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33 CS533E TJL 00001-99999 False: 1000 020 / ENGINE Recondition

This document provides service information for an engine including service options, intervals, and a list of 297 parts associated with the engine. The service options include engine reconditioning at 8000 hours with disassembly and assembly occurring at 2552000 hours. The parts list includes components like pistons, rods, valves, pumps, seals, bolts, and other engine parts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
106 views54 pages

33 CS533E TJL 00001-99999 False: 1000 020 / ENGINE Recondition

This document provides service information for an engine including service options, intervals, and a list of 297 parts associated with the engine. The service options include engine reconditioning at 8000 hours with disassembly and assembly occurring at 2552000 hours. The parts list includes components like pistons, rods, valves, pumps, seals, bolts, and other engine parts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Family: Model: Serial Number Prefix: Serial Number Range: Self Service Options Only:

33 CS533E TJL 00001-99999 False

Service Option
SMCS Code / Description Business Group Shop/Field First Interval Next Interval
1000 020 / ENGINE S 8000 8000
RECONDITION
Nested Service Option
SMCS Code/Description Business Group Shop/Field First Interval
1000 017 / ENGINE S 2552000
DISASSEMBLE & ASSEMBLE
Part Header
Group Number Group Type Arrangement Number
297-4055
Parts
Part Number Part Description
0329090 WASHER-THRUST
0329091 WASHER-THRUST
0337687 RING-STARTING MOTOR
0358017 UNION
0358063 PLUG
0358068 BOLT
0676002 DOWEL
0676006 PLUG
0676043 PLUG-SIDE
0676095 ROD
0676179 Dowel
0676213 GASKET
0676264 FITTING-FLARED
0676265 FITTING-BRASS
0676366 WASHER
0676873 WASHER-THRUST
0676874 WASHER-THRUST
0676999 FERRULE
0S1603 Bolt
1003751 BOLT
1004461 BOLT
1004830 BOLT
1004838 BOLT
1004841 BOLT
1008451 BOLT
1013771 BOLT
1013895 BOLT
1021957 PLATE
1068835 NUT
1068916 BOLT
1110859 BOLT
1118222 BOLT
1131504 SEAL-O-RING
1138129 BOLT
1142579 GASKET
1151162 PLATE
1206872 BOLT
1210883 BOLT
1240506 SEAL
1243536 RING-RETAINING
1243815 BOLT
1285397 V-BELT SET
1303879 PULLEY-FAN DRIVE
1309888 CAP
1331011 WASHER
1363608 CAP AS
1408714 CLIP
1408718 WASHER-SEATING
1408783 BOLT
1471979 COTTER
1472645 VALVE GP-SOLENOID
1475553 STUD
1499176 HOUSING-FLYWHEEL
1523968 SEAL-O-RING
1621565 SPRING
1749638 BOLT
1757141 NUT-HEX FLANGE
1783336 NUT-HEX FLANGE
1850882 GUIDE-INLET VALVE
1850884 DOWEL
1851546 SCREW
1945390 GASKET-MANIFOLD
1952132 SUPPORT-FRONT
1952134 SUPPORT-FRONT
1952136 STUD
1952221 NUT
1989169 HOSE
1993108 PLUG
1993109 PLUG
1999267 SEAL-O-RING
1999751 SEAL-O-RING
1B8736 KEY
1R1804 FILTER ELEMENT-WTR SEP &
2072757 SEAL
2099219 Bolt
2143203 WASHER
2159508 CONNECTOR-SPECIAL
2159509 CONNECTOR-SPECIAL
2168314 GEAR-CRANKSHAFT
2212014 BOWL AS
2226617 DRAIN AS
2237825 HOUSING GP-FLYWHEEL
2253150 STARTING MOTOR GP-
ELECTRI
2254317 PLUG GP-ENGINE
2255436 KIT-PISTON RING
2255437 PISTON AS
2255439 BOLT
2255441 ROD AS
2255451 ROD AS
2255453 ROD AS
2255454 ROD AS
2255458 ROD AS
2255459 ROD AS
2255495 VALVE-INLET
2255498 CAP
2255499 VALVE-EXHAUST
2255501 BOLT
2255502 BOLT
2255625 LEVER AS
2255629 PLUG
2255634 SHAFT AS
2255638 SPRING
2255640 LEVER AS
2255959 CLIP
2255961 WASHER
2255962 BOLT
2255963 ROCKER ARM AS
2256041 TUBE
2256451 GASKET
2256456 SPRING
2256461 CAP
2256464 DIAPHRAGM
2256477 PLATE
2256478 SCREW-MACHINE
2256479 CAP
2256817 COOLER-OIL
2256818 SEAL
2257738 SEAL-O-RING
2257739 SEAL-O-RING
2257741 CONNECTION AS
2257941 PLUG
2257944 GASKET
2258019 GASKET
2258329 PUMP AS-ENGINE OIL
2258524 BOLT
2258526 WASHER
2258533 GASKET
2258536 GASKET
