Product data sheet 56.
118
BQE: 3-way flanged valve, PN 16
How energy efficiency is improved
Efficient use in continuous control systems
Features
• Continuous control of cold and hot water in closed circuits
• Water quality as per VDI 2035
• In combination with valve actuators AVM 322(S), AVM 234S and AVF 234S as control unit
• Not suitable for drinking water or potentially explosive atmospheres
• Valve with flange connection as per EN 1092-2, seal form B BQE
• Regulating valve, free of silicone grease, painted black
• Equal-percentage control passage characteristic, can be set with SUT (SAUTER Universal Technol-
ogy) valve actuators to linear or quadratic
• Mixing passage, linear characteristic
• The control passage is closed when the spindle is moved out
• Used as control valve or as distribution valve
• Valve body with seat made of grey cast iron
• Stainless-steel spindle
• Plugs made of stainless steel with metal-to-metal seal
• Stuffing box made of stainless steel with wiper ring and double O-ring seal made of EPDM
Control valve
Technical data
Parameters
Nominal pressure PN 16
Connection Flange as per EN 1092-2, form B
Valve characteristic, control passage Equal-percentage
Valve characteristic, mixing passage Linear
Control ratio of valve > 30:1 Distribution valve
Stuffing box 2 EPDM O-rings
Leakage rate Class III as per DIN EN 60534-4
(0.001 x kvs)
Valve stroke 20 mm (DN 65...80)
40 mm (DN 100...150)
Ambient conditions1)
Operating temperature2) -10...150 °C
Operating pressure Up to 120 °C 16 bar
At 150 °C 14.4 bar
Between 120 °C and 150 °C, a linear
interpolation can be performed
Standards and directives
Pressure and temperature data EN 764, EN 1333
Flow parameters EN 60534, (page 3)
Pressure Equipment Directive 97/23/EC (fluid group II)
With CE label
Overview of types
Type Nominal diameter kvs value Weight
BQE065F300 DN 65 63 m³/h 19 kg
BQE080F300 DN 80 100 m³/h 24 kg
BQE100F300 DN 100 160 m³/h 34 kg
BQE125F300 DN 125 220 m³/h 52 kg
BQE150F300 DN 150 320 m³/h 76 kg
1) Air humidity must not exceed 75%
2) At temperatures below 0 °C, use a stuffing box heater. Use adaptor (accessory) at temperatures above 130 °C
Right of amendment reserved © 2016 Fr. Sauter AG 6.1 1/8
Product data sheet 56.118
Accessories
Type Description
0372336180 Adaptor (required when temperature of the medium is 130...150 °C) from DN 65
0378284100 Stuffing box heater 230V~, 15 W for medium below 0 °C
0378284102 Stuffing box heater 24V~, 15 W for medium below 0 °C
0378369101 Complete replacement stuffing box from DN 65
Combination of BQE with electric actuators
/ Warranty: The technical data and pressure differences indicated here are applicable only in com-
bination with SAUTER valve actuators. The warranty does not apply if used with valve actuators
from other manufacturers.
/ Definition of ∆p s: Maximum admissible pressure drop in the event of a malfunction (pipe break
after the valve) at which the actuator reliably closes the valve by means of a return spring.
/ Definition of ∆p max: Maximum admissible pressure drop in control mode at which the actuator
reliably opens and closes the valve.
Combination of BQE with electric actuators, actuating power 1000 N
Actuator AVM322F120 AVM322SF132
AVM322F122
Actuating power 1000 N 1000 N
Control signal 2-/3-point 2-/3-pt., 0...10 V, 4...20 mA
Running time 120/240 s 120/80 s
∆p [bar]
As control valve ∆pmax ∆pmax
BQE065F300 2.5 2.5
BQE080F300 1.5 1.5
As distribution
∆pmax ∆pmax
valve
BQE065F300 1.0 1.0
BQE080F300 0.7 0.7
A Maximum media temperature: 100 °C
Combination of BQE with electric actuators, actuating power 2500 N, 2000 N
Actuator AVM234SF132 AVF234SF132
AVF234SF232
Actuating power 2500 N 2000 N
Control signal 2-/3-pt., 0...10 V, 4...20 mA 2-/3-pt., 0...10 V, 4...20 mA
Running time DN
40/80/120 s 40/80/120 s
65, DN 80
Running time DN
80/160/240 s 80/160/240 s
100...150
∆p [bar]
As control valve ∆pmax ∆pmax ∆ps
BQE065F300 3.0 3.0 5.1
BQE080F300 3.0 3.0 3.4
BQE100F300 2.0 2.0 2.2
BQE125F300 1.5 1.4 1.4
BQE150F300 1.0 1.0 1.1
As distribution
∆pmax ∆pmax ∆ps
valve
BQE065F300 1.0 1.0 16.0
BQE080F300 0.8 0.8 16.0
BQE100F300
BQE125F300 0.5 0.5 16.0
BQE150F300
2/8 6.1 Right of amendment reserved © 2016 Fr. Sauter AG
Product data sheet 56.118
A At temperatures above 130 °C, accessories are required
Description of operation
The valve can be moved to any intermediate position with an electric actuator. When the spindle is
moved out, the control passage of the valve is closed. These valves may be used as control valves or
distribution valves. The flow direction marked on the valve must be observed. The flow parameters
correspond to EN 60534.
