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Inspection & Testing Requirements Scope:: Test and Inspection Per

(1) The document outlines inspection and testing requirements for seamless or welded clad and lined pipe according to specification 01-SAMSS-048 and API Spec 5LD 4th Edition. (2) It lists specific requirements for raw material verification, welding procedures, NDT personnel and procedures, chemical and mechanical tests, heat treatment, hydrostatic testing, and documentation that must be submitted. (3) Additional requirements include positive material identification, dimensional checks, marking and packaging, and mill test certificates that ensure all specifications are properly met.

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81 views3 pages

Inspection & Testing Requirements Scope:: Test and Inspection Per

(1) The document outlines inspection and testing requirements for seamless or welded clad and lined pipe according to specification 01-SAMSS-048 and API Spec 5LD 4th Edition. (2) It lists specific requirements for raw material verification, welding procedures, NDT personnel and procedures, chemical and mechanical tests, heat treatment, hydrostatic testing, and documentation that must be submitted. (3) Additional requirements include positive material identification, dimensional checks, marking and packaging, and mill test certificates that ensure all specifications are properly met.

Uploaded by

kartik_harwani4387
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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INSPECTION & TESTING REQUIREMENTS REVISION: 07/12/2017 CODE NUMBER: PAGE:

SAUDI ARAMCO FORM-175 REPLACES: 04/27/2017 IR011000 1 of 3


SCOPE: PIPE: Seamless or welded clad and lined pipe

TEST AND INSPECTION PER: 01-SAMSS-048,API Spec 5LD 4th Edition.

(1).VISUAL INSPECTION BY BUYER INSPECTION REPRESENTATIVE


(2) REVIEW AND VERIFICATION OF MATERIAL CERTIFICATES AND INSPECTION RECORDS
(3) SUBMISSION OF MANUFACTURING, INSPECTION AND QUALITY RECORDS
0010
0010
***
H X
Pre-Fabrication/Production Requirements
Pre Inspection meeting (PIM)
Specification Details / Notes:
Verify company approval of manufacturer’s Inspection and Test
Plan.

0020 R X Raw Material Test Report for Carbon Steel Backing Pipe for lined Per 01-SAMSS-048 (note 2)
pipe and weld overlayed pipe

0030 R X Welding Procedure Specification (WPS) and Procedure Per API 5LD and 01-SAMSS-48. Required company approval.
Qualification Records (PQR)

0040 R X Raw Material Verification including Plates Per 01-SAMSS-48, P.O. requirement and MTC’s. The clad
plates intended for manufacturing Metallurgical clad pipes shall
be procured from Saudi Aramco latest approved steel mills list.

0050 R Welder Qualification Records Shall be qualified per ASME section IX and API 5L or
equivalent. Performance records shall show acceptable
rejection rate level.

0052 R Welding Inspector Qualification Shall be certified to AWS (CWI) or CSWIP3.1 or equivalent.

0060 R X NDT Personnel and Procedure Per 01-SAMSS-48

0070 R Manufacturing Procedure Specification Per API 5LD and 01-SAMSS-048 Annex B. Required company
approval.

0020
0010
***
H R
In process inspection & test requirement
Manufacturing Procedure Qualification Test
Specification Details / Notes:
Per API 5LD Annex-D

0020 Chemical and Mechanical Tests:

0030 W X a) Chemical Composition (Backing Steel and CRA) Per API 5LD Para 6.3, 01-SAMSS-048.

0040 W R X b) Tensile Tests, Impact test, Drop weight tear test, Flattening Per API 5LD Para 7, API 5L table 18 and 01-SAMSS-048
test, and Guided bend test.

0050 W R X c) Hardness test and Metallographic Examination Per API 5LD Para 7, API 5L table 18. and 01-SAMSS-048

0060 W X d) Corrosion Test Per API 5LD Para 8 and 01-SAMSS-048 para 8 and API 5LC
Para 8

IR011000 Continued...
INSPECTION & TESTING REQUIREMENTS REVISION: 07/12/2017 CODE NUMBER: PAGE:
SAUDI ARAMCO FORM-175 REPLACES: 04/27/2017 IR011000 2 of 3
(1).VISUAL INSPECTION BY BUYER INSPECTION REPRESENTATIVE
(2) REVIEW AND VERIFICATION OF MATERIAL CERTIFICATES AND INSPECTION RECORDS
(3) SUBMISSION OF MANUFACTURING, INSPECTION AND QUALITY RECORDS
0070 W X e) Cladding bond strength test/Liner tightness test Per Para 8.3 of API 5LD and 01-SAMSS-048.

0080 W X f) Residual magnetism Per Para 8.4 of API 5LD and 01-SAMSS-048.

0090 X g) Ferrite/Austenite Ratio for DSS Per Para 8.1 of API 5LD and APL 5LC

0100 W R X Heat Treatment Per Para 5.4 of API 5LD and 01-SAMSS-048

0110 W X Repair of Defects Per Para 12 of API 5LD and 01-SAMSS-048.

0120 W R X Hydrostatic Testing Per Para 9 of API 5LD and 01-SAMSS-048

0130 W R X Non Destructive Testing Per Para 11 of API 5LD and 01-SAMSS-048

0140 W X Surface Treatment Per API 5LD Para 12.4

0150 W X Positive Material Identification Per 01-SAMSS-048

0030
0010
***
H R
Final inspection & test requirements
Workmanship and Visual Inspection
Specification Details / Notes:
Per Para 12 of API 5LD and 01-SAMSS-048

0020 H X Dimensions, Weights, Lengths, Weld Seam and pipe ends Per Para 10 of API 5LD and 01-SAMSS-048

0030 W X Marking, Handling, Packing and Transportation Per Para 13 of API 5LD and 01-SAMSS-048

0040 R X Mill Test Certificate / Documentation Per 01-SAMSS-048and applicable ASTM std.

0050 R X Product test certificates and records

0060 R X Certificate of compliance

0040 *** Additional/Supplemental Requirements Specification Details / Notes:

IR011000 Continued...
INSPECTION & TESTING REQUIREMENTS REVISION: 07/12/2017 CODE NUMBER: PAGE:
SAUDI ARAMCO FORM-175 REPLACES: 04/27/2017 IR011000 3 of 3
(1).VISUAL INSPECTION BY BUYER INSPECTION REPRESENTATIVE
(2) REVIEW AND VERIFICATION OF MATERIAL CERTIFICATES AND INSPECTION RECORDS
(3) SUBMISSION OF MANUFACTURING, INSPECTION AND QUALITY RECORDS

Notes:
(1)Refer detailed instruction sheet SA175 form IR000003 of inspection requirement for ideal use of this form.
(2)In process inspection required at pipe manufacturing facility for carbon steel pipe intended for mechanically lined pipe and weld overlayed pipe
Unless carbon steel pipes are supplied by Saudi Aramco. Carbon steel backing pipes must be from Saudi Aramco approved source.

End of IR011000

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