/ Perfect Welding / Solar Energy / Perfect Charging

PRODUCT CATALOGUE 2016 / 2017

All information is without guarantee in spite of careful editing - liability excluded. Copyright © 2011 Fronius™. All rights reserved.
Text and images correspond to the current state of technology at the time of printing. Subject to modifications.
Fronius subsidiaries

Fronius representatives

PRODUCT CATALOGUE
2016 / 2017
/ Perfect Welding
/ Perfect Welding / Solar Energy / Perfect Charging
M,06,0194,EN v01 Oct 2015 aw20

Fronius Canada Ltd. Fronius USA LLC Fronius UK Limited Fronius International GmbH
2875 Argentia Road, Units 4,5 & 6 6797 Fronius Drive Maidstone Road, Kingston Froniusplatz 1
Mississauga, ON L5N 8G6 Portage, IN 46368 Milton Keynes, MK10 0BD 4600 Wels
Canada USA United Kingdom Austria
Telephone +1 905 288-2100 Telephone +1 877 FRONIUS Telephone +44 1908 512 300 Telephone +43 7242 241-0
Fax +1 905 288-2101 [email protected] Fax +44 1908 512 329 Fax +43 7242 241-953940
[email protected] www.fronius-usa.com [email protected] [email protected]
www.fronius.ca www.fronius.co.uk www.fronius.com

PRODUKT 2016-2017_Umschlag EN_int.indd Alle Seiten 06.11.15 08:54

 Index of contents

MIG/MAG MMA welding rectifier

VarioStar, VarioSynergic ................................... 5 AccuPocket ...................................................... 77
Manual welding torches ............................. 7 TransPocket ..................................................... 78
TransSteel ......................................................... 10
Manual-, automatic welding torches .......... 12 Plasma
TPS/i ................................................................. 14 Softplasma- and MicroPlasma welding ........... 83
Manual welding torches ............................. 15 Manual welding torches ............................. 84
TransSynergic, TransPuls Synergic .................. 18 Plasma mechanised ......................................... 85
Manual-, automatic welding torches .......... 21 Robot welding torches ............................... 87
Time 5000 Digital ............................................. 26
Manual welding torches ............................. 27 Laser
TransPuls Synergic CMT .................................. 28 Laser Hybrid ..................................................... 88
Manual welding torches ............................. 29 Laser Hotwire ................................................... 89
TransSteel Robot conventional, PAP ................ 31 Laser Coldwire ................................................. 90
Robot welding torches ............................... 32
TPS/i Robot conventional, PAP ........................ 33 Automation
Robot welding torches ............................... 35 Mechanized welding systems .......................... 92
Robot configurations ........................................ 38 Orbital welding systems ................................... 101
Robot welding torches ............................... 46
Welding torch wear parts ................................. 54 Services ......................................................... 105
Torch cleaning systems .................................... 55

International weldig equipment

TIG Welding protection equipment ......................... 118
TransTig ............................................................ 59 Welding accessories ........................................ 121
MagicWave ....................................................... 63 Welding Education ........................................... 122
Manual-, automatic welding torches .......... 67
Robot set .......................................................... 70
Robot welding torches ............................... 73
 MIG/MAG
A clear-cut goal: maximum economy combined with a perfect weld-seam. Invented in the
late 1940s, today it’s impossible to imagine how we did without it: MIG/MAG – the weld-
process classic, and the world’s most commonly used process; customised arc processes;
can be used for materials ranging from unalloyed, low-alloy and high-alloy all the way
through to aluminium and copper.
www.fronius.com

4
47
VarioStar 1500 / 2500 / 3100
Processes Recommended areas of use
MIG/MAG welding Maintenance and repair
Metal and portal construction, fitter‘s shops
Recommended base materials and smithies
Constructional steels
Ferritic / austenitic CrNi steels Options
Duplex steels Gas pre-heating socket 36V / 230V
Aluminium materials Rubber-mat
Polarity reversal
Holding device for gas bottels, wide
Plastic handle for VST
Current rush limiter
Thermostat-controlled fan
Isolation wire coil, adapter wire coil

Standard equipment
2-roller drive Intermittent welding
Wire inching without gas or current Manual mode
S-mark, CE-mark Spot welding
Overtemperature protection Wire coil mounting D 200, D 300
2-step mode, 4-step mode Large dimensioned wheels

VarioStar 1500 G/F/2R VarioStar 2500 G/F/2R VarioStar 3100 G/F/2R

Weight 60,5kg 74kg 92kg
Dimension / h 680mm 680mm 680mm
Dimension / b 380mm 380mm 380mm
Dimension / l 800mm 800mm 800mm
Open-circuit voltage 34V 38V 45V
max. welding current 140A 250A 310A
Welding current min. 30A 25A 20A
Operating voltage 15,5-21V 15,3-26,5V 15-29,5V

MIG/MAG step controlled

Protection class IP21 IP21 IP21
Mains Frequency 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 230V 3 x 230V / 3 x 400V 3 x 230V / 3 x 400V
Welding current / Duty cycle [10min/40C] 55A / 100% 130A / 100% 140A / 100%
Welding current / Duty cycle [10min/40C] 70A / 60% 160A / 60% 190A / 60%
Welding current / Duty cycle [10min/40C] 140A / 18% 250A / 27% 310A / 30%

www.fronius.com

5
 49
VarioSynergic 3400 / 3400-2 / 4000 / 4000-2 / 5000 / 5000-2
Processes Recommended areas of use
MIG/MAG-welding Construction of plant, containers, machinery,
structural steel
Recommended base materials Automobile and alied vendor industries
Constructional steels Construction of special machinery and
Ferritic / austenitic CrNi steels construction machinery
Duplex steels Construction of rail vehicles and rolling stock
Aluminium materials Shipbuilding / Offshore

Options
Gas pre-heating socket 230V / 36V
Rubber mat
Crane hoisting lugs
PullMig mode
Hosepack holder
Current regulation+stop+revolutions control
(automatic mode)
Intermediate wire feeder
Standard equipment Double head
4-roller drive Thermostat-controlled fan Rotary table or VR mounting
Automatic cooling unit cut-out Overtemperature protection Human mounting
Softstart 2-step mode, 4-step mode Polarity reversal
Wire-inching without gas or current Intermittent welding Calibration document
Automatic burn-back control Manual mode
Gas-test button Spot welding
Generator compatible Wire coil adaptor
Programm mode Volt- / Amperemeter
Synergic mode Large dimensioned wheels
S-mark, CE-mark Wire coil mounting D200, D300

VarioSynergic 3400 G/W/F++ VarioSynergic 4000 G/W/F++ VarioSynergic 5000 G/W/F++

Weight 139kg 147,5kg 156kg
Dimension / h 945mm 945mm 945mm
MIG/MAG step controlled

Dimension / b 460mm 460mm 460mm

Dimension / l 890mm 890mm 890mm
Open-circuit voltage 45V 51V 54V
max. welding current 340A 400A 500A
Welding current min. 10A 30A 35A
Operating voltage 14,5-31V 15,5-34V 15,8-39V
Protection class IP23 IP23 IP23
Mains fuse 20A / 20A 35A / 35A 35A / 35A
Mains Frequency 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3 x 230V / 3 x 400V 3 x 230V / 3 x 400V 3 x 230V / 3 x 400V
Welding current / Duty cycle [10min/40C] 200A / 100% 220A / 100% 280A / 100%
Welding current / Duty cycle [10min/40C] 260A / 60% 290A / 60% 360A / 60%
Welding current / Duty cycle [10min/40C] 340A / 35% 400A / 35% 500A / 30%
www.fronius.com

6
 913
AL2300 / 3000 / 4000 / 5000 Standard
Processes Recommended base materials
MIG/MAG-welding Constructional steels
MIG-brazing Coated constructional steels
Ferritic / austenitic CrNi steels
Standard equipment Aluminium materials
Steel inner liner for steel wire Magnesium materials
Torch body 45° (AL5000 - 30°)
Spatter protection, with high thermal stability Recommended areas of use
Contact tube, CuCrZr alloy Automotive and allied vendor industries
Coaxial cable Construction of chemical plants
Rubber anti-kink feature at machine and torch Maintenance and repair
end
Options
Combination inner liner for Al and CrNi wire
Contact tubes with centre bore for Al wire
Top-mounted torch trigger
Special lengths of hose pack 1,5 – 6,0 m (with
35mm² power cable if more than 4,5m, tech-
nical data see AL3000 , AL5000 only available
in standard length)
Customer-specific torch body length
Customer-specific torch body angle

AL2300 AL3000 AL4000 AL5000

Weight 0,95kg 1,1kg 1,35kg 1,8kg

MIG/MAG manual welding torches

Wire Ø 0,6-1mm 0,8-1,2mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 120A 150A 220A 250A
Welding current / Duty cycle [ArCO2] 200A / 40% 250A / 40% 350A / 40% 400A / 40%
Welding duration current (CO2) 150A 190A 250A 320A
Welding current / Duty cycle [CO2] 230A / 40% 300A / 40% 400A / 40% 500A / 40%

920
AW2500 / 4000 / 5000 Standard
Processes Recommended base materials
MIG/MAG-welding Constructional steels
MIG/MAG-pulsed arc welding Coated constructional steels
MIG-brazing Ferritic / austenitic CrNi steels
Duplex-steels
Recommended areas of use Nickel based materials
Construction of plant, containers, machinery, Aluminium materials
structural steels Magnesium materials
Automotive and allied vendor industries Copper materials
Construction of special vehicles and
construction machinery Options
Construction of chemical plants Combination inner liner for Al and CrNi wires
Maintenance and repair Contact tubes with centre bore for Al-wire
Construction of rail vehicles and rolling stock Top-mounted torch trigger
Shipbuilding and Offshore Special lengths of hose pack 1,5 – 6,0 m
Customer-specific torch body length
Customer-specific torch body bend

Standard equipment
Steel inner liner for steel wire Contact tube, CuCrZr-alloy Swivel mounted protective hose
Torch body 45° Forced contacting arrangement for welding Rubber anti-kink feature at machine and torch
Spatter protection with high thermal stability wire end
Swirl-free gas-flow - no loss of gas

AW2500 AW4000 AW5000

Weight 1,1kg 1,2kg 1,4kg
Wire Ø 0,6-1,2mm 0,8-1,2mm 1-1,6mm
Welding duration current (ArCO2) 220A 350A 400A
Welding duration current (CO2) 250A 400A 500A
www.fronius.com

7
 930
Multilock-System
Options Processes
Torch body: MIG/MAG-welding
Contact tubes with centre bore for Al-wire MIG/MAG-pulsed arc welding with water-
Contact tube, CuCrZr-alloy cooled torches
Customer specific torch body bend MIG-brazing
Customer specific lengths up to max. 1200
mm, for more than 500 mm a support is Recommended base materials
necessary! Constructional steels
Coated constructional steels
Hose pack: Ferritic / austenitic CrNi steels
Combi inner liner for Al- and CrNi- wires Duplex-steels
Top-mounted torch trigger at standard hose Nickel based materials
pack Aluminium materials
Customer specific legths 1,5 – 6,0 m Magnesium materials
gascooled: with 35mm2 power cable if more Copper materials
than 4,5m, technical data see AL3000
Recommended areas of use
Construction of plant, containers, machinery,
Standard equipment
structural steels
Torch body: Hose pack: Automotive and allied vendor industries
Spatter protection with high thermal stability Steel inner liner for steel wire Construction of special machinery and
Forced contacting arrangement for welding Swivel mounted protective hose construction machinery
wire Coaxial cable at gascooled welding torch Construction of chemical plants
Torch neck rotates through 360° Rubber anti-kink feature at machine and torch Maintenance and repair
end Construction of rail vehicles and rolling stock
MIG/MAG manual welding torches