2258848 PLATE
2258858 PLUG
2268766 GASKET-COVER
2268767 COVER AS-FRONT
2274562 ELBOW-EXHAUST
2307304 STARTING MOTOR GP-
ELECTRI
2307353 PULLEY GP-CRANKSHAFT
2307355 PUMP GP-WATER
2307578 PUMP GP-GEROTOR
2308065 HOUSING AS
2308094 BRIDGE
2308995 TUBE AS
2308996 TUBE AS
2308997 TUBE AS
2308998 TUBE AS
2308999 INJECTOR AS-FUEL
2309127 COVER
2309196 COVER GP-FRONT HOUSING
2310038 CONNECTION GP-WATER
2321322 PLUG
2321323 PLUG-CUP
2321328 CAP
2321793 CABLE
2321794 HOSE
2322565 PAN GP-OIL
2322724 NOZZLE
2322725 CLIP
2322726 CLIP
2323126 CLIP
2323149 WASHER
2323157 BRACKET
2323274 BOLT
2323666 WASHER-THRUS
2323713 LIFTING GP-ENGINE
2323722 COOLER GP-HYDRAULIC OIL
2323751 PLATE-BLANKING
2323861 PLUG
2326204 PLUG GP-ENGINE
2327378 FILTER GP-ENGINE OIL
2327449 HOUSING AS
2327519 CYLINDER HEAD GP
2327596 PLUG
2327597 PLUG
2327599 PLUG
2327600 PLUG-CUP
2327603 PLUG
2329758 WASHER
2329759 LINE AS-FUEL
2337489 BOLT-FLANGED
2339417 FILTER GP-FUEL
2339531 LEVER-ADJUSTING
2339532 PULLEY-ALTERNATOR
2339533 ALTERNATOR GP-CHARGING
2339534 TURBOCHARGER GP
2339536 TUBE AS
2339537 TUBE AS
2339539 TURBOCHARGER GP
2339834 GLOW PLUG GP
2349680 DRIVE GP-FAN
2351790 SWITCH
2362144 TUBE AS
2370284 LINE AS-FUEL
2370285 BRACKET
2370286 PLUG
2382799 COOLER GP-FLTR BASE & ENG
2388288 GASKET-INLET
2388671 CLAMP-INJECTOR
2405535 CONVERTER GP-ELECTRICAL
2405571 BRACKET
2409756 MOUNTING GP-PRIMING
PUMP
2459831 FLYWHEEL GP
2470144 PUMP GP-WATER
2490974 HEAD AS-OIL FILTER
2497106 BRACKET-ELBOW
2514336 GEAR AS-IDLER
2516241 BOLT-SPECIAL
2526438 SEAL-INLET VALVE
2526456 MOUNTING GP-ENGINE
2532479 PLUG GP-ENGINE
2542269 CONNECTION GP-WATER
2542270 SEAL-O-RING
2543954 SEAL-EXHAUST VALVE
2564447 ELBOW AS-AIR INLET
2584946 GASKET-HEAD
2632162 GAUGE AS-OIL LEVEL (DIPST
2680867 CYLINDER BLOCK GP-SHORT
2693101 COVER GP-VALVE
MECHANISM
2704374 ELBOW GP-AIR INLET
2720494 KIT-BOTTOM GASKET
2722265 SEAL
2751038 SEAL-O-RING
2752452 PLATE-LIFTING
2759883 SEAL
2765605 JET AS-PISTON COOLING
2767478 BUSHING
2773012 GASKET-COVER
2775156 KIT-GASKET
2844999 PUMP GP-FUEL INJECTION
2878573 PIPE-BREATHER
2878597 DOWEL
2880422 SEAL-OIL
2974055 ENGINE AR-PRIMARY
2B0858 PLUG-PIPE
3005183 RESISTOR AS
3020581 ADAPTER-EXHAUST
3062337 SEAL-O-RING
3084728 CYLINDER BLOCK GP
3084729 CRANKSHAFT GP
3084730 PISTON & ROD GP
3084731 CYLINDER HEAD GP
3084732 VALVE MECHANISM GP
3084733 PUMP GP-FUEL INJECTION
3084764 HOUSING GP-FRONT
3116822 CLIP-TUBE
3182365 CLIP
3212383 FILLER GP-ENGINE OIL
3229663 INSERT-VALVE SEAT
3233515 HOUSING-FRONT
3240444 HUB-IDLER GEAR
3296655 INSERT-INLET
3297854 PLATE AS
3297856 SEAL-O-RING
3460408 PLATE
3502374 CAMSHAFT AS
3532205 KIT-ROD BEARING
3533478 GASKET-TURBO
3537426 KIT-BEARING
3541672 PUMP GP-WATER
3622190 CYLINDER BLOCK GP
3642829 CRANKSHAFT GP
3668853 BEARING
3683151 BUS BAR GP
3716116 MANIFOLD-EXHAUST
3759272 PLUG
3934006 GASKET
4246821 ALTERNATOR
4257103 GEAR
4257107 GEAR-FUEL PU
4360519 SPRING-VALVE
4375064 TUBE AS-O LE
4533595 BRACKET-ALT
4583404 FLYWHEEL AS
4622238 GLOW PLUG
4646253 LIFTER-VALVE
4677011 KIT-FUEL PRIMING PUMP
4712882 GASKET
4804406 PAN
5185437 KIT-BEARING
5185440 KIT-BEARING
5185441 KIT-BEARING
5218086 COVER AS-CYL
5B9079 Nut-jam
5D1026 Clamp-hose
5P8245 WASHER-HARD
6B0933 SPACER
6H3616 PLUG-PROTECTION
6I0217 BOLT
6I0254 BOLT
6I0260 BOLT
6I0289 PLUG
6I0364 STUD
6I0423 BOLT
6I0454 BOLT
6I0501 BLOCK
6I0502 PULLEY
6I0563 NUT
6I0572 BOLT
6I0593 BOLT
6I0631 BOLT
6I0645 BOLT
6I0646 BOLT
6I0650 BOLT
6I0654 BOLT
6I0846 BOLT
6I1497 SEAL
6I4200 BOLT
6I4374 BOLT
6V9189 LOCKNUT
7C0351 PLUG
7C1224 INSERT
7C1281 BRACKET
7C4616 BOLT
7W2326 FILTER A
7W2632 WASHER
7W4634 BOLT
8T0269 BOLT-SOCKET HEAD
8T7876 SEAL-O-RING
8T9535 BOLT-SOCKET HEAD
9Y5015 PLUG-FREEZE
DEO DIESEL ENGINE OIL

