INSTALLATION AND

PARTS MANUAL
MODEL H110VS
FOR
D8R SERIES II TRACTORS

TABLE OF CONTENTS
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Winch Mounting and Motor Lines Group Drawing . . . . . . . . . . . . . . . . . .4
Pilot Lines and Winch Lines Group Drawing . . . . . . . . . . . . . . . . . . . . . .5
Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Motor Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

MODEL NUMBER DESCRIPTION

H110VS 245 V 65/33 3

Basic Overall Motor Type Motor Size Fairlead

Winch Gear Ratio V - Variable Cu. In. 3 - 3 roller
Model 245:1 Displacement Displacement 4 - 4 roller
per revolution
6.5 cu in. (High)
3.3 cu in. (Low)

PACR WINCH DIVISION

P.O. BOX 547 BROKEN ARROW, OK U.S.A. 74013
PRINTED IN U.S.A.
PHONE (918) 251-8511 FAX (918) 259-1575 LIT2139 REV 2
COPYRIGHT 2003 PACCAR WINCH DIVISION.
ALL RIGHTS RESERVED. www.paccarwinch.com 10/2003
MODEL H110VS
WINCH INSTALLATION
CATERPILLAR D8R SERIES II

FOREWORD

This manual includes parts listings and installation information for the H110VS winch for use on the CATERPILLAR
D8R Series II tractor.

Continuing product improvement may cause changes in your PACCAR built winch, which may not be included in this
manual. If a question arises regarding your winch or this manual, contact your nearest CAT dealer, or the PACCAR
WINCH DIVISION PRODUCT SUPPORT DEPARTMENT at 1-918-251-8511, Monday – Friday, 0800 hrs – 1630 hrs
CST, or by fax at 1-918-259-1575. Please provide the complete winch MODEL number and SERIAL number when
making inquiries.

INSTALLATION INSTRUCTIONS tractor master electrical switch off.

1. Drain the tractor hydraulic oil into a suitable contain-

CAUTION er. Recycle or dispose of used oil in an environmen-
tally responsible manner. Securely install the
Cleanliness is of utmost importance when work-
hydraulic reservoir drain plug after draining.
ing on hydraulic equipment. Contamination may
cause damage to close tolerance hydraulic com-
2. Clean all paint, oil, grease, rust and dirt from the
ponents, which may result in erratic operation and
mounting surfaces of the winch, winch adapter brack-
reduced service life.
ets and tractor rear face.

Personal injury can result from the sudden release Winch adapters weigh approximately 340 lb (154
of hydraulic oil under pressure or hot oil. kg) each. Make certain that lifting equipment has
Hydraulic oil pressure can remain in the hydraulic adequate capacity. Failure to use adequate lifting
system after the tractor engine has been stopped. equipment may result in property damage, per-
Serious injury can be caused if this pressure is sonal injury or death.
not released before performing any service on the
hydraulic system or equipment.
Make sure all of the work tools have been lowered 3. Attach winch adapters, items 21 and 22, to the tractor
to the ground, and the oil is cool before removing rear face with bolts, item 20. Apply Loctite 272 or
any components or lines. Remove the oil filler cap equivalent to bolt threads. Leave bolts loose at this
only when the engine is stopped, and the filler cap time to aid alignment of winch to adapters.
is cool enough to touch with the bare hand.
4. Carefully hoist the winch and install to the winch
adapters, using bolts, item 20. Apply Loctite 272 or
equivalent to bolt threads.
Winch weighs approximately 3,950 lb (1,790 kg), 5. Torque all winch mounting bolts to 1,100 lb•ft (1,500
without wire rope and mounting adapters. Make N•m).
certain that lifting equipment has adequate capac-
ity. Failure to use adequate lifting equipment may 6. Remove and discard the motor port cover plate and
result in property damage, personal injury or bolts on the upper port of the winch motor.
death.
7. Attach one end of the REEL-OUT hose, item 5, to the
NOTE: Refer to the appropriate Caterpillar service man- manifold at the upper motor port. Use split flange
uals for additional information regarding service proce- halves, item 1, D-ring, item 4, and fasteners, items 2
dures to the tractor. and 3. Torque bolts to 50 lb•ft (70 N•m). Attach the
opposite end to the LH port of the manifold, utilizing
To prepare the tractor for service, lower the blade to the hardware previously defined and new D-ring, item 4.
ground. Turn the engine off and relieve any oil pressure
in all tractor circuits as required. Relieve oil pressure in 8. Attach one end of the REEL-IN hose, item 7, to the
the hydraulic reservoir by opening the fill cap. Turn the port in the brake valve on the lower motor port, utiliz-
2
 MODEL H110VS
WINCH INSTALLATION
CATERPILLAR D8R SERIES II
ing adapter, item 6. Attach the opposite end to the RH
port of the manifold, utilizing the hardware defined
previously and new D-ring, item 4. CAUTION
Fill winch with to proper level with recommended
9. Install MOTOR SHIFT hose, item 9, to the –4 elbow in oil BEFORE operating. Component damage may
the “X” port on the forward side of the winch motor. occur if winch is operated without oil.
Install the opposite end to the “X” port on the lower
surface of the manifold, using –4 elbow, item 19.
NOTE: After winch and controls installation has been
completed, refill the tractor hydraulic reservoir with the
10.Install DRUM CLUTCH RELEASE hose, item 10,
proper lubricant. Refer to the appropriate Caterpillar
between the elbow located on the RH side of the
service literature for the oil specs.
winch case and the “DC” port of the manifold, using
–6 elbow, item 11.
Start the tractor engine and operate at low engine idle
to purge air from the hydraulic lines. Operate the winch
11. Install MOTOR DRAIN hose, item 12, between the –8
in all functions to verify proper operation.
elbow located on top of the motor, and to the “T” port
on the manifold, utilizing the –8 elbow, item 13.
Check all connections for leaks and make any needed
repairs. Check the hydraulic oil reservoir level. Add oil
12.Route the hoses approximately as shown and bundle
as needed to maintain the level at the “FULL” mark on
them together utilizing the clips, 16 and 17, fasteners,
the sight gauge.
items 14 and 18, and spacer, item 15. Attach the clip
set to the winch case and tighten the bolt snugly.