Shipbuilding and Offshore

Weight Wire Ø Welding Welding Welding Welding

duration current duration current / Duty current / Duty
(ArCO2) current (CO2) cycle [ArCO2] cycle [CO2]
Multilock AL2300/AW2500 0,295kg 0,6-1mm Gas 120A Gas / 220A 150A Gas / 250A 200A / 40% Gas 230A / 40% Gas
/ 0,6-1,2mm Wasser Wasser
Wasser
Multilock AL3000/AW4000 0,35kg 0,8-1,2mm 150A Gas / 350A 190A Gas / 400A 250A / 40% Gas 300A / 40% Gas
Wasser Wasser
Multilock AL4000/AW5000 0,435kg 1-1,6mm 220A Gas / 400A 250A Gas / 500A 350A / 40% Gas 400A / 40% Gas
Wasser Wasser
Multilock AW332 0,26kg 0,8-1,2mm 150A 190A 200A / 60% 250A / 60%
Multilock AW335 0,39kg 0,8-1,2mm 150A 190A 200A / 60% 250A / 60%
Multilock G 1,05kg 0,6-1,6mm 220A 250A 350A / 40% 400A / 40%
Multilock W 1,2kg 0,8-1,6mm 400A 500A
Multilock AL2000 flex neck 0,442kg 0,6-1,2mm 150A 150A 200A / 40% 200A / 40%
Multilock AL3500 flex neck 0,646kg 1-1,6 220A 220A 350A / 40% 350A / 40%
www.fronius.com

8
97
K4 fume extractor torch
Processes Recommended areas of use
MIG/MAG-welding Construction of plant, containers, machinery,
MIG/MAG-pulsed arc welding with water- structural steels
cooled torches Automotive and allied vendor industries
MIG-brazing Construction of special machinery and
construction machinery
Recommended base materials Construction of chemical plants
Constructional steels Maintenance and repair
Coated constructional steels Construction of rail vehicles and rolling stock
Ferritic / austenitic Crni steels Shipbuilding and Offshore
Duplex-steels
Nickel based materials Options
Aluminium materials Combi inner liner for Al- and CrNi-wires
Magnesium materials Contact tubes with centre bore for Al-wire
Copper materials Up/Down, JobMaster function
Top-mounted torch trigger at standard hose
pack
Special lenghts of hose pack 1,5 - 6,0m
Standard equipment gascooled from 4,5m with 35 mm² power
Steel inner liner for steel wire Gascooled welding torch: Fabric protective cable
Airflow regulator with single-hand control hose 1,3m Leather protective hose
Torch body 45° Coaxial cable
Spatter protection wigh high thermal stability Rubber anti-kink feature at machine end
Contact tube, CuCrZr-alloy Watercooled welding torch: Swirl-free gas
Extraction nozzle flow no loss of gas
Swivel-mounted extractor torch Leather protective hose at torch end

MIG/MAG manual welding torches

Forced contacting arrangement for welding
wire

AL2300 K4 AL3000 K4 AL4000 K4 AW2500 K4 AW4000 K4 AW5000 K4

Weight 1,5kg 1,9kg 2,1kg 1,6kg 2kg 2,2kg
Welding duration current (ArCO2) 120A 150A 220A 220A 330A 400A
Welding current / Duty cycle [ArCO2] 200A / 40% 250A / 40% 350A / 40%
Welding duration current (CO2) 150A 190A 250A 250A 400A 500A
Welding current / Duty cycle [CO2] 230A / 40% 300A / 40% 400A / 40%

www.fronius.com

9
 3424
TransSteel 2500c

TransSteel 2500c 4R/FSC

Dimension / b 276mm
Dimension / h 445mm
Dimension / l 687mm
Weight 30,1kg
Mains Frequency 50-60Hz
Mains fuse 16A
Test mark CE / S
Open-circuit voltage 41V
Mains voltage [+/-10%] 3 x 380V / 400V / 460V
Operating voltage 14,5-34,5V
Welding current / Duty cycle [10min/40C] 170A / 100%
MIG/MAG inverter power sources

Welding current / Duty cycle [10min/40C] 250A / 40%

Welding current / Duty cycle [10min/40C] 210A / 60%
max. welding current 250A
Welding current min. 10A

3390
TransSteel 3500c
Standard equipment Recommended areas of use
Gas- or watercooled Industrial plant construction & installation
Synergic mode companies
4-roller drive Plant construction
Memory-function Container construction
Liquid level indicator (watercooled) Metal construction
Temperature controlled fan Construction of rail vehicles and rolling stock
Automatic cooling-unit cut-out Portal construction
Special 4-step mode
Wire coil adaptor Recommended base materials
2-/2-step mode Steel
Torch
Automatic burn-back control Processes
Dust filter MIG/MAG welding
Gas-test button Electrode welding
Wire inching
Ground fault detection

Options
Remote control Hose pack holder PickUp Heat-protection shield torch
Flow-control for torch cooling Up/Down control via welding torch
Crane-transport PickUp Waterfilter

TransSteel 3500c 4R/FSC Synergic

Dimension / b 300mm
Dimension / h 497mm
Dimension / l 747mm
Weight 34,64kg
Mains Frequency 50-60Hz
Mains fuse 35A
Test mark CE / S
www.fronius.com

Open-circuit voltage 59V

Mains voltage [+/-10%] 3 x 380V / 400V / 460V
Operating voltage 14,5-38,5V
Welding current / Duty cycle [10min/40C] 250A / 100%
Welding current / Duty cycle [10min/40C] 350A / 40%
Welding current / Duty cycle [10min/40C] 300A / 60%
max. welding current 350A
Welding current min. 10A

10
2031
TransSteel 3500 / 5000
Standard equipment Recommended areas of use
Gas- or watercooled Industrial plant construction & installation
Manual- or synergic mode companies
4-roller drive Shipbuilding and Offshore
Memory-function (Synergic) Construction of special machinery
Adjustment-aid (Manual) Construction machinery
Liquid level indicator (watercooled) Construction of rail vehicles and rolling stock
Temperature controlled fan
Automatic cooling-unit cut-out Recommended base materials
Special 4-step mode (Synergic) Steel
Wire coil adaptor
2-/4-step mode Processes
View-window wire spool MIG/MAG welding
Torch Electrode welding
Automatic burn-back control
Dust filter
Ground fault detection

Options
Gas-test button CO2 pre-heater socket Waterfilter
Wire inching Slide mode VR (zu VR) Crane transport and torch mounting VR
Automation interface Crane-transport PickUp Heat-protection shield torch
Remote control Hose pack holder PickUp
Flow-control for torch cooling Up/Down control via welding torch (Synergic)

TransSteel 3500 TransSteel 5000

MIG/MAG inverter power sources

Dimension / b 300mm 300mm
Weight 26,45kg 32,5kg
Dimension / h 497mm 497mm
Dimension / l 747mm 747mm
Mains Frequency 50-60Hz 50-60Hz
Mains fuse 35A 35A
Protection class IP23 IP23
Test mark CE / CS 0CSA / S CE / S
Open-circuit voltage 60V 65V
Mains voltage [+/-10%] 3 x 380V / 400V / 460V 3 x 380V / 400V / 460V
Operating voltage 14,5-38,8V 14,5-39,5V
Welding current / Duty cycle [10min/40C] 250A / 100% 360A / 100%
Welding current / Duty cycle [10min/40C] 350A / 40% 500A / 40%
Welding current / Duty cycle [10min/40C] 300A / 60% 420A / 60%
max. welding current 350A 500A
Welding current min. 10A 10A

www.fronius.com

11
 3507
MTG 2500S Standard
(Manual welding torch for TransSteel)
Standard equipment Options
Screw-on gas nozzle BasicKits
Outer tube of stainless steel Heat protection shield
Rubber anti-kink feature at the gip plate side Customer specific torch body length and
Coaxial cable angle
Rubber anti-kink feature at the central con- Customer specific hose pack length 1,5
nector side - 6,0m
FSC Fronius System Connector (TPS/i Adaptor for F and Euro connection
System)

MTG 2500S
Weight 2,35kg
Wire Ø 0,8-1,2mm
Welding duration current (ArCO2) 170A
Welding current / Duty cycle [ArCO2] 230A / 40%
Welding current / Duty cycle [CO2] 250A / 40%

2000
MTG3500 S / MTG5000 S / MTG5300 S Standard, Up/Down
(manual welding torch for TransSteel)
MIG/MAG manual welding torches

Processes Recommended areas of use

MIG/MAG welding Construction of plant, containers, machinery,
structural steel
Recommended base materials Shipbuilding and offshore engineering
Steel Construction of special vehicles and
construction machinery
Standard equipment Construction of rail vehicles & rolling stock
Torch-neck 45°
Heat protection shield (MTG5000) Options
Coaxial cable Top-mounted torch trigger
Fronius System Connector FSC Heat protection shield (MTG3500)
Rubber anti-kink feature at the central con- Customer specific hose pack length 1,5-6,0m
nector side (Attention: please order customer specific
Rubber anti-kink feature at the gip plate side BasicKit starting from 4,5 m)
with ball joint Customer specific torch body angle
Non-slip handle with soft components Customer specific torch body length
Insulated gas nozzle

MTG3500 S MTG5000 S MTG 5300 S

Weight 1,2kg 1,6kg 1,8kg
Wire Ø 0,8-1,2mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 180A 250A 360A
Welding duration current (CO2) 210A 310A 360A
Welding current / Duty cycle [ArCO2] 280A / 40% 400A / 40% 500A / 40%
Welding current / Duty cycle [CO2] 350A / 40% 500A / 40% 530A / 40%
www.fronius.com

12
2001
MTW3500 S / MTW5000 S Standard, Up/Down
(manual welding torch for TransSteel)
Processes Recommended areas of use
MIG/MAG welding Construction of plant, containers, machinery,
structural steel
Recommended base materials Shipbuilding and offshore engineering
Steel Construction of special vehicles and
construction machinery
Standard equipment Construction of rail vehicles & rolling stock
Torch-neck 45°
Heat protection shield (MTW5000) Options
Swirl-free gas-flow - no loss of gas Top-mounted torch trigger
Swivel-mounted protection hose Heat protection shield (MTW3500)
Fronius System Connector FSC Customer specific hose pack length 1,5-6,0m
Kink protection spring at the central connec- (Attention: please order customer specific
tor side BasicKit starting from 4,5 m)
Rubber anti-kink feature at the grip plate side Customer specific torch body angle
with ball joint Customer specifig torch body length
Non-slip handle with soft components

MTW3500 S MTW5000 S
Weight 1,4kg 1,5kg
Wire Ø 0,8-1,2mm 1-1,6mm
Welding duration current (ArCO2) 300A 400A
Welding duration current (CO2) 350A 500A

MIG/MAG automatic welding torches

3400
MTG5300-M S / MTW5000-M S automatic welding torches
(automatic welding torches for TransSteel)
Processes Standard equipment
MIG/MAG welding Torch body 50° (MTG5300)
Torch body 45° (MTW5000)
Recommended base materials Coaxial cable at gascooled torches
Steel Fronius System Connector (FSC)
Anti-ink feature at central connector side
Recommended areas of use Automatic tube ø38
Construction of plant, containers, machinery,
structural steel Options
Shipbuilding and offshore engineering Customer specific lengths 1,0-6,0m
Construction of special vehicles and Customer specific torch body bend
construction machinery Customer specific torch body lengths up to
Construction of rail vehicles & rolling stock max. 1200mm, for more than 500mm a sup-
port is necessary.
Holding and adjusting clamp (only with redu-
cing sleeve)
Reducing sleeve