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1000 031 / ENGINE S 24000
DYNAMOMETER TEST
Part Header
Group Number Group Type Arrangement Number
297-4055
Parts
Part Number Part Description
7W2326 FILTER A
DEO DIESEL ENGINE OIL
SOS SCHEDULED OIL SAMPLE

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1000 070 / ENGINE CLEAN S 8000
DISASSEMBLED
Part Header
Group Number Group Type Arrangement Number
297-4055

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1000 072 / ENGINE PAINT S 8000
Part Header
Group Number Group Type Arrangement Number
297-4055
Parts
Part Number Part Description
PAINT PAINT

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1000 074 / ENGINE WASH S 8000
Part Header
Group Number Group Type Arrangement Number
297-4055

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1100 020 / CYLINDER HEAD S 160000
ASSEMBLY RECONDITION
Part Header
Group Number Group Type Arrangement Number
308-4731
Parts
Part Number Part Description
0676006 PLUG
1471979 COTTER
1850882 GUIDE-INLET VALVE
1999751 SEAL-O-RING
2255495 VALVE-INLET
2255498 CAP
2255499 VALVE-EXHAUST
2255501 BOLT
2255502 BOLT
2321322 PLUG
2327519 CYLINDER HEAD GP
2526438 SEAL-INLET VALVE
2543954 SEAL-EXHAUST VALVE
2584946 GASKET-HEAD
2B0858 PLUG-PIPE
3084731 CYLINDER HEAD GP
3229663 INSERT-VALVE SEAT
3296655 INSERT-INLET
4360519 SPRING-VALVE
9Y5015 PLUG-FREEZE

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1202 020 / CRANKSHAFT S 104000
RECONDITION
Part Header
Group Number Group Type Arrangement Number
308-4729
Parts
Part Number Part Description
0329090 WASHER-THRUST
0329091 WASHER-THRUST
0676873 WASHER-THRUST
0676874 WASHER-THRUST
1B8736 KEY
2168314 GEAR-CRANKSHAFT
3084729 CRANKSHAFT GP
3532205 KIT-ROD BEARING
3537426 KIT-BEARING
3642829 CRANKSHAFT GP
5185437 KIT-BEARING
5185440 KIT-BEARING
5185441 KIT-BEARING

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1213 020 S / PISTON & LINER S 96000
RECONDITION SET (ALL)
Part Header
Group Number Group Type Arrangement Number
308-4730
Parts
Part Number Part Description
1243536 RING-RETAINING
2255436 KIT-PISTON RING
2255437 PISTON AS
2255439 BOLT
2255441 ROD AS
2255451 ROD AS
2255453 ROD AS
2255454 ROD AS
2255458 ROD AS
2255459 ROD AS
2767478 BUSHING
3084730 PISTON & ROD GP

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1290 020 S / UNIT INJECTOR S 312000
RECONDITION SET (ALL)
Part Header
Group Number Group Type Arrangement Number
308-4733
Parts
Part Number Part Description
0358017 UNION
0676264 FITTING-FLARED
0676265 FITTING-BRASS
0676999 FERRULE
1004830 BOLT
1068835 NUT
1243815 BOLT
1408714 CLIP
1408718 WASHER-SEATING
1472645 VALVE GP-SOLENOID
1523968 SEAL-O-RING
1783336 NUT-HEX FLANGE
2308995 TUBE AS
2308996 TUBE AS
2308997 TUBE AS
2308998 TUBE AS
2308999 INJECTOR AS-FUEL
2321323 PLUG-CUP
2321328 CAP
2321793 CABLE
2321794 HOSE
2322724 NOZZLE
2322725 CLIP
2322726 CLIP
2323126 CLIP
2323149 WASHER
2323157 BRACKET
2323274 BOLT
2351790 SWITCH
2362144 TUBE AS
2388671 CLAMP-INJECTOR
2405571 BRACKET
2751038 SEAL-O-RING
2844999 PUMP GP-FUEL INJECTION
3084733 PUMP GP-FUEL INJECTION
3182365 CLIP
4257107 GEAR-FUEL PU
6I0217 BOLT
6I0260 BOLT

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1304 020 / ENGINE OIL PUMP S 24000
RECONDITION
Part Header
Group Number Group Type Arrangement Number
230-7578
Parts
Part Number Part Description
1004461 BOLT
2258329 PUMP AS-ENGINE OIL
2307578 PUMP GP-GEROTOR

Nested Service Option


SMCS Code/Description Business Group Shop/Field First Interval
1378 020 / ENGINE OIL S 120000
COOLER RECONDITION
Part Header
Group Number Group Type Arrangement Number
238-2799
Parts
Part Number Part Description
1013895 BOLT
2256817 COOLER-OIL
2256818 SEAL
2257941 PLUG
2257944 GASKET
2323722 COOLER GP-HYDRAULIC OIL
2323751 PLATE-BLANKING
2382799 COOLER GP-FLTR BASE & ENG
2490974 HEAD AS-OIL FILTER
2722265 SEAL
6I0260 BOLT
6I0572 BOLT
6I0645 BOLT
6I4374 BOLT
8T7876 SEAL-O-RING
Standard Hours Complexity Description Additional Notes Custom Notes
31 ENGINE RECONDITION

Next Interval Standard Hours Complexity Description Additional Notes


2552000 16 ENGINE DISASSEMBLE &
ASSEMBLE

Part Range Identifier


TJL00001

Description Modifier Source Of Supply Replacement Percentage Quantity Tool?


