MAHIMA PURESPUN, PITHAMPUR STP —125 KLPD ANNEXURE ~1 4. Name of Work: a epee nineties 2. Design Criteria: a. Characteristic considered for designing the proposed sewage treatment plant: S.No. | Parameters UOM Characteristics Injet (Raw) | Outiet (Treated) 4 Ph pHunit [65-65 7-80 2. ‘Suspended Solids Majit__| 180-250 <5 3. BOD Ma/it__ | 300— 400 <10 4. [COD Ma/it__| 400 - 600 <50 6. Oil and Grease Mgt |'30 <5 3. Scheme for Up-gradation 3.a. Primary Treatment - We propose: a. Installation of bar screen in the last chamber before existing septic tank. = b. To provide air vent in the existing septic tank. c. Existing septic tank will act as collection tank. d, Sewage transfer pumps will be installed in the tank to transfer effluent for secondary treatment. ‘3.b. Secondary Treatment We propose: a. FAB based aeration system b. Two MS-FRP / MS Epoxy coated FAB Reactors will be installed on the existing septic tank. cc. Aeration will be done in these FAB reactors. PACE Marketing, Indore Page 1 of 4MAHIMA PURESPUN, PITHAMPUR STP ~ 125 KLPD d. To install twin lobe roots air blower with high air discharge capacity for proper aeration in FAB reactors. e. Existing aeration tank will be converted to secondary settling tank and shall have tube dac media for fast settling tank. f. Tube dac media will also be installed in the existing tank for fast settling and to increase the surface area. 3.c. Tertiary Treatment a. To provide multi-grade filter and activated carbon filter of higher capacity with more filtration capacity b. To provide micron filtration system ©. To provide electronic dosing system for chlorination 3.d. Pipes and fittings as per requirement. 3.e PLC based new control panel with partial automation 4, Treatment Scheme: The Sewage Treatment Plant based on MBBR / FMR technology will be designed to treat a sewage quantity of 125 cu.mt/day having characteristics as mentioned above. _ 4.2. Primary Treatment Here the raw sewage effluent from different buildings will be collected in the equalization ‘sump (Stage — 2) after it is allowed to pass through the screen chamber (Stage — 1) Screen chamber arrest the large sized floating particles / material through coarse bar screen. Homogenisation of effluent takes place in the equalization tank. From equalization tank, effiuent will be pumped at a uniform rate to the subsequent treatment units. Arrangement to re-circulate the sewage shall be provided on each of the transfer pumps such that the quantity of flow entering the aeration tank will be about 8.5 cu.m./hr. It shall be fitted with coarse diffusers and sewage transfer pumps, 3.b. Secondary Treatment From equalization sump effluent will be pumped into the fluidized aerobic bio-reactor (FAB) (Stage ~ 3) for aeration using nitrifying and denitrifying bacteria. Aeration tank shall ~ be fitted with tubular diffusers for supplying air (oxygen) to mix the content of aeration tank PACE Marketing, Indore Page 2 of 4MAHIMA PURESPUN, PITHAMPUR STP ~ 125 KLPD and to transfer atmospheric oxygen through lobe roots air blower and it will have suspended PP media, The dissolved organic matter is subject to biological degradation by bacterial action in presence of oxygen and nutrients. This will convert dissolved organic matter into stable settable matter. ‘Special media having density lower than that of water will be added to increase the surface area upto 400 sq. mt. /cu.mt. This will increase the contact period of air (hence oxygen) and water. The bacterial concentration (MLSS) of 3000 mg/l and dissolved oxygen of 2 mg/l will be maintained in the Aeration Tank. From here, effluent will be taken (by gravity) into the secondary settling tank (Stage ~ 4). The biological sludge developed in aeration tank shall be settled in the secondary settling tank. It shall be equipped with tube dac media. The sludge accumulating in the sludge pit will be transferred to aeration tank by means of return sludge pumps The excess sludge shall be dewatered by sludge drying beds (Stage - 5). The filtrate collected from the under drainage shall be conveyed to the holding sump by gravity. The dewatered sludge shall be used as a soil conditioner after vermin composting within the premises 3.c. Tertiary Treatment ‘Supernatant from secondary settling tank will be taken into the filter feed pump sump (Stage - 6) from where effluent will be pumped into the multi-grade filter (Stage ~ 7) and activated carbon filter (Stage — 8) for tertiary treatment before it is used for plantation andlor gardening purpose. 3.d. Arresting Particles of Micron Size Before using the treated effluent for toilet flushing or water bodies, tertiary treated effluent will be allowed to pass through the micron bag filtration system (Stage — 9). (On line chlorine (hypochlorite / bleaching powder) dosing (Stage - 10) will be done to ensure proper disinfection 4, Advantage of the proposed treatment scheme and technology 4.a. Advantage of Fluidized Diffused Aeration Over Conventional Aeration by Surface Aerator Fluidized Diffused Aeration is effective method for aeration by means of porous diffusers installed at the bottom of the aeration tank. Thus in the aeration process, oxygen transfer PACE Marketing, Indore Page 3 of 4IN, PITHAMPUR STP - 125 KLPD takes place by molecular diffusion through the interface film between air and liquid and it increases in proportion to the interface area, for a given air flow. As the number of bubbles increases, surface area increases. ‘Suspended media having density lower than that of water increase the surface area upto 400 sq. mt./cu.mt. This will increase the contact period of air (hence oxygen) and water. The dissolved organic matter is subject to biological degradation by bacterial action in presence of oxygen and nutrients. This will convert dissolved organic matter into stable ‘settable matter. The diffused aeration transfers more oxygen to the effluent than mechanical aeration that results in more BOD removal per unit of energy. It gives uniform distribution of dissolved oxygen all over the tank. The supply of air volumes can be adjusted according to biological loads and flow. Installation and maintenance of diffusers is very easy. Furthermore, the power requirement is less, 4.b. Oreline chlorination using dosing pump ensures proper dosing (in terms of quantity) of chlorine in the effluent. 4.c. Chlorination has been proposed after activated carbon filter to ensure long life for activated carbon. 4.4. Use of air pump has been proposed for re-circulation of bio sludge from secondary settling tank to the aeration tanks. This pump will be operated using proposed twin lobe roots air blower for aeration. This reduces the power requirement by minimum 1.0 HP. Further it has no costly parts. 4,. The proposed technology uses lesser power and requires little maintenance. Operation and maintenance is easy. 4.f. PLC based control panel for auto and manual operation of pumps and blowers. PLC will be programmed for auto startup and switching-off of pumps as per the level of effluent in tanks. Auto switch over of pumps (raw effluent, filter feed, sludge feed or filter pressure feed, chlorine dosing) and blowers between operational and standby will also take place. For PACE Marketing, (Or. Arun Jain) PACE Marketing, indore Page 4 of 4MAHIMA PURSPUN, PITHAMPUR STP 125 KLPD ANNEXURE ~ 2 FRP/ ICON COATED UNITS AND DI IPTION Name of Work: a. Waste Water Treatment Plant of 125 cu.mt./day capacity MS FRP/ MS SILICON COATED UNITS: ~The various units shall be as under: 1. Fluidized Aerobic Bio Reactor: The biological treatment of effluent shall be carried out using nitrifying and denitrtying bacteria. It will have tubular diffusers to supply air (oxygen) for air sparging to mix the content of aeration tank and to transfer atmospheric oxygen into the system. The dissolved organic matter is subject to biological degradation by bacterial action in presence of oxygen and nutrients. This will convert dissolved organic matter into stable settable matter. Dosing of nutrients will be done here to maintain the growth of microbes. Special media having density lower than that of water will be added to increase the Surface area upto 400 sq. mt, /cu.mt. This will increase the contact period of air (hence oxygen) and water. The bacterial concentration (MLSS) of 3000 mg/l and dissolved oxygen of 2 mg/l will be maintained in the Aeration Tank, Number 202 Construction RCC Capacity : 25 m® Liquid Volume each Liquid Depth 3.5m Fittings a. Tubular air diffusers b. Media For PACE Marketing , (Dr. Arun Jain) PACE Marketing, Indore Page L of 1MAHIMA PURESPUN, PITHAMPUR STP=125 KLPD ANNEXURE -3 EQUIPMENT DETAILS S.No. | DESCRIPTION QUANTITY 1. | COARSE BAR SCREEN 02 Nos. ‘Application For removing large size floating and suspended particles from industrial effluent and sewage Dimensions of screen | 1000 mm x 1000 mm with water depth of chamber channel 600 mm Type Fine bar screen Bar spacing 10 mm — | Features The fine bar screen shall be a complete unit comprising of main frame with an integral part consisting of net having bar |= spacing of 10 mm. The fixed bar shall contain a series of steps to prevent the screenings from falling back into the main flow. The bar screen shall be cleaned manually. MOC MS Epoxy Coated Make PACE 8. | SEWAGE TRANSFER PUMP 02 Nos. Application To transfer raw sewage from equalization | One tank into the flash mixer Operational — | Location Aerobic Holding Tank Cum Equalization| and One Tank Stand-by Operating Capacity 8.5 m'/hr at 6 head l— Type. Self-priming, non-clogg, submersible Drive 0.75 KW, 2900 RPM, 3PH, AC, TEFC, IP 64, Submersible MOC Cl Make z Kirloskar / Equivalent 3.__| COARSE AIR BUBBLE DIFFUSERS LoT Application For mixing of sewage and to supply air Location Equalization Tank & Fitter Feed pump Sump Air discharge 1.0 cum hr per diffusers MOC Diffuser: EPDM Rubber ‘Supporting Structure: PVC Make PACE / JAY Engineering Marketing, Indore Page | of 6‘MAHIMA PURESPUN, PITHAMPUR STP=125KLPD 4. | TUBULAR AIR DIFFUSERS Lot = | Application To supply air in the form of coarse air bubble for aeration Location Fluidized Aerobic Bio Reactor (FAB Reactor) |~ MOC EPDM Membrane, PVC supporting structure and SS — 304 clip and nipple ‘Air Discharge 6 cu.mt hr per diffusers Make PACE / JAY Engineering 5,__| TWINLOBE ROOTS AIR BLOWER 02 Nos. Application To supply air to diffusers ‘One Location Equipment Room Operational Operating Capacity 150 cumtihr of air discharge at 0.4 | and One kg/sq.cm Stand-by Drive 3.75 KW, SPH, 1440 RPM, AC Induction Motor MOC, ‘Cland MS. Make ACME Air Equipments / Everest fe Transmission / Eleganz Technik. 6.__ | SLUDE RECIRCULATION PUMP FOR SECONDARY SETTLING TANK | 02 Nos. EXISTING SEWAGE TRANSFER PUMP WIL BE USED. I= 7.__| FILTER FEED PUMP 02 Nos. Application To transfer treated sewage from treated | One sewage sump to pressure sand filter Operational Location Treated sewage sump and One Operating Capacity 8 m*/hr at 30 m head ‘Stand-by Type ‘Self-priming, non-clogg, mono-block Drive 2.25 KW, 2900 RPM, 3PH, AC, TEFC, IP 55, Sq. Cage Induction Motor MOC Cl Make Kirloskar / Weltech 7 Equivalent 8___| MULTI GRADE FILTER 1 No. ‘Application To remove suspended particies from settled water in filter feed pump sump ~ [Tocation ‘Outlet of filter fed pump sump MOC MS — 6 mm. Painted internally with anticorrosive paint and |= externally with a coat of red oxide primer and two coats of enamel paint Type Vertical pressure vessels Pressure Max. 3.5 kg/sq.cm. Min. 7.0 kg/sq.cm. Flow 8 cu.mt/hour Features Dished ends, bell mouth type Piping Dia 50 mm of APVC Valve [50 mm Multi-port vaive PACE Marketing, Indore Page 2 0f6MAHIMA PURESPUN, PITHAMPUR STP = 125 KLPD Fittings Pressure gauge of 4 inch dia dial ranging from 0 to 7 kg at inlet and outlet of pressure vessels ‘Sampling ports at inlet and outlet of pressure vessels oe Backwash arrangements | Media withdrawal pad Media Graded quartz sand media confirming to CPHEEO and BIS specifications i Make PACE 9.__ | ACTIVATED CARBON FILTER OI No. Application To remove odour and colour producing substance from water in the filter feed pump sump Location ‘Outlet of filter fed pump sump. MOC. MS - 6mm Painted internally with anticorrosive paint and externally with a coat of red oxide primer and ‘two coats of enamel paint Type Vertical pressure vessels Pressure Max. 3.5 kg/sq.om. ad ‘Min. 1.0 kg/sq.cm. Flow 8 kvhour Features Dished ends, bell mouth type Piping Dia 50 mm of APVC "J Valves ‘50 mm Multi-port valve Fittings Pressure gauge of 4 inch dia dial ranging from 0 to 7 kg at inlet and outlet of pressure vessels ‘Sampling ports at inlet and outlet of vessels. Backwash arrangements Media withdrawal pad Media Graded Quartz Sand and Granular Activated Carbon of 900 lodine Value confirming to CPHEEO and BIS specifications Make PACE 40. | INTERCONNECTING PIPES AND VALVES, OT LOT — | Application To carry sewage and effiuent from one unit of STP to other unit Location Battery limit of STP. Size Pipes — 90 mm, 75 mm, 50 mm and 32 mm Bends - 90 mm, 75 mm, 50 mm and 32 mm. Flange - 80 mm, 75 mm, 50 mm and 32 mm Valves - 90 mm, 75 mm, 50 mm and 32 mm MOC. UPVE PACE Marketing, Indore Page 3 of 6_MAHIMA PURESPUN, PITHAMPUR STP — 125 KLPD Make’ UPVC — ASTRAL / SUPREME VALVES - DEEP / EQUIVALENT 41.