MTG5300-M S MTW5000-M S
Dimension / b 38mm 66mm
Weight 2,51kg 2,135kg
Wire Ø 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 360A 400A
Welding duration current (CO2) 360A 500A
Welding current / Duty cycle [ArCO2] 500A / 40% -
Welding current / Duty cycle [CO2] 530A / 40% -
www.fronius.com

13
 3890
TPS 320i / 400i / 500i / 600i Standard
Standard equipment Options
Synergic mode Welding Process Pulse
7‘‘ graphic display Welding Process LSC - Low Spatter Control
Easiest twist´-press-regulator Welding Process PMC - Pulse Multi Control
Logical user prompting (Clear text, Wizard‘s)
Multilingual
EasyJobs
Protection cover-control unit
USB-connection
Ethernet-connection
Thermostat controlled fan
S-mark, CE-mark
Wire inching without gas or current

TPS 320i TPS 400i TPS 500i TPS 600i

Dimension / b 300mm 300mm 300mm 300mm
Weight 33,7kg 36,45kg 38kg 50kg
Dimension / h 510mm 510mm 510mm 510mm
Dimension / l 706mm 706mm 706mm 706mm
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Open-circuit voltage 73V 73V 71V 74V
Mains voltage [+/-10%] 3 x 400V 3 x 400V 3 x 400V 3 x 400V
Operating voltage 14,2-30V 14,2-34V 14,2-39V 14,2-44V
Welding current / Duty cycle [10min/40C] 240A / 100% 320A / 100% 360A / 100% 500A / 100%
Welding current / Duty cycle [10min/40C] 320A / 40% 400A / 40% 500A / 40% -
Welding current / Duty cycle [10min/40C] 260A / 60% 360A / 60% 430A / 60% 600A / 60%
MIG/MAG inverter power sources

max. welding current 320A 400A 500A 600A

Welding current min. 3A 3A 3A 3A

3970
TPS 270i C / 320i C Pulse

TPS 270i C Pulse TPS 320i C Pulse

TPS 320i C PULSE TPS 320i C PULSE TPS 270i C PULSE TPS 270i C PULSE
/4R/FSC /4R/FSC/MV/nc /4R/FSC /4R/FSC/MV/nc
Dimension / b 300mm 300mm 276mm 276mm
Dimension / h 510mm 510mm 445mm 445mm
Dimension / l 706mm 706mm 687mm 687mm
Weight 35,8kg 38,5kg 32,7kg 33,95kg
Mains Frequency 50-60Hz 50-60Hz 50 / 60Hz 50 / 60Hz
Open-circuit voltage 71V 82V 57V 66V
Mains voltage [+/-10%] 3 x 400V 3x 200-230V / 3x 380-460V 400V 3x 460V
Welding current / Duty cycle [10min/40C] 220A / 100% 220A / 100% 190A 190A
Welding current / Duty cycle [10min/40C] 320A / 40% 320A / 40% 270A 220A
Welding current / Duty cycle [10min/40C] 260A / 60% 260A / 60% 220A 270A

340
EN 1090 Certificate of conformity package
www.fronius.com

EN 1090 Certificate of conformity package

EN 1090 Certificate of conformity package Standard German/English
EN 1090 Certificate of conformity package Pulse German/English
EN 1090 Certificate of conformity package Standard French/Spanish
EN 1090 Certificate of conformity package Pulse French/Spanish

14
 Manual welding torch gascooled MTG 250i / MTG 320i /
3710
MTG 400i / MTG 5300 S

MTG 250i MTG 320i MTG 400i MTG 5300 S

Standard equipment
Screw-on gas nozzle Non-slip handle with soft components Coaxial cable
Outer tube of stainless steel Rubber anti-kink feature at the grip plate side Rubber anti-kink feature at the central con-
Heat-protection shield (MTG 400i) with ball joint nector side
2-wire bus Fronius System Connector (FSC)

Options
BasicKits Heat-protection shield (MTG 250i, MTG 320i) Customer specific hose pack length 1,5
Contect (MTG 320i, MTG 400i) Top-mounted torch trigger - 6,0m
Ceramic spatter protection for Heavy Duty Customer specific torch body length and Adaptor for F and Euro (only for standard
applications angle welding torches)

MTG 250i MTG 320i MTG 400i MTG 5300 S

Weight 2,6kg 2,7kg 3,1kg 1,8kg
Wire Ø 0,8-1,2mm 1-1,6mm 1-1,6mm 1-1,6mm

MIG/MAG manual welding torches

Welding duration current (ArCO2) 170A 210A 260A 360A
Welding duration current (CO2) 170A 210A 260A 360A
Welding current / Duty cycle [ArCO2] 250A / 40% 320A / 40% 400A / 40% 500A / 40%
Welding current / Duty cycle [CO2] 250A / 40% 320A / 40% 400A / 40% 530A / 40%

Manual welding torch watercooled MTW 250i / MTW 400i /

3720
MTW 500i / MTW 700i

MTW 250i MTW 400i MTW 500i MTW 700i

Standard equipment
Screw-on gas nozzle Non-slip handle with soft components Swivel-mounted protective hose
Outer tube of stainless steel Rubber anti-kink feature at the grip plate side Rubber anti-kink feature at the central con-
Heat-protection shield (MTW 500i, MTW 700i) with ball joint nector side
2-wire bus Fronius System Connector (FSC)

Options
BasicKits Top-mounted torch trigger Customer specific hose pack length 1,5
Contect (MTW 400i, MTW 500i) Customer specific torch body length and - 6,0m
Heat-protection shield (MTW 400i, MTW 320i) angle Adaptor for F++ and Euro (only for standard
welding torches)

MTW 250i MTW 400i MTW 500i MTW 700i

Weight 2,3kg 2,4kg 2,7kg 3kg
Wire Ø 0,8-1,2mm 0,8-1,6mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 250A 400A 500A 700A
Welding duration current (CO2) 250A 400A 500A 700A
www.fronius.com

15
 Multilock manual welding torch gascooled MTB 250i /
3730
MTB 320i / MTB 400i / MHP 250i / MHP 400i

MTB 250i G + MHP 250i G MTB 320i G + MHP 400i G MTB 400i G + MHP 400i G MTB 200i G MTB 360i G

Standard equipment
Screw-on gas nozzle Non-slip handle with soft components Coaxial cable
Outer tube of stainless steel Integrated water stop at the hose pack Rubber anti-kink feature at the central con-
360° turnable, twist safety device at 0° Rubber anti-kink feature at the grip plate side nector side
Heat-protection shield (MHP 400i) with ball joint Fronius System Connector (FSC)
2-wire bus

Options
BasicKits Heat-protection shield (MHP 250i) Customer specific hose pack length 1,5
Contect (MTB 320i, MTB 400i) Top-mounted torch trigger - 6,0m
Ceramic spatter protection for Heavy Duty Customer specific torch body length and Adaptor for F and Euro (only for standard
applications angle welding torches)

Weight Wire Ø Welding Welding Welding Welding

duration duration current / Duty current / Duty
current current (CO2) cycle [ArCO2] cycle [CO2]
MIG/MAG manual welding torches

(ArCO2)
MTB 250i G 0,275kg 0,8-1,2mm 170A 170A 250A / 40% 250A / 40%
MTB 320i G 0,375kg 1-1,6mm 210A 210A 320A / 40% 320A / 40%
MTB 400i G 0,415kg 1-1,6mm 260A 260A 400A / 40% 400A / 40%
MHP 250i G 2,5kg 0,8-1,2mm 170A 170A 250A / 40% 250A / 40%
MHP 400i G 2,9kg 1-1,6mm 260A 260A 400A / 40% 400A / 40%
MTB 200i G flex 0,48kg 0,8-1,2mm 160A / 100% 160A / 100% 200A / 40% 200A / 40%
MTB 360i G flex 0,64kg 0,8-1,6mm 240A / 100% 240A / 100% 360A / 40% 360A / 40%

Multilock manual welding torch watercooled MTB 250i /

3740
MTB 400i / MTB 500i / MTB 700i / MHP 500i / MHP 700i

MTB 250i W + MHP 500i W MTB 400i W + MHP 500i W MTB 500i W + MHP 500i W MTB 330i W MTB 400i W

Standard equipment
Screw-on gas nozzle Non-slip handle with soft components Swivel-mounted wire feed hose
Outer tube of stainless steel Integrated water stop at the hose pack Anti-kink feature at the central connector side
360° turnable, twist safety device at 0° Rubber anti-kink feature at the grip plate side Fronius System Connector (FSC)
Heat-protection shield with ball joint
2-wire bus

Options
BasicKits Top-mounted torch trigger Customer specific hose pack length 1,5
Contect (MTB 400i, MTB 500i) Customer specific torch body length and - 6,0m
angle Adaptor for F++ and Euro (only for standard
welding torches, not for UD)

Weight Wire Ø Welding duration Welding duration

current (ArCO2) current (CO2)
MTB 250i W 0,26kg 0,8-1,2mm 250A 250A
MTB 400i W 0,335kg 0,8-1,6mm 400A 400A
MTB 500i W 0,36kg 1-1,6mm 500A 500A
MTB 700i W 0,61kg 1-1,6mm 700A 700A
www.fronius.com

MHP 500i W 2,5kg 1-1,6mm 500A 500A

MHP 700i W 2,75kg 0,8-1,6mm 700A 700A
MTB 330i W flex 0,46kg 8-1,2mm 330A 330A
MTB 400i W flex 0,6kg 0,8-1,6mm 400A 400A
MHP 700i W 3,4kg 1,2-2,8mm 700A / 100% 700A / 100%

16
 Multilock manual welding torch gascooled for self-shielded
3423
flux cored wires MTB 3600S / MHP 3600S
Standard equipment Options
Small number of wear parts (no gas nozzle, Top-mounted torch trigger
no inner liner in the torch body) Customer specific torch body length and
Heat protection shield angle
360° turnable, twist safety device at 0° Customer specific hose pack length 1,5
Non-slip handle with soft components - 6,0m
Rubber anti-kink feature at the gip plate side Adaptor for F and Euro till ø2,0mm (only for
with ball joint standard welding torches)
2-wire bus
Coaxial cable
Anti-kink feature at the central connector side
Fronius System Connector (FSC)

MTB 3600S G L190 MHP 3600S G L290

Weight 0,189kg 4kg
Wire Ø 1,2-2,8mm 1,2-2,8mm
Welding duration current (ArCO2) 360A / 100% 360A / 100%
Welding duration current (CO2) 360A / 100% 360A / 100%

PullMig manual welding torch MHP 280i G PM /

MHP 320i W PM

MIG/MAG manual welding torches

34120

Standard equipment Options

Multilock torch bodies: BasicKits
Screw-on gas nozzle Multilock torch bodies:
Outer tube of stainless steel Contec (MTB 320i, MTB 400i)
360° turnable, twist safety device at 0° Ceramic spatter protection for Heavy Duty
Hose packs: applications
Non-slip handle with soft components Customer specific torch body length and
DC-servomotor angle
Integrated water stop at the hose pack Hose packs:
Rubber anti-kink feature at the grip plate side Heat-protection shield
with ball joint Top-mounted torch trigger
2-wire bus and SpeedNet Customer specific hose pack length on
Rubber anti-kink feature at the central con- request
nector side
Fronius System Connector (FSC)