WASHER-THRUST 000 - Caterpillar 0 2.00 N
WASHER-THRUST 000 - Caterpillar 0 2.00 N
RING-STARTING MOTOR 000 - Caterpillar 100 1.00 N
UNION 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 10.00 N
DOWEL 000 - Caterpillar 0 10.00 N
PLUG 000 - Caterpillar 0 5.00 N
PLUG-SIDE 000 - Caterpillar 0 1.00 N
ROD 000 - Caterpillar 0 8.00 N
Dowel 000 - Caterpillar 0 1.00 N
GASKET 000 - Caterpillar 100 1.00 N
FITTING-FLARED 000 - Caterpillar 0 1.00 N
FITTING-BRASS 000 - Caterpillar 0 1.00 N
WASHER 000 - Caterpillar 0 1.00 N
WASHER-THRUST 000 - Caterpillar 0 .00 N
WASHER-THRUST 000 - Caterpillar 0 .00 N
FERRULE 000 - Caterpillar 0 1.00 N
Bolt 000 - Caterpillar 0 10.00 N
BOLT 000 - Caterpillar 0 11.00 N
BOLT 000 - Caterpillar 0 5.00 N
BOLT 000 - Caterpillar 0 7.00 N
BOLT 000 - Caterpillar 0 2.00 N
BOLT 000 - Caterpillar 0 4.00 N
BOLT 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 6.00 N
BOLT 000 - Caterpillar 0 4.00 N
PLATE 000 - Caterpillar 0 1.00 N
NUT 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 100 2.00 N
BOLT 000 - Caterpillar 0 4.00 N
BOLT 000 - Caterpillar 0 5.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
BOLT 000 - Caterpillar 0 2.00 N
GASKET 000 - Caterpillar 100 3.00 N
PLATE 000 - Caterpillar 0 3.00 N
BOLT 000 - Caterpillar 0 3.00 N
BOLT 000 - Caterpillar 0 6.00 N
SEAL 000 - Caterpillar 100 1.00 N
RING-RETAINING 000 - Caterpillar 0 2.00 N
BOLT 000 - Caterpillar 0 10.00 N
V-BELT SET 000 - Caterpillar 100 1.00 N
PULLEY-FAN DRIVE 000 - Caterpillar 0 1.00 N
CAP 000 - Caterpillar 0 1.00 N
WASHER 000 - Caterpillar 0 1.00 N
CAP AS 000 - Caterpillar 0 1.00 N
CLIP 000 - Caterpillar 0 1.00 N
WASHER-SEATING 000 - Caterpillar 100 1.00 N
BOLT 000 - Caterpillar 0 2.00 N
COTTER 000 - Caterpillar 0 16.00 N
VALVE GP-SOLENOID 000 - Caterpillar 0 1.00 N
STUD 000 - Caterpillar 0 7.00 N
HOUSING-FLYWHEEL 000 - Caterpillar 0 1.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
SPRING 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 8.00 N
NUT-HEX FLANGE 000 - Caterpillar 0 4.00 N
NUT-HEX FLANGE 000 - Caterpillar 0 1.00 N
GUIDE-INLET VALVE 000 - Caterpillar 100 8.00 N
DOWEL 000 - Caterpillar 0 2.00 N
SCREW 000 - Caterpillar 0 2.00 N
GASKET-MANIFOLD 000 - Caterpillar 100 1.00 N
SUPPORT-FRONT 000 - Caterpillar 0 1.00 N
SUPPORT-FRONT 000 - Caterpillar 0 1.00 N
STUD 000 - Caterpillar 0 8.00 N
NUT 000 - Caterpillar 0 8.00 N
HOSE 000 - Caterpillar 100 1.00 N
PLUG 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 1.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
SEAL-O-RING 000 - Caterpillar 100 2.00 N
KEY 000 - Caterpillar 0 1.00 N
FILTER ELEMENT-WTR SEP & 000 - Caterpillar 100 1.00 N
SEAL 000 - Caterpillar 100 1.00 N
Bolt 000 - Caterpillar 0 10.00 N
WASHER 000 - Caterpillar 0 1.00 N
CONNECTOR-SPECIAL 000 - Caterpillar 0 1.00 N
CONNECTOR-SPECIAL 000 - Caterpillar 0 1.00 N
GEAR-CRANKSHAFT 000 - Caterpillar 0 1.00 N
BOWL AS 000 - Caterpillar 0 1.00 N
DRAIN AS 000 - Caterpillar 0 1.00 N
HOUSING GP-FLYWHEEL 000 - Caterpillar 0 1.00 N
STARTING MOTOR GP- 000 - Caterpillar 0 1.00 N
ELECTRI
PLUG GP-ENGINE 000 - Caterpillar 0 1.00 N
KIT-PISTON RING 000 - Caterpillar 0 1.00 N
PISTON AS 000 - Caterpillar 0 4.00 N
BOLT 000 - Caterpillar 0 2.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
VALVE-INLET 000 - Caterpillar 0 4.00 N
CAP 000 - Caterpillar 0 8.00 N
VALVE-EXHAUST 000 - Caterpillar 0 4.00 N
BOLT 000 - Caterpillar 0 7.00 N
BOLT 000 - Caterpillar 0 3.00 N
LEVER AS 000 - Caterpillar 0 4.00 N
PLUG 000 - Caterpillar 0 2.00 N
SHAFT AS 000 - Caterpillar 0 1.00 N
SPRING 000 - Caterpillar 0 3.00 N
LEVER AS 000 - Caterpillar 0 4.00 N
CLIP 000 - Caterpillar 0 2.00 N
WASHER 000 - Caterpillar 0 2.00 N
BOLT 000 - Caterpillar 0 3.00 N
ROCKER ARM AS 000 - Caterpillar 0 1.00 N
TUBE 000 - Caterpillar 0 1.00 N
GASKET 000 - Caterpillar 100 1.00 N
SPRING 000 - Caterpillar 0 1.00 N
CAP 000 - Caterpillar 0 1.00 N
DIAPHRAGM 000 - Caterpillar 0 1.00 N
PLATE 000 - Caterpillar 0 1.00 N
