资料编号:70.D151.
35-06E01
BANGLADESH POWER DEVELOPMENT BOARD
BARAPUKURIA 2X125MW COAL FIRED POWER PLANT
DEH INSTRUCTION
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上海汽轮机有限公司 发布
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资料编号:70.D151.35-06E01
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资料编号:70.D151.35-06E01
目 次
1. General .……………..….….……………………………1
2. Work Principium ……….……………….….…………..1
3. The control mode of DEH…………….……..…..….…..2
3.1 Brief introduction of operate drawing….……...………..……2
3.2 Brief introduction of control mode……….……..….….……..2
4. The operation explanation of DEH……...….......……...3
Operator auto………………………..……….……..…..…......3
Auto sync………………………………………………..........5
Megawatt loop in/Megawatt loop out...……………..….….....6
ADS…………………………………………………………. 6
Throttle pressure low limiter….……….....................…….7
High load limiter(HLL)..………………………………..…….7
Governor valve position limiter(VPL)………….………….....8
OPCO mode………………………..………..………………..8
Runback mode……………….………….………………8
Valve test……………….………..……….…….......................8
TM control mode……………………..………….…...............8
Other protection function………………..…….……………...9
5. DEH Drawing……………………………….…….…….……..9
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BANGLADESH POWER DEVELOPMENT BOARD
BARAPUKURIA COAL FIRED POWER PLANT 根 据
DEH INSTRUCTION 资料编号 70.D151.35-06E01
1. General
The Digital Electro-Hydraulic Control System (DEH) provided for this turbine unit
combines the advantages of IA Distributed Processing Series (IA’S) with those of
low-pressure hydraulics to control the steam flow through the turbine, so as to reach the
purpose of controlling the turbine speed and unit load. There are two modes to control the
turbine. One is the Digital Electro-Hydraulic Control(EC),the other is Single-Hydraulic
Control(HC).The two modes are able to switched each other in online.
The DEH capability list:
. Speed Control
. Over Speed Protect Control(OPC)
. Automatic SYNC Control(AS)
. Load Control
. Remoter Control(ADS)
. Valve Limiter
. ADJ THR Press Low Limiter
. High Load Limiter
. primary frequency Correction
. Manual Control
2. Work Principium
The DEH System make up of two parts:
. DEH control cabinet
. Hydraulic system
After DEH has received pulse signal of rotary speed from magnetism-resistance sender,
during the speedup period, with rotary speed regulation mode, DEH compares actual
rotary speed with the setting, and then calculates the deviation in PID, the output of
control signal(GVSPT) drives the electro-hydraulic convertor to control the steam valve,
control unit’s rotary speed.
After turbine has paralleled in network, DEH will take the feedback of rotary speed as
the primary frequency modulation signal, at the same time it receive the feedback of
power and compare actual power with the setting, and then calculate the deviation in
共 25 页 第 1 页
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BANGLADESH POWER DEVELOPMENT BOARD
BARAPUKURIA COAL FIRED POWER PLANT
资料编号 70.D151.35-06E01
DEH INSTRUCTION
PID, the output of control signal(GVSPT) drives the electro-hydraulic convertor to the
steam valve, control units load.
After receiving the signal of OPCO(come from ETS), DEH outputs control signal to
electro-hydraulic convertor close the adjustable valves quickly to prevent the rotor from
momentary speeding. At last the adjustable valve is resumed to the position of rating
speed or empty load .
3. The control mode of DEH
3.1 Brief introduction of operate drawing
There are seventeen drawings and some overlays in DEH may be operated or
monitored for operator. Operator need used keyboard in turbine running and used mouse
to click the push button in drawing.
The drawing list:
. DEH MENU
. DEH OVERVIEW
. START/MANUAL PANEL
. TSI MONITOR
. TURBINE ROLL
. TURBINE TEMPERATURE
. DEH ALARM LIST
. DEH ANALOG 1~5
. DEH DIGITAL POINT1、2
. TREND1、2
Every drawing may be load from “DEH MENU”, or switch each other.
3.2 Brief introduction of control mode
Four modes in EC:
. Manual mode (TM)
. Operator automatic (OA)
. Remoter control (ADS)
. Automatic Same Term Control(AS)
The turbine running in OA mode, permit to put in limiter mode as follows:
. Valve Limiter
. ADJ THR Press Low Limiter
. High Load Limiter
Running in manual mode, operator click ‘GVUP’ or ‘GVDN’ button on
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BARAPUKURIA COAL FIRED POWER PLANT
资料编号 70.D151.35-06E01
DEH INSTRUCTION
‘START/MANUAL PANEL’ drawing directly to change target value, regulate blindly
the speed or load of turbine, this mode is open loop. Running in operator automatic
mode, operator set the speed or load’s target value on ‘CONTROL SETPOINT’ overlay,
the DEH program regulate subtly the speed or load of turbine accord with your setting,
this mode is closed loop.
No interferer happened that every mode is switched each other. Flip out
4. The operation explanation of DEH
The normal running of the turbine relies mainly on the Electro-Hydraulic control mode , the
Single-Hydraulic control mode is followed. control of DEH is point to the Electro-Hydraulic
control mode mainly, for Single-Hydraulic control mode see Relevant hydraulic respect Run
book. when select Electro-Hydraulic control mode, should be before the safety oil builded of
the turbine, Operator click ‘EC’ button on ‘START/MANUAL PANEL’ drawing, then
switch to the electricity position, in order to prepare the Electro-Hydraulic control. when the
turbine is running, if operator want to switch to Electro-Hydraulic control from
Single-Hydraulic control, Require the electricity oil pressure and the hydraulic oil pressure
deviation littly, Operator click ‘EC’ button on ‘START/MANUAL PANEL’ drawing, then
switch to the Electro-Hydraulic control mode. if operator want to switch to Single-Hydraulic
control from Electro-Hydraulic control, also require the electricity oil pressure and the
hydraulic oil pressure deviation littly, Operator click ‘HC’ button on ‘START/MANUAL
PANEL’ drawing, then switch to the Single-Hydraulic control mode. or should be before the
safety oil builded of the turbine, Operator click ‘HC’ button on ‘START/MANUAL
PANEL’ drawing, then switch to the hydraulic position, in order to prepare the
Single-Hydraulic control . No interferer happened that every mode is switched each other.
The operation and explanation of Electro-Hydraulic control mode see below:
OPERATOR AUTO
Operator click ‘LATCH’ button on ‘START/MANUAL PANEL’ drawing, the
motor outside is droved, and then the hydraulic system builds safety oil, named turbine
restoration. This time the ‘SAFETY OIL BUILDED’ is winking on this drawing,
meaning that the signal state is true. whereafter Operator click ‘OPEN STV’
button on ‘START/MANUAL PANEL’ drawing, the motor outside is droved turn
around, the all throttle valves turn open. This time the ‘ALL STV OPENED’ is winking
on this drawing,
Click ‘CNTL MODE’ button on ‘DEH OVERVIEW’ drawing, bring out the
‘CONTROL MODE’ overlay, and choose which mode to run. Click ‘OPERATOR
AUTO’ button on the overlay to turn red, and click ‘PUT IN’ button in three seconds.
This times the DEH program run in (OA) mode, the word ‘OPERATOR AUTO’ show
on the ‘DEH OVERVIEW’ drawing.
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BARAPUKURIA COAL FIRED POWER PLANT
资料编号 70.D151.35-06E01
DEH INSTRUCTION
Click ‘LIMITER’ button on ‘DEH OVERVIEW’ drawing, bring out the ‘LIMIT’
overlay, Input valve position limiter value is 120%,then valve position limiter value is
raise to the 120%, thus the governor valve can be permitted to open in order to ready the
turbine roll up.
Click ‘CNTL SP’ button on ‘DEH OVERVIEW’ drawing, bring out the
‘CONTROL SETPOINT’ overlay, Operator inputs required speed or target load value
or variation rate of set point. Operator can input at anytime under OPER AUTO.
Procedures of inputting target value and speed rate are:
(1) Move cursor on the input area locating below the target value;
(2) Input integer as required target value on standard button;
(3) Press ENTER to confirm if the input number on the area of target value is right. In
case the integer is confirmed, it will be transferred from input area to the underneath
target section;
(4) In case the input number in procedure (3) is not the desirable, operator can return to
the initial input area to input a fresh number;
(5) If operator does not want to change the temporal target value, operator can close
sub-window or call the other graphics to remove the graphics of control setpoint. When
call the graphics of control setpoint the next time, there is not any retentive number on
the input area of target or speed rate. So long as ENTER is not clicked, the current set
value won’t be changed.
(6) When press “ENTER”, “HOLD” will be emerge if the fresh target is not equal to the
current set value;
(7) HOLD notifies operator that system is ready to change from the current set value to a
new target value at the indicating rate.
(8) Now operator can press “GO” to achieve goal. The graphics will emerge on the
sub-screen, and allows operator to realize startup by function key “GO” or function key
“HOLD”;
(9) HOLD information beside SETPOINT will change into GO, the GO will not
disappear until set value equals target value or HOLD establishes by operator or by some
external system;
(10)In case the observed rate is not the required rate in procedure (7), input a new value.
New variation rate can be input at any time in spite of the “going” or “holding” of the
unit. If the new variation rate is input during going, unit will continue without being
interrupted, but it varies at a new rate.
(11) Input required variation rate with number key, normally it is started with valid
number, RATE indicating area on the leading screen only shows integer;Press ENTER if
the input RATE is right, RATE area under the input block will indicate the entered
number in the system.
Annotation:
System refuses to accept positive sign or negative sign in the event of inputting a
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BANGLADESH POWER DEVELOPMENT BOARD
BARAPUKURIA COAL FIRED POWER PLANT
资料编号 70.D151.35-06E01
DEH INSTRUCTION
rate. System adjusts to accelerate or decelerate automatically as per difference
between target value and set value.
Software of system is set to limit max. rate of speed and load-----the max. rate of
load is 50 MW/MIN, the max. rate of speed is 500rpm.
The max. input speed and max. input load are 3450RPM/MIN and 150MW
respectively, in addition, if input target speed is within the resonance range of any
one of blade, the input will be refused. If insist on doing so, INVALID ENTRY will
flash on screen. Input will be refused and the information will retain till an valid
input or operator selects another graphics.
(12)when graphics of control setpoint is called with cursor being in the target input area, operator can
retain by press “HOLD” anytime.
Notice
Prior to keep turbine speed, it should be checked that the speed does not drop in the
range of resonance area, or else turbine assembly will be damaged.
It is suggested that operator should understand and exploit HOLD function. HOLD
dedicates to tackle the likely accident within power plant during the acceleration or
load-up of the turbine-generator. The accident might demand set value to freeze at the
current value or decelerate and load down under some circumstances. In each case,
operator should employ HOLD function to freeze set value immediately.
In either case, i.e. turbine generator unit is controlled within a wide speed range or
the unit is synchronized (load control), operator should bear in mind the following
important regulation:
AUTO SYNC
Click ‘CNTL MODE’ button on ‘DEH OVERVIEW’ drawing, bring out the
‘CONTROL MODE’ overlay, and choose which mode to run. Click ‘AUTO SYNCH’
button on the overlay to turn red, and click ‘PUT IN’ button in three seconds. This times
the DEH program run in (AS) mode, the word ‘AS’ show on the ‘DEH OVERVIEW’
drawing.
AUTO SYNC is a mode that electric controls turbine speed. With the mode,
DEH regulates set value as per increasing or decreasing contact signal issued by
electric to make the turbine unit reach to synchronizing speed and prepare unit
synchronization. The following requirements must be met in order to select AUTO
SYNC:
a) control mode must be operator auto;
b) turbine speed must be controlled by governor valve;
c) generator CB must be opened (unit speed must be controlled in a wide range)
d) permissible contact of remote AUTO SYNC synchronizer must be closed ;
e) operator opts for entering the mode.
Operator cannot change target value or speed rate under AUTO SYNC. In case
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BANGLADESH POWER DEVELOPMENT BOARD
BARAPUKURIA COAL FIRED POWER PLANT
资料编号 70.D151.35-06E01
DEH INSTRUCTION
control system is switched to manual or permissible contact of AUTO SYNC
synchronizer is opened or generator CB is closed or generator must be synchronized,
AUTO SYNC will be switched off. Controller will be restored to OPER AUTO in regard
to the last two above mentioned circumstances.
MEGAWATT LOOP IN/MEGAWATT LOOP OUT
Click ‘FEED BACK’ button on ‘DEH OVERVIEW’ drawing, bring out the
‘FEED BACK’ overlay, and choose which mode to run. Click ‘MEGAWATT LOOP’
button on the overlay to turn red, and click ‘PUT IN’ button in three seconds. This times
the DEH program run in (MEGAWATT LOOP IN) mode, the word ‘ MEGAWATT
LOOP IN ’ show on the ‘DEH OVERVIEW’ drawing.
Switch-in or switch-off is a zero disturbance changeover process. Set value is
recalculated at the switching moment so as to keep a constant actual value to realize the
zero disturbance changeover. That’s why SETPOINT will change when MEGAWATT is
switched in or switched off by operator. In case ascent or descent in proceeding,
switch-in or switch-off will also lead to HOLD, accordingly, operator can re-input
required target value.
In LOAD CONTROL, when feedback loops of MW are switched off, the TARGET
function is like a localizer of governor valve, under such mode, relation between actual
MW and TARGET is non-linear within a certain scope, furthermore, the more inlet
pressure deflects from the rating, the more load deviates from target value. with
MEGAWATT feedback in service, governor valve is controlled to make the MW output
approach TARGET value, MW is a relatively sluggish action loop. in normal we suggest
adopt ‘ MEGAWATT LOOP OUT ’ in load control mode.
Notice
In case of LOAD CONROL, SETPOINT will indicate actual power when MW is in
service.
ADS
Click ‘CNTL MODE’ button on ‘DEH OVERVIEW’ drawing, bring out the
‘CONTROL MODE’ overlay, and choose which mode to run. Click ‘ADS’ button on
the overlay to turn red, and click ‘PUT IN’ button in three seconds. This times the DEH
program run in (ADS) mode, the word ‘ADS’ show on the ‘DEH OVERVIEW’
drawing.
With ADS, TARGET and SETPOINT of DEH are regulated by input signal of
remote control system, the input signal is received from DCS. The following
requirements must be met so as to select the remote control mode:
a) operator auto mode is indispensable (no turbine manual);
b) generator must be synchronized;
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BARAPUKURIA COAL FIRED POWER PLANT
资料编号 70.D151.35-06E01
DEH INSTRUCTION
c) remote signal must be valid;
d) remote permissible contact must be closed;
e) operator opts for entering the mode.
Operator is not allowed to input TARGET or RATE during ADS operating.
Control mode can be restored from ADS to OPER AUTO by operator [Link] will be
switched off if the control system is transferred to TURBINE MANUAL. In case
generator loop breaker open or remote signal is invalid, controller will be also restored to
OPER AUTO.
THROTTLE PRESSURE LOW LIMITER --------adjustable TPL caters for limiting
minimum main steam pressure.
Click ‘LIMITER’ button on ‘DEH OVERVIEW’ drawing, bring out the ‘LIMIT’ overlay,
Click ‘ADJ THR PRESS’ button on the overlay to turn red, and click ‘PUT IN’ button in
three seconds. the word ‘ADJ THR PRESS IN ’ show on the ‘DEH OVERVIEW’
drawing.
ADJ THR PRESS can be put into service under the following conditions:
(1) Turbine is under LOAD CONTROL as well as DEH being in auto mode (rather than
in manual mode);
(2) Actual main steam pressure should be higher than input set value;
(3) Main steam pressure transmitter is trouble-free;
(4) Operator selects Throttle pressure low limiter;
Switchover of control mode (from auto to manual) will cause adjustable TPL to remove
out of service.
Operator can switch off ADJ THR PRESS, Click ‘LIMITER’ button on ‘DEH
OVERVIEW’ drawing, bring out the ‘LIMIT’ overlay, Click ‘ADJ THR PRESS’ button
on the overlay to turn red, and click ‘PUT OUT’ button in three seconds. the word ‘ADJ
THR PRESS OUT ’ show on the ‘DEH OVERVIEW’ drawing.
HIGH LOAD LIMITER (HLL)
Click ‘LIMITER’ button on ‘DEH OVERVIEW’ drawing, bring out the ‘LIMIT’ overlay,
Click ‘HIGH LOAD’ button on the overlay to turn red, and click ‘PUT IN’ button in three
seconds. the word ‘HIGH LOAD IN ’ show on the ‘DEH OVERVIEW’ drawing.
Operator can switch off HIGH LOAD LIMITER, Click ‘LIMITER’ button on ‘DEH
OVERVIEW’ drawing, bring out the ‘LIMIT’ overlay, Click ‘HIGH LOAD’ button on
the overlay to turn red, and click ‘PUT OUT’ button in three seconds. the word ‘HIGH
LOAD OUT ’ show on the ‘DEH OVERVIEW’ drawing.
Use to limit load set value. Operator can change HLL by inputting limitation on the
input block at right side of HIGH LOAD and pressing ENTER. After press HIGH
LOAD, press “IN” to put limit function into service, press “OUT” to remove limit
function out of service. HLL can be in service only when unit is in LOAD CONTROL.
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资料编号 70.D151.35-06E01
DEH INSTRUCTION
During loading up, set value will increase till it reaches to HLL (provided HLL in
service). Increase will be stopped at this moment and limiter restraining information will
be emerged as mentioned before. If limiter is switched out of service, information will
disappear, and increase will be interrupted. Operator can press GO (such as discussed in
the page of control set value ) to keep increasing.
GOVERNOR VALVE POSITION LIMITER (VPL)
Click ‘LIMITER’ button on ‘DEH OVERVIEW’ drawing, bring out the ‘LIMIT’ overlay,
Input valve position limiter value, and click ‘PUT IN’ button in three seconds. the word
‘VALVE POSITION IN ’ show on the ‘DEH OVERVIEW’ drawing.
Governor valve position limiter is the limited of valve stoke. It is showed by
percentage of full stroke. VPL is reset to zero when unit trips, consequently, VPL will
increase manually by latch signal prior to unit run-up. VPL is always in service. Operator
can change VPL by inputting 0-100 in the input block at right side of VALVE
POSITION.
OPCO MODE
DEH have over-speed protection control function, when the turbine speed reaches
103% rated speed, over-speed protection controller (OPC) (come from ETS) will close
all of the governor valve rapidly to protect turbine speed, avoiding turbine over-speed.
When the turbine speed less than 103% rated speed, the governor valve will
automatically reopen.
RUNBACK MODE(with DCS INTERLOCK)
if receive the runback signal, DEH will made reference demand value rapidly
decrease till to selectable value.
VALVE TEST
Governor Valve test can be conducted only when unit runs with load control.
click “GVL”, call “GVL VALVE TEST” sub-page, click “TEST”, GVL close 10% of
the full stroke concurrently, then click “CANCEL” to restore GVL to the initial open or
auto restore GVL to the initial open, The same as GVR,IVL,IVR.
Throttle valve test can be conducted only when unit runs with load control and
throttle valve is opened, click “TVL”, call “TVL VALVE TEST” sub-page, click
“TEST”, TVL close certain stroke concurrently, then click “CANCEL” to restore TVL
to the initial open. The same as TVR,RSVL,RSVR
Notice: valve test must be test alone for every valve.
TM CONTROL MODE
When the turbine is in automatic control mode, the manual control mode is standby.
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BANGLADESH POWER DEVELOPMENT BOARD
BARAPUKURIA COAL FIRED POWER PLANT
资料编号 70.D151.35-06E01
DEH INSTRUCTION
We suggest that do not adopt the manual control mode, Because manual control
mode is open loop control. when operator require to enter manual control mode,
Click ‘CNTL MODE’ button on ‘DEH OVERVIEW’ drawing, bring out the
‘CONTROL MODE’ overlay, and choose which mode to run. Click ‘MANUAL’
button on the overlay to turn red, and click ‘PUT IN’ button in three seconds. This times
the DEH program run in (TM) mode, the word ‘TM’ show on the ‘DEH OVERVIEW’
drawing or operator click ‘MANUAL’ on ‘START/MANUAL PANEL’, bring out the
overlay, then click ‘OK’, This times the DEH program run in (TM) mode, the word
‘TM’ show on the ‘DEH OVERVIEW’ drawing
Running in manual mode, operator click ‘GVUP’ or ‘GVDN’ button on
‘START/MANUAL PANEL’ drawing directly to change reference demand, regulate
blindly the speed or load of turbine, this mode is open loop. when running in manual
mode, OPC function still retain , when OPC active, it will close all of the governor
valve.
OTHER PROTECTION FUNCTION
When the power supply is failure, for example ±15VDC or 24VDC is failure,
DEH will sent to trip signal to trip the turbine.
When two channel of the speed signal is failure, DEH is automatically switch to
manual mode, and display alarm message.
When one channel or two channel of the megawatt signal or throttle pressure signal
is failure , DEH should display the alarm message.
5. DEH Drawing
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DEH INSTRUCTION
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DEH INSTRUCTION
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DEH INSTRUCTION
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DEH INSTRUCTION
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DEH INSTRUCTION
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DEH INSTRUCTION
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DEH INSTRUCTION
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DEH INSTRUCTION
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DEH INSTRUCTION
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