MHP 280i G PM MHP 320i W PM

Wire Ø 0,8-1,6mm 0,8-1,6mm
Welding duration current (ArCO2) 170A 320A
Welding duration current (CO2) 170A 320A
Welding current / Duty cycle [ArCO2] 280A / 40% 320A / 100%
Welding current / Duty cycle [CO2] 280A / 40% 320A / 100%

www.fronius.com

17
 50
TransSynergic 4000 / 4000 C / 5000 / 5000 C
Processes Recommended areas of use
MIG/MAG-welding Automotive and allied vendor industries
MIG-brazing Construction of special machinery and
TIG-DC (C-version) construction machinery
Manual electrode (MMA) welding (C-version) Construction of plant, containers, machinery,
Arc air gouging (TS 5000 C) structural steel
Robot welding
Recommended base materials Construction of rail vehicles and rolling stock
Constructional steels Shipbuilding and Offshore
Coated constructional steels
Ferritic / austenitic CrNi steels Options
Duplex-steels Remote control unit
Nickel-based materials User-defined function button
Aluminium materials Touch-down ignition
PullMig-mode
Robot interface
Hose pack holder Human
Keylock switch (C-version)
Standard equipment Welding programmes from databank
2-/4- roller drive S-mark, CE-mark Spatterfree ignition SFI
Automatic cooling unit cut-out Thermostat-controlled fan Rate of flow watchdog for torch cooling
Wire-inching without gas or current UpDown-control from torch SynchroPulse
Earth leakage monitoring Overtemperature protection JobExplorer / WIN RCU
Automatic burn-back control 2-step mode, 4-step mode Weld process data
Gas-test button Spot welding Calibration document
Job-mode (C-Version) Aluminium welding start-up Special step mode
MIG/MAG inverter power sources

Manual welding (C-Version) Digital Display

Synergic-mode Wire coil adaptor

TransSynergic 4000 TransSynergic 4000 TransSynergic 5000 TransSynergic 5000

MV MV
Weight 35,2kg 35,2kg 35,6kg 35,6kg
Dimension / h 475mm 475mm 475mm 475mm
Dimension / b 290mm 290mm 290mm 290mm
Dimension / l 625mm 625mm 625mm 625mm
Open-circuit voltage 70V 80V 70V 80V
max. welding current 400A 400A 500A 500A
Welding current min. 3A 3A 3A 3A
Operating voltage 14,2-34V 14,2-34V 14,2-39V 14,2-39V
Protection class IP23 IP23 IP23 IP23
Mains fuse 35A 63A / 38A 35A 63A / 35A
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380- 3 x 400V 3 x 200-240V / 3 x 380-
460V 460V
Welding current / Duty cycle [10min/40C] 320A / 100% 280A / 100% 360A / 100% 320A / 100%
Welding current / Duty cycle [10min/40C] 365A / 60% 365A / 60% 450A / 60% 450A / 60%
Welding current / Duty cycle [10min/40C] 400A / 50% 400A / 50% 500A / 40% 500A / 40%
www.fronius.com

18
51
TPS 2700 / 2700 TIG / 2700 Duo / 2700 Duo TIG
Processes Recommended base materials
MIG/MAG-welding Constructional steels
MIG/MAG-impulsed arc welding Coated constructional steels
MIG-brazing Ferritic / austenitic CrNi steels
TIG-DC Duplex-steels
Manual electrode (MMA) welding Nickel-based materials
Aluminium materials
Recommended areas of use Special materials
Automotive and allied vendor industries
Maintenance and repair Options
Construction of plant, containers, machinery, Remote control unit
structural steel PullMig mode
Construction of rail vehicles and rolling stock Keylock Switch
Welding programmes from databank
Spatterfree ignition SFI
Rate of flow watchdog for torch cooling
SynchroPulse
JobExplorer / WIN RCU
Standard equipment Special step mode
4-roller drive S-mark, CE-mark Calibration document
Automatic cooling unit cout-out Thermostat controlled fan
User-defined function button UpDown-control from torch
Wire inching without gas or current Overtemperature protection
Earth leakage monitoring 2-step mode, 4-step mode
Automatic burn-back control Manual- / Spot welding
Gas-test button Aluminium welding start-up

MIG/MAG inverter power sources

Job-mode Digital Display
Synergic-mode Wire coil adaptor

TransPuls Synergic 2700 4R/Z TransPuls Synergic 2700 MV/4R/Z

Weight 27,5kg 27,5kg
Dimension / h 480mm 480mm
Dimension / b 290mm 290mm
Dimension / l 625mm 625mm
Open-circuit voltage 50V 50V
max. welding current 270A 270A
Welding current min. 3A 3A
Operating voltage 14,2-27,5V 14,2-27,5V
Protection class IP23 IP23
Mains fuse 16A 25A / 15A
Mains Frequency 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380-460V
Welding current / Duty cycle [10min/40C] 170A / 100% 170A / 100%
Welding current / Duty cycle [10min/40C] 210A / 60% 210A / 60%
Welding current / Duty cycle [10min/40C] 270A / 40% 270A / 40%

www.fronius.com

19
 53
TPS 3200 / 4000 / 5000
Processes Recommended areas of use
MIG welding Automotive- and allied vendor industries
MIG pulsed arc welding Construction of special machinery and
MIG brazing construction machinery
TIG-DC Maintenance and repair
Manual electrode welding Construction of plant, containers, machinery,
Arc air gouging (TPS 5000) structural steels
Industry plant & pipeline construction, site-
Recommended base materials erection firms
Constructional steels Construction of rail vehicles and rolling stock
Coated constructional steels Shipbuilding / Offshore
Ferritic / austenitic CrNi steels
Duplex steels Options
Nickel-based materials Remote control
Alumninum materials PullMIG mode
Special materials Robot interface
Copper materials (TPS 5000) Hose pack boom „Human“
Magnesium materials (TPS 5000) Keylock switch
Welding programmes from database
Standard equipment Spatter free ignition SFI
2-/4 roller drive UL-CSA certificate Synchro Pulse
Automatic cooling unit cut out Thermostat-controlled fan Job Explorer / WIN RCU
Wire-inching without gas or current UpDown control from torch Weld process data
Ground fault monitoring Overtemperature protection Special step mode
Automatic burn-back control 2-step mode, 4-step mode Calibration document
Gas-test button Manual- / spot welding
MIG/MAG inverter power sources

Job mode Aluminum welding start-up

Manual welding Digital Display
Synergic mode Wire coil adaptor

TransPuls TransPuls TransPuls TransPuls TransPuls TransPuls

Synergic 3200 Synergic 3200 Synergic 4000 Synergic 4000 Synergic 5000 Synergic 5000
MV MV MV
Weight 34,6kg 34,6kg 35,2kg 35,2kg 35,6kg 35,6kg
Dimension / h 475mm 475mm 475mm 475mm 475mm 475mm
Dimension / b 290mm 290mm 290mm 290mm 290mm 290mm
Dimension / l 625mm 625mm 625mm 625mm 625mm 625mm
Open-circuit voltage 65V 80V 70V 80V 70V 80V
max. welding current 320A 320A 400A 400A 500A 500A
Welding current min. 3A 3A 3A 3A 3A 3A
Operating voltage 14,2-30V 14,2-30V 14,2-34V 14,2-34V 14,2-39V 14,2-39V
Protection class IP23 IP23 IP23 IP23 IP23 IP23
Mains fuse 35A 35A / 35A 35A 63A / 35A 35A 63A / 35A
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 3 x 400V 3 x 200-240V / 3 3 x 400V 3 x 200-240V / 3 x
x 380-460V x 380-460V 380-460V
Welding current / Duty cycle [10min/40C] 220A / 100% 220A / 100% 320A / 100% 280A / 100% 360A / 100% 320A / 100%
Welding current / Duty cycle [10min/40C] 260A / 60% 260A / 60% 365A / 60% 365A / 60% 450A / 60% 450A / 60%
Welding current / Duty cycle [10min/40C] 320A / 40% 320A / 40% 400A / 50% 400A / 50% 500A / 40% 500A / 40%

55
Human 4000 / 5000
The mounting for the hosepack Human compensates with its gas pressure cylinder the weight of the torch hose pack.
Therefore the torch seems to be nearly weightless, damages of the hose pack can be avoided extensively.
Checklist
no additional wider carriage necessary
load reduction fine adjustable
can be adapted to the torch length
integrated torch mounting
range of action can be adjusted
fourfold adjustable
also suitable for Pull-Mig torches
protection of hose pack by means of bend
protection chain
www.fronius.com

20
91
AL2300 / 3000 / 4000 / 5000 Standard, Up/Down, JobMaster
Processes Recommended base materials
MIG/MAG-welding Constructional steels
MIG-brazing Coated constructional steels
Ferritic / austenitic CrNi steels
Standard equipment Aluminium materials
Steel inner liner for steel wire Magnesium materials
Torch body 45° (AL5000 - 30°)
Spatter protection, with high thermal stability Recommended areas of use
Contact tube, CuCrZr alloy Automotive and allied vendor industries
Coaxial cable Construction of chemical plants
Rubber anti-kink feature at machine and torch Maintenance and repair
end
Options
Standard equipment - JobMaster only Combination inner liner for Al and CrNi wire
Integrated remote control Contact tubes with centre bore for Al wire
Frequency parameter recall Top-mounted torch trigger
Parameter correction mode Special lengths of hose pack 1,5 – 6,0 m (with
Recall function for operating points and jobs 35mm² power cable if more than 4,5m, tech-
Digital parameter display nical data see AL3000 , AL5000 only available
in standard length)
Customer-specific torch body length
Customer-specific torch body angle

AL2300 AL3000 AL4000 AL5000

Weight 0,95kg 1,1kg 1,35kg 1,8kg

MIG/MAG manual welding torches

Wire Ø 0,6-1mm 0,8-1,2mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 120A 150A 220A 250A
Welding current / Duty cycle [ArCO2] 200A / 40% 250A / 40% 350A / 40% 400A / 40%
Welding duration current (CO2) 150A 190A 250A 320A
Welding current / Duty cycle [CO2] 230A / 40% 300A / 40% 400A / 40% 500A / 40%

92
AW2500 / 4000 / 5000 / 7000 Standard, Up/Down, JobMaster
Processes Recommended base materials
MIG/MAG-welding Constructional steels
MIG/MAG-pulsed arc welding Coated constructional steels
MIG-brazing Ferritic / austenitic CrNi steels
Duplex-steels
Recommended areas of use Nickel based materials
Construction of plant, containers, machinery, Aluminium materials
structural steels Magnesium materials
Automotive and allied vendor industries Copper materials
Construction of special machinery and
construction machinery Options
Construction of chemical plants Combination inner liner for Al and CrNi wires
Maintenance and repair Contact tubes with centre bore for Al-wire
Construction of rail vehicles and rolling stock Top-mounted torch trigger
Shipbuilding and Offshore Special lengths of hose pack 1,5 – 6,0 m
Customer-specific torch body length
Customer-specific torch body bend

Standard equipment
Steel inner liner for steel wire Contact tube, CuCrZr-alloy Swivel mounted protective hose
Torch body 45° Forced contacting arrangement for welding Rubber anti-kink feature at machine and torch
Spatter protection with high thermal stability wire end
Swirl-free gas-flow - no loss of gas

Standard equipment - JobMaster only

Integrated remote control Parameter correction mode Digital parameter display
Frequency parameter recall Recall function for operating points and jobs

AW2500 AW4000 AW5000 AW7000

Weight 1,1kg 1,2kg 1,4kg 1,65kg
www.fronius.com

Wire Ø 0,6-1,2mm 0,8-1,2mm 1-1,6mm 1-1,6mm

Welding duration current (ArCO2) 220A 350A 400A 550A
Welding duration current (CO2) 250A 400A 500A 700A

