Berenguer, R.A - Biomassderived-binderless-fibrous-carbon-electrodes-for-ultrafast-energy-storageArticle - 2016 (Copia)
Berenguer, R.A - Biomassderived-binderless-fibrous-carbon-electrodes-for-ultrafast-energy-storageArticle - 2016 (Copia)
Received 7th October 2015, The possibility of storing energy efficiently and sustainably at little cost is crucial to prevent climate
Accepted 12th October 2015
change and the exhaustion of natural resources. In this work we demonstrate that interconnected and
DOI: 10.1039/c5gc02409a porous carbon fibers easily obtained from lignin exhibit ultrafast charge–discharge and excellent energy
www.rsc.org/greenchem density and cyclability performances, to be used as binderless and flexible electrodes in supercapacitors.
Electrochemical capacitors, usually referred to as supercapaci- Activated carbons (ACs) derived from biomass and poly-
tors, are electrochemical devices for electrical energy storage mers have been identified as the currently most viable
and harvesting applications that can complement or replace materials for supercapacitors, from both economic and sus-
batteries when high power delivery or uptake and/or long tainability points of view.1a To attain the specifications for
cycling stability are required. Additionally, these devices widespread commercialization, various issues need to be
improve efficiencies in supply systems (such as internal com- solved, the most important being to produce ACs with a
bustion engines, renewable energy systems, batteries and fuel highly accessible surface area and a sufficiently high electrical
cells) by storing energy when in excess or not needed. Thus, conductivity. On the one hand, biomass and natural polymers
they are considered as one of the most powerful technologies show a heterogeneous structure and contain impurities that
that will provide a more efficient and sustainable utilization of complicate their processing to produce adequate conductive
energy in the short-term and real scenario of increasing energy carbon electrodes. On the other hand, the derived ACs are
costs and threatening climate change.1 conventionally obtained as powder or granular materials. Both
In spite of such relevance, the widespread utilization of the particle-like morphology and porosity strongly increase
supercapacitors has not been achieved due to a high cost to their inter- and intra-particle electrical resistances,1e respecti-
performance ratio. Among different electrode candidates, the vely, which makes their processing into electrode pastes
last decade has witnessed a very intense research in the capaci- necessary (by using auxiliary binders and conductivity promo-
tance and storage performance of different nanostructured ters). This generates many electric point contacts that
carbons, like graphene, CNTs, fullerenes, CNFs, onions, tem- decrease their mechanical and chemical stability.2 Hence the
plated carbons, etc.1 Nevertheless, apart from the significant development of binderless porous carbons by a direct route
progress in fundamental aspects, the complex and expensive would improve the conductivity and stability of carbon electro-
manufacture as well as the complicated handling and elec- des, and at the same time, it would reduce the time, com-
trode processing of these carbon materials make uncertain plexity and the environmental and economic impacts of the
their feasible application. Accordingly, while novel electrode overall manufacture. In addition, the possibility of using
materials and chemistries are being developed to improve the biomass precursors for the preparation of these electrodes
storage performance, further research on simpler and cheaper could provide a unique opportunity for their valorization into
manufacture and processing is demanded. high added-value products.
