installation manual

Activa+ op. Bi-Part

DTMJGVC201EN - v1 - ENGLISH ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S1

Activa+ bi-part operator

Installation Step #1
Unpacking
1- BOX #1: DRIVE UNIT & ACCESSORIES

i
Inside this box you will find all the necessary
elements to assemble the drive unit and the
main accessories to operate and control the
door.
sa
fragil
manu
O
PT

These elements are optional, and will

fragil
be found inside this box as per the configuration
of the automatic door.

Box #1

2 pcs. 2 pcs.
Ref. Description Location Ref. Description Location Ref. Description Location
GV Activa+ motor group Box #1 CACV04 Activa+ leaf trolleys Box #1 BRCB76 Bravo dragging arm BP:780 Box #1
O

O
PT

PT

Ref. Description Location Ref. Description Location

CJGV03 Activa+ automatic lock Box
Caja#1
1 APGV04 CO-48 mechanical fail-safe Box #1

01 M s1
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S1

O
PT

PT

PT
sa
nu
ma

Ref. Description Location Ref. Description Location Ref. Description Location

EDFM01 Manusa photocell. Complete Box #1 EDFE01 Photocell housing Box #1 EDDP01 Touch-less switch Box #1
O

O
PT

PT

PT
Ref. Description Location Ref. Description Location Ref. Description Location
EDRM05 Manusa planar radar Box# 1 EDRM04 Manusa infrared sensor IR-2 Box #1 EMPA01 Opening push button Box #1
O

O
O

PT

PT
PT

sa
nu
ma

Ref. Description Location Ref. Description Location Ref. Description Location

EMSR03 Key operated rotative selector Box #1 EMSM03 Optima selector Box #1 EMMD04 Remote control for Optima sel. Box #1
O

O
PT

....
PT

PT

Ref. Description Location Ref. Description Location Ref. Description Location

EMLL01 Key switch Box #1 EDAA01 Buzzer Box #1 ------------ Other optional elements Box #1

02 M s1
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S1

2- Box #2: HEADER FRAME

i
Inside this box you will find the aluminium profiles
and all necessary accessories to build the
header frame.
O

These elements are optional, and will be

PT

found inside this box as per the configuration

of the automatic door.

Box #2

CVPC41
Activa+ header frame: main
profile

Ref. Description Location Ref. Description Location

PACVPC41 Activa+ main profile Box #2 CSPR Track rail Box #2

O
PT

Ref. Description Location Ref. Description Location Ref. Description Location

KSCVPC01 Activa+ front suspension pack Box #2 KSCVPC03 Activa+ pack of accessories Box
Caja#22 PACVPLP2 Activa+ clear width profile Box #2
O
O

PT
PT

Ref. Description Location Ref. Description Location

JF06 Wool pile seal 7x8 E20 Box
Caja#2
1 KSCVPC02 Activa+ iron caps pack Box #2

03 M s1
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S1

CVCC41

O
PT
Activa+ header frame:
cover

Ref. Description Location Ref. Description Location

KSCVCC02 Activa+ plastic end caps Box #2 PACVCI41 Bottom cover Box #2

Ref. Description Location Ref. Description Location Ref. Description Location

PACVCFPS41 Front cover Box #2 JUCI Rubber hinge for bottom cover Box #2 KSCVCC01 Activa+ cover suspension pack Box #2

04 M s1
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S1

3- Box #3: STRUCTURAL ELEMENTS

i
Inside this box you will find the aluminium profiles
and all necessary accessories used to fix and
secure the header frame, when required.
O

These elements are optional, and will be

PT

found inside this box as per the configuration

of the automatic door.

Box #3

CSPD
O
PT

Manusa goal posts

Ref. Description Location Ref. Description Location

PAPD01 Goal post strut Box #3 PAPD02 Goal post cover Box #3

Ref. Description Location

KCSPD1 Pack of access. for goal post Box #3

05 M s1
DTMJGVC201EN - v1 - ENGLISH ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S2

Activa+ bi-part operator

Installation Step #2
Main profile assembly

1- WHERE TO FIND THE NECESSARY ELEMENTS

O
PT
Ref. Description Location

Ref. Description Location Description Location

PACVPLP2 Activa+ clear width profile Box #2
Ref.
PACVPC41 Activa+ main profile Box #2 CSPR Track rail Box #2 JF06 Wool pile seal 7x8 E20 Box #2

Ref. Description Location Ref. Description Location Ref. Description Location

GV Activa+ motor group Box #1 KSCVPC03 Activa+ pack of accessories Box #2 KSCVCC01 Activa+ cover suspension pack Box #2
O
PT

Ref. Description Location

CJGV03 Activa+ automatic lock Box #1

01 M s2
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S2

2- PREPARATION OF THE ALUMINIUM PROFILES

i
IMPORTANT: All aluminium profiles (main profile, track rail and clear width profile) Tools
must be cut down to size, as per the cutting dimensions shown on point no. 6
of Step S2 in this manual.