21
 93
Multilock-System
Options Processes
Torch body: MIG/MAG-welding
Contact tubes with centre bore for Al-wire MIG/MAG-pulsed arc welding with water-
Contact tube, CuCrZr-alloy cooled torches
Customer specific torch body bend MIG-brazing
Customer specific lengths up to max. 1200
mm, for more than 500 mm a support is Recommended base materials
necessary! Constructional steels
Coated constructional steels
Hose pack: Ferritic / austenitic CrNi steels
Combi inner liner for Al- and CrNi- wires Duplex-steels
Top-mounted torch trigger at standard hose Nickel based materials
pack Aluminium materials
Customer specific legths 1,5 – 6,0 m Magnesium materials
gascooled: with 35mm2 power cable if more Copper materials
than 4,5m, technical data see AL3000
Recommended areas of use
Construction of plant, containers, machinery,
Standard equipment
structural steels
Torch body: Hose pack: Automotive and allied vendor industries
Spatter protection with high thermal stability Steel inner liner for steel wire Construction of special vehicles and
Forced contacting arrangement for welding Swivel mounted protective hose construction machinery
wire Coaxial cable at gascooled welding torch Construction of chemical plants
Torch neck rotates through 360° Rubber anti-kink feature at machine and torch Maintenance and repair
end Construction of rail vehicles and rolling stock
MIG/MAG manual welding torches

Shipbuilding and Offshore

Weight Wire Ø Welding Welding Welding Welding

duration duration current / Duty current / Duty
current current (CO2) cycle [ArCO2] cycle [CO2]
(ArCO2)
Multilock AL2300/AW2500 0,295kg 0,6-1mm Gas 120A Gas / 220A 150A Gas / 250A 200A / 40% Gas 230A / 40% Gas
/ 0,6-1,2mm Wasser Wasser
Wasser
Multilock AL3000/AW4000 0,35kg 0,8-1,2mm 150A Gas / 350A 190A Gas / 400A 250A / 40% Gas 300A / 40% Gas
Wasser Wasser
Multilock AL4000/AW5000 0,435kg 1-1,6mm 220A Gas / 400A 250A Gas / 500A 350A / 40% Gas 400A / 40% Gas
Wasser Wasser
Multilock AW7000 0,39kg 1-1,6mm 550A 700A
Multilock AW332 0,26kg 0,8-1,2mm 150A 190A 200A / 60% 250A / 60%
Multilock AW335 0,39kg 0,8-1,2mm 150A 190A 200A / 60% 250A / 60%
Multilock G 1,05kg 0,6-1,6mm 220A 250A 350A / 40% 400A / 40%
Multilock W 1,2kg 0,8-1,6mm 400A 500A
Multilock AL2000 flex neck 0,442kg 0,6-1,2mm 150A 150A 200A / 40% 200A / 40%
Multilock AL3500 flex neck 0,646kg 1-1,6 220A 220A 350A / 40% 350A / 40%
www.fronius.com

22
970
K4 fume extractor torch
Processes Recommended areas of use
MIG/MAG-welding Construction of plant, containers, machinery,
MIG/MAG-pulsed arc welding with water- structural steels
cooled torches Automotive and allied vendor industries
MIG-brazing Construction of special vehicles and
construction machinery
Recommended base materials Construction of chemical plants
Constructional steels Maintenance and repair
Coated constructional steels Construction of rail vehicles and rolling stock
Ferritic / austenitic Crni steels Shipbuilding and Offshore
Duplex-steels
Nickel based materials Options
Aluminium materials Combi inner liner for Al- and CrNi-wires
Magnesium materials Contact tubes with centre bore for Al-wire
Copper materials Up/Down, JobMaster function
Top-mounted torch trigger at standard hose
pack
Special lenghts of hose pack 1,5 - 6,0m
Standard equipment gascooled from 4,5m with 35 mm² power
Steel inner liner for steel wire Gascooled welding torch: Fabric protective cable
Airflow regulator with single-hand control hose 1,3m Leather protective hose
Torch body 45° Coaxial cable
Spatter protection wigh high thermal stability Rubber anti-kink feature at machine end
Contact tube, CuCrZr-alloy Watercooled welding torch: Swirl-free gas
Extraction nozzle flow no loss of gas
Swivel-mounted extractor torch Leather protective hose at torch end

MIG/MAG manual welding torches

Forced contacting arrangement for welding
wire

AL2300 K4 AL3000 K4 AL4000 K4 AW2500 K4 AW4000 K4 AW5000 K4

Weight 1,5kg 1,9kg 2,1kg 1,6kg 2kg 2,2kg
Welding duration current (ArCO2) 120A 150A 220A 220A 330A 400A
Welding current / Duty cycle [ArCO2] 200A / 40% 250A / 40% 350A / 40%
Welding duration current (CO2) 150A 190A 250A 250A 400A 500A
Welding current / Duty cycle [CO2] 230A / 40% 300A / 40% 400A / 40%

www.fronius.com

23
 99
PullMig hose packs / PullMig JobMaster hose packs
Processes
MIG/MAG-welding
MIG/MAG-pulsed arc welding with water-
cooled torches
MIG-brazing

Recommended base materials

Constructional steels
Coated constructional steels
Ferritic / austenitic CrNi steels
Duplex steels
Nickel based materials
Aluminium materials
Magnesium materials
Copper materials

Standard equipment Recommended areas of use

Torch body: Continuously adjustable power Construction of plant, containers, machinery,
Spatter protection with high thermal stability Powerful gear motor unit structural steels
Forced contacting arrangement for welding Toothed drive and pressure rollers ø 0,8 – 1,2 Automotive and allied vendor industries
wire mm Construction of special machinery and
Torch neck rotates through 360° Bronze inner liner diameter ø 2,0 mm for construction machinery
Multilock torch body Construction of chemical plants
Hose pack: Swivel mounted protective hose Maintenance and repair
Graphit inner liner ø 2,5 mm Coaxial cable at gascooled welding torch Construction of rail vehicles and rolling stock
MIG/MAG manual welding torches

Rubber anti-kink feature at machine and torch Shipbuilding and Offshore

end
Options
Standard equipment - JobMaster only Torch body:
Hose pack: Parameter correction mode Contact tubes with centre bore for Al-wire
Integrated remote control Recall function for operating points and jobs Contact tubes, CuCrZr-alloy
Frequency parameter recall Digital parameter display Customer specific torch body bend
Customer specific lengths up to 1200 mm,
from 500 mm support is necessary!

Hose pack:
Steel inner liner for steel wire
Toothed drive and pressure rollers 1,6 mm
Customer specific lengths from 3,5 - 16m

Weight Wire Ø Welding duration Welding current / Welding duration Welding current /
current (ArCO2) Duty cycle [ArCO2] current (CO2) Duty cycle [CO2]
PullMig G 2,25kg 0,8-1,6mm 170A 280A / 40% 210A 330A / 40%
PullMig W 2,15kg 0,8-1,6mm 400A 500A
www.fronius.com

24
 Multilock automatic hose packs, Robacta automatic hose
101
packs / Time automatic hose packs
Processes Recommended areas of use
MIG/MAG-welding Construction of plant, containers, machinery,
MIG/MAG-pulsed arc welding for watercooled structural steels
torches Automotive and allied vendor industries
MIG-brazing Construction of special machinery and
construction machinery
Recommended base materials Construction of chemical plants
Constructional steels Maintenance and repair
Coated constructional steel Construction of rail vehicles and rolling stock
Ferritic / austenitic CrNi steels Shipbuilding and Offshore
Duplex-steels
Nickel based materials Options
Aluminium materials Multilock torch body:
Copper materials Contact tubes with centre bore for Al-wire
Contact tubes, CuCrZr-alloy
Customer specific torch body bend
Customer specific lenghts up to 1200 mm,
from 500 mm support possible!
Standard equipment
Mulitlock torch body: Insulated gas nozzle for gascooled welding Multilock robot hose pack:
Spatterprotection with high thermal stability torches Combi inner liner for Al- and CrNi-wire
Forced contacting arrangement for welding Contact tube, CuCrZr-alloy Customer specific lenghts 1,0 – 6,0 m

MIG/MAG automatic welding torches

wire Forced contacting arrangement for welding (gascooled: with 35mm2 power cable if more
Torch neck rotates through 360° wire than 4,5m - technical data see AL3000)
Torch body bend 0°, 22°, 36°, 45°
Multilock robot hose pack: Robacta torch body:
Automatic tube diameter-ø 38 mm Robacta robot hose pack: Contact tube with centre bore for Al-wire
Steel inner liner for steel wire Automatic tube diameter -ø 38 mm Customer specific torch body bend
Coaxial cable at gascooled welding torch Steel inner liner for steel wire Customer specific lenghts up to 500 mm
Rubber anti-kink feature at machine end Button „Wirefeed FWD”
Swirl-free gas flow - no loss of gas Robacta robot hose pack:
Robacta torch body: UV, temp, and ozone-resistant, rubber fabric Separate gas and blow-out lines
Insulated sleeve for watercooled welding hoses Combi inner liner for Al- and CrNi-wire
torches Rubber anti-kink feature at machine end Customer specific lenghts 1,0 – 6,0 m
Holding and adjusting clamp (only with redu-
cing sleeve)
Reducing sleeve

Multilock-M G Multilock-M W Robacta-M W Time-M W

Weight 1,75kg 1,65kg 4kg 2,4kg
Wire Ø 0,8-1,6mm 0,8-1,6mm 0,8-1,6mm 1-1,6mm
Welding duration current (ArCO2) 220A 500A 700A 700A
Welding duration current (CO2) 250A 500A 700A

www.fronius.com

25
 54
Time 5000 Digital
Processes Recommended base materials
MIG/MAG-welding Constructional steels
MIG/MAG-pulsed arc welding Coated constructional steels
MAG-high performance welding Ferritic / austenitic CrNi steels
MIG-brazing Duplex-steels
TIG-DC Nickel-based materials
Manual electrode (MMA) welding, Aluminium-materials
arc-air gouging Special materials

Recommended areas of use Options

Automotive and allied vendor industries Remote control unit
Construction of plant, containers, machinery, PullMig-mode
structural steel Keylock switch
Construction of rail vehicles and rolling stock Welding programmes from databank
Construction machinery Spatterfree ignition SFI
Pipeline construction Rate-of-flow watchdog for torch cooling
Shipmbuilding / Offshore SynchroPulse
Documentation of data
Standard equipment Special step mode
4-roller drive Thermostat controlled fan Calibration document
Automatic cooling-unit cut out Overtemperature protection
Function buttons 2-step mode, 4-step mode
Wire-inching without gas or current Manual-/ Spot welding
Earth leakage monitoring Digital Display
Gas-test button Wire coil adaptor
Synergic-mode Special welding programmes
MIG/MAG inverter power sources

S-mark, CE-mark

TIME 5000 Digital

Weight 36kg
Dimension / h 480mm
Dimension / b 290mm
Dimension / l 625mm
Open-circuit voltage 70V
max. welding current 500A
Welding current min. 3A
Operating voltage 28-48V
Protection class IP23
Mains fuse 35A
Mains Frequency 50-60Hz
Mains voltage [+/-10%] 3 x 400V
Welding current / Duty cycle [10min/40C] 360A / 100%
Welding current / Duty cycle [10min/40C] 450A / 60%
Welding current / Duty cycle [10min/40C] 500A / 40%
www.fronius.com

