This document details the design of a surge tank for the Osmena Mini Hydro Power Plant located in Gov. Generoso, Davao Oriental, Philippines. Calculations are shown to determine key specifications of the surge tank, including a total height of 12.68 meters and minimum cross-sectional area of 7.07 square meters. Based on a pressure of 124.36 megapascals, the required wall thickness is calculated as 8.00 millimeters. The surge tank specifications are then listed, including a height of 12.68 meters, diameter of 2.50 meters, and wall thickness of 8.00 millimeters.
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Osmena Plant Surge Tank Deiign
This document details the design of a surge tank for the Osmena Mini Hydro Power Plant located in Gov. Generoso, Davao Oriental, Philippines. Calculations are shown to determine key specifications of the surge tank, including a total height of 12.68 meters and minimum cross-sectional area of 7.07 square meters. Based on a pressure of 124.36 megapascals, the required wall thickness is calculated as 8.00 millimeters. The surge tank specifications are then listed, including a height of 12.68 meters, diameter of 2.50 meters, and wall thickness of 8.00 millimeters.
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PROJECT: OSMENA
MINI
HYDRO
POWER
PLANT
LOCATION: GOV.
GENEROSO,
DAVAO
ORIENTAL DESIGN
OF
SURGE
TANK
GIVEN: Length
of
Conveyance
Line
(L) = 3,120.00 m Gravitational
Force
(g) = 9.81 m/sec2 Head
Loss
Due
to
Bends
(hb) = ? m
(as
computed
from
headrace) Head
Loss
Due
to
Friction
(hf) = ? m
(as
computed
from
headrace) Gross
Head
of
Power
Plant
(H) = 61.00 m Net
Head
of
Power
Plant
(Hn) = ? m Velocity
at
Head
Race
(V 1
) = 1.86 m/sec Velocity
at
Head
Race
(V 2 ) = 2.64 m/sec Pressure
Head
(Z) = ? m Upsurge
(h up ) = ? m Downsurge
(h down) = ? m Elevation
@
Intake = 154.00 masl Elevation
@
Surge
Tank = 143.14 masl Diameter
of
Conveyance
Line = 1.2 m Coefficient
of
Friction = 0.012 Upsurge
if
Friction
losses
are
ignored
(Z) = ? Minimum
Area
of
Surge
Tank
(F) = 1.75 FROM
THOMA
FORMULA h f
=
fL
V2 /D2g 11.29 eq.
1 h up
=
Z
–
(2/3)
H L eq.
2 h down
=
Z
+
(1/6)
H L eq.
3 2 F
=
(0.75LfV )/(gHn H f ) eq.
4 2 H n
=
H
–
Hf
–
V /2g eq.
5 1/2 Z
=
2π(Lf/gF) eq.
6 H L
=
hf
+
hb eq.
7 Using
eq.
1 h f
5.48 m use 5.48 meters hb 0.55 m Headloss
(Headrace) Vh 0.18 m Using
eq.
5 Hn 54.80 m Using
eq.
4 F 0.07 m (min) D 1.75 m 3.00 meters 2 F 7.07 m Area
of
Surge
Tank Using
eq.
6 Z 4.62 m Using
eq.
7 HL 6.20 m Using
eq.
2 h up 0.94 m Using
eq.
3 h down 5.53 m Height
of
Surge
Tank
(Ht) Ht 12.68 m
Total
Height
of
Surge
Tank Thickness
of
Shell
wall
(Assuming
1
meter
width) Pressure
(P) 124.36 Mpa Thickness
of
Wall
(T) 8.00 mm
SURGE
TANK
SPECIFICATIONS
HEIGHT
OF
SURGE
TANK =
12.68
m DIAMETER =
2.50 ASTM
A36
Grade
B =
413,700.00 kPa THICKNESS
OF
PIPE
(COMPUTED) =
5.22 mm STANDARD
MINIMUM
THICKNESS =
8.00 mm USE
(ACTUAL
THICKNESS) =
8.00 mm(nominal
thichness)