Saw

Tools
1.- Only if the operator if fixed frount mounted: Drill 6 holes as per Pic 2.1 / 2.2 25

IMPORTANT: Drill only on the indicated area of the main profile Pic 2.1
Clean and remove all rests of aluminium chips after drilling the holes, preferibly
drill diam 10 a
using an air compressor gun.

0
30
Pic 2.1

Pic 2.2

.5
R5
20

25

32

Pic 2.3

i
1.- Cut the clear width profile as shown on Pic 2.3 Tools
Profile length = Clear width + 100 mm

Saw
00
+1
CW

02 M s2
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S2

3- FIX THE ALUMINIUM TRACK RAIL

i Pic 2.4
1.- Detach the double side tape Pic 2.4

2.- Stick the track rail to the main profile Pic 2.5

IMPORTANT: Stick firmly and avoid air gaps. To stick properly, start fixing
one end of the track rail on point A (at 15 mm from the edge), and continue
fixing slowly in the opposite direction (towards B) until you reach the other
end..

mm
15
Pic 2.5

4- SLIDE THE NUTS AND HANDRAILS

i Pic 2.6

1.- Slide the rail nuts as shown on Pic 2.6.

2.- On Pic 2.7 you will see the right number of rail nuts and square
nuts to slide on the main profile, and its correspondance with all the
elements.

03 M s2
 RLIST OF RAIL NUTS TO SLIDE ON THE MAIN PROFILE ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S2

i
List of elements and accessories to be fixed on the main profile:
1- Motor group
2- Cover suspension brackets
3- Fix leaves suspension brackets
4- Clear width profile
5- Central steel stopper (default) or Activa+ automatic lock(optional)

2 3

3
4

04 M s2
1
5

2
Pic 2.7

2
3

3
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S2

5- FIX THE CLEAR WIDTH PROFILE

i
1.- Fix the clear width profile to the main profile as shown on Pic 2.8 / 2.9

2.- Once the clear width profile has been fixed in place, slide the woolpile seal as shown on Pic 2.10

Pic 2.8

00
+1
CW

Pic 2.9
a

Pic 2.9 Pic 2.10

Pic 2.9 Pic 2.10

05 M s2
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S2

6- CUTTING DIMENSIONS

i MAX. OPERATOR LENGTH = 6000

( CW X 2 ) + 100
In the following chart we display the minimum cutting dimensions of all the manusa

aluminium profiles and other elements for a ACTIVA+ bi-parting door. All
dimensions depend on the clear opening width (CW).

The maximum dimensions displayed correspond to the maximum

recommended dimension for a bi-parting door.

CW

PART NO. DESCRIPTION MAX. LENGTH MINIMUM LENGTH

PACVPC41 ACTIVA+ MAIN PROFILE 4100 L1=(CWx2)+100

CSPR TRACK RAIL 4100 L2=(CWx2)+70

PACVPLP2 CLEAR WIDTH PROFILE 2900 L3 = CW

JF06 WOOL PILE SEAL 7x8 E20 ------- L4 = ( CW x 2 ) + 100

PACVCFPS ACTIVA+ FRONT COVER 4100 L5 = ( CW x 2 ) + 90

PACVCIPS ACTIVA+ BOTTOM COVER 4100 L6 = ( CW X 2 ) + 90

JUCI RUBBER HINGE ------- L7 = ( CW X 2 ) + 90

06 M s2
DTMJGVC201EN - v1 - ENGLISH ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S3

Activa+ bi-part operator

Installation Step #3
Leaf trolleys assembly and installation
1- WHERE TO FIND THE NECESSARY ELEMENTS

Ref. Description
x2
Location Ref. Description Location
CACV04 Activa+ leaf trolleys Box #1 KSCVPC03 Activa+ pack of accessories Box #2

Ref. Description Location Ref. Description

x2
Location
GV Activa+ motor group Box #1 BRCB76 Bravo dragging arm BP:780 Box #1

