Unisab III Compressor Control Drawing
Unisab III Compressor Control Drawing
I/O MATRIX
I/0 Matrix
Rev. 3 25-03-2009 JEL
SAB 128 HR
SAB 163 HR
TSMC 108
TSMC 116
SABCube
TCMO 28
SMC 104
SMC 106
SMC 108
SMC 112
SMC 116
HPC 104
HPC 106
HPC 108
SAB 120
SAB 151
SAB 193
SAB 233
SAB 283
SAB 355
CMO 24
CMO 26
CMO 28
HPO 24
HPO 26
HPO 28
x: Always Connected
Terminal
Terminal
: User Connection
∆: Optional Equipment
row
no
Analogue Input
6x Analogue Input (Pressure)
No. Name Sig +24V
Suction pressure x x x x x x x x x x x x x x x x x x x x x x x x x x
1 X5 1 2
Discharge pressure x x x x x x x x x x x x x x x x x x x x x x x x x x
2 X5 3 4
Oil pressure x x x x x x x x x x x x x x x x x x x x x x x x x x
3 X5 5 6
Oil pressure before filter x x x x x x x x x x x x x x x x x x x x x x x x x
Intermediate pressure ∆ ∆ ∆ ∆ ∆ ∆ x ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ x x ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
4 X5 7 8
Internal suction pressure x
Flow measurement ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
5 X5 9 10
Oil pressure
Eco pressure 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
6 X5 11 12
6x Analogue Input (PT100)
No. Name EX+ ES+ EX- ES-
Suction temperature x x x x x x x x x x x x x x x x x x x x x x x x x x
X19 1 2 3 4
1
Discharge temperature x x x x x x x x x x x x x x x x x x x x x x x x x x
X19 5 6 7 8
2
Oil temperature x x x x x x x x x x x x x x x x x x x x x x x x x x
X19 9 10 11 12
3
Oil separator temperature x x x x x x x x
4 X19 13 14 15 16
Intermediate temperature ∆ ∆ ∆ ∆ ∆ ∆ x ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ x x
Process temp in ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
5
Process temp temp. out ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
6 X19 21 22 23 24
Miscellaneous ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
4849-961 PAGE 1 of 14
UNISAB III
I/O MATRIX
I/0 Matrix
Rev. 3 25-03-2009 JEL
SAB 128 HR
SAB 163 HR
TSMC 108
TSMC 116
SABCube
TCMO 28
SMC 104
SMC 106
SMC 108
SMC 112
SMC 116
HPC 104
HPC 106
HPC 108
SAB 120
SAB 151
SAB 193
SAB 233
SAB 283
SAB 355
CMO 24
CMO 26
CMO 28
HPO 24
HPO 26
HPO 28
x: Always Connected
Terminal
Terminal
: User Connection
∆: Optional Equipment
row
no
7x Analogue Input (4-20 mA)
No. Name. Sig +24V Gnd
Motor current trafo ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
1 X1 1 2
Capacity slide position 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 x x x x x x
2 X1 8 5 6
Frequency (HR) x x ∆ ∆ ∆ ∆ ∆ ∆
Vi slide position x x x x
3 X1 9 10 7
Clima compensation
4 X1 14 11 12
Frequency x x ∆ ∆ ∆ ∆ ∆ ∆
External setpoint
X1 15 16 13
5
Motor Power (only rotatune)
6 X1 20 17 18
Motor power
7 X1 21 22 19
Motor current
Analogue Output
3x Analogue Output (4-20 mA)
No. Name Sig +24V Gnd Ret
Miscellaneous 23 ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
1 X4 6 4 3 5
Motor expansion valve LP/HP ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
2 X4 10 8 7 9
HLI expansion valve ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
3 X4 14 12 11 13
VSD frequency ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ 0 0 ∆ ∆ ∆ ∆ ∆ ∆
4849-961 PAGE 2 of 14
UNISAB III
I/O MATRIX
I/0 Matrix
Rev. 3 25-03-2009 JEL
SAB 128 HR
SAB 163 HR
TSMC 108
TSMC 116
SABCube
TCMO 28
SMC 104
SMC 106
SMC 108
SMC 112
SMC 116
HPC 104
HPC 106
HPC 108
SAB 120
SAB 151
SAB 193
SAB 233
SAB 283
SAB 355
CMO 24
CMO 26
CMO 28
HPO 24
HPO 26
HPO 28
x: Always Connected
Terminal
Terminal
: User Connection
∆: Optional Equipment
row
no
Digital Input
14x Digital Input
No. Name Gnd Inp.