26
96
Time / Time Multilock / AW5000 Time / AW7000 Time
Processes Recommended areas of use
MIG/MAG-welding Construction of plant, containers, machinery,
MIG/MAG-pulsed arc welding structural steels
MIG/MAG-high-performance welding Automotive and allied vendor industries
MIG-brazing Construction of special machinery and
construction machinery
Recommended base materials Construction of chemical plants
Constructional steels Maintenance and repair
Coated constructional steels Construction of rail vehicles and rolling stock
Ferritic / austenitic CrNi steels Shipbuilding and Offshore
Duplex-steels
Nickel based materials Options
Aluminium materials Combi inner liner for Al- and CrNi-wire
Contact tubes with centre bore for Al-wire
Top-mounted torch trigger at standard torch
Special lengths of hose pack 1,5 – 6,0 m
UpDown, JobMaster function
Standard equipment
Steel inner liner for steel wire Forced contacting arrangement for welding
Torch body 45° wire (AW5000 Time, AW7000 Time, AW7000
Spatter protection with high thermal stability K4 Time)
Contact tube, CuCrZr-alloy (AW5000 Time, Swivel-mounted protective hose
AW7000 Time, AW7000 K4 Time) Rubber anti-kink feature at machine and torch
end

MIG/MAG manual welding torches

Time W Multilock Time W AW5000 Time W AW7000 Time W
Weight 1,8kg 1,6kg 1,5kg 1,7kg
Wire Ø 1-1,6mm 1-1,6mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 700A 700A 400A 700A

www.fronius.com

27
 56
TPS 2700 CMT / 3200 CMT / 4000 CMT / 5000 CMT
Processes Recommended base materials
CMT brazing Constructional steels
CMT welding Coated constructional steels
MIG welding CrNi steels
MIG pulsed arc welding Nickel based materials
Aluminum materials
Recommended areas of use Special materials
Automotive and allied vendor industries Magnesium materials
Construction of special machinery and Copper materials
construction machinery
Construction of plant, containers, machinery, Options
structural steels Remote control
Construction of rail vehicles and rolling stock Hose pack holder Human
Key lock switch
Welding programmes from database
SynchroPulse
Job Explorer / WIN RCU
Weld Process Data
Standard equipment Special step mode
2-/4 roller drive S-mark, CE-mark Calibration document
Automatic cooling unit cut out Thermostat controlled fan
Wire inching without gas and current UpDown control from torch
Earth current leakage Overtemperature protection
Automatic burn-back control 2-step,- 4-step mode
Gas test button Manual spot welding
PullMig mode Welding start aluminum
MIG/MAG inverter power sources

Job mode Digital Display

Manual mode Wire coil adaptor
Synergic mode Spatter free ignition SFI
www.fronius.com

28
98
PullMig CMT hose pack
Recommended base materials
Constructional steels
Coated constructional steels
Ferritic / austenitic CrNi steels
Duplex-steels
Nickel based materials
Aluminium materials
Special materials
Magnesium materials
Copper materials

Processes Recommended areas of use

CMT-brazing Automotive and allied vendor industries
CMT-welding Construction of special machinery and
CMT-pulsed arc welding construction machinery
MIG/MAG-welding Construction of plant, containers, machinery,
MIG-brazing structural steels
Pipeline construction
Construction of rail vehicles and rolling stock

MIG/MAG manual welding torches

Standard equipment
Torch body: Hose pack: Forming pressure stepless adjustable
Spatter protection with high thermal stability AC-direct drive for high dynamic wire feeding Power stepless adjustable
Forced contacting arrangement for welding Signal-LED for status display Rotatable stored protection hose
wire Rubber anti-kink feature at machine and torch
360° rotatable end

PullMig CMT G PullMig CMT W

Weight 7,5kg 7,35kg
Wire Ø 0,8-1,2mm 0,8-1,6mm
Welding duration current (ArCO2) 130A 360A
Welding current / Duty cycle [ArCO2] 210A / 40% [CMT 180A / 35%] 500A / 40% [CMT 210A / 60%]
Welding duration current (CO2) 130A 360A
Welding current / Duty cycle [CO2] 210A / 40% 500A / 40%

www.fronius.com

29
 MIG/MAG
ROBOT CONFIGURATIONS

It’s the know-how that does it: having durable high-quality solutions, both standardised and
customised, for all robot-welding requirements is an absolute must. Whether as a full-liner,
a system manufacturer or a single-source supplier, perfection is what is required for every
application, for every manufacturer and for every robot.
www.fronius.com

30
3020
TransSteel Robot conventional
Processes
7a MIG/MAG welding
7
8
Recommended base materials
6 Steel
10

Recommended areas of use

9 12
5 11
Structural steel, construction of plant and
14 machines
1 Shipbuilding
Construction machinery
Construction of rail vehicles and rolling stock
2
Construction of special machinery
3 13
ROBOT
CONTROL 4

Options
Autom. interface TSt Gas pressure sensor
Flow + thermosensor External collisionbox signal
Cooling filter div. Interfaces (Rob 3000, Rob TSt, Rob 5000
Podium braking wheel digital machines OC, CanOpen TSt, Interbus TSt, DeviceNet
Torch blow out 16bar TSt, ...)
QuickConnect for wire feed hoses
Control unit

MIG/MAG robot power sources

Standard equipment
Steel Transfer Technology Synergic mode Magnetic Crash-box
Thermostat-controlled fan EasyJob (Job memory) Podium TransSteel
Automatic cooling unit cut-out ComfortWire Oil-resistant protection hoses
Dust filter Rob Interfaces (external/internal)

3060
TransSteel PAP
Processes
8a 9 MIG/MAG welding
8
10
7 Recommended base materials
Steel
12
11 Recommended areas of use
14
Structural steel, construction of plant and
machines
6
1 Shipbuilding
2 Construction of special vehicles
Construction machinery
13
Construction of rail vehicles and rolling stock
3
ROBOT 5
CONTROL 4

Options
Autom.interface TSt Gas pressure sensor
Flow- and thermosensor External collisionbox signal
Cooling filter Div. Interfaces (Rob 3000, Rob TSt, Rob 5000
Podium braking wheel digital machines OC, CanOpen TSt, Interbus TSt, DeviceNet
Torch blow out 16bar TSt, ...)
www.fronius.com

QuickConnect for wire feed hoses

Control unit

Standard equipment
Steel Transfer Technology Synergic mode Rob Interfaces (external/internal)
Thermostat-controlled fan EasyJob (Job memory) Magnetic crash-box
Automatic cooling unit cut-out ComfortWire Podium TransSteel
Dust filter Slidable mounting for VR 5000 PAP Oil-resistant protection hoses

31
 Robacta torch bodies MTG3500 S / MTG5000 S / MTW3500 S /
3080
MTW5000 S
(robot welding torches for TransSteel)
Recommended areas of use
Construction of plant, containers, machinery,
structural steel
Shipbuilding and offshore engineering
Construction of special machinery and-
construction machinery
Construction of rail vehicles & rolling stock
Robot welding

Options
Torch body:
customer specific torch body lengths and
customer specific angle

Hose pack:
inner liner for CrNi-wire
customer specific lengths 1,0m to 6m
Robacta MTG conventional Robacta MTW conventional
Robacta MTG PAP Robacta MTW PAP
Hose pack PAP:
Processes Recommended base materials steel inner liner for steel wire
MIG/MAG welding Steel CrNi inner liner for CrNi wires

Standard equipment
Torch body gascooled: Changeable nozzle stock Hose pack PAP:
Precision TCP ± 0,2mm Outer tube of brass Abrasion resistant hose pack components
MIG/MAG robot welding torches

Gas nozzle fixing “Fast Snap” Fronius System Connector FSC

Insulated gas nozzle Hose pack: One control line (für Crashbox)
Changeable nozzle stock Fronius System Connector FSC Bare steel inner liners can be used
Outer tube of steel Corrugated hose additional watercooled:
Anti-kink feature at machine and torch end Water stop at machine and torch end
Torch body watercooled: Bare steel inner liners can be used Separate gas and blow out line
Precision TCP ± 0,2mm One control line (for Crashbox)
High quality spatter guard Precision TCP ± 0,5mm incl. torch body

Robacta MTG3500 S Robacta MTG5000 S Robacta MTW3500 S Robacta MTW5000 S

Wire Ø 0,8-1,2mm 1-1,6mm 0,8-1,2mm 1-1,6mm
Welding duration current (ArCO2) 200A 260A 350A 500A
Welding duration current (CO2) 220A 320A 350A 500A
Welding current / Duty cycle [ArCO2] 300A / 40% 400A / 40% - -
Welding current / Duty cycle [CO2] 350A / 40% 500A / 40% - -
www.fronius.com

32
3552
Push gascooled PAP






 








 

3553
Push watercooled CONV




 


 

MIG/MAG robot power sources







www.fronius.com

33
 3554
PowerDrive gascooled PAP


















3555
PushPull watercooled CONV






 





 






MIG/MAG robot power sources












www.fronius.com

34
 Robot torch bodies gascooled MTB 250i G R / MTB 320i G R /
3519
MTB 400i G R

MTB 250i G R MTB 320i G R MTB 400i G R

Standard equipment Options

Line for gas nozzle position search BasicKits
Device ID Contec (MTB 320i G R, MTB 400i G R)
Outer tube of stainless ste Ceramic spatter guard for Heavy Duty appli-
Screw-on gas nozzle cations
Temperature sensor Black coated gas nozzle for aluminium
application

MTB 250i G R MTB 320i G R MTB 400i G R

Weight 0,55kg 0,55kg 0,75kg
Wire Ø 0,8-1,2mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 170A 210A 260A
Welding duration current (CO2) 200A 260A 320A
Welding current / Duty cycle [ArCO2] 250A / 40% 320A / 40% 400A / 40%

MIG/MAG robot welding torches

Welding current / Duty cycle [CO2] 250A / 60% 320A / 60% 400A / 60%

3538
Robot hose packs gascooled MHP 400i G R
Standard equipment Options
Control elements: wire-forward, wire-back, Rubber anti-kink feature useable on both Wire break for mechanical fixing of the wire
gas test sides for conventional (for gas nozzle position search)
Diffusion resistant gas hose Integrated blow out line Customer specific hose pack length on
Temperature resistant rubber braided hose for Line for gas nozzle position search request
conventional High quality current cable
Temperature resistant corrugated hose for 2-wire bus
PAP FSC-connection

MHP 400i R/G

Wire Ø 0,8-1,6mm
Welding duration current (ArCO2) 260A
Welding duration current (CO2) 320A
Welding current / Duty cycle [ArCO2] 400A / 40%
Welding current / Duty cycle [CO2] 400A / 60%

www.fronius.com

35
 3541
Robacta Drive gascooled WF 25i / MHP 400i RD R G
Options
BasicKits
Special lengths of hose packs are on request

Symbol picture

Standard equipment
Driving unit: Temperature sensor (as overheat protection) Anti kink spring on both sides at convetional
Control element: Wirefeed FWD/BACK, Gas Couplings for simple and fast change of hose hose packs
test and Dot-matrix display pack and torch body Integrated blow out line
Display for press-on force-adjustment Line for gas nozzle position
Brushless AC step motor Hose pack: High quality current cable
Toothed drive and pressure rollers Diffusion resistant gas hose 2-wire bus and SpeedNet
Precision TCP +/- 0,5mm incl. torch body Temperature resistant corrugated hose FSC connection
Wire feed speed: 1 - 25m/min
MIG/MAG robot welding torches

WF 25i Robacta Drive /G

Weight 1,78kg
Wire Ø 0,8-1,6mm
Welding duration current (ArCO2) 210A
Welding duration current (CO2) 260A
Welding current / Duty cycle [ArCO2] 260A / 60%
Welding current / Duty cycle [CO2] 320A / 60%

Robot torch bodies watercooled MTB 250i W R / MTB 330i W R

3521
/ MTB 400i W R / MTB 500i W R / MTB 700i W R

MTB 250i W R MTB 330i W R MTB 400i W R MTB 500i W R MTB 700i W R

Standard equipment Options

Line for gas nozzle position search BasicKits
Device ID Contec (MTB 400i W R / MTB 500i W R)
Outer tube of stainless ste Black coated gas nozzle for aluminium
Screw-on gas nozzle application
Temperature sensor
Integrated water stop