2- LEAF TROLLEYS ASSEMBLY

i Pic 3.1

On all 4 trolleys: Tools

1.- Assemble the leaf suspension brackets as
shown on Pic 3.1 / Pic 3.2 / Pic 3.3

nº10-11/nº12-13
2.- Put on the screws and nuts, but do not tighten
fully yet. Attach the central bolt as shown on Pic 3.2 / Pic 3.3

01 M s3
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S3

Pic 3.2 Pic 3.3

i
Tools
On the 2 meeting trolleys:
1.- Put on the screws, washers and spacers for the dragging arms as shown
on Pic 3.4 / Pic 3.5 / Pic 3.6 / Pic 3.7
2.- On the meeting trolley of the left leaf, assemble these accessories on the nº10-11
top side of the trolley Pic 3.4 / Pic 3.7
3.- On the meeting trolley of the right leaf, assemble on the bottom side. Pic 3.5 / Pic 3.7

IMPORTANT: washers shown on the pictures will be found inside the plastic bag with other
accessories, delivered with each trolley, not with the dragging arms. Screws and spacers are
delivered with the dragging arms. Assemble screws, washers and spacers as close as
possible to the edge to match exactly the holes on the dragging arms. If the holes of the
dragging arms do not match with the spacers, check these are on the correct position.
Distance between them is 20 cm, as shown on Pic 3.6

LEFT LEAF MEETING TROLLEY RIGHT LEAF MEETING TROLLEY

Pic 3.4 Pic 3.5

Pic 3.6

200

02 M s3
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S3

3- FIX THE TROLLEYS TO THE MAIN PROFILE

i
1.- Fix the trolleys on the track rail Pic 3.7 / 3.8 Tools
2.- Slide the central wheel to the top until the trolley is well
adjusted to the main profile. Pic 3.9
3.- Tighten the central wheel firmly and check that trolleys slide
nº4
smoothly and securely (without bouncing) on the track rail .
Pic 3.7 / 3.11
4.- Insert the rubber stops in the outer edge of the side trolleys as shown on
Pic 3.7 / 3.10
5.- Insert the steel bumps in the inner edge of the meeting trolleys as shown on
Pic 3.7 / 3.11

Pic 3.10

Pic 3.11

Pic 3.7

Pic 3.8 Pic 3.9

Pic 3.10 Pic 3.11

SIDE TROLLEY MEETING TROLLEY

03 M s3
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S3

4- ASSEMBLE THE END STOPS AND CENTRAL STEEL STOPPER

i
1.- Insert the two end stops on both ends of the main profile. Tools
Do not tighten the screws yet. Tighten only at the end of the
installation process, once the door leaves have been centred
and placed in the correct position. Pic 3.12 / 3.13
nº10
2.- Fix the central steel stopper to the short hand rail on the main
profile.Pic 3.12 / 3.14

IMPORTANT: the central steel stopper is supplied with every Activa+ motor
group. If the door is equipped with an Automatic Lock (optional), the
central steel stopper must NOT be installed. Please refer to step S6 for
installation instructions of the automatic lock.

Pic 3.14

Pic 3.13 Pic 3.12

Pic 3.13 Pic 3.14

Pic 3.13 Pic 3.14

04 M s3
DTMJGVC201EN - v1 - ENGLISH ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S4

Activa+ bi-part operator

Installation Step #4
Assembly of the motor group

1- WHERE TO FIND THE NECESSARY ELEMENTS

Ref. Description Location Ref. Description

x2
Location Ref. Description
x2
Location

GV Activa+ motor group Box #1 BRCB76 Bravo dragging arm BP:780 Box #1 CACV04 Activa+ leaf trolleys Box #1

2- FIX THE DRAGGING ARM TO THE DRIVE BELT

i
1.- Fix the dragging arm to the belt on the motor Tools
group as shown on Pic 4.1 / 4.2

IMPORTANT: Fix the dragging arm of the right

leaf to the bottom side of the belt, and the nº3
dragging arm of the left leaf to the top side of the
belt, as shown on Pic 4.2

Pic 4.1

Pic 4.2

01 M s4
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S4

i
IMPORTANT:
1) DO NOT use the spacers supplied with the dragging arm.
These are used only on the Bravo operator.

