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Basic Formulas Used in Spinning Process

This document provides common formulas used in various spinning processes including carding, drawframe, speedframe, ringframe, and winding. It includes formulas to calculate grams per meter, tex, Ne, draft, production rate, twist per inch, spindle speed, hank delivered, and ring traveller speed. The key parameters in the formulas are count or hank, efficiency, delivery speed, roller diameter, spindle speed, number of deliveries or hanks.

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423 views3 pages

Basic Formulas Used in Spinning Process

This document provides common formulas used in various spinning processes including carding, drawframe, speedframe, ringframe, and winding. It includes formulas to calculate grams per meter, tex, Ne, draft, production rate, twist per inch, spindle speed, hank delivered, and ring traveller speed. The key parameters in the formulas are count or hank, efficiency, delivery speed, roller diameter, spindle speed, number of deliveries or hanks.

Uploaded by

pravin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Spinning preparatory process

TFA

Basic formulas used in the Spinning process

 
Common Formulas
 

Grams per Meter 0.5905 / Ne


Grams per Yard 0.54 / Ne
Tex den x .11 = 1000/Nm = Mic/25.4
Ne Nm/1.693
DRAFT (feed weight in g/m) / (delivery weight in g/m)
DRAFT Tex (feed)/Tex(delivery)
DRAFT delivery roll surface speed/feed roll surface speed
   

 
Carding
 

( L x 1.0936 x 60 x effy ) / (hank (Ne) x 840 x 2.2045)

L - delivery speed in m/min


effy- efficiency
Production in kgs / hr
Ne - English count ( number of 840 yards in one pound)
840 - constant
2.2045- to convert from lbs to kilograms

Production in kgs / hr (L x Ktex x 60 x effy) / ( 1000 )

L - delivery speed in m/min


Ktex- sliver count in Ktex (kilotex)
effy - efficiency
1000- to convert to kilograms from grams

(0.2836 x L x effy) / (Ne)

L - delivery speed in m/min


Production in kgs / 8 hrs
effy - efficiency
Ne - English count

(Hank x Nd) /( Ne x 2.2045)

Hank = no of hank (840 yards)delivered by the machine


Production / 8 hrs
Nd = no of deliveries
Ne = hank of the material

Total draft in card (feed weight in g/m) / (sliver weight in g/m)

Drawframe
 

Break draft surface speed of 2nd roller / surface speed of back roller
Main draft surface speed of 1st roller / surface speed of 2nd( middle) roller
Total draft surface speed of delivery roller / surface of feed roller
(0.2836 x L x effy x Nd) / (Ne)

L - delivery speed in m/min


Production in kgs / 8 hrs effy - efficiency
Ne - english count
Nd - No of delvieries

(FRD x FRrpm x 3.14 x 60 x effy x Nd) / (Ne x 840 x 36 x 2.2045)

FRD - front roller dia in inches


FRrpm - front roller rpm
Production in kgs / hr
effy - efficiency
Ne - Sliver hank
Nd - number of deliveries

Speedframe & Ringframe


 

Twist / Inch (TPI) Spindle speed / FRS


FRS - front roller surface speed in inches/mi

FRS - Front roller surface speed


FRS = FRrpm x 3.14 x FRD
FRD - front roller diamete

T.M. x sqrt(count or hank)

T.P.I T.M. - Twist multiplier


sqrt - square root

(7.2 x SS x effy) / (TPI x Ne x 1000)


Production in kgs / 8 hrs
SS - spindle speed

Spindle speed m/min x TPI x 39.37


Hank delivered spindle speed / ( tpi x 62.89)
Ring traveller speed in m/sec (spindle speed x ring dia in mm x 3.14) / (60 x 1000)

Winding
 

(0.2836 x L x effy x Nd) / (Ne)

L - delivery speed in m/min


Production in kgs / 8 hrs effy - efficiency
Ne - english count
Nd - No of delvieries

( L x 1.0936 x 60 x effy ) / (hank (Ne) x 840 x 2.2045)

L - delivery speed in m/min


effy- efficiency
Production in kgs / hr
Ne - English count ( number of 840 yards in one pound)
840 - constant
2.2045- to convert from lbs to kilograms

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