distance) b= 0.012796 inch take b)act
0.5 0.625 Dog(act) 2.048429 inch
1 1.0625 dmg= 2.035633 inch
2 2 Q'b= 1467.62 lbf
take din = 1 inch Q''b= 736.506 lbf
N of bolts 0.177174 take N=
Fb 8283.496 lbf
Design of Flange:
F'b= 9424.778 lbf
Qbf= 37699.11 lbf
Ds= 10.02284 inch take Ds=
Dof= 13.125 inch
so take E= 1.06 inch h'act 1.427802
h'= 1.5 inch
Df= 5.022837 inch l =
tf= 1.67106 inch take tf=
Design of Flat Cover (Manhole case)
t(flat c) 0.810074 inch

Use Reinforcement Ring because D opening >= 2 inch

Db 3.038125 inch
take t ring = 1inch
 1181.10236220472 inch/sec Sweet gas opening (based on velocity)
Constants
C (General) 0.125 inch
C (for bolts only) 0.0625 inch
8492.48902164714 inch^3/sec E (welding eff) 0.8
s all 15000 psi
s all) bolts 12000 psi
Internal Pressure
Givens
Pmax 26.75222 atm 393.2577
Dish 0.9 m 35.43307
L 17.6 m 692.9134
Dihole 1.540012 inch
T 40 °C

Answers
Raduis of manhole 0.7566219 inch tneck= 0.153371 inch
Design of Gasket:
Psi Type: Ring Steel
Bolts Dog= 1.559496 inch
din E (Edge distance) b= 0.009742 inch take b)act
0.5 0.625 Dog(act) 1.559496 inch
1 1.0625 dmg= 1.549754 inch
2 2 Q'b= 850.629 lbf
take din = 1 inch Q''b= 426.877 lbf
N of bolts 0.10269 take N=
Fb 8283.496 lbf
Design of Flange:
F'b= 9424.778 lbf
Qbf= 37699.11 lbf
Ds= 9.540012 inch take Ds=
Dof= 12.125 inch
so take E= 1.06 inch h'act 1.482902
h'= 1.5 inch
Df= 4.540012 inch l =
tf= 1.751194 inch take tf=
Design of Flat Cover (Manhole case)
t(flat c) 0.777072 inch

No Use Reinforcement Ring because D opening < 2 inch

(based on velocity)= 3 m/s 118.1102 inch/sec
 tsh 0.777776 inch

QL= 1517.535 inch^3/sec

psi Pd 432.5834 psi

inch
inch

Do neck 2.347369 inch Raduis of 1.01141829 inch

steel metal flat
m= 5.5 y= 18000 Psi
Bolts
0.478385 inch din E (Edge distance)
0.5 0.625
1 1.0625
2 2
take din = 1 inch
4 bolts

11 inch

Di= 1 inch so take E= 1.06 inch

2.5 inch
2 inch

use D opening >= 2 inch

(based on velocity) 30 m/s 1181.102 inch/sec

tsh 0.777776 inch

Qg= 8795.595 inch^3/sec

psi Pd 432.5834 psi

inch
inch

Do neck 1.846754 inch Raduis of 0.77000587 inch

steel metal flat
m= 5.5 y= 18000 Psi
Bolts
0.478385 inch din E (Edge distance)
0.5 0.625
1 1.0625
2 2
take din = 1 inch
4 bolts

10 inch

Di= 1 inch so take E= 1.06 inch

2.5 inch
2 inch

ecause D opening < 2 inch