MTB 250i W R MTB 330i W R MTB 400i W R MTB 500i W R MTB 700i W R
Weight 0,6kg 0,6kg 0,6kg 0,65kg 0,7kg
Wire Ø 0,8-1,2mm 0,8-1,6mm 1-1,6mm 1-1,6mm 1-1,6mm
Welding duration current (ArCO2) 250A 330A 400A 500A 700A
Welding duration current (CO2) 250A 330A 400A 500A 700A
www.fronius.com

36
3539
Robot hose packs watercooled MHP 700i W R
Standard equipment Options
Control elements: wire-forward, wire-back, Rubber anti-kink feature useable on both Wire break for mechanical fixing of the wire
gas test sides for conventional (for gas nozzle position search)
Integrated water stop Integrated blow out line
Diffusion resistant gas hose Line for gas nozzle position search
Temperature resistant rubber braided hose for High quality current cable
conventional 2-wire bus
Temperature resistant corrugated hose for FSC-connection
PAP

MHP 700i R/W/PAP MHP 700i W R

Wire Ø 0,8-1,6mm 0,8-1,6mm
Welding duration current (ArCO2) 700A 700A
Welding duration current (CO2) 700A 700A

3542
Robacta Drive watercooled WF 25i / MHP 700i RD R W
Options
BasicKits
Special production of hose packs are on
request

MIG/MAG robot welding torches

Symbol picture

Standard equipment
Driving unit: Temperature sensor (as overheat protection) Anti kink spring on both sides at convetional
Control element: Wirefeed FWD/BACK, Gas Couplings for simple and fast change of hose hose packs
test and Dot-matrix display pack and torch body Integrated blow out line
Display for press-on force-adjustment Water stop Line for gas nozzle position
Brushless AC step motor High quality current cable
Toothed drive and pressure rollers Hose pack: 2-wire bus and SpeedNet
Precision TCP +/- 0,5mm incl. torch body Diffusion resistant gas hose FSC connection
Wire feed speed: 1 - 25m/min Temperature resistant corrugated hose

WF 25i Robacta Drive /W

Weight 1,78kg
Wire Ø 0,8-1,6mm
Welding duration current (ArCO2) 500A
Welding duration current (CO2) 500A

www.fronius.com

37
 1324
PAP watercooled
Recommended areas of use
Automotive and allied vendor industries
5
10 Aerospace industry
Steel- machine- and plant construction
6 9
Construction of rail vehicles and rolling stock
11
1 8 Options
14
Extension by modules
2
Synchro Pulse
Key switch
External display
3
13 Weld Process Data
Job Explorer / WIN RCU
4
Calibration document
12 7 Fronius XPlorer
ROBOT
CONTROL 15 Touch sense mode with gas nozzles

Processes Recommended base materials

MIG/MAG welding Constructional steel
MIG/MAG impulse arc-welding Coated constructional steel
MIG brazing CrNi steels
CMT brazing Ferritic / austenitic CrNi steels
CMT welding Duplex steels
CMT puls-welding Nickel-based materials
Special materials
MIG/MAG robot power sources

Standard equipment
4-roller drive Automatic burn-back control Current flow signal
Burn-up impulse (perfect wire end, ideal Gas test button VR-cover
relighting) External robot interface for Synergic and Equipped with 1.2mm VR-rolls
Digital welding process control Jobmode Touch sense mode with wire
Wire soft-start Hose pack holder (pull relief) Synergic mode
Wire inching without gas and current VR-motor current display S-mark, CE-mark
Engergy-saving inverter technology Special 2-step mode Temperature controlled fan
Ground fault detection Welding programs from databank Overtemperature protection
Remote controllable

3038
PAP-CMT watercooled / gascooled

RCU 5000 i

13 14

2
6
9
3 10 11
10
8
12
1
4
7

5
ROBOT
CONTROL 15
www.fronius.com

38
3340
PAP-CMT PowerLiner / TPS 3200 / Fieldbus system
Watercooled edition with Fieldbus System (DeviceNet ECO) for TPS 3200.

Equipment for ø 1,2mm aluminum wire.

11
7 8 12
14
5 4 13
16
9 15
1
10
2
ROBOT
CONTROL 3 6

57
TPS 3200 / Rob 4000 Set / Push / Cleaner
Gascooled edition with Standard I/O Interface (Rob 4000) for Synergic mode for TS/TPS 3200/4000/5000.

Equipment for ø1,2 mm steel wire

MIG/MAG robot power sources

Processes
MIG/MAG-welding
MIG/MAG pulsed arc-welding
6 MIG-brazing
7a
9
Recommended base materials
Constructional steels
11 Coated constructional steels
8 Ferritic / austenitic CrNi steels
7c Duplex-steels
ROB 4000 3 12
1 Nickel-based materials
7b

Recommended areas of use

5 13 Automotive and allied vendor industries
ROBOT 10 Aerospace industry
2 4
CONTROL Construction of plant, containers, machinery,
structural steel
Construction of rail vehicles and rolling stock

Standard equipment Options

4-roller drive External robot interface for synergic mode Twin-head control
Burn-back impulse (perfectly formed wire-tip, Hose pack holder (pull relief) Upgrades by add-on modules
optimum re-ignition) VR-display for motor current Synchro pulse
Digital welding process control Special 2-step mode Keylock switch
Soft start Welding programmes from databank Spatter Free Ignition (Robacta Drive)
Wire inching without gas or current Current flow signal Intermediate drive (Master/Slave)
Energy saving inverter technology Synergic mode External displays
Earth leakage monitoring S-mark, CE-mark Welding data docu
Remote controllable Thermostat controlled fan Fronius Xplorer
Automatic burn back control Overtemperature protection Calibration document
Gas test button
www.fronius.com

39
 58
TPS 5000 Remote / Ethernet IP / Push
Watercooled edtion with Interface Ethernet IP for Synergic and Jobmode for TS/TPS 4000/5000 remote.

Equipement for ø 1,2 mm steel wire for FANUC R30iA control.

Processes
MIG/MAG-welding
8 MIG/MAG-pulsed arc welding
9 11
MIG/MAG-high performance welding
2 MIG-brazing

12 Recommended base materials

5 Constructional steels
10
1 Coated constructional steels
Ferritic / austenitic CrNi steels
13
Duplex-steels
Nickel based materials
3 6 Aluminium-materials
7
ROBOT Magnesium-materials (TPS 5000)
4 CONTROL Copper-materials (TPS 5000)
Special materials

Recommended areas of use

Standard equipment Automotive and allied vendor industries
4-roller drive Hose pack holder (pull relief) Construction of special machinery and
Burn-back impulse (perfectly formed wire-tip, VR-display for motor-current construction machinery
optimum re-ignition) Special 2-step mode Aerospace industry
Automatic cooling-unit cut-out Welding programmes from databank Construction of plant, containers, machinery,
Digital welding process control Current flow signal structural steels
Soft-start Synergic- / Job- / manual mode internal Construction of rail vehicles and rolling stock
MIG/MAG robot power sources

Wire inching without gas or current S-mark, CE-mark

Options
Energy-saving inverter technology Thermostat controlled fan
Earth leakage monitoring Overtemperature protection Twin-head control
Remote controllable Touch Sense Mode (with welding wire) Keylock switch
Automatic burn-back control External program / job selection Synchro Pulse
Gas test button Real- and command value (display function) Intermediate drive (Master/Slave)
External robot interface for synergic and job Welding data docu
mode Fronius Xplorer
Calibration document
www.fronius.com

40
3030
TPS 5000 / Feldbus Set / PushPull / Reamer
Watercooled edition with Fieldbus Interface (Interbus 2 MB Rugged Line) for TS/TPS 4000/5000.

Equipment for ø 1,2 mm aluminum wire.

Processes
MIG/MAG-welding
MIG/MAG-pulsed arc welding
7
10 MIG-brazing
8
Recommended base materials
13 Constructional steels
14 Coated constructional steels
1 9
4 12
Ferritic / austenitic CrNi steels
Duplex-steels
Nickel-based materials
15 Aluminium-materials
2 Magnesium-materials (TPS 5000)
6 16
Copper materials(TPS 5000)
5 ROBOT 11
3 CONTROL
Special materials

Recommended areas of use

Automotive and allied vendor industries
Construction of special machinery and
Standard equipment construction machinery
4-roller drive Robot Interface Fieldbus Aerospace industry
Burn-back impulse (perfectly formed wire-up Hose pack holder Construction of plant, containers, machinery,
Automatic cooling-unit-cut out Special 2-step mode structural steels
User-defined function button Welding programme from databank Construction of rail vehicles & rolling stock
Digital welding process control Current-flow signal

MIG/MAG robot power sources

Soft-start Synergic- / Job- / manual mode internal Options
Wire inching without gas or current S-mark, CE-mark Twin-head control
Energy-saving inverter technology Thermostat controlled fan Upgrades by add-on modules
Earth leakage monitoring Overtemperature protection Rate-of flow watchdog for torch cooling
Remote controllable Touch Sense Mode (with welding wire) Keylock switch
Automatic burn-back control External programme- / job selection Synchro Pulse
Gas test button Welding data docu
Fronius Xplorer
Calibration document

3000
TPS 3200 CMT / Modbus Interface
Technical data, standard equipment and options of the power source see page 20 TransPuls Synergic 3200/4000/5000.

Equipment for ø1,2 mm aluminum wire for Yaskawa/Motoman DX100 control.

Watercooled edition with WeldCom Interface for CMT systems with new contact system Contec.
Processes
CMT-brazing
9 10 CMT-welding
7 CMT-pulse-welding
MIG/MAG-welding
12 8 MIG/MAG-pulsed arc welding
MIG-brazing
4 Recommended areas of use
11
1
Automotive and allied vendor industries
Construction of special machinery and
construction machinery
6 Construction of plant, containers, machinery,
5
2 structural steel
ROBOT Robot welding
3 CONTROL
Construction of industry plants and pipeline
industry
Construction of rail vehicles and rolling stock
www.fronius.com

Recommended base materials

Constructional steels Aluminium materials
Coated constructional steels Special materials
Ferritic / austenitic CrNi steels Magnesium materials
Duplex-steels Copper materials
Nickel based materials

41
 2040
CMT Advanced 4000
Technical data, standard equipment and options of the power source see page 20.

Edition for Ø 1,2mm aluminum wire for Yaskawa/Motoman DX100 control with new contact system Contec.
Recommended base materials
Constructional steel
9 Coated constructional steel
7
10 Ferritic / austenitic CrNi steels
12
Duplex steels
Nickel-based materials
8
Aluminum materials
Special materials
1 6 Magnesium materials
11
Copper materials

4
2

ROBOT 5
3 CONTROL

Processes Recommended areas of use

CMT-brazing Automotive- and supplier industry
CMT-welding Constructional machines and special machi-
CMT-pulse welding nery
MIG/MAG welding Industrial plant construction and installation
MIG/MAG pulsed arc welding companies
MIG/MAG robot power sources

MIG brazing Robot manufacturers and system integrators

CMT advanced welding Construction of rail vehicles and rolling stock

3330
Robacta PowerDrive System / TPS 5000 / Fieldbus
Watercooled edition with Fieldbus Interface (DeviceNet ECO) for TPS 4000/5000.

Equipment for ø 1,2mm aluminum wire.