SCREW-MACHINE 000 - Caterpillar 0 4.00 N
CAP 000 - Caterpillar 0 1.00 N
COOLER-OIL 000 - Caterpillar 0 1.00 N
SEAL 000 - Caterpillar 100 2.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
CONNECTION AS 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 1.00 N
GASKET 000 - Caterpillar 100 3.00 N
GASKET 000 - Caterpillar 100 1.00 N
PUMP AS-ENGINE OIL 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 100 3.00 N
WASHER 000 - Caterpillar 0 7.00 N
GASKET 000 - Caterpillar 100 1.00 N
GASKET 000 - Caterpillar 100 1.00 N
PLATE 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 2.00 N
GASKET-COVER 000 - Caterpillar 100 1.00 N
COVER AS-FRONT 000 - Caterpillar 0 1.00 N
ELBOW-EXHAUST 000 - Caterpillar 0 1.00 N
STARTING MOTOR GP- 000 - Caterpillar 0 1.00 N
ELECTRI
PULLEY GP-CRANKSHAFT 000 - Caterpillar 0 1.00 N
PUMP GP-WATER 000 - Caterpillar 0 1.00 N
PUMP GP-GEROTOR 000 - Caterpillar 0 1.00 N
HOUSING AS 000 - Caterpillar 0 1.00 N
BRIDGE 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
INJECTOR AS-FUEL 000 - Caterpillar 0 4.00 N
COVER 000 - Caterpillar 0 1.00 N
COVER GP-FRONT HOUSING 000 - Caterpillar 0 1.00 N
CONNECTION GP-WATER 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 2.00 N
PLUG-CUP 000 - Caterpillar 100 1.00 N
CAP 000 - Caterpillar 0 1.00 N
CABLE 000 - Caterpillar 0 1.00 N
HOSE 000 - Caterpillar 100 3.00 N
PAN GP-OIL 000 - Caterpillar 0 1.00 N
NOZZLE 000 - Caterpillar 0 1.00 N
CLIP 000 - Caterpillar 0 2.00 N
CLIP 000 - Caterpillar 0 1.00 N
CLIP 000 - Caterpillar 0 3.00 N
WASHER 000 - Caterpillar 0 3.00 N
BRACKET 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 4.00 N
WASHER-THRUS 000 - Caterpillar 100 1.00 N
LIFTING GP-ENGINE 000 - Caterpillar 0 1.00 N
COOLER GP-HYDRAULIC OIL 000 - Caterpillar 0 1.00 N
PLATE-BLANKING 000 - Caterpillar 0 2.00 N
PLUG 000 - Caterpillar 0 1.00 N
PLUG GP-ENGINE 000 - Caterpillar 0 1.00 N
FILTER GP-ENGINE OIL 000 - Caterpillar 0 1.00 N
HOUSING AS 000 - Caterpillar 0 1.00 N
CYLINDER HEAD GP 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 2.00 N
PLUG 000 - Caterpillar 0 1.00 N
PLUG-CUP 000 - Caterpillar 100 1.00 N
PLUG 000 - Caterpillar 0 1.00 N
WASHER 000 - Caterpillar 0 3.00 N
LINE AS-FUEL 000 - Caterpillar 0 1.00 N
BOLT-FLANGED 000 - Caterpillar 0 2.00 N
FILTER GP-FUEL 000 - Caterpillar 0 1.00 N
LEVER-ADJUSTING 000 - Caterpillar 0 1.00 N
PULLEY-ALTERNATOR 000 - Caterpillar 0 1.00 N
ALTERNATOR GP-CHARGING 000 - Caterpillar 0 1.00 N
TURBOCHARGER GP 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
TURBOCHARGER GP 000 - Caterpillar 0 1.00 N
GLOW PLUG GP 000 - Caterpillar 0 1.00 N
DRIVE GP-FAN 000 - Caterpillar 0 1.00 N
SWITCH 000 - Caterpillar 100 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
LINE AS-FUEL 000 - Caterpillar 0 1.00 N
BRACKET 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 1.00 N
COOLER GP-FLTR BASE & ENG 000 - Caterpillar 0 1.00 N
GASKET-INLET 000 - Caterpillar 100 1.00 N
CLAMP-INJECTOR 000 - Caterpillar 0 4.00 N
CONVERTER GP-ELECTRICAL 000 - Caterpillar 0 1.00 N
BRACKET 000 - Caterpillar 0 1.00 N
MOUNTING GP-PRIMING 000 - Caterpillar 0 1.00 N
PUMP
FLYWHEEL GP 000 - Caterpillar 0 1.00 N
PUMP GP-WATER 000 - Caterpillar 0 1.00 N
HEAD AS-OIL FILTER 000 - Caterpillar 0 1.00 N
BRACKET-ELBOW 000 - Caterpillar 0 1.00 N
GEAR AS-IDLER 000 - Caterpillar 100 1.00 N
BOLT-SPECIAL 000 - Caterpillar 0 4.00 N
SEAL-INLET VALVE 000 - Caterpillar 100 4.00 N
MOUNTING GP-ENGINE 000 - Caterpillar 0 1.00 N
PLUG GP-ENGINE 000 - Caterpillar 0 1.00 N
CONNECTION GP-WATER 000 - Caterpillar 0 1.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
SEAL-EXHAUST VALVE 000 - Caterpillar 100 4.00 N
ELBOW AS-AIR INLET 000 - Caterpillar 0 1.00 N
GASKET-HEAD 000 - Caterpillar 100 1.00 N
GAUGE AS-OIL LEVEL (DIPST 000 - Caterpillar 0 1.00 N
CYLINDER BLOCK GP-SHORT 000 - Caterpillar 0 1.00 N
COVER GP-VALVE 000 - Caterpillar 0 1.00 N
MECHANISM
ELBOW GP-AIR INLET 000 - Caterpillar 0 1.00 N