2) REPLACE the screws supplied with the dragging arms, with

those supplied inside the box of the leaf trolleys, which are
shorter in length. Pic 4.2

Pic 4.2 Pic 4.2 Pic 4.2

3- MOUNT THE MOTOR GROUP ONTO THE MAIN PROFILE

i
Tools
1.- Mount the Activa+ motor group onto the main profile as shown on Pic. 4.3 leaving the
screws still loose to allow the motor group slide on the main profile to find the centre position
(this is done only when the door leaves are already fixed to the trolleys).
nº10

Pic 4.3

02 M s4
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S4

4- FIXING THE DRAGGING ARMS TO THE LEAF TROLLEYS

i
1.- Attach and fix firmly the dragging arms to the hexagonal spacers using Tools
the screws supplied Pic 4.4 / 4.5 / 4.6

nº10 nº4

Pic 4.6

Pic 4.5 Pic 4.4

Pic 4.5 Pic 4.6

03 M s4
DTMJGVC201EN - v1 - ENGLISH ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S5

Activa+ bi-part operator

Installation Step #5
Cover assembly
1- WHERE TO FIND THE NECESSARY ELEMENTS

Ref. Description Location Ref. Description Location Ref. Description Location

KSCVCC02 Activa+ plastic end caps Box #2 PACVCI41 Bottom cover Box #2 JUCI Rubber hinge for bottom cover Box #2

Ref. Description Location Ref. Description Location Ref. Description Location

PACVCFPS41 Front cover Box #2 KSCVCC01 Activa+ cover suspension pack Box #2 GV Activa+ motor group Box #1

2- PREPARE THE BOTTOM COVER

i
IMPORTANTE: All aluminium profiles must be cut to size, Tools
following the formulas shown in Annex A1

Saw

01 M s5
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S5

Pic 5.1

i Pic 5.3
1.- Slide 7 nuts through the rail on the bottom Tools
cover. 4 nuts are used to fix the suspension
brackets. The middle one to fix the central
steel stopper or the automatic lock (optional).
Pic 5.1. The 2 nuts on both ends are used to nº10
fix the plastic end caps. Pic 5.13

2.- Attach the suspension brackets to the

bottom cover as shown on Pic 5.2 / 5.3

Pic 5.2

Pic 5.3

02 M s5
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S5

3- ASSEMBLE THE COVER CLIPS

i Pic 5.4
1.- Place a M6x10 screw on each of the 6 cover clips. Pic 5.4 Tools

2.- Fix 4 clips to the steel brackets Pic 5.5 / 5.6

nº10

Pic 5.6

Pic 5.5

Pic 5.6

03 M s5
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S5

4- ASSEMBLY OF THE HEADER FRAME

i
Tools
1.- Mount the bottom cover onto the main profile
using the suspension brakets as shown on
Pic 5.7 / 5.8
nº10
2.- Screw the central steel stopper or the
automatic lock to the bottom cover.
Pic 5.7 / 5.9

Pic 5.8

Pic 5.9

Pic 5.7

Pic 5.8 Pic 5.9

04 M s5
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S5

5- SLIDE THE RUBBER SEAL AND MOUNT THE END CAPS

i Pic 5.10
1.- Slide the rubber hinge into the bottom cover. Pic 5.10 Tools

2.- Fix the plastic end caps as shown on Pic 5.11 / 5.12

3.- Use the 2 clips on both ends to attach the plastic end nº10 star
caps to the header frame Pic 5.11 / 5.12

Pic 5.11

Pic 5.12

Pic 5.12 Pic 5.12

05 M s5
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S5

6- ASSEMBLE THE FRONT COVER TO THE HEADER FRAME

i
1.- Assemble the front cover to the header frame, sliding the rubber hinge
into the front cover.

2.- Lift the cover and tighten it using to the 8 clips to close the operator
Pic 5.13 / 5.14

Pic 5.13

Pic 5.14

Pic 5.14 Pic 5.14

06 M s5
DTMJGVC201EN - v1 - ENGLISH ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S6

Activa+ bi-part operator

Installation Step #6

O
PT
Automatic lock CJGV03

1-WHERE TO FIND THE NECESSARY ELEMENTS

TECHNICAL FEATURES

1.- Operation by step motor

2.- Two positions: Open / Close, bi-stable in the event of a power failure.

i
IMPORTANT:
If a central steel stopper is being used, it must be removed prior to
installing the automatic lock.

It is recommended to remove the front and bottom covers before

Ref. Description Location
assembling the automatic lock. On a new installation, fix the lock
CJGV03 Activa+ automatic lock Box
Caja#1
1 before assembling the cover.