Used as a control valve Used as a distribution valve
These control valves are characterised by their reliability and precision and make an important contri-
bution towards environmentally friendly regulation. They meet difficult challenges such as the quick-
closing function, overcoming differential pressures and controlling medium temperatures, all with a
low noise level.
The valve spindle is automatically and firmly connected to the actuator spindle. The stainless steel
plug controls the equal-percentage flow rate in the control passage. To compensate for the comple-
mentary characteristic of the consumer and ensure a constant quantity of medium regardless of the
valve position, the mixing passage acts with a linear characteristic. The tightness of the valve is en-
sured by the seat incorporated in the body.
The stuffing box is maintenance-free. This consists of a stainless steel body, two O-rings, a wiper ring
and a grease reserve. This is free of silicone grease, and silicone oil may not be used for the spindle.
Intended use
This product is only suitable for the purpose intended by the manufacturer, as described in the “De-
scription of operation” section.
All related product regulations must also be adhered to. Changing or converting the product is not ad-
missible.
Engineering and fitting notes
The valves are combined with the valve actuators without a spring return or with valve actuators with
a spring return. The actuator is mounted directly on the valve and fastened with screws. The actuator
is connected with the valve spindle automatically. When the system is commissioned, the actuator
moves out and the connector closes automatically when it reaches the lower valve seat. The stroke of
the valve is also detected by the actuator, and no further adjustments are required. Therefore the
force on the seat is always the same and the smallest amount of leakage is ensured. With the SUT
actuators, the characteristic of the control passage can be set to linear or quadratic as required.
Additional technical data
Technical information
SAUTER slide rule for valve sizing P100013496
Technical manual on control units 7 000477 001
Parameters, fitting notes, control, general information Applicable EN, DIN, AD, TRD and UVV regulations
Fitting instructions P100013463
AVM 234S assembly MV 505919
AVF 234S assembly MV 505920
AVM 322(S) assembly P100011900
Declaration on materials and the environment MD 56.118
Fitting position
The control unit can be fitted in any position, but the hanging position is not recommended. Conden-
sate, drops of water, etc. must be prevented from entering the actuator. When installed horizontally,
and with regard to the valve spindle, the admissible actuator or support weight, without structural sup-
port, is max. 25 kg.
Right of amendment reserved © 2016 Fr. Sauter AG 6.1 3/8
Product data sheet 56.118
When the actuator is mounted on the valve, make sure the plug is not twisted on the seat (this can
damage the sealing surface). When insulating the valve, it may only be insulated up to the connecting
clip of the actuator.
To increase the functional reliability of the valves, the system should conform to DIN/EN 14336 (heat-
ing systems in buildings). DIN EN 14336 states, amongst other things, that the system has to be
flushed through before being put into service.
Using with water
So that impurities are retained in the water (welding beads, rust particles, etc.) and the plug seal is
not damaged, we recommend installing collecting filters, for example one for each floor or pipe run.
Water requirements according to VDI 2035. When using an additive in the water, the compatibility of
the materials must be checked with the manufacturer of the medium. The materials table shown be-
low may be used. When glycol is used, we recommend using a concentration of between 20% and
55%.
Other information regarding hydraulics and noise in systems
The valves can be used in a low-noise environment. To prevent noise, the pressure differences ∆pmax
listed below should not be exceeded.
The pressure difference ∆pv is the maximum pressure that may act on the valve regardless of the
stroke position, in order that the risk of cavitation and erosion is limited. These values are irrespective
of the actuator force. The cavitation accelerates wear on the plug and seat in the valve and causes
noises. To prevent cavitation, the pressure differential on the valve should not exceed the value ∆pkrit:
∆pkrit = (p1 – pv) × 0.5
p1 = upstream pressure before the valve (bar)
pv = steam pressure at operating temperature (bar)
The calculation works with absolute pressure.
