KAMLESH KUMAR SINGH ENGINEERS PVT.

LTD
JOB SAFETY ANALYSIS FOR INTERNAL HOT WORK OF COLUMN

JOB NO 25511378 Date: 19/09/2020

Project Location : New NHT/CCR. JSA No.: 33
P&M and Equipment, Chain pulley block, Lifting tools & tackles, Handtools, Rev. No.: 00
Tools & tackles involved Power tools, Gas detector & Experienced manpower.
Job Description: Plate welding work inside column Prepared By: Mr. Jayjay Ram
(Contractor Site
Eng. Sup)
Job Classification: Mechanical Reviewed By: Mr. Saket Kumar
Sequence of Operation – Activity Tools &tackles Hazards Safety measures / precautions
Sl. Risk Risk level
No.
Steps used & involved at
level (Contractor after
Responsibility
manpower various HSEM) Action by
H/M/L control
deployed steps
Name
1. of the Site L Approved
1.1.1 Prepare By:
the Job Safety Mr. SajalL Sarkar Site
Mr. Jayjay Ram
Engineer: Analysis and apply for approval. engineer/RCM
(Contractor
1.1.2 Prior to start of any activity
1. Work RCM/Site
proper work permit should be
interruption Manager)
obtained by Daily Permit Clearance
PPE / safety device 2. for confined space.
Status. Issued for
Safety Helmets, Safety Goggles, Safety Shoes, Hand1.1.3 Permit shall be displayed at
required Unauthorize implementation/ review
Gloves, Coverall, Full Body Safety Harness, fall arrestor,
worksite.
d Person 1.1.4 Prior to applying for the
Dust Mask, Aluminum Ladder, Scaffolding, Exhaust Fan/
permit to the IOCL/Technip, all
Air Blower, 24 volt Light, intrinsically safe torches, ear
requirement of job activities such as
plug etc.
tools, tackles, Safety devices and
manpower should be available at
Permit procedure & Area Job supervisor worksite along with Proper
clearance housekeeping and it should be
ensuring by concerned Job
Supervisor/Job Engineer.
1.2.1 All persons involved in the job
must discuss and understand the
work permit & JSA by concerned

Page 1 of 9
 Engineer/Supervisor.

1.2.2 All the persons who

working inside the confined
space shall trained & shall
identified specially with trade
sticker (Confined space trained).
2.1.1 Ensure proper access &
scaffolding platform for opening of
manhole cover with handrails.
Hand tools,
Opening of Manhole Rigger. 2.2.1Ensure tagline in hand tools
1. Improper while opening the manhole cover. Site
Access 2.2.2 Ensure PPE`s of all person. engineer/RCM
2. Fall of 2.3.1 Use other objects such as
hand tools hooks or bars to remove manhole
from height. cover.
3. Losing  2.3.2 Make good communication
control on with each other while opening the
2. body while H manhole cover. L
trying to 2.3.3 Ensure that equipment
remove platform shall fully cleared &
manhole handrails are in position.
cover. 2.3.4 No loose materials shall kept
4. Pinch in equipment platform.
hand & feet. 2.3.5 Platform around the equipment
shall properly covered & barricaded.
2.4.1 Keep hands and feet out of the
way while removing the manhole
cover.

1. H 3.1.1 Ensure that sufficient L

Insufficient accessibility is available.
3. accessibility 3.2.1 Ensure proper hard barricading
2. is done in the work area and proper
Unauthorize type of sign boards are in place.
d personnel 3.3.1 Ensure gas testing should be
movement done and maintained periodically &
3. Oxygen continuous monitoring.
deficiency / 3.3.2 Oxygen level shall be 19.5%