2- BEFORE INSTALLING THE AUTOMATIC LOCK

i
1.- If the operator is equipped with a cover, remove the bottom cover before Tools
installing the automatic lock Pic 6.1

2.- If the operator is equipped with a central steel stopper, it must be removed
prior to installing the automatic lock. Pic 6.1 nº10

Pic 6.1

01 M s6
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S6

i Pic 6.2
1.- Dettach the manual plastic handle from the lock Pic 6.2

3- INSTALL AND CENTRE THE AUTOMATIC LOCK

i
Tools
1.- Insert the automatic lock from the back of the motor group, and fix to the main profile. Keep
the fixing screws loose to let the lock slide left and right Pic 6.3 / 6.6 With the sliding leaves fixed
to the trolleys, slide them to close position.
nº10
2.- Centre the lock on the main profile, making sure there is a 3 mm gap left between the lock and
the meeting brackets on both trolleys Pic 6.5 After the lock has been centred you may adjust and
tighten the meeting brackets to the trolleys. Pic 6.4

3.- Tighten the top screws on the main profile to secure the position of the automatic lock and attach
again the plastic manual handle. Pic 6.7

Pic 6.3

Pic 6.6

Pic 6.4 Pic 6.5

3 mm 3 mm

CENTRE OF OPERATOR

02 M s6
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S6

Pic 6.6 Pic 6.7

4- DRILL THE BOTTOM COVER

i Pic 6.8
Tools CENTRE OF OPERATOR
1.- Before assembling the bottom cover, drill a
12 mm hole on the profile, to let the manual
50
handle pass through. Pic 6.8 / 6.9

nº4 drill dia 12

2.- Screw and secure the automatic lock to the
bottom cover Pic 6.10
31.5

Diameter 12
36.25

Pic 6.9 Pic 6.10

CENTRE OF OPERATOR

50
36.25

03 M s6
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S6

5- WIRING

i Pic 6.11

1.- Insert the cable into the cable channel and connect to the
electronic board on the motor group Pic 6.11

2.- Connect the black connector to the automatic lock Pic 6.11

04 M s6
DTMJOVC201EN - v1 - ENGLISH ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S7

Activa+ bi-part operator

Installation Step #7
Fixing the operator to the wall
1- WHERE TO FIND THE NECESSARY ELEMENTS

Ref. Description Location Ref. Description Location

------- Assemblied Activa+ operator ------- KSCVPC01 Activa+ front suspension pack Box #2

2- PREPARATORY STEPS BEFORE INSTALLATION

i
IMPORTANT: It is easier to install the operator in its final position if its front and bottom covers are removed.

Pic 7.1

01 M s7
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S7

Plumb line Interior and exterior

Operator

IOR
ER
A vertical reference EXT
line to guide installation

R
IO
R
of the door.

TE
IN
The plumb line shall be used as a reference line throughout the
installation process. Its position corresponds to the rear face of For these doors, the side where the operator is located, which is
the main profile of the operator, whichever type of suspension is also the side where the sliding leaves are placed, is considered to
used (front or side suspension). be the interior side.

3- FRONT SUSPENSION

i
1.- Drill 6 holes at the positions indicated in Fig. 7.2, in the surface Tools
on which the operator is to be suspended.

lead drill dia 10

OW (min) = (2xCW)+100
25 = = 300 = = 25

50 100

CH + 93 OH
CH

FW left CW FW right

HW

Pic 7.2

02 M s7
 ACTIVA+ BI-PART OPERATOR - INSTALLATION MANUAL S7

Front suspension to a wall Front suspension to a 80 mm C-beam

4 4

50 50

OH=CH+100 OH=CH+100

CH + 50 CH + 50

20

CH CH

A vertical reference A vertical reference

line to guide installation line to guide installation
of the door. of the door.

The drawing shows the basic measurements required to attach the The drawing shows the basic measurements required to attach the
operator frontally to the wall. operator frontally to the 80 mm C-beam.
IMPORTANT: Mark the reference line shown both vertically and on IMPORTANT: Mark the reference line shown both vertically and on
the floor. To determine the position of the reference line, consult the the floor. To determine the position of the reference line, consult the
door-leaf installation manual, since the position will vary, depending door-leaf installation manual, since the position will vary, depending
on which type of profile is used. on which type of profile is used.

03 M s7
NOTE: The technical specifications described in this manual are given for information purposes HEAD OFFICE FACTORY
only, and do not represent any contractual obligation for Manusa. Edif. TESTA-10, 4º Polígono Industrial Km. 1,2
Avda. Vía augusta, 71-73 43800 Valls - Tarragona (España)
Manusa reserves the right to modify in any moment and without prior notice the technical
08174 Sant Gugat del Vallés Tel.+34 902 321 700
specifications displayed in this manual, whenever it is considered to improve the product.
Barcelona - España Fax+34 902 321 750
Last revision: May 2006 Tel. +34 902 321 400 www.manusa.com
Fax +34 902 321 450