KIT-BOTTOM GASKET 000 - Caterpillar 100 1.00 N
SEAL 000 - Caterpillar 100 1.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
PLATE-LIFTING 000 - Caterpillar 0 1.00 N
SEAL 000 - Caterpillar 100 2.00 N
JET AS-PISTON COOLING 000 - Caterpillar 0 4.00 N
BUSHING 000 - Caterpillar 100 1.00 N
GASKET-COVER 000 - Caterpillar 100 1.00 N
KIT-GASKET 000 - Caterpillar 100 1.00 N
PUMP GP-FUEL INJECTION 000 - Caterpillar 0 1.00 N
PIPE-BREATHER 000 - Caterpillar 0 1.00 N
DOWEL 000 - Caterpillar 0 2.00 N
SEAL-OIL 000 - Caterpillar 100 1.00 N
ENGINE AR-PRIMARY 000 - Caterpillar 0 1.00 N
PLUG-PIPE 000 - Caterpillar 0 4.00 N
RESISTOR AS 000 - Caterpillar 0 1.00 N
ADAPTER-EXHAUST 000 - Caterpillar 0 1.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
CYLINDER BLOCK GP 000 - Caterpillar 0 1.00 N
CRANKSHAFT GP 000 - Caterpillar 0 1.00 N
PISTON & ROD GP 000 - Caterpillar 0 1.00 N
CYLINDER HEAD GP 000 - Caterpillar 0 1.00 N
VALVE MECHANISM GP 000 - Caterpillar 0 1.00 N
PUMP GP-FUEL INJECTION 000 - Caterpillar 0 1.00 N
HOUSING GP-FRONT 000 - Caterpillar 0 1.00 N
CLIP-TUBE 000 - Caterpillar 0 1.00 N
CLIP 000 - Caterpillar 0 1.00 N
FILLER GP-ENGINE OIL 000 - Caterpillar 0 1.00 N
INSERT-VALVE SEAT 000 - Caterpillar 0 4.00 N
HOUSING-FRONT 000 - Caterpillar 0 1.00 N
HUB-IDLER GEAR 000 - Caterpillar 0 1.00 N
INSERT-INLET 000 - Caterpillar 0 4.00 N
PLATE AS 000 - Caterpillar 0 1.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
PLATE 000 - Caterpillar 0 1.00 N
CAMSHAFT AS 000 - Caterpillar 0 1.00 N
KIT-ROD BEARING 000 - Caterpillar 0 1.00 N
GASKET-TURBO 000 - Caterpillar 100 1.00 N
KIT-BEARING 000 - Caterpillar 0 .00 N
PUMP GP-WATER 000 - Caterpillar 0 2.00 N
CYLINDER BLOCK GP 000 - Caterpillar 0 1.00 N
CRANKSHAFT GP 000 - Caterpillar 0 1.00 N
BEARING 000 - Caterpillar 100 1.00 N
BUS BAR GP 000 - Caterpillar 0 1.00 N
MANIFOLD-EXHAUST 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 1.00 N
GASKET 000 - Caterpillar 0 1.00 N
ALTERNATOR 000 - Caterpillar 0 1.00 N
GEAR 000 - Caterpillar 0 1.00 N
GEAR-FUEL PU 000 - Caterpillar 0 1.00 N
SPRING-VALVE 000 - Caterpillar 0 8.00 N
TUBE AS-O LE 000 - Caterpillar 0 1.00 N
BRACKET-ALT 000 - Caterpillar 0 1.00 N
FLYWHEEL AS 000 - Caterpillar 100 1.00 N
GLOW PLUG 000 - Caterpillar 100 4.00 N
LIFTER-VALVE 000 - Caterpillar 0 8.00 N
KIT-FUEL PRIMING PUMP 000 - Caterpillar 0 1.00 N
GASKET 000 - Caterpillar 100 1.00 N
PAN 000 - Caterpillar 0 1.00 N
KIT-BEARING 000 - Caterpillar 0 1.00 N
KIT-BEARING 000 - Caterpillar 0 .00 N
KIT-BEARING 000 - Caterpillar 0 .00 N
COVER AS-CYL 000 - Caterpillar 0 1.00 N
Nut-jam 000 - Caterpillar 0 2.00 N
Clamp-hose 000 - Caterpillar 0 1.00 N
WASHER-HARD 000 - Caterpillar 0 10.00 N
SPACER 000 - Caterpillar 0 1.00 N
PLUG-PROTECTION 000 - Caterpillar 0 3.00 N
BOLT 000 - Caterpillar 0 25.00 N
BOLT 000 - Caterpillar 0 3.00 N
BOLT 000 - Caterpillar 0 17.00 N
PLUG 000 - Caterpillar 0 1.00 N
STUD 000 - Caterpillar 0 3.00 N
BOLT 000 - Caterpillar 0 2.00 N
BOLT 000 - Caterpillar 0 1.00 N
BLOCK 000 - Caterpillar 0 1.00 N
PULLEY 000 - Caterpillar 0 1.00 N
NUT 000 - Caterpillar 0 7.00 N
BOLT 000 - Caterpillar 0 20.00 N
BOLT 000 - Caterpillar 0 2.00 N
BOLT 000 - Caterpillar 0 2.00 N
BOLT 000 - Caterpillar 0 8.00 N
BOLT 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 3.00 N
BOLT 000 - Caterpillar 0 3.00 N
BOLT 000 - Caterpillar 0 3.00 N
SEAL 000 - Caterpillar 100 1.00 N
BOLT 000 - Caterpillar 0 3.00 N
BOLT 000 - Caterpillar 0 4.00 N
LOCKNUT 000 - Caterpillar 0 1.00 N
PLUG 000 - Caterpillar 0 2.00 N
INSERT 000 - Caterpillar 0 2.00 N
BRACKET 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 1.00 N
FILTER A 000 - Caterpillar 100 1.00 N
WASHER 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 3.00 N
BOLT-SOCKET HEAD 000 - Caterpillar 0 2.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
BOLT-SOCKET HEAD 000 - Caterpillar 0 1.00 N
PLUG-FREEZE 000 - Caterpillar 100 2.00 N
DIESEL ENGINE OIL NCP - Non-Cat Part 100 11.36 N