Page 2 of 9
 to 23.5 %.
3.4.1 Ensure that all Personnel’s are
aware of the hazards and takes
Hand tools, appropriate precautions.
Preparation of works Competent
3.5.1 Ensure adequate lighting is
person
provided in the area and inside the
column by using 24 V lamp with
guard.
Site
enrichment 3.5.2 Illumination level shall be 100 engineer/RCM
4. light lux.
Accumulate 3.5.3 Electrical tools shall be
d toxic/ maximum 24V capacity.
flammable 3.6.1 Ensure all the personnel
gases entering in the column are
5. adequately trained & experienced
Inadequate for confined space.
illumination 3.6.2 All persons clearly conveyed
6. Lack of his responsibility & training record
trained shall maintain.
employees 3.7.1 Use walkie-talkie for
7. Lack of communication which will be
proper provided by Technip/IOCL as per
communicat required.
ion
8. Lack of 3.8.1 Assign watch man for the
watch man personnel entering in to the column.
9. Lack of 3.8.2 Watchman also maintain the in
ventilation out log-sheet & ensure frequent
communication inside column.
3.8.3 Frequent communication
should be there in between the
personnel inside the column and
watchman.
3.8.4 Work supervisor shall always
available at site.

3.9.1 Provided forced ventilation

(Exhaust fan +Air blower).
4. H L
4.1.1 Ensure adequate proper

Page 3 of 9
 1. Man, scaffold, use of wire lifeline/ 100%
Materials use of safety harness with double
and tools lanyard from height of 1.8-meter,
Fall from safety net and job specific PPE for
height. all personnel.
General (Access & work at height. Hand tools, 4.1.2 All access and aggress to be Site
etc.) Scaffolder, cleared. engineer/RCM
Rigger 4.1.3 Tool kit bag shall used to carry
tools & provide chain ladder for
access.
4.1.4 During shifting of plate by
chain pulley block, ensure beneath
area must be barricaded.
4.1.5 Tag line to be use for all loose
tools used at height work.
4.1.6 Continuous monitoring by the
Supervisors to ensure that nobody is
working or moving without hooking
the Safety harness, use of wire rope
life line while on climbing up /
climbing down,
4.1.7 The scaffolding supervisor
shall ensure scaffolding be done by
the trained scaffolders and same
shall be bearing with green tags
after ensuring to make the same as
per standard.
4.1.8 FBH with detachable lanyard /
shock absorber/ double lanyard and
snap hook shall be used and
anchored to a hand rail / rigid
structure while working at scaffold.
Small material to be secured
properly at height.
4.1.9 Heavy material shall not be
stored in scaffolding platform.
4.1.10 Engage trained &

Page 4 of 9
 experienced personnel.
4.1.11 Area barricading to be
ensured.
4.1.12 Ensure Materials /tools to be
properly secured
4.1.13 All openings should be
covered or fenced properly
4.1.14 Ensure Certified Tools &
tackles and equipment’s and safe
working load prior to their use.
4.1.15 Ensure proper material
handling.

4.1.16 Pre-Employment Health

check-up to be done for all
concerned workmen.

5. 1. Collapse M 5.1.1 The scaffolding shall be L

of the erected on stable area inside the
scaffolding column.
2. Fall of 5.1.2 Scaffolding shall be erected by
person or
material a competent scaffolding crew
from 5.1.3 Red for unsafe and Green for
platform. safe for use identification marks
3. Fall of shall be used identified the
person from condition of the scaffolding after
Hand tools, ladder inspected by concerned scaffolding
Scaffolding Erection. Scaffolder, 4. Fall of Site
supervisor.
Fitter, Rigger material engineer/RCM
during 5.1.4 Certified scaffolding materials
shifting shall be used.
activity. 5.1.5 All damaged pipes and clamps

Page 5 of 9
 shall not be used.
5.2.1 No loose materials shall be
kept on the platform leaving it
unsecured, toe board shall be
ensured along with tools tied off to
the tool lanyard.
5.2.2 The spanners should be
secured to the harness to prevent it
from falling.
5.3.1 The ladder should be in good
condition and having non-slip.
5.3.2 The safety shoes shall be free
of mud /Greece /oil.
5. Fall of 5.4.1 Chain pulley block shall be
spanner or used for shifting the materials.
bolt during
scaffolding 5.5.1 Trained & experience person
work. will perform the task.
5.5.2 Tool box talk should be
conducted, prior to work.
5.5.3 Position fingers away from
pinch point.
5.5.4 Secure spanner with tagline to
avoid fall of spanner.
5.5.5 Air blower & exhaust fan shall
arrange.
5.5.7 Material shifting area shall
barricade.
5.5.8 Ensure the oxygen level
frequently.

6 Hand tools, 1. Improper 6.1.1 Ensure proper access to L

Plate welding activity inside power tools, access or approach at height & access to be Site
column welder, fitter & Working cleared. engineer/RCM
Helper platform 6.1.2 Access shall be by using
2. Fall of ladder.
person from 6.1.3 Ensure ladder should be
height inspected & certified.
3. Flying of 9.1.4 Ensure proper working

Page 6 of 9
 Spark platform for work at height.
particles. 6.2.1 Ensure all person should have
4. Welding Safety harness belt with 100% hook
flash. up.
5. Burn 6.2.2 Ensure all person should use
injury due to safety harness with shock observer
welding. after 6m.
6. Electric 6.3.1 Wear eye protection.
shock. 6.3.2 Welding activity should be
7. Fire perform in welding booth which
Hazard. should be covered by fire blanket.
8. Health 6.3.3 Ensure area should be also
Hazard. H barricade at ground level & safety
9. Use of signage to be displayed.
damage 6.4.1Ensure availability of Running
tools. water hose during welding activity.
6.5.1 Ensure no loose connection of
welding cable/cable lugs.
6.5.2Use certified & inspected
welding machine.
6.5.3 Only authorized person
perform their job.
6.5.4Welding helmet, leather hand
gloves, leather leg guard & leather
apron need to be used with
mandatory PPE's.
6.6.1 Distribution boards fitted with
RCCB with rating of 30ma.
6.6.2 Ensure proper grounding
/earthing of equipment.
6.6.3 Maintain standard connections
in electrical wires & no joint cable
allowed inside confined space.
6.6.4 Only authorized person
perform electrical connection.
6.7.1Charged Fire Hose shall be
kept ready along with firewatcher.
6.7.2 Work Area to be cleaned for
any combustible material.
6.7.3 Proper fire blanket/welding
booth to be prepared before the hot
work.
6.7.4 Ensure fire extinguisher to be

Page 7 of 9
 placed at work location.
6.8.1 Appropriate PPE's shall be
used by all
6.9.1 Always select right tools for
job.

7.1.1 All access and aggress to be

cleared.
1. Slip, trip Site
7 & fall 7.1.2 Housekeeping shall be done
Housekeeping. engineer/RCM
hazard on daily basis.

8.1 Ensure emergency vehicle

arrangement at workplace.
8.2 Siren/ Signalling system of
IOCL are to be known to all
workers and Engineer/supervisor.
8.3 Always keep emergency exit
route clear of obstacles free from
easy movement.
8.4 Emergency procedure and
telephone numbers are to be known
to all and same shall be prominently
displayed at site.
Emergency Response 8.5 The working crew should be
aware of the nearest Assembly point
8 H location. L
8.6 Supervisor/Engineer should be Site
aware of the first aid centre location engineer/RCM
and emergency contact numbers.
8.7All workers or employees should
be trained and well known for
extinguishing fire, about firefighting
device, Positioning and holding fire
hose in case of emergency.
8.8 In case of any emergency,
immediately inform to safety in-
charge & Field Engineer.
8.9 In case any uncomforted all
person shall come out immediately.

Page 8 of 9
 General precaution for Demolition:

1) Ensure access wherever you work.

2) Check for defective tools.
3) The included angle for the ladder is 75 degree and the ladder should extend at least 1 m beyond the landing platform.
4) The ladder must be secured at the top and bottom. Do not use top rung or top step of the ladder.
5) Required permit should be available at work place.

Page 9 of 9