In this work, we report a sustainable and inexpensive
approach to process one of the most abundant polymers
a
in nature, lignin,3 into binderless flexible carbon electrodes
Universidad de Málaga, Andalucía Tech, Departamento de Ingeniería Química,
29071 Málaga, Spain. E-mail: [email protected]
with ultrafast response and overall high-performance for
b
Departamento de Química Inorgánica and Instituto Universitario de Materiales, energy storage in supercapacitors. The approach involves the
Universidad de Alicante, Apartado 99, Alicante, Spain preparation of interconnected and porous carbon fibers (CFs),
c
Departamento de Química Física and Instituto Universitario de Materiales, with a submicron diameter and high surface area and con-
Universidad de Alicante, Apartado 99, Alicante, Spain. E-mail: [email protected]
ductivity. Particularly, we demonstrate that these materials
† Electronic supplementary information (ESI) available: Details of material
characterization, the preparation of the cells, and the determination of gravi- can be simply but uniquely accomplished by electrospinning
metric capacitance, and specific energy and power. See DOI: 10.1039/c5gc02409a and subsequent thermal conversion of a suitable lignin into
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Table 1 Specific surface area (SBET); volume of micropores (Vt); CO and CO2 evolved from TPD experiments; mass surface composition; and yields
of thermostabilization and carbonization treatments and that of the overall production
LCF-L 690 0.33 0.6 0.5 95.9 4.1 77.0 39.1 30.1
LCF-I 640 0.27 1.0 0.4 95.8 4.2 73.2 38.0 27.8
LCF-IA 1005 0.44 3.5 0.5 95.4 4.6 74.1 34.5 25.6
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for porous carbons prepared at temperatures in the range yield when carbonization and activation are both considered)
700–1000 °C.17 These values and the position of the (002) peak of the raw material. The overall yields (involving stabilization
(2θ = 25.08°), with an interlayer spacing of d002 = 3.548 Å which and carbonization treatments) for the production of the
is close to that obtained after carbonization of kraft lignin at reported lignin-based CFs range between 26–30%, similar to
temperatures as high as 2000 °C,16 suggest the existence of an those achieved in biomass based activated carbons20 and are
incipient graphitic structure. This can also be deduced from in agreement also with those of CFs obtained from other
the position of the G band in the Raman spectrum organosolv-based lignins.7,21 Hence, not only the described
(1595 cm−1) which approaches that of graphite.15,16a production of lignin fibers by electrospinning of ethanol
It is well known that the thermostabilization step and, solutions, but also their thermal processing into inter-
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therefore, the fabrication of lignin-based CFs are a very slow connected CFs can be considered an environmentally improved
process.10 This causes a large energy consumption. In route to these types of materials.
addition, many exhausts evolve during the stabilization and The electrochemical behavior of the as-prepared lignin-
carbonization of lignin precursors.4b,10 These specifications based CFs was studied in a three-electrode cell in the sulfuric
are inherent to the low glass transition temperature of any acid electrolyte (Fig. 3). Cyclic voltammetry (CV) revealed the
lignin source and their high oxygen content. In fact, the slow ideal rectangular shape of a pure electric double-layer capaci-
thermostabilization step is also common for most CF precur- tor (EDLC),1 no matter what the connectivity of the CFs was
sors, like PAN, pitches, cellulose, etc.,9 however, the evolution
of H2, H2O, CO, CO2, light hydrocarbons and waste products
(tar and other condensable volatiles) is unavoidable when
biomass precursors are used. Although the acceleration of
thermostabilization of the lignin fibers is the aim of intense
research, most approaches involve the modification or purifi-
cation of lignin, the use of thermal pre-treatments or the utiliz-
ation of polymers and/or chemicals.18 As a result, additional
steps, reagents and energy consumption are involved and by-
products could be generated. In this sense, the hereby pro-
posed method for the preparation of interconnected lignin-
based CFs reduces the duration of the conventional air thermo-
stabilization process to half by raising the heating rate, just
without any modification of the conventional procedure or any
added compound or step. Thanks to it working slightly over
the glass transition temperature of the material, interconnec-
tion of fibers is also achieved without additives and the acti-
vation and functionalization with oxygen surface groups occur
simultaneously to thermal processing, without post-treat-
ments. Table 1 collects the yields of thermostabilization and
carbonization treatments. Stabilization yields not only account
for the condensation and decarboxylation reactions that result
in weight losses, they also consider the removal of adsorbed
ethanol on the surface of the lignin fibers, which represents
around 15% of their initial weight, thus leaving the weight loss
caused by lignin oxidation to be only ∼10%. The carbonization
yields were found to be slightly lower than those for the direct
carbonization of the same Alcell lignin under similar con-
ditions (40.3 wt%, not shown for brevity’s sake). This can be
explained considering that the high amount of oxygen groups
introduced during the stabilization treatment will be later
released as CO and CO2, thus removing part of the carbon that
otherwise would remain in the carbonized product. Neverthe-
less, the preparation yield is high considering the development
of surface area achieved after the carbonization step (which
could be seen as a combined carbonization/activation treat- Fig. 3 (a) Steady-state CVs of LCF-L, LCF-I and LCF-IA binderless elec-
trodes; (b) 4th scan CVs of LCF-L electrodes upon the step-wise opening
ment). In fact, for obtaining a similar textural development in
of the potential window on the positive and negative sides; (c) CV of the
the activation of non-porous carbon fibers from biomass pre- LCF-L electrode before and after repetitive cycling up to an expanded
cursors or even from phenolic resins, a burn-off higher than potential window of 1.0 V. Note: All data were obtained in a three-elec-
20% would be necessary,19 resulting in a worse use (lower trode cell; scan rate: 10 mV s−1.