For the spring return, the stated ∆ps values are also the permissible differential pressure up to which
the actuator can guarantee that the valve is closed in the event of an incident. Because this is an
emergency function with a fast stroke movement (using a spring), this value can exceed ∆pmax.
4/8 6.1 Right of amendment reserved © 2016 Fr. Sauter AG
Product data sheet 56.118
Flow-rate chart
1 10 ∆Pv100 [kPa] 100
1000 280
V100 V100
3
[m /h] [l/s]
0
s 32
kv 0
15
0
s 22
100
DN kv 28
60
12
5 s1
kv
DN 0
10 0
10
DN kv
s
80 63
DN kv
s
65
DN
10 2,8
1
0.01 0.1 1 10
∆Pv100 [bar]
--------------- ∆pv when used as a control valve
----- ∆pv when used as a distribution valve
Type ∆pv
Used as a control valve Used as a distribution valve
BQE065F300 1.0 1.0
BQE080F300 0.8 0.75
BQE100F300 0.6 0.5
BQE125F300 0.6 0.5
BQE150F300 0.6 0.5
Additional version information
Valve body made of grey cast iron as per EN 1561, code EN-GJL-250, material number EN-JL 1040
with smooth drilled flanges as per EN 1092-2, seal form B.
Valve body protected by matt paint RAL 9005 jet black.
Fitted in the piping with welding flange as per EN 1092-1.
Valve fitting length as per EN 558-1, basic series 1.
Flat seal on valve body made of asbestos-free material.
Material numbers as per DIN
DIN materials DIN designation
Valve body EN-JL 1040 EN-GJL-250 (GG25)
Valve seat, control passage EN-JL 1040 EN-GJL-250
Valve seat, mixing passage 1.4021 X20Cr13
Spindle 1.4021 X20Cr13
Plug 1.4021 X20Cr13
Stuffing box 1.4104 X12CrMoS-17
Right of amendment reserved © 2016 Fr. Sauter AG 6.1 5/8
Product data sheet 56.118
Additional details on the definitions of pressure difference
∆pv:
Maximum admissible pressure difference over the valve at every stroke position, limited by noise level
and erosion.
With this parameter, the valve is characterised as a flow element with specific hydraulic behaviour.
Monitoring the cavitation and erosion along with the associated noise increases the service life and
the operational capacity.
∆pmax:
Maximum admissible pressure difference over the valve at which the actuator can reliably open and
close the valve.
The following are considered: Static pressure and flow effects. This value ensures trouble-free stroke
movement and closing of the valve. The value ∆pv of the valve is never exceeded.
∆ps:
Maximum admissible pressure difference over the valve in the event of a malfunction (e.g. power fail-
ure, excessive temperature or pressure, pipe break) at which the actuator can close the valve tightly
and, if necessary, maintain the entire operating pressure against atmospheric pressure. Because this
is a quick-closing function with a rapid stroke movement, ∆ps can be greater than ∆pmax or ∆pv. The
disruptive flow effects that arise here are quickly passed through and are of minor importance in this
mode of operation.
For 3-way valves, the values only apply to the control passage.
∆pstat:
Line pressure behind the valve. This essentially corresponds to the idle pressure when the pump is
switched off, caused for example by the fluid level in the system, increased pressure due to pressure
tanks, steam pressure, etc.
For valves that close with pressure, the static pressure plus the pump pressure are used.
Characteristic for actuators with positioner
On actuator AVM 322(S), AVM 234S or AVF 234S
Equal-percentage/linear/quadratic
Disposal
When disposing of the product, observe the currently applicable local laws.
More information on materials can be found in the Declaration on materials and the environment for
this product.
6/8 6.1 Right of amendment reserved © 2016 Fr. Sauter AG
Product data sheet 56.118
Dimension drawing
DN 65…150
Combinations
AVM 234 AVF 234
57 60 230 57 73 230
> 150 289 > 150 289
c c
Right of amendment reserved © 2016 Fr. Sauter AG 6.1 7/8
Product data sheet 56.118
AVM 322(S)
>150
44 44 160
241
Accessories
0378284 100 71
0378284 102 36
? 40,9
70
14,5
1000
Fr. Sauter AG
Im Surinam 55
CH-4016 Basel
Tel. +41 61 - 695 55 55
[Link]
8/8 6.1 Right of amendment reserved © 2016 Fr. Sauter AG