Compressor motor running feedback
1 X3 1 2
Oil pump running feedback
2 X3 3 4
Thermostat for intermediate pressure - oil return ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
3 X3 5 6
Thermostat for high pressure - oil return ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
Emergency stop x x x x x x x x x x x x x x x x x x x x x x x x x x
4 X3 7 8
Oil separator level switch (Procap) x x x x x x x
11 X3 21 22
No flow in condenser ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
No flow in evaporator ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
12 X3 23 24
Evaporator level switch ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
13 X3 25 26
14 Thermistor (semi analog) X3 27 28 ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
4849-961 PAGE 3 of 14
UNISAB III
I/O MATRIX
I/0 Matrix
Rev. 3 25-03-2009 JEL
SAB 128 HR
SAB 163 HR
TSMC 108
TSMC 116
SABCube
TCMO 28
SMC 104
SMC 106
SMC 108
SMC 112
SMC 116
HPC 104
HPC 106
HPC 108
SAB 120
SAB 151
SAB 193
SAB 233
SAB 283
SAB 355
CMO 24
CMO 26
CMO 28
HPO 24
HPO 26
HPO 28
x: Always Connected
Terminal
Terminal
: User Connection
∆: Optional Equipment
row
no
Digital Output
20x Digital Output
No. Name Gnd NO NC
Compressor motor starting signal
x
1 X12 1 2
Oil pump starting signal
2 X12 3 4
Oil rectifier
3 X12 5 6
Additional steps valve B ∆ ∆
Unisab powered up
4 X12 7 8
P.O.V x
Shutdown
5 X12 9 10 11
Alarm
6 X12 12 13 14
Aux. output
7 X12 15 16
PMS request
8 X 12 17 18
Capacity decrease 0 0 0 0 x x x x x x x x
Total unloading valve S1 (Capacity stage 1) ∆/50 ∆/33 ∆/25 ∆/33 ∆/25 ∆/50 ∆/33 ∆/25 33 33
X8 3 1
Additional steps valve A ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
9
Capacity decrease
Capacity increase x x x x x x x x
X8 7 5
Capacity stage 2 50 50 50 50 50 50 50 100 67 50 50 37 100 67 50 67 50
10
Solenoid valve for thermo pump operation ∆ ∆ ∆ ∆
X8 8 6
4849-961 PAGE 4 of 14
UNISAB III
I/O MATRIX
I/0 Matrix
Rev. 3 25-03-2009 JEL
SAB 128 HR
SAB 163 HR
TSMC 108
TSMC 116
SABCube
TCMO 28
SMC 104
SMC 106
SMC 108
SMC 112
SMC 116
HPC 104
HPC 106
HPC 108
SAB 120
SAB 151
SAB 193
SAB 233
SAB 283
SAB 355
CMO 24
CMO 26
CMO 28
HPO 24
HPO 26
HPO 28
x: Always Connected
Terminal
Terminal
: User Connection
∆: Optional Equipment
row
no
Vi decrease x x x x x x x x
Vi valve V1 x x
X8 12 9
Capacity stage 3 75 67 75 75 67 75 67 100 75 67 50 100 75 100 67
11
Capacity stage 3 67
Vi valve V2 x x
X10 3 1
Capacity stage 4 100 100 100 100 100 100 100 100 83 63 100 83
12
Vi valve x
13 X8 16 15
Capacity stage 5 100 75 100
14 X10 6 5
Capacity stage 6 87 87
Oil Distribution
15 X8 18 17
Intermediate liquid injection ∆ ∆ ∆ ∆
4849-961 PAGE 5 of 14
UNISAB III
I/O MATRIX
I/0 Matrix
Rev. 3 25-03-2009 JEL
SAB 128 HR
SAB 163 HR
TSMC 108
TSMC 116
SABCube
TCMO 28
SMC 104
SMC 106
SMC 108
SMC 112
SMC 116
HPC 104
HPC 106
HPC 108
SAB 120
SAB 151
SAB 193
SAB 233
SAB 283
SAB 355
CMO 24
CMO 26
CMO 28
HPO 24
HPO 26
HPO 28
x: Always Connected
Terminal
Terminal
: User Connection
∆: Optional Equipment
row
no
Oil cooling - normal
X10 9 7
Oil cooling - motor valve, outp. on incr. oil temp. ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
16
Oil cooling ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
Thermo pump ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
X10 10 8
Bypass funktion ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
AKV cooling