ITEM NO. P ART NO. DES CRIP TION QTY.

1 101277 S P LIT FLANGE HALF 2
2 104319 BOLT (7/16 - 14 UNC X 2-3/4 G8) 4
3 101432 WAS HER, HARD (7/16) 4
4 101278 D-RING 3
5 101833 HOS E AS . 1
6 40115 ADAP TER 1
7 101832 HOS E AS . 1
9 101831 HOS E AS . 1
10 101261 HOS E AS . 1
11 40107 ADAP TER 1
12 101830 HOS E AS . 1
13 101282 ADAP TER 2
14 102347 BOLT (1/2 - 13 UNC X 3 G8) 1
15 102346 S P ACER 1
16 P A6D7573 CLIP 1
17 27501 CLIP 1
18 100859 WAS HER, HARD (1/2) 2
19 27430 ADAP TER 1
20 101872 BOLT (1-1/4 - 7 UNC X 3-1/2 G8) 24
21 29752 RH ADAP TER 1
22 29753 LH ADAP TER 1
23 103102 DRAWBAR P IN 1
24 70148 COTTER P IN 2

3
 MOTOR CASE DRAIN PORT (REF)
MODEL H110VS

18
12
14 15 8
4
R/O R/I 12

17 13 T

DC
16
CATERPILLAR D8R SERIES II

X
REF: MANIFOLD ASSEMBLY
MOUNTING POSITION

11 10
DETAIL C DETAIL A DETAIL B 19 9
NOT TO SCALE
NOT TO SCALE NOT TO SCALE
MOUNTING GROUP/MOTOR LINES GROUP

WINCH MOUNTING HOLES

1-1/4 - 7 UNC HOLES
12 5 14 PLACES, AS SHOWN
R/O R/I

A B
1 2 3
C
4 20
13
11 19

4
9 10

7 TRACTOR REAR FACE

D D

20
21

22 6

23
7

24 VIEW D D
NOT TO SCALE
 F SEE NEXT PAGE IMPLEMENT F
CONTROL
LEVER D

DOZER CONTROL LEVER 121 147 150 142 147 115 105 122 117 145

120

H
C SEE NEXT PAGE C
107
SECTION D-D
D
150

E G SEE NEXT PAGE G 170 162 179 167

SEE
NEXT PAGE (2) (2)

116 ITEM 117 NOT

SHOWN FOR
CLARITY
H
SECTION H-H
150
E
B
302
A

5
179 218 216 214
(8) (8) (2) (4)
225 179
226 (4) (4)
202 206 163

205 166
LEFT SIDE VIEW
179 (2) A
212 211
167 B

179 218 216 214 213 215 220 224

(8) (8) (2) (4) (2) (4) (8) (8)
R/O PORT
R/I PORT
201

142 208
PORT "P" PORT "T"
AUXILIARY VIEWS
AA MANIFOLD
PORT "X" BB MANIFOLD
PORT "DC" CC CONSOLE BOTTOM
DD CONSOLE FRONT
142 EE TOP INTERIOR
SECTION A-A SECTION B-B FF TOP
GG VALVE BOTTOM
203 HH ACCUMULATOR
CATERPILLAR D8R SERIES II
MODEL H110VS
PILOT LINES AND WINCH LINES GROUP
 LOW LOCK
MODEL H110VS