Next Interval Standard Hours Complexity Description Additional Notes


24000 2 ENGINE DYNAMOMETER TEST

Part Range Identifier


TJL00001

Description Modifier Source Of Supply Replacement Percentage Quantity Tool?


FILTER A 000 - Caterpillar 100 1.00 N
DIESEL ENGINE OIL NCP - Non-Cat Part 100 3.79 N
SCHEDULED OIL SAMPLE NCP - Non-Cat Part 100 1.00 N
Next Interval Standard Hours Complexity Description Additional Notes
8000 3 ENGINE CLEAN
DISASSEMBLED

Part Range Identifier


TJL00001

Next Interval Standard Hours Complexity Description Additional Notes


8000 1 ENGINE PAINT

Part Range Identifier


TJL00001

Description Modifier Source Of Supply Replacement Percentage Quantity Tool?


PAINT NCP - Non-Cat Part 100 1.00 N

Next Interval Standard Hours Complexity Description Additional Notes


8000 1 ENGINE WASH

Part Range Identifier


TJL00001

Next Interval Standard Hours Complexity Description Additional Notes


160000 3 CYLINDER HEAD ASSEMBLY
RECONDITION
Part Range Identifier
TJL00001

Description Modifier Source Of Supply Replacement Percentage Quantity Tool?


PLUG 000 - Caterpillar 0 4.00 N
COTTER 000 - Caterpillar 100 16.00 N
GUIDE-INLET VALVE 000 - Caterpillar 100 8.00 N
SEAL-O-RING 000 - Caterpillar 100 1.00 N
VALVE-INLET 000 - Caterpillar 100 4.00 N
CAP 000 - Caterpillar 0 8.00 N
VALVE-EXHAUST 000 - Caterpillar 100 4.00 N
BOLT 000 - Caterpillar 0 7.00 N
BOLT 000 - Caterpillar 0 3.00 N
PLUG 000 - Caterpillar 0 1.00 N
CYLINDER HEAD GP 000 - Caterpillar 0 1.00 N
SEAL-INLET VALVE 000 - Caterpillar 100 4.00 N
SEAL-EXHAUST VALVE 000 - Caterpillar 100 4.00 N
GASKET-HEAD 000 - Caterpillar 100 1.00 N
PLUG-PIPE 000 - Caterpillar 0 1.00 N
CYLINDER HEAD GP 000 - Caterpillar 0 1.00 N
INSERT-VALVE SEAT 000 - Caterpillar 100 4.00 N
INSERT-INLET 000 - Caterpillar 100 4.00 N
SPRING-VALVE 000 - Caterpillar 0 8.00 N
PLUG-FREEZE 000 - Caterpillar 100 2.00 N

Next Interval Standard Hours Complexity Description Additional Notes


104000 1 CRANKSHAFT RECONDITION
Part Range Identifier
TJL00001

Description Modifier Source Of Supply Replacement Percentage Quantity Tool?


WASHER-THRUST 000 - Caterpillar 100 2.00 N
WASHER-THRUST 000 - Caterpillar 100 2.00 N
WASHER-THRUST 000 - Caterpillar 0 .00 N
WASHER-THRUST 000 - Caterpillar 0 .00 N
KEY 000 - Caterpillar 100 1.00 N
GEAR-CRANKSHAFT 000 - Caterpillar 0 1.00 N
CRANKSHAFT GP 000 - Caterpillar 0 1.00 N
KIT-ROD BEARING 000 - Caterpillar 100 1.00 N
KIT-BEARING 000 - Caterpillar 0 .00 N
CRANKSHAFT GP 000 - Caterpillar 0 1.00 N
KIT-BEARING 000 - Caterpillar 0 1.00 N
KIT-BEARING 000 - Caterpillar 0 .00 N
KIT-BEARING 000 - Caterpillar 0 .00 N

Next Interval Standard Hours Complexity Description Additional Notes


96000 2 PISTON & LINER
RECONDITION SET (ALL)

Part Range Identifier


TJL00001

Description Modifier Source Of Supply Replacement Percentage Quantity Tool?