Water cooling ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
Oil rectifier ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
Oil return ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
X10 13 11
Oil return from evaporator ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
18
Oil return dual ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
X10 14 12
Oil return from evaporator ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
4849-961 PAGE 6 of 14
UNISAB III
I/O MATRIX
I/0 Matrix
Rev. 3 25-03-2009 JEL
SAB 128 HR
SAB 163 HR
TSMC 108
TSMC 116
SABCube
TCMO 28
SMC 104
SMC 106
SMC 108
SMC 112
SMC 116
HPC 104
HPC 106
HPC 108
SAB 120
SAB 151
SAB 193
SAB 233
SAB 283
SAB 355
CMO 24
CMO 26
CMO 28
HPO 24
HPO 26
HPO 28
x: Always Connected
Terminal
Terminal
: User Connection
∆: Optional Equipment
row
no
Safety functions
No. Name Potential free
Safety loop x x x x x x x x x x x x x x x x x x x x x x x x x x
1 X13 1 2
Emergency Stop x x x x x x x x x x x x x x x x x x x x x x x x x x
2 X13 3 4
High pressure cut-out x x x x x x x x x x x x x x x x x x x x x x x x x x
3 X13 5 6
High pressure cut-out / other safety ∆ ∆ ∆ x x x x ∆ ∆ ∆ ∆ ∆ x x x x x ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
4 X13 7 8
Other safety ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆
5 X13 9 10
4849-961 PAGE 7 of 14
UNISAB III
I/O MATRIX
Additional steps
Compressor type
SMC/HPC 104
Output No 9 10
Cylinder
Unloading No A 1
Cylinders
Capacity
No Of
25% 1 0 0
50% 2 1 0
75% 3 0 1
100% 4 1 1
4849-961 PAGE 8 of 14
UNISAB III
I/O MATRIX
Additional steps
Compressor type
SMC/HPC 106
Output No 9 10 11
Cylinder
Unloading No A 2 1
Cylinders
Capacity
No Of
17% 1 0 0 0
33% 2 1 0 0
50% 3 0 1 0
67% 4 1 1 0
83% 5 0 1 1
100% 6 1 1 1
4849-961 PAGE 9 of 14
UNISAB III
I/O MATRIX
Additional steps
Compressor type
SMC/HPC 108
Output No 9 10 11 12
Cylinder
Unloading No A 3 2 1
Cylinders
Capacity
No Of
13% 1 0 0 0 0
25% 2 1 0 0 0
38% 3 0 1 0 0
50% 4 1 1 0 0
63% 5 0 1 1 0
75% 6 1 1 1 0
88% 7 0 1 1 1
100% 8 1 1 1 1
4849-961 PAGE 10 of 14
UNISAB III
I/O MATRIX
Compressor type
CMO/HPO 26
Output No 10 11 12
Cylinder
Unloading No 3 2 1
Cylinders
Capacity
No Of
17% 1 0 0 0
33% 2 1 0 0
50% 3 0 1 0
67% 4 1 1 0
83% 5 0 1 1
100% 6 1 1 1
4849-961 PAGE 11 of 14
UNISAB III
I/O MATRIX
Compressor type
CMO/HPO 28
Output No 10 11 12
Cylinder
Unloading No 3 2 1
Cylinders
Capacity
No Of
13% 1 0 0 0
25% 2 1 0 0
38% 3 0 1 0
50% 4 1 1 0
63% 5 0 0 1
75% 6 1 0 1
88% 7 0 1 1
100% 8 1 1 1
4849-961 PAGE 12 of 14
UNISAB III
I/O MATRIX
Compressor type
SMC 112
Output No 9 10 11 12 13 3
Cylinder
Unloading No A 4 3 2 1 B
Cylinders
Capacity
No Of
13% 2 0 0 0 0 0 0
25% 3 1 0 0 0 0 0
33% 4 1 0 0 0 0 1
42% 5 1 1 0 0 0 0
50% 6 1 1 0 0 0 1
58% 7 0 1 1 0 0 1
67% 8 1 1 1 0 0 1
75% 1 1 1 1 1 0 0
83% 10 1 1 1 1 0 1
92% 11 0 1 1 1 1 1
100% 12 1 1 1 1 1 1
4849-961 PAGE 13 of 14
UNISAB III
I/O MATRIX
Compressor type
SMC 116
Output No 9 10 11 12 13 14 15 3
Cylinder
Unloading No A 6 5 4 3 2 1 B
Cylinders
Capacity
No Of
13% 2 0 0 0 0 0 0 0 0
19% 3 1 0 0 0 0 0 0 0
25% 4 1 0 0 0 0 0 0 1
31% 5 1 1 0 0 0 0 0 0
38% 6 1 1 0 0 0 0 0 1
44% 7 0 1 1 0 0 0 0 1
50% 8 1 1 1 0 0 0 0 1
56% 9 1 1 1 1 0 0 0 0
63% 10 1 1 1 1 0 0 0 1
69% 11 0 1 1 1 1 0 0 1
75% 12 1 1 1 1 1 0 0 1
81% 13 1 1 1 1 1 1 0 0
88% 14 1 1 1 1 1 1 0 1
94% 15 0 1 1 1 1 1 1 1
100% 16 1 1 1 1 1 1 1 1
4849-961 PAGE 14 of 14
Setting list
HLI EXPANSION VALVE
Settings
j06 NOP -