LED

1
+ -
#2 #2
JOYSTICK BLACK
ORANGE POWER
SWITCH #1 #1
+24VDC
ORANGE
RED DISABLE

BLACK
PURPLE
SWITCH
CATERPILLAR D8R SERIES II

CONTROL PORT 2
RED
BLACK (ITEM 115)

#2 #1 #1 #4 DC
BALL VALVE
LOW LOCK DISABLE
SOLENOID SOLENOID TANK PORT
(ITEM 121) P
SECTION F-F
PILOT LINES AND WINCH LINES GROUP

ELECTRICAL CIRCUIT
FROM PREVIOUS PAGE DOZER
PILOT
VALVE
ACCUMULATOR

ATTACH TO BRACKET ASM.

FROM BATTERY WIRING GP.
201 201 204

301 307

6
306 CONTROL PORT 1
(3) (ITEM 107)
CONTROL PORT 4
SUPPLY PORT SECTION C-C (ITEM 117)
(ITEM 120)
FROM PREVIOUS PAGE

SECTION E-E
FROM PREVIOUS PAGE

314 317
(3)

222 221 219 179

NOTES:
Install low speed light next to existing light on
console cover.

For installation of decals on plastic parts, clean 318 (2) 315

area with isopropyl alcohol and apply decal as SECTION G-G
soon as area dries. FROM PREVIOUS PAGE
 MODEL H110VS
PILOT LINES AND WINCH LINES GROUP
CATERPILLAR D8R SERIES II

ITEM NO. P ART NO. DES CRIP TION QTY.

1 P A1600766 J OYS TICK CONTROL AS . 1
105 29846 INDICATOR LIGHT, GREEN 1
107 P A1593453 HOS E AS . 1
115 P A1612109 HOS E AS . 1
116 P A1612338 HOS E AS . 1
117 P A1612339 HOS E AS . 1
120 P A1633434 TUBE AS . 1
121 P A1633435 TUBE AS . 1
122 P A1650107 HARNES S 1
142 101222 CONNECTOR 3
145 P A1488361 ELBOW 1
147 27430 ELBOW 2
150 40107 ELBOW 3
162 104309 BOLT (3/8 - 16 x 1 in. G8) 1
163 P A5K5338 CLIP 1
166 104311 BOLT (3/8 - 16 x 1-3/4 G8) 1
167 27153 HEX NUT (3/8 - 16) 2
170 P A8M2773 CLIP 2
179 101440 WAS HER, HARD (3/8) 24
201 32489 S TRAP 4
202 P A1613948 HOS E AS . 1
203 82596 MANIFOLD & CARTRIDGE AS . (REFER TO P AGE X) 1
204 P A1704891 HARNES S 1
205 P A1978494 HOS E AS . 1
206 P A1978495 HOS E AS . 1
208 101284 ADAP TER 1
211 P A1488415 REDUCER, ORFS 1
212 P A1488444 TEE, ORFS 1
214 101278 S EAL, D-RING 2
215 101444 S P LIT FLANGE HALF 8
216 101277 S P LIT FLANGE HALF 4
217 102199 O-RING 4
220 104318 BOLT (7/16 - 14 X 1-3/4 G8) 8
221 P A8T1891 CLIP 1
222 P A8T1892 CLIP 1
224 101432 WAS HER, HARD (7/16) 8
225 104132 BOLT (3/8 - 16 X 1-1/4 G8) 4
226 P A2355971 HOS E AS . 1
302 100141 CONTROL VALVE S ECTION 1
306 P A1647677 ROD 3
314 P A4J 0522 O-RING 3
315 P A4J 8997 O-RING 1
317 P A6V0913 O-RING 1
318 P A6V5555 O-RING 2
- P A1649928 DECAL 1
- P A1649930 DECAL 1

7
MODEL H110VS
MANIFOLD ASSEMBLY
CATERPILLAR D8R SERIES II

3
2

9 (1.06
1 7 8 MAX)
10 1
(1.85)

11
R/I PORT
1.0 SPLIT FLG.
6
PORT "P" R/O PORT
-6 ORB 1.0 SPLIT FLG.

PORT "DC"
PORT "T" -6 ORB
-8 ORB
(.66) PORT "X"
-4 ORB (3.00)
(1.81

(7.75)

REF.-DUAL SPLIT FLANGE PATTERNS

T DC RI RO
-8 -6 -16 -16
X
-4

T
T DC RI RO
P -8 -6 -16 -16

HYDRAULIC CHART

ITEM NO. P ART NO. DES CRIP TION QTY.

