® MOTOROLA Table Of Contents
Foreword
Scope of Manual ....
How to Use This Manual...
Other Documentation
‘Technical Support.
Service Policy.
Ordering Replacement Parts
Model Charts. .
Accessories...
Performance Specifications... 0.2.2.0...
Service Aids.........
‘Test Equipment
Test Set Service Cable
Radio Model Information cial
Radio Service Software Information ....-
Configuring the RIB and Radio .
Section 1
Radio Disassembly/Assembly
Overview ..... fai
Disassembie Radi
Remove Battei
Remove Chassis.
Remove Main Board . .
Reassemble Radio.
Section 2
Theory of Operation
Overview .
Microcomputer
Microcomputer Power-Up and Reset Routine
2
22,
2
Receiver eat
Intermediate Frequency (IF) « : 22
Transmitter....+0.+++ Each 122
Frequency Generation Circuitry. ee 23
‘Synthesizer ....... te freee Fee 2D
vco. : : : Sait het Re 124
‘TX Audio Path : ey 24
Internal MIC Bias Switch and External PTT Sense Circuits 24
MIC Amplifier. 24
‘TX Audio Mute Gate... d : 124
Pre-emphasis Amp (standard models)... :24
Option Interface Connector Pl (Keypad /Display model). : 25
Limiter (Audio Filter IC) 225
Post-Limiter Filter (Audio Filter IQ)... 2.0 ...2.001 25
PL Encoder . 125
DIMF Encoder... tte Pee
Deviation Attenuators (Audio Filter IC). 2.2... : ne 25
©Motorola, Al Rights Reserved
Printed In USA, 1984 6880901793.8 iGP300 Portable Radios Service Manual
RX Audio Path eee Sata le tae eta
PL Rejection Filter (Audio Filter reer 125
PL Decoder : 25
Center-Slicer ....2. 26
Option Interface Connector PI Keypad /Dispiay Models) 26
RX Audio Mute Gate .. 126
Audio Power Amplifer 26
Audio PA Muting and Output rote 226
Noise Squelch Attenuator « : 26
Section 3
Accessory
Overview ... aa 34
Description... aaa oo
Operation : ; au sd
Handling Precautions... 31
Maintenance. cs..ccctecccsessesescnenseeneres fi 232
Section 4
Troubleshooting
Overview . Eats pe re pe crete tir pele ee eter vd
Troubleshooting Charts «2.000.000 IIIT #1 thru 4-6
Schematic Diagrams and Circuit Board Details
‘Circuit Board Details for al] VHF Main Boards +
‘Schematic Diagram for HLD8094C and HLD8096D VHF Main Boards, 136-162 MHz... 7
Parts Lists for HLD8094C and HLD8095D ...... be eeeesasenenenenes .
Schematic Diagram for HLD9675C and HILD9677C VHF Me
Parts Lists for HLD9675C and HLD9677C .........
Circuit Board Details for HLE9673B, HLE9674B, HLE8056B, ‘and HLE8057B UHF Main Boards aoe
Circuit Board Details for HLE9670A, HLE9676A, HLE8054A, and HLE8055A UHF Main Boards..........13
‘Schematic Diagram for HLE9670B and HLE9673B UHF Main Boards, 403-433 MHz. . . eee
Parts Lists for HLE9670B and HLE9673B ..... Ht
Schematic Diagram for HLE9674B and HLE96768 UHE Main Boards, 438. 470) Miz.
Parts Lists for HLE9674B and HLE9676B . Seseseeeenes
‘Schematic Diagram for HLE8054B and HLEBO56B UHE Main Boards, 465-495 MHz.
Parts Lists for HLE8054B and HLESOS6B . . .
‘Schematic Diagram for HLEB055B and HLE8057B UHF Mi
Parts Lists for HLEBO5SB and HILESO57B
Exploded Mechanical View and Parts List 1...
Exploded Mechanical View and Parts List (DTMF).
Circuit Board Detail for HLN9951A DTMF Board.
Boards, 146-174 Miz.
Schematic Diagram and Parts List for HLN9951A DIME card « Seseeeereece 234
Battery Chargers Single & Multi-Unit Rapkd Rate (I Hour)...o.ssecccseeeesasseeeesuniccensnnssee ee 8
Battery Charger Standard Rate (10 Hour). . Pere ae 37
ii 6880901293-8 March, 1994GP00 Portable Radkos Service Manual
Foreword
Scope of Manual
‘This manual is intended for use by experienced techni-
cians familiar with similar types of equipment. It con-
tains all service information required for the
equipment described and is current as of the printing
date. Changes which occur after the printing date are
incorporated by instruction manual revision. These
revisions are added to the manuals as the engineering
changes are incorporated into the equipment.
How to Use This Manual
‘This manual contains introductory material such as,
model charts, accessories, and specifications, as well as
four sections that deal with specific service aspects of
the GP300. Refer to the Table of Contents for a general
overview of the manual, or to the “Overview” para~
graph in each section for a specific overview of the
information in that section.
Other Documentation
Table 1 lists other documentation for the GP300 Porta-
ble Radios.
Table 1._Other Documentations
information Location
Baie Use of GP300 | GF300 Owner's Manwal (6580501285)
Programming [CP300 RSS Manval (6880901281)
Technical Support
‘To obtain technical support, you may call Motorola’s
Radius Product Services. When you call, we ask that
you have ready the model and serial numbers of the
respective radio or its parts.
Service Policy
If malfunctions occur within 30 days that cannot be
resolved over the phone with Radius Product Services,
a defective major component should be returned. You
must obtain authorization from Radius Product Ser-
‘vices before returning the component.
Ordering Replacement Parts
‘Scope of Manual
tification number for all chassis, kits, and components.
If you do not know a part number, include with your
order the number of the chassis or kit which contains
the part, and a detailed description of the desired com-
ponent. Ifa Motorola part number is identified on a
parts list, you should be able to order the part through
‘Motorola Parts. if only a generaic part is listed, the part
isnot normally available through Motorola. If no parts
list is shown, generally, no user serviceable parts are
available for the kit.
‘Technical Support
Radius Product Services
Hwy. 34 West
Mt, Pleasant, [A 52641 USA
1-800-356-1520
319-385-5395 (International)
Radius 30-Day Warranty
Radius Repair Depot
Attention: Warranty Return.
1000 W. Washington Street
Mt. Pleasant, 1A 52641 USA.
1-800-356-1520
319-385-5395 (International)
Radius Major Component Repair
Radius Repair Depot
1000 W, Washington Street
Mt. Pleasant, IA 52641 USA
Motorola Parts
Worldwide System and
Aftermarket Products Division
Attention: Order Processing,
1313 E, Algonquin Road
Schaumburg, IL 60196
‘Worldwide System and
Aftermarket Products Division
Attention: International Order Processing
1313 E. Algonquin Road
Schaumburg, IL 60196
Customer Service
1-800-422-4210
1-708-538-8198 (FAX)
You can order additional components and some piece _—Parts Identification
parts directly through your Radius price pages. When 1-708-538-0021
ordering replacement parts, include the complete iden- 1-708-538-8194
March, 1994 6880001258.8 iiiForeword GP300 Portable Radios Service Manual
Model Charis
Model Charts
gists lelsleltlalsielels
ZZ 2 2 |z (a 2 /2|2 (2 2 lg GP300
gijala la /Zlzlz lel ls [2/2
2/2 18 18 lala [Ele IS JE |e le VHF
ZEEE SEER 136 - 162 MH
SIE IEIEIZISIEIE [ELE IE - iz
S\Zi2 2 lz lz lel leleigie le
|= |2 2 [2 2/2 |= [212 [2 le
Bs late ls (Sle le lale le lz le 146 - 174 MHz
Bs ig le [ele is falls [sls [a
Slelelelélelele feel X = Indicates one of each required
B28 |s |2|8/5|2|s]s |S |s|s
BIS 15 [5 8 16 15 [8 155 [9 |e |S
O}2 a Ja [2 Sia lS lS la lela la
<|<|<]<\<}< sisisis
Blass] lals 4 4 2 8 8
BISISIXISISISISIS|SI818 18
SPIES IE SIE ele SiS ie ig
Ble lelslalslslalalslsials
SE] 2/22 122 [212/22 12 12
Ttem Description
xX|Xx HLD6095_ RF Board, 12.5 kHz, (136-162 MHz)
HLD6094_ RF Board, 20/25 KHz, (136-162 MHz)
x HLD6338_ RF Board, 2-Chan., 20/25 kHz, {138-162 MHz)
x HLD8339_ RF Board., 2-Chan., 12.6 kHz, (196-162 MHz)
x|x HLD9675_ RF Board, 12.5 kHz, (146-174 MHz)
SE HLD9677__| AF Board, 20/26 kHz, (146-174 MHz)
% Tilbeace_ | AF Board, &