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(Fig. 3a). In addition, the different CFs displayed a pseudo- spatial arrangement of the graphitic crystallites and undefec-
capacitive contribution at around 0.4 V, related to the electro- tive surfaces (see Fig. 2e–i and the corresponding discussion);
chemical reaction of quinone-like oxygen functionalities.12 The as well as the binderless conformation of the electrodes, avoid-
significance of this contribution was found to be proportional ing the stability problems conventionally derived from the use
to the concentration of these oxygen groups, which can be of additives.
related to the amount of CO evolved during TPD experiments The practical application of the lignin-based CFs as electro-
(Table 1). The formation of such kinds of CO-evolving groups des for supercapacitors was investigated in symmetric two-elec-
is known to occur upon oxygen (ambient conditions) exposure trode cells, which were constructed by using the as-prepared
of a carbon surface prepared at high temperatures.22 From the materials as binderless electrodes, without using any kind of
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charge enclosed by the CVs (Fig. 3a), the gravimetric capaci- additives or conditioning treatments. The advantages of using
tance values of 134, 153 and 201 F g−1 were obtained for interconnected CFs as binderless electrodes can be observed
LCF-L, LCF-I and LCF-IA electrodes, respectively. These values in Fig. 4a, where the response of binderless LCF-I is compared
seem to be proportional to the combination of their specific with that of binderless LCF-L and also with that obtained for
surface areas and the concentrations of electroactive CO-evol- LCF-I processed in the conventional form of an electrode paste
ving groups (Table 1). The stability of the carbon electrodes (sample LCF-Ip in Fig. 1i), adding Teflon and carbon black as
was studied by a step-wise opening of the voltammetric poten- the binder and the conductivity promoter, respectively. At a
tial window, from the open circuit potential (around 0.3 V) to low scan rate (100 mV s−1), the three materials render a quite
both negative and positive sides (Fig. 3b). The large cathodic similar electrochemical (CV) response. However, at faster scan
current observed below −0.4 V, corresponding to proton rates, for example at 1 V s−1, the carbon paste LCF-Ip shows a
electro-reduction, was probably indicative of the negative stabi- sluggish response, while the binderless LCF-I electrode is able
lity potential of LCF-L. In the case of LCF-I and LCF-IA this to keep the characteristic rectangular-shape CV of EDLCs
current was shifted towards lower (more negative) potentials. better than LCF-L. This difference must be undoubtedly
On the positive side, LCF-L also started to show anodic related to differences in their fiber connectivity (loose vs. inter-
currents at lower overpotentials than LCF-I and LCF-IA. This connected), a feature that is correlated to the conductivity of
material was able to reach 1.0 V without apparent volta- the electrode.14 In particular, when the scan rate is raised from
mmetric changes (Fig. 3b). However, after continuous cycling up 10 to 1000 mV s−1 the capacitance retention for the binderless
to this potential a considerable development of pseudocapaci- LCF-I electrode (62%) is higher than that of LCF-L (36%) and
tance was observed when compared to a previous CV registered three times higher than that for the pasted one (17% for
in a narrower potential window (see Fig. 3c). This increase in LCF-Ip), highlighting the beneficial utilization of LCF-I directly
pseudocapacitance may be attributed to the electrochemical as binderless electrodes.