8
7 9

10

11 12
5 13
4 14

2
6
ROBOT
CONTROL 3
www.fronius.com

42
2987
TPS 7200 / 9000, TransSynergic 7200 / 9000
Technical data see page 20
Processes
MIG/MAG impulse high performance welding
15
MIG/MAG standard high performance welding
MIG/MAG high performance welding for filled
1 10
2 12 wire up to 3,2mm
13 9
MIG/MAG high performance welding for flat
1 wire
11
Recommended base materials
Constructional steels
6
Coated construction steels
5 Ferritic / austenitic CrNi steels
14
Duplex steels
4 8 Nickel based materials
7
ROBOT Special materials
CONTROL Magnesium materials
3
Copper materials

Recommended areas of use

Options for automated applications
Remote control JobExplorer / WIN RCU - Construction of plant, containers, machine-
PullMig-mode Wire coil adaptor ry, structural steels
Robot Interface Fieldbus Service Module - Automotive and allied vendor industries
Gas sensor Intermediate drive - Construction of special machinery and
Keylock switch Twin-head control construction machinery
Welding programmes from databank Upgrades by add-on modules - Maintenance and repair
Spatter-free ignition SFI Flat wire equipment - Pipeline construction

MIG/MAG robot power sources

SynchroPulse Calibration document - Construction of rail vehicles and rolling stock
Weld Process Data - Shipbuilding and Offshore

Standard equipment
2-/4-roller drive Manual mode (depending on Interface) Overtemperature protection
Wire inching without gas or current Synergic-mode 2-step mode, Special 2-step mode
Earth leakage monitoring Rate of flow watchdog for torch cooling (FK Spot welding
Automatic burn-back control 9000) Aluminium welding start-up
Gas test button Thermostat for torch cooing (FK 9000) Digital Display
Job-mode (depending on Interface) S-mark, CE-mark Current flow signal
Thermostat controlled fan

3980
CMT Twin

VR 1550

LHSB HUB
www.fronius.com

43
 2977
TimeTwin Digital 4000 / 5000 / 7200 / 9000
Technical data see page 20
Processes
MIG/MAG-tandem impulse high performance
2 welding
1 4
MIG/MAG-tandem standard high performance
13
welding
9 10
MIG/MAG-impulse welding
1 MIG/MAG-standard welding
MIG/MAG-tandem brazing
12
6 Recommended base materials
Constructional steels
Coated constructional steels
7 Ferritic / austenitic CrNi steels
3 8
Duplex steels
ROBOT 11 Nickel based materials
5 CONTROL Special materials

Recommended areas of use

for automated applications
Options - Construction of plant, containers, machine-
Remote control JobExplorer / WIN RCU ry, structural steels
PullMig-mode Wire coil adaptor - Automotive and allied vendor industries
Robot Interface Fieldbus Service module - Construction of special machinery and
Gas sensor Intermediate drive construction machinery
Keylock switch Twin-head control - Maintenance and repair
Welding programmes from databank Upgrades by add-on modules - Pipeline construction
Spatterfree ignition SFI Solutions for robot systems - Construction of rail vehicles and rolling stock
MIG/MAG robot power sources

SynchroPulse Calibration document - Shipbuilding and Offshore

Weld Process Data

Standard equipment
2-/4-roller drive Thermostat for cooling unit (Fk 9000) Aluminium welding start up
Wire inching without gas or current S-mark, CE-mark Digital Display
Earth leakage monitoring Thermostat controlled fan Current flow signal
Automatic burn-back control Overtemperature protection Synergic- / Job- / manual mode
Gas test button 2-step mode, special 2-step mode Touch Sense Mode
Rate-of-flow watchdog for torch cooling (FK Spot welding External programme- / job selection
9000)

TransPuls Synergic 5000

Weight 35,6kg
Dimension / h 475mm
Dimension / b 290mm
Dimension / l 625mm
Open-circuit voltage 70V
max. welding current 500A
Welding current min. 3A
Operating voltage 14,2-39V
Protection class IP23
Mains fuse 35A
Mains Frequency 50-60Hz
Mains voltage [+/-10%] 3 x 400V
Welding current / Duty cycle [10min/40C] 360A / 100%
Welding current / Duty cycle [10min/40C] 450A / 60%
Welding current / Duty cycle [10min/40C] 500A / 40%

2967
TimeTwin Digital 4000 / 5000
General features
Features see TimeTwin Digital 4000 / 5000 /
7200 / 9000
4 4
12
13
6
www.fronius.com

13 6 11
10

1 2
ROB TWIN 9
1

8
3 3
7 14
ROBOT
5 5 CONTROL

44
2957
TPS 3200 Pipe
Processes
MIG/MAG-welding
MIG/MAG-pulsed arc welding
MIG/MAG-high performance welding

Recommended base materials

3 3 3 3 Pipeline steels up to bis X120
Duplex steels

Recommended areas of use

4 4 Automated Pipeline industry Onshore /
1 1 Offshore
Pipeline construction
1 1
2 2
Options
PIPELINE Remote control
PullMig mode
Robot Interface Fieldbus
Keylock switch
Standard equipment Welding programmes from database
2-/4-roller drive 2-step mode, special 2-step mode Spatterfree ignition SFI
Wire inching without gas or current Digitale display SynchroPulse
Earth leakage monitoring Current flow signal Weld Process Data
Gas test button Synergic- / Job- / manual mode JobExplorer / WIN RCU
S-mark, CE-mark, CSA-mark Touch Sense Mode Service module
Thermostat controlled fan External programme- / job selection Calibration document
Overtemperature protection Secon minus socket
Software TimeTwin digital Power source 460V version Construction
Welding programmes for pipeline and Duplex Over- and undervoltage control Single-wire mode
steels Suitable for generator mode Doubled single-wire mode synchronised
Tandem mode synchronised

MIG/MAG Pipe mechanised

Double Tandem mode synchronised

www.fronius.com

45
 Robacta torch bodies gascooled MTG 2500 / MTG 3200 /
102
MTG 4000
Recommended areas of use
Construction of plant, containers, machinery,
structural steels
Automotive and allied vendor industries
Construction of special machinery and
construction machinery
Construction of chemical plants
Robot welding
Construction of rail vehicles and rolling stock
Shipbuilding and Offshore

Options
Torch body:
Contact tubes with centre bore for Al wire
Customer specific lenghts up to max. 500mm
Examination and correction device
Seam-tracking line
Robacta MTG conventional Robacta MTG PAP

Processes Recommended base materials Hose pack:

MIG/MAG-welding Constructional steels Combi inner liner for Al- and CrNi-wire
MIG-brazing Coated constructional steels Holding- and adjusting clamp
Ferritic / austenitic CrNi steels Extractor set
Duplex steels Customer specific lenghts 1,0-4,5m
Nickel based materials
Copper materials Hose pack PAP:
Combi inner liner for Al- and CrNi wires
MIG/MAG robot welding torches

Standard equipment
Torch body: Hose pack: Hose pack PAP:
Insulated gas nozzle Steel inner liner for steel wire Steel inner liner for steel wire
Gas nozzle fixing „Quick Snap“ Precision TCP ± 0,5m incl torch body Highly flexible coaxial cable
Contact tube, CuCrZr-alloy Separate gas and blow out lines Abrasion protection
Precision TCP ± 0,2mm Swirl-free gas flow - no loss of gas no blow-out lines, blow out through gasline
UV, temp and ozone-resistant rubber fabric
hoses
Seam-tracking line in the hose pack (except
PAP)
Corrugated hose

Robacta MTG Robacta MTG Robacta MTG Robacta G/F Robacta G/CB-
2500 3200 4000 PAP
Weight 0,5kg 0,55kg 0,6kg 1,8kg 3,08kg
Wire Ø 0,8-1,2mm 0,8-1,2mm 0,8-1,6mm 0,8-1,2mm 0,8-1,6mm
Welding duration current (ArCO2) 150A 200A 250A 250A
Welding current / Duty cycle [ArCO2] 200A / 60% 260A / 60% 320A / 60% 320A / 60% 320A / 60%
Welding duration current (CO2) 190A 250A 310A 310A
Welding current / Duty cycle [CO2] 250A / 60% 320A / 60% 400A / 60% 400A / 60% 400A / 60%
www.fronius.com

46
2008
Robacta Drive gascooled with external wire feed hose
Processes Recommended base materials
MIG/MAG welding Constructional steels
MIG brazing Coated constructional steel
Ferritic / austenitic CrNi steels
Recommended areas of use Duplex steels
Construction of plant, containers, machinery, Nickel-based materials
structural steel Copper materials
Automobile and allied vendor industries
Construction of special machinery and Options
construction machinery Torch body
Construction of chemical plants Contact tubes with centre bore for Al wire
Construction of rail vehicles & rolling stock Special lengths up to max. 500mm
Shipbuilding and offshore engineering Examination- and correction device
Robot welding Seam-tracking line

Hose pack:
Steel inner liner for steel wire
Customer specific lengths 1,0m to 16m
Without driving unit
Extraction set
Seam tracking line
Holding and adjusting clamp
Adaptor for Dinse box
Basic kit

Standard equipment
Torch body: Driving unit: Hose pack:

MIG/MAG robot welding torches

Insulated gas nozzle Wirefeed FWD/BACK button Separate gas and blow out lines
Gas nozzle fixing „Quick Snap“ Gas test button Swirl free gas flow – no loss of gas
Contact tube, CuCrZr alloy Display for press-on force-adjustment UV, temp and ozone resistant rubber fabric
Precision TCP +- 0,2mm DC-servermotor with digital encoder hoses
Toothed drive and pressure rollers Equipped for Alu, CuSi and CrNi
Precision TCP +- 0,5mm incl. torch body Inner liner for ø0,6-2,0mm

Robacta Drive Ext. G/F

Weight 4,24kg
Wire Ø 0,8-1,6mm
Welding duration current (ArCO2) 200A
Welding duration current (CO2) 250A
Welding current / Duty cycle [ArCO2] 260A / 60%
Welding current / Duty cycle [CO2] 320A / 60%
Wire feed speed 22m/min

www.fronius.com

47
 2009
Robacta Drive CMT gascooled
Processes
CMT welding
CMT Pulsmix welding
CMT brazing
MIG/MAG welding

Recommended base materials

Constructional steels
Coated constructional steel
Ferritic / austenitic CrNi steels
Duplex steels
Aluminium materials
Copper materials
Special materials

Recommended areas of use

Construction of plant, containers, machinery,
conventional PAP
structural steel
Options Automobile and allied vendor industries
Wire buffer set (1,2m, 1,6m) Special lengths up to max. 500mm Construction of special machinery and
Wire buffer connections (Universal, for ABB) Examination- and correction device construction machinery
Holding angle (0°, 22°, 36°, Flex) Seam-tracking line Construction of chemical plants
Torch body Recommended torch bodies: MTG 2500/4000 Construction of rail vehicles & rolling stock
Contact tubes with centre bore for Al wire (22°, 36°) Shipbuilding and offshore engineering
Robot welding

Standard equipment
MIG/MAG robot welding torches

Torch body: Driving unit: Pro Version: Precision TCP +- 0,5mm incl.
Insulated gas nozzle AC direct drive for high dynamic wire feeding torch body
Gas nozzle fixing „Quick Snap“ External wire feed hose only
Contact tube, CuCrZr alloy Wirefeed FWD/BACK button Hose pack:
Precision TCP +- 0,2mm Gas test button Demountable hose pack
Self centering pressure rolls Separate gas and blow out line (except PAP)
Display for press-on force adjustment Swirl free gas flow – no loss of gas
Signal LED for status display UV, temp and ozone resistant rubber fabric
Precision TCP +- 1,5mm incl. torch body hoses

Robacta Drive CMT G

Weight 2,648kg
Wire Ø 0,8-1,2mm [Al 1,6mm]
Welding duration current (ArCO2) 200A
Welding duration current (CO2) 250A
Welding current / Duty cycle [ArCO2] 260A / 60%
Welