SF6 Circuit-Breaker HPL 72.
5-300B1 with operating
mechanism
BLG 1002A
1-pole operation
Spare Parts
1HSB445409-314 en
ABB Power Technology Products
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB Power Technology Products AB. ABB Power Technology Products
AB takes no responsibility for errors that can occur in the documentation.
ABB Power Technology Products AB is not responsible for damage incurred due to the misuse of this
document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
Power Technology Products AB. It may not either be imparted to third party or otherwise be used wit-
hout authorisation. Infringement hereof will be subject to action in accordance with applicable laws.
© ABB Power Technology Products AB
Article number: 1HSB445409-314 en
Date: 2002-09-19
Spare Parts
LIST OF CONTENTS
1. General ................................................................................ 1
1.1 Circuit-breaker pole ....................................................................... 2
2. Breaking unit....................................................................... 3
2.1 Breaking unit.................................................................................. 3
2.2 Contact set...................................................................................... 4
3. Post insulator...................................................................... 5
4. Mechanism .......................................................................... 7
4.1 Mechanism ..................................................................................... 7
4.2 Tripping mechanism....................................................................... 7
5. Accessories ........................................................................ 9
5.1 Absorption agent container ............................................................ 9
5.2 Density monitor.............................................................................. 9
5.3 Sets of seals .................................................................................. 10
5.4 Assembly set ................................................................................ 10
5.5 Non-return valve .......................................................................... 10
6. Tools and lubricants......................................................... 11
6.1 Protective cover ............................................................................ 11
6.2 Tools for unloading the tripping mechanism ............................... 11
6.3 Lubricants..................................................................................... 11
1HSB445409-314 en i
Spare Parts
FIGURES
Figure 1-1. Circuit-breaker pole HPL 72.5-300B1 ........................................... 1
Figure 1-2. Circuit-breaker pole ........................................................................ 2
Figure 2-1. Breaking unit .................................................................................. 3
Figure 2-2. Contact set ...................................................................................... 4
Figure 3-1. Post insulator .................................................................................. 5
Figure 4-1. Mechanism housing ........................................................................ 7
Figure 4-2. Tripping mechanism ....................................................................... 7
Figure 5-1. Absorption agent container ............................................................ 9
Figure 5-2. Density monitor .............................................................................. 9
Figure 5-3. Non-return valve ........................................................................... 10
Figure 6-1. Unloading tool .............................................................................. 11
ii 1HSB445409-314 en
Spare Parts General
1. General
Spare parts for the SF6 circiut -breaker HPL 72.5-300B1 with operating mechanism
BLG 1002A are supplied by:
ABB Power Technology Products AB
Box 700
SE-771 80 Ludvika
Sweden
Tel: +46 (0) 240-78 20 00
Spare parts recommended to be kept in stock are marked with an R. With more than
ten circiuit-breakers in operation the spare parts marked with RR are also
recommended to be kept in stock. To be able to make quick replacements and avoid
long periods of downtime the parts marked by RRR can also be stocked.
This application are equipped with two operating mechanisms to each pole.
One of the operating mechanisms has the rod system passing through the operating
mechanism and is not euipped with opening cathgear and opening dashpot.
1
Item Designation Note
1 Circuit-breaker pole RRR
2 Operating RRR
mechanism 1
3 Operating RRR
mechanism 2
4 Frame
3 2
Figure 1-1. Circuit-breaker pole HPL 72.5-300B1
Please state the type designation and serial number with all enquiries and orders of
spare parts or tools. Please also state the order number if possible.
1HSB445409-314 en 1
General Spare Parts
1.1 Circuit-breaker pole
Item Designation
1
1 Breaking unit
2 Post insulator
3 Mechanism
4 Tripping mechanism
B10047
Figure 1-2. Circuit-breaker pole
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
2 1HSB445409-314 en
Spare Parts Breaking unit
2. Breaking unit
2.1 Breaking unit
Item Qty Designation Note 1
1 1 Breaking chamber RR
insulator 2
2 1 Upper current path Included in
contact set
3 1 Lower current path Included in 4
contact set
4 1 Puffer Included in
contact set
B10028
Figure 2-1. Breaking unit
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HSB445409-314 en 3
Breaking unit Spare Parts
2.2 Contact set
Qty Designation Note
1 Contact set R
B10048
Figure 2-2. Contact set
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
4 1HSB445409-314 en
Spare Parts Post insulator
3. Post insulator
Item Qty Designation Note
1 1 Post insulator RR
2 1 Operating insulator RR
B10049
2
Figure 3-1. Post insulator
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HSB445409-314 en 5
Spare Parts Mechanism
4. Mechanism
4.1 Mechanism
Item Qty Designation Note
1 1 Mechanism RR
B10012
Figure 4-1. Mechanism housing
4.2 Tripping mechanism
Item Qty Designation Note
1 1 Tripping mechanism RR
B10050
Figure 4-2. Tripping mechanism
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HSB445409-314 en 7
Spare Parts Accessories
5. Accessories
5.1 Absorption agent container
1
2
Item Qty Designation Note
1 1 Absorption agent
container
2 1 Absorption agent R B10051
Figure 5-1. Absorption agent container
5.2 Density monitor
Item Qty Designation Note
1 1 Density monitor, R
temperature- compensated -
reference volume 2
2 1 Density monitor, R
temperature- compensated -
bimetal 1
B10052
Figure 5-2. Density monitor
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HSB445409-314 en 9
Accessories Spare Parts
5.3 Sets of seals
Set of seals for a complete circuit-breaker pole
Qty Designation Article number Note
1 Set of seals 1HSB446309-A R
5.4 Assembly set
Set of bolts for a circuit-breaker pole
Qty Designation Article number Note
1 Set of bolts 1HSB446309-B R
Set of pins for a complete circuit-breaker pole
Qty Designation Article number Note
1 Pins with locking 1HSB446309-C R
rings
5.5 Non-return valve
1
Item Qty Designation Note
1 1 Non-return valve RR
B10053
Figure 5-3. Non-return valve
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
10 1HSB445409-314 en
Spare Parts Tools and lubricants
6. Tools and lubricants
6.1 Protective cover
Item Qty Designation Article number Note
1 1 Protective cover for 1HSB445237-1 R
breaking unit
2 1 Protective cover for 5439 142-A R
post insulator
6.2 Tools for unloading the tripping mechanism
Item Qty Designation Article number Note
1 1 Unloading tool 1HSB446381-A R
B10054
Figure 6-1. Unloading tool
6.3 Lubricants
6.3.1 Oil
Oil Article number Note
“A” 1HSB875318-A
“D” 1HSB875318-B
“S” 1HSB875318-C
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HSB445409-314 en 11
Tools and lubricants Spare Parts
6.3.2 Grease
Grease Article number Note
“G” 5316 381-A
“K” 5316 381-M
“N” 5316 381-L
“L” 5316 381-H
“M” 5316 381-J
“P” 5316 381-N
“S” 5316 381-G
“SV” 5316 381-C
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
12 1HSB445409-314 en
ABB Power Technology Products AB 1HSB445409-314 en
Head Office 0209
SE-771 80 LUDVIKA
SWEDEN
Telephone: +46 (0) 240 782 000
Telefax: +46 (0) 240 714 928
SF6 Circuit-Breaker Operating mechanism
type BLG 1002A
Spare Parts
1HSB515409-202 en
ABB Power Technology Products
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB Power Technology Products AB. ABB Power Technology Products
AB takes no responsibility for errors that can occur in the documentation.
ABB Power Technology Products AB is not responsible for damage incurred due to the misuse of this
document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
Power Technology Products AB. It may not either be imparted to a third party or otherwise be used wit-
hout authorisation. Infringement hereof will be subject to action in accordance with applicable laws.
© ABB Power Technology Products AB
Article number: 1HSB515409-202 en
Date: 2002-09-19
Spare Parts
TABLE OF CONTENTS
1. General ................................................................................ 1
2. Drive unit ............................................................................. 3
3. Dashpots ............................................................................. 5
3.1 Closing dashpot.............................................................................. 5
3.2 Opening dashpot............................................................................. 6
4. Catch gear ........................................................................... 7
5. Auxiliary contact................................................................. 9
6. Heater element.................................................................. 11
7. Electrical equipment ........................................................ 13
8. Lubricants ......................................................................... 15
8.1 Oil................................................................................................. 15
8.2 Grease........................................................................................... 15
1HSB515409-202 en i
Spare Parts
FIGURES
Figure 1-1. Operating mechanism. .................................................................... 1
Figure 2-1. Drive unit. ....................................................................................... 3
Figure 3-1. Closing dashpot. ............................................................................. 5
Figure 3-2. Opening dashpot ............................................................................. 6
Figure 4-1. Catch gear ....................................................................................... 7
Figure 5-1. Limit switch with auxiliary contact. ............................................... 9
Figure 6-1. Heater element. ............................................................................. 11
Figure 7-1. Electrical equipment. .................................................................... 13
ii 1HSB515409-202 en
Spare Parts General
1. General
Spare parts for operating mechanisms BLG 1002A are supplied by:
ABB Power Technology Products AB
SE-711 80 Ludvika
Sweden
Tel: +46 (0) 240-78 20 00
Replacement modules are supplied complete and tested.
To this application there are two operating mechanisms to the each breakerpole.
One of the operating mechanisms has the rod system passing through the
mechanism and it is not equipped with opening catchgear and opening dashpot.
Please state the type designation and serial number with all enquiries and orders of
spare parts or tools. Please also state the order number, if possible.
2
Item
1 Drive unit 1
2 Operating
mechanism
3 Control panel
4 Spring battery 4
5 Heater element 5
3
B20001
Figure 1-1. Operating mechanism.