oxidation of the carbon surface upon positive polarization in Capacitance retention for the LCF-I supercapacitor cell is
acid media, which produces the generation of electroactive CO- higher than that found for seamless carbon forms like acti-
type evolving groups.23 As a consequence, we concluded that vated carbon monoliths.24 Only advanced porous carbon
the potential safety limits determined for the three studied materials, such as hierarchical porous carbons25 or electro-
materials were at least −0.4 and 0.9 V (vs. Ag/AgCl/Cl-sat.), and spun PAN-based CO2-activated carbon binderless electrodes,26
that the supercapacitor cells constructed using them as binder- can match the outstanding performance of LCF-I binderless
less electrodes could be operated safely up to 1.3 V. Such a electrodes, though they require the use of more expensive and
high electrochemical stability is in agreement with the high less environmentally friendly carbon precursors or their prepa-
resistance of the lignin-based CFs to air oxidation (Fig. 2c), ration is burdened by complicated and energy-demanding
and may be related to their characteristic structure and the procedures.
Fig. 4 (a) Steady-state CVs from symmetric two-electrode cells of binderless LCF-L and binderless and pasted LCF-I (composition of the carbon
paste: 90/5/5 = LCF/Teflon/acetylene black). (b) Rate performance for the binderless LCF-I and LCF-IA cells. (c) GCD profiles of the binderless
LCF-IA cell at 32 A g−1 (cut-off voltage: 1.3 V). (d) Nyquist plots of freshly constructed two-electrode cells with different electrodes (applied voltage:
50 mV, sine amplitude: 10 mV; frequency ranges: 100 kHz–0.1 Hz).
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Under galvanostatic charge–discharge (GCD) conditions, specific currents (Fig. 4b). Considering the maximum cell
the different electrodes display a triangular-shaped response capacitances and the overall high-enough coulombic and
characteristic of the charge and discharge processes in EDLCs energy efficiencies obtained when working at 1.3 V (Table 2),
(Fig. S1†). Table 2 compiles a collection of properties for the this was selected as the operational voltage for both cells.
analysed supercapacitor cells. First, their cell capacitance was Because of their higher surface area and content of electro-
found to be practically independent of the cut-off voltage, and active oxygen groups, the interconnected and more activated
slightly increasing up to a maximum value of 1.3 V (Fig. S1† CFs (LCF-IA) exhibited the highest capacitance, while those
and Table 2). As expected, the cell capacitance values at low without additional activation (LCF-I) showed the best rate per-
specific currents are similar for the LCF-L and LCF-I electro- formance. For LCF-IA, a cell capacitance of 48.0 F g−1 is
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des, being 35% higher when carbonized in the presence of achieved at the lowest tested specific current. Interestingly, the
oxygen (LCF-IA). After a 64-fold increase of the specific cell retains 42% of the capacitance when the applied current is
current, the capacitance severely dropped for the unconnected raised from 0.25 to an ultrahigh specific current density of
electrode (LCF-L). Surprisingly, the interconnected binderless 128 A g−1. A comparable storage rate performance, with a lower
electrode obtained after smooth air activation showed a capacitance but a better capacitance retention (58%), has been
boosted capacitance while preserving a low ohmic drop also found for LCF-I. In particular, under an extremely
(LCF-IA, Fig. S1† and Table 2). It can be seen that, although all demanding specific current of 32 A g−1, the cell with LCF-IA
the electrodes exhibited very low IR drops at 1 A g−1, differ- can be charged and discharged in less than 1.5 s while
ences between the cells arise as the applied current increases, keeping a high capacitance of 34.1 F g−1 and showing only
with LCF-I and LCF-IA (ohmic drops of 0.186 and 0.207 V) out- 103 mV of ohmic drop (Fig. 4c).