RING-RETAINING 000 - Caterpillar 100 2.00 N
KIT-PISTON RING 000 - Caterpillar 100 1.00 N
PISTON AS 000 - Caterpillar 0 4.00 N
BOLT 000 - Caterpillar 0 2.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
ROD AS 000 - Caterpillar 0 4.00 N
BUSHING 000 - Caterpillar 100 1.00 N
PISTON & ROD GP 000 - Caterpillar 0 1.00 N

Next Interval Standard Hours Complexity Description Additional Notes


312000 1 UNIT INJECTOR RECONDITION
SET (ALL)

Part Range Identifier


TJL00001

Description Modifier Source Of Supply Replacement Percentage Quantity Tool?


UNION 000 - Caterpillar 0 1.00 N
FITTING-FLARED 000 - Caterpillar 0 1.00 N
FITTING-BRASS 000 - Caterpillar 0 1.00 N
FERRULE 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 1.00 N
NUT 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 1.00 N
CLIP 000 - Caterpillar 0 1.00 N
WASHER-SEATING 000 - Caterpillar 0 1.00 N
VALVE GP-SOLENOID 000 - Caterpillar 0 1.00 N
SEAL-O-RING 000 - Caterpillar 0 1.00 N
NUT-HEX FLANGE 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
INJECTOR AS-FUEL 000 - Caterpillar 100 4.00 N
PLUG-CUP 000 - Caterpillar 0 1.00 N
CAP 000 - Caterpillar 0 1.00 N
CABLE 000 - Caterpillar 0 1.00 N
HOSE 000 - Caterpillar 0 3.00 N
NOZZLE 000 - Caterpillar 0 1.00 N
CLIP 000 - Caterpillar 0 2.00 N
CLIP 000 - Caterpillar 0 1.00 N
CLIP 000 - Caterpillar 0 1.00 N
WASHER 000 - Caterpillar 0 3.00 N
BRACKET 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 4.00 N
SWITCH 000 - Caterpillar 0 1.00 N
TUBE AS 000 - Caterpillar 0 1.00 N
CLAMP-INJECTOR 000 - Caterpillar 0 4.00 N
BRACKET 000 - Caterpillar 0 1.00 N
SEAL-O-RING 000 - Caterpillar 0 1.00 N
PUMP GP-FUEL INJECTION 000 - Caterpillar 0 1.00 N
PUMP GP-FUEL INJECTION 000 - Caterpillar 0 1.00 N
CLIP 000 - Caterpillar 0 1.00 N
GEAR-FUEL PU 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 3.00 N

Next Interval Standard Hours Complexity Description Additional Notes


24000 0.5 ENGINE OIL PUMP
RECONDITION
Part Range Identifier
TJL00001

Description Modifier Source Of Supply Replacement Percentage Quantity Tool?


BOLT 000 - Caterpillar 0 5.00 N
PUMP AS-ENGINE OIL 000 - Caterpillar 100 1.00 N
PUMP GP-GEROTOR 000 - Caterpillar 0 1.00 N

Next Interval Standard Hours Complexity Description Additional Notes


120000 0.5 ENGINE OIL COOLER
RECONDITION

Part Range Identifier


TJL00001

Description Modifier Source Of Supply Replacement Percentage Quantity Tool?


BOLT 000 - Caterpillar 0 4.00 N
COOLER-OIL 000 - Caterpillar 100 1.00 N
SEAL 000 - Caterpillar 0 2.00 N
PLUG 000 - Caterpillar 0 1.00 N
GASKET 000 - Caterpillar 0 2.00 N
COOLER GP-HYDRAULIC OIL 000 - Caterpillar 0 1.00 N
PLATE-BLANKING 000 - Caterpillar 0 1.00 N
COOLER GP-FLTR BASE & ENG 000 - Caterpillar 0 1.00 N
HEAD AS-OIL FILTER 000 - Caterpillar 0 1.00 N
SEAL 000 - Caterpillar 0 1.00 N
BOLT 000 - Caterpillar 0 10.00 N
BOLT 000 - Caterpillar 0 4.00 N
BOLT 000 - Caterpillar 0 4.00 N
BOLT 000 - Caterpillar 0 3.00 N
SEAL-O-RING 000 - Caterpillar 0 1.00 N
Marketing Information Service Instruction

Custom Notes Marketing Information Service Instruction

Fluid? Job Part Note


N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N (EACH PISTON AS INCLUDES)
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
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N
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N
N
N
N
N
N
N
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N
N
N
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N
N
N
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N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
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N
N
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N
N
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N
N
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N
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N
N
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N
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N
N
N
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N
N
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N
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N
N
N
N
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N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N (EACH ROD AS INCLUDES)
N
N (INCLUDES GASKETS AND
SEALS)
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
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N
N
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N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
Y

Custom Notes Marketing Information Service Instruction

Fluid? Job Part Note


N
Y
N
Custom Notes Marketing Information Service Instruction

Custom Notes Marketing Information Service Instruction

Fluid? Job Part Note


N

Custom Notes Marketing Information Service Instruction

Custom Notes Marketing Information Service Instruction


Fluid? Job Part Note
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N

Custom Notes Marketing Information Service Instruction


Fluid? Job Part Note
N
N
N
N
N
N
N
N
N
N
N
N
N

Custom Notes Marketing Information Service Instruction

Fluid? Job Part Note


N (EACH PISTON AS INCLUDES)
N
N
N
N
N
N
N
N
N
N (EACH ROD AS INCLUDES)
N

Custom Notes Marketing Information Service Instruction

Fluid? Job Part Note


N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N

Custom Notes Marketing Information Service Instruction


Fluid? Job Part Note
N
N
N

Custom Notes Marketing Information Service Instruction

Fluid? Job Part Note


N
N
N
N
N
N
N
N
N
N
N
N
N
N
N

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