1HSB515409-202 en 1
Spare Parts Drive unit
2. Drive unit
Type of drive unit(1) Article number
1 Motor, 220 V 0-60Hz 2361 113-AU
2 Motors, 220 V 0-60 Hz 2361 113-AV
1 Motor, 110 V 0-60Hz 2361 113-AS
2 Motors, 110 V 0-60 Hz 2361 113-AT
(1) See wiring diagram
B20031
Figure 2-1. Drive unit.
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number, if possible.
1HSB515409-202 en 3
Spare Parts Dashpots
3. Dashpots
3.1 Closing dashpot
Designation Article number
Closing dashpot 5256 707-BN
B20032
Figure 3-1. Closing dashpot.
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number, if possible.
1HSB515409-202 en 5
Dashpots Spare Parts
3.2 Opening dashpot
Designation Article number
Opening dashpot HPLxxxA1, 3-pole 5256 707-BP
HPLxxxB1, 3-pole
HPLxxxA4
HPLxxxB4
HPLxxxB2 5256 707-BH
HPLxxxA1, xxxB1, xxxA2, 5256 707-BR
1-pole
HPL B1, 1-pole 5256 707-BS B20033
HPL B1, 1-pole, HI-speed 5256 707-BY
HPL B2, B4 5256 707-BT
HPL B1, 3-pole 5256 707-BV
LTB E1, 3-pole 5256 707-BX
LTB E2 5256 707-BU
Not assembled in the operating mechanism with rod system passing through.
Figure 3-2. Opening dashpot
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number, if possible.
6 1HSB515409-202 en
Spare Parts Catch gear
4. Catch gear
Designation Article number
Closing catch STD 1-coil 5436 009-V
gear
1-coil, interlock 5436 009-AB
2-coils 5436 009-X
2-coils, interlock 5436 009-AC
Opening catch STD 5436 009-Z
gear
Manual opening 5436 009-AD
B20034
Manual opening 5436 009-AF
69 device
Closing catchgears are assembled in both the operating mechanisms.
Opening catchgear not assembled in the operating mechanism with lrod system
passing through.
Figure 4-1. Catch gear
Please state the type designation and serial number with all enquiries and orders of spare
1HSB515409-202 en 7
Spare Parts Auxiliary contact
5. Auxiliary contact
Designation Article number
Auxiliary contact 6- or 12-pole 5751 805-F
18-pole 5751 805-H
B20035
Figure 5-1. Limit switch with auxiliary contact.
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number, if possible.
1HSB515409-202 en 9
Spare Parts Heater element
6. Heater element
Designation Voltage range Article number
Heater element 110-127 V AC, 70 W 5291 800-R
220-254 V AC, 70 W 5291 800-S
6 5 4
110-127 V AC, 70+140 W 5291 800-U
220-254 V AC, 70+140 W 5291 800-V
110-127 V AC, 5291 800-X 3 2 1
70+140+140 W
B20036
220-254 V AC, 5291 800-Y
70+140+140 W
Figure 6-1. Heater element.
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number, if possible.
1HSB515409-202 en 11
Spare Parts Electrical equipment
7. Electrical equipment
Spare parts for electrical equipment BLG 1002A.
Article
Item Designation Voltage range
number
1 Contactors 110-125 V DC 5351 749-2
110-130V, 50/60 HZ 5351 749-4
220-250 V DC 5351 749-1
220-250 V, 50/60 Hz 5351 749-3
2 Direct-on-line 110-125 V, 4-6 A 5576 0760-2
motor starters
220-250 V, 2.4-4A 5576 0760-1
3 Relay, 3-pole 42-48 V DC 5619 758-4 3
110 V DC 5619 758-2
125 V DC 5619 758-8
220 V DC 5619 758-1
250 V DC 5619 758-7
2
Relay, 4-pole 42-48 V DC 5619 750-4
110 V DC 5619 750-2
125 V DC 5619 750-8
220 V DC 5619 750-1
1
250 V DC 5619 750-10
4 Counter 42-48 V DC 5692 965-3
110-125 V DC 5692 965-2
220-250 V DC 5692 965-1
B20002
Figure 7-1. Electrical equipment.
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number if possible.
1HSB515409-202 en 13
Spare Parts Lubricants
8. Lubricants
8.1 Oil
Oil Article number
“A” 1HSB875318-A
“D” 1HSB875318-B
“S” 1HSB875318-C
8.2 Grease
Grease Article number
“G” 5316 381-A
“K” 5316 381-M
“N” 5316 381-L
“L” 5316 381-H
“M” 5316 381-J
“P” 5316 381-N
“S” 5316 381-G
“SV” 5316 381-C
Please state the type designation and serial number with all enquiries and orders of spare
parts or tools. Please also state the order number, if possible.
1HSB515409-202 en 15
ABB Power Technology Products AB 1HSB515409-202 en
Head Office 0209
SE-771 80 LUDVIKA
SWEDEN
Telephone: +46 (0) 240 782 000
Telefax: +46 (0) 240 714 928