performing the results obtained for LCF-L (0.282 V). The cell Moreover, these electrodes show other valuable features for
resistances were calculated from these values, going down their use in symmetric supercapacitors. On the one hand, both
from 3.19 to 2.12 Ohms after the interconnection of the the negative and positive electrodes display quite similar capa-
carbon fibers. As observed in the table, most of the stored citances, causing only a slightly uneven operational potential
charge was effectively recovered during discharge of the cells, window (values of ΔV + and ΔV − of 0.69 and 0.61 V, respectively,
with coulombic efficiencies ranging between 99.0 and 99.5% Fig. S2†). On the other hand, the potential limits that each
in the case of the interconnected electrodes, even when the electrode reached during the charging of the cell were nearly
voltage was increased up to 1.3 V. The energy efficiency of the constant, no matter what the used specific current was
cells, which is usually an underestimated parameter of super- (Fig. S2†). This stability of the potential windows allows the
capacitors, was also measured. It reaches values close to 90% safe operation of this cell at 1.3 V under a wide range of
when working at 1.0 V. When the cut-off voltage was further current loads, a very interesting feature for systems that
increased up to 1.3 V, the larger contribution of redox reac- require or provide variable sources of power.
tions to capacitance led to a small decrease (around 3–5%) in The observed ultrafast response of the lignin-based inter-
the energy efficiency for all the electrodes, being slightly larger connected CFs and their superior rate performance is sup-
for the electrode with the larger amount of surface functional- ported by electrochemical impedance spectroscopy (EIS)
ities (5.6% for LCF-IA). Upon raising the applied current inten- measurements (Fig. 4d). The low and fairly similar Rcell values
sity from 1 to 64 A g−1, the increasing energy losses due to the (the first intercept on the Z′ axis) in Nyquist plots (around
Joule effect made the energy efficiencies decay. Nevertheless, 0.64–0.70 Ω at 100 kHz) observed in all cases reflect the high
the interconnection of fibers seemed to lower these energy conductivity of the whole cell, including that of the electrode
losses when working at higher specific currents, at least for materials,27 which may be associated with the suitable pro-
the 1.3 V operating voltage. perties of lignin to produce ordered carbon structures.16a
Owing to their better response, the rate performance of However, clear differences in the semicircle diameters (and
LCF-I and LCF-IA cells was then analyzed upon a wide range of the Equivalent Series Resistance (ESR)) were found for the
Table 2 Cell gravimetric capacitance (Cg), coulombic (Ceff ) and energy (Eeff ) efficiencies, and resistance (Rcell ) of two-electrode cells constructed
with the lignin-based CFs
1 A g−1 64 A g−1
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cessed into interconnected and porous CFs, of submicron (SAIEUS, available online at http://www.nldft.com/) Software.
diameters, which exhibit an ultrafast storage performance For thermogravimetric analysis (TG), a CI Electronics MK2
when used as electrode materials for supercapacitor devices. balance and samples of 10 mg were used.
The electrodes are simply prepared by electrospinning of The amount of oxygen surface groups was determined as
Alcell®-lignin/ethanol solutions and subsequent thermal con- the CO and CO2 desorbed from the samples by temperature-
version into CFs, with an easy control of their connectivity and programmed desorption (TPD) analyses. These analyses were
activation degree. Supercapacitor cells can be easily mounted carried out up to 940 °C (10 °C min−1) in He flow (100 cm3
using the CFs as flexible binderless electrodes, showing power STP per min) using a differential scanning calorimetry-thermo-
and energy densities of up to 61 kW kg−1 and 10 Wh kg−1, gravimetric analysis (DSC–TGA) equipment (TA Instruments,
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respectively, which are comparable or superior to the up-to- SDT 2960 Simultaneous) coupled to a mass spectrometer
now top engineered structures, and can retain 100% and more (Thermostar, Balzers, GSD 300 T3). The amounts of CO and
than 90% of the initial power and energy densities, respecti- CO2 desorbed from the samples were monitored following the
vely, after 100 000 charge–discharge cycles at 5 A g−1. 28 and 44 m/z signals, which were previously calibrated by the
non-isothermal decomposition of calcium oxalate mono-
hydrate (99.999%). XPS data were registered by using a 5700C
Experimental model Physical Electronics apparatus with Mg Kα radiation
Preparation of lignin-based CFs (1253.6 eV). Raman spectra were recorded with a Renishaw
micro-Raman system using an Ar+ laser at 514 nm as the exci-
Lignin fibers were prepared by electrospinning of Alcell®
tation source with a spectral resolution of 2 cm−1. The fitting
lignin–ethanol solutions by using a co-axial configuration.4
of both the XPS and Raman spectra was done by least squares
The spinnable solution had a lignin concentration of 45 wt%
using Gaussian–Lorentzian peak shapes. The X-ray diffracto-
and a viscosity of 370 cP. The flow rates were 1 mL h−1 for the
grams were obtained using a PANalytical diffractometer (X’Pert
lignin solution (inner spinneret) and 0.1 mL h−1 for pure
PRO) using Cu Kα1 radiation (1.5406 Å). The profile intensities
ethanol (outer spinneret). The tip-to-collector distance was
were measured step by step (0.0167° in 2θ) for a total time of
30 cm and the electrical potential difference was 12 kV (the
3000 s. In order to determine the exact angular position of the
collector was at −6 kV and the tips at +6 kV). Lignin was kindly
(002) peak, 10 wt% Si (Aldrich 99.999%) was used as an
provided by Repap Technologies Inc. (Canada), while ethanol
internal standard. For the application of the Scherrer equation,
absolute ( p.a. Merck) was used as the solvent. The compo-
the instrumental broadening contribution was determined by
sition of the used lignin was determined by CHNS/O elemental
using LaB6 as the crystalline standard.
analysis (PerkinElmer® 2400C Instruments) as: 65.9 wt% C;
6.3 wt% H; 0.2 wt% N; 0.00 wt% S; and 27.6 wt% O, while the
ash content was 0.00 wt%. Thermostabilization and carboniz- Electrochemical characterization
ation treatments were carried out in a horizontal tubular
The electrochemical measurements have been performed in
furnace. Thermostabilization was performed under an air
1 M H2SO4 using an Autolab PGSTAT302 Potentiostat equipped
atmosphere (150 cm3(STP) min−1) and at different heating
with the FRA module for the Electrochemical Impedance
rates up to 200 °C, keeping this final temperature for 36 h. The
Spectroscopy (EIS), Cyclic voltammetry (CV) and Galvanostatic
stabilized materials were carbonized at 10 °C min−1 up to
charge–discharge (GCD) measurements in a three electrode
900 °C under inert (N2) or 1 vol% O2 under a N2 atmosphere
cell and an Arbin SCTS Instrument for the galvanostatic
(150 cm3(STP) min−1).
charge–discharge experiments and durability tests in a two
electrode cell. A T-shaped Teflon Swagelock system equipped
Physico-chemical characterization with gold collectors and an Ag/AgCl 3 M KCl reference elec-
SEM and TEM images were obtained by using a JEOL trode has been used for assessing the cell performance while
JSM-6490LV microscope (at 25 kV voltage) and a Philips registering separately the potential of each electrode. Round-
CM200 microscope (at an accelerating voltage of 200 kV), shaped CF pieces were cut into a surface area of 0.196 cm2, the
respectively. The histogram of fiber diameters was constructed working and counter electrodes constructed by stacking three
from SEM images after an analysis of more than 120 cases for round pieces together (total weight between 1.00–1.20 mg) over
each different CF. The textural properties were characterized the gold collectors at each side of the cell, achieving a surface
by N2 adsorption–desorption at −196 °C using a Micromeritics loading in the range of 5–6 mg cm−2. A round piece of nylon
ASAP2020, after outgassing for 8 h at 150 °C under vacuum. membrane ( pore size: 0.45 µm, 7 mm diameter) was used as
From the N2 adsorption/desorption isotherms, the apparent the separator. The electrodes were dried at 80 °C under
surface area (SBET) was calculated by applying the BET vacuum for 2 h before determining their weight, and after-
equation, and the micropore volume (Vt) was calculated by wards soaked in the electrolyte for 1 h prior to cell construc-
using the t-method. Pore size distribution has been calculated tion and the electrochemical measurements. Further
from the N2 adsorption isotherms considering the proposed information about the determination of gravimetric capaci-
2D-NLDFT heterogeneous surface model,33 and by applying tances, energy and power density, cell resistance, efficiencies
the Solution of Adsorption Integral Equation Using Splines and other relevant parameters is compiled in the ESI.†
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