-- 82596 MANIFOLD AND CARTRIDGE AS . 1
82213 S OLENOID VALVE AND TERMINATION AS . - LOW RANGE LOCK 1
29820 S OLENOID VALVE CARTRIDGE AS . 1
1
29821 S EAL KIT (FOR 29820) 1
29822 COIL (FOR 29820) 1
2 101828 MANIFOLD 1
3 101829 P LATE 1
4 100859 WAS HER, HARD (1/2) 2
5 104174 BOLT (1/2 -13 X 1-1/4 G8) 2
6 P A4P 8571 CLIP 1
7 P A5P 8167 BOLT (3/8-16 x 5/8 G8) 1
8 101440 WAS HER, HARD (3/8) 1
9 100208 RECEP TACLE (FOR 82213) 1
10 100210 WEDGE, CONNECTOR (FOR 82213) 1
11 100209 CONTACT P IN (FOR 82213) 2

8
 WINCH HYDRAULIC SYSTEM TRACTOR HYDRAULIC SYSTEM

X
B2
20-297

T
REEL-IN RI RI
B1 T
20-297 P
BRAKE
VALVE
REEL-OUT RO RO A2
0-600
"BR"

"BR"
X
"DRAIN" WINCH DC DC
BRAKE

T
T
PILOT PRESSURE

9
SUPPLY

T
X
P WINCH CONTROL SECTION
(MOTOR SPOOL)

DRUM
CLUTCH

EXISTING TRACTOR
"DC" CONTROL VALVE
MANIFOLD (SIMPLIFIED CIRCUIT)

CABLE
DRUM

PA57VS & PA58VS WINCHES

CATERPILLAR D8R SERIES II
HYDRAULIC CIRCUIT
MODEL H110VS
MODEL H110VS
MOTOR GROUP
CATERPILLAR D8R SERIES II

ITEM NO. P ART NO. DES CRIP TION QTY.

531 101323 HYD MOTOR, 3.34 CID / 3100 P S I 1
532 104328 CAP S CREW, 3/4 - 10 UNC X 1-3/4 G8 2
533 100856 WAS HER, HARD (3/4) 2
534 21134 CAP S CREW, 7/16 - 14 UNC X 3 in. G8, HEX S OCKET 4
535 83206 BRAKE VALVE AS (REFER TO P AGE X) 1
536 25366 O-RING 3
540 22358 O-RING 1
541 29395 ADAP TER BLOCK 1
544 101267 ADAP TER, METRIC 1
547 101268 TEE 1
548 27430 ELBOW, 90˚ 1
549 101275 ADAP TER 1
550 101919 HOS E AS . 1
551 101271 HOS E AS . 1
553 101433 ELBOW, 45˚ 1
555 40064 S P ACER 1
560 104202 CHECK VALVE 1
561 40107 ELBOW, 90˚ 2
562 26680 ELBOW, 90˚ 1
563 101270 HOS E AS . 1
564 104204 TEE 1
565 104203 HOS E AS . 1
566 101286 ELBOW, 45˚ 1
567 104205 HOS E AS . 1
568 104503 TEE 1
569 104207 BRACKET 1
570 21461 CAP S CREW, 1/4 - 20 UNC X 1-3/4 G8 2
571 69645 HEX NUT, 1/4 - 20 UNC 2
572 100857 WAS HER, HARD (1/4) 2

10
 MODEL H110VS
BRAKE VALVE ASSEMBLY
CATERPILLAR D8R SERIES II

SAE -12 O-RING BOSS

(1 1/16 -12 STR THRD)

BRAKE PORT
SAE -4 O-RING BOSS
(7/16 -20 STR THRD)
ASSEMBLY INSTRUCTI0NS
1. Tighten plug, item 19, to 25 lb•ft (34 N•m) torque.
2. Tighten plugs, items 2, 3, and 4, to 40 lb•ft (54 N•m) torque.

ITEM NO. P ART NO. DES CRIP TION QTY.

- 82133 BRAKE VALVE AS . 1
1 NS S BRAKE VALVE HOUS ING 1
2 24424 VALVE S P RING RETAINER 1
3 104733 S P RING RETAINER 1
4 22450 P LUG 1
5 NS S S P OOL 1
6 29993 S P OOL S TOP 1
7 24186 O-RING 1
8 24423 CHECK VALVE P OP P ET 1
9 24200 P ILOT ORIFICE 1
10 24190 CHECK VALVE S P RING 1
11 104732 S P RING, MAIN S P OOL 1
12 23601 O-RING 2
13 24193 O-RING 1
15 24195 BACK-UP RING 1
19 25663 P LUG 1
22 25661 S HIM, S P OOL S P RING AR

NS S - NOT S ERVICE S EP ARATELY

AR - AS REQUIRED
11