__| ELECTRIFICATION WORK Lot. ‘Application Electric supply to different motors and rives for efficient and trouble free operation and | maintenance of STP Location Within battery limit of STP Features Electric Panel shall have copper bus bar Electric Panel shall have voltmeter and ammeter. Electric Panel shall have starters, switches and MCB of L&T, Simens Wiring shall be of aluminium. jum 4 core ‘Wiring shall be through PVC conduit pipe Connections to each motor and drive shall be through suitable copper gland 72,_| WATER METER OT No. ‘Application To measure flow rate of sewage at different locations MOC Gun Metal Make Chambal / Dashmesh. 43,_ | MICRON FILTRATION SYSTEM O1No. ‘Application To remove suspended particles from water upto the size of 5 micron Location ‘After Activated Carbon Filter — | Moc MS —6 mm Painted internally with anticorrosive paint and externally with a coat of red oxide primer and two coats of enamel paint Type Vertical pressure vessels Pressure Max. 3.5 kg/sg.cm. Min. 1.0 kg/sq.om. Flow 20 cu.mi/hour Features Dished ends, bell mouth type Piping Dia 50 mm of APVC. Fittings Pressure gauge of 4 inch dia dial ranging from 0 to 7 kg at inlet and outlet of pressure vessels ‘Sampling ports at inlet and outlet of pressure vessels Media SS - 304 Filter Make PACE 14,_| HYPOCHLORITE DOSING SYSTEM 02 Nos. ‘Application For on-line dosing of hypochlorite solution | Dosing at desired rate Bump — 02 PACE Marketing, Indore Page 4 of 6MAHIMA PURESPUN, PITHAMPUR STP 125 KLPD Location After Activated Filter Wo. — One Dosing Pump operational Operating Capacity 6 LPH and one MOC. PP. standby. | Make EDOSE Supporting Structure MS Epoxy Coated Dosing Tank Capacity 200 ters =) MOC HDPE, Fittings ‘Hypo Dosing Pump Make SYNTEX / Equivalent 48.__| MEDIA FOR FLUIDIZED AEROBIC REACTOR or LOT Application To increase the surface area in the fluidized aerobic bio-reactor. - {twill also support the biomass in the aeration tank Location Fluidized aerobic bio reactor - ‘MOC PP. Features ‘Specific gravity less than water Dimensions: 15 to 20 mm dia ‘Act as carrier element Make: PACE 16. [TUBE DAC MEDIA [tor ‘Application To settle the sludge Location ‘Secondary Settling Tank Type of Media PP Virgin Base Structure Isolated Tubular Channel Straight Height of Media| 750 mm. Plan Settling Tank 12 mm® Laying Angle ‘60 Degree Horizontal — [Thickness 1.0mm Fitting Arrangement Tongue and Groove B. OUR SCOPE OF WORK 1. We shall supply, erect, install, test and commission the equipment as described above at your site. 2. Final “As Built documents shall be furnished in two sets for records. In addition to this all the final documents shall be furnished in soft form on a CD as a part of final documentation. 3. We shall train your staff on operation and general maintenance of the system. PACE Marketing, Indore Page 5 of 6MAHIMA PURESPUN, PITHAMPUR STP—125 KLPD C. CLIENT’S SCOPE OF WORK 1. All required tools and tackles, labor ete for loading and unloading, shifting; labour during erection of equipment and material shall be arranged by you. “ 2. Excavation work as required for the laying of underground pipe lines, dewatering of {trenches if required, subsequent backfiling, dressing, compacting, watering the backfilled area, carting away the surplus excavated earth and other material and dumping shall be in your scope. You shall provide us clear site Earting pit and earthing shall be in your scope. To unload equipment and material at site. To provide staying facility to our personals during installation and erection Cleaning of existing aeration, secondary settling and collection tanks. Noose D. EXCLUSIONS 1. Supply of power to Control Panel, earthing pit etc. 2: Interconnecting piping and fittings up to the first unit of the system and from last unit of the system to different locations. 3. Civil units and foundations, E. GUARANTEE | WARRANTEE. All equipment (MECHANICAL AND ELECTRCIAL) supplied is guaranteed for a period of 12 months from the date of commissioning OR 18 Months from the date of last major supply, whichever is earlier. Equipment guarantee is valid against defective workmanship and / or poor performance of the system only. Our liability is limited to repair or replace the same and not subject to any wearltear or supply of consumables/spares. Above guarantee is subjected to; _1] Using spare parts / consumables recommended by us. 2] Operation and Maintenance of the plant as per our Operation manual. 3] Data Log sheet needs to be strictly maintain as per our instructions. For PACE Marketing, (Or. Arun Jain) PACE Marketing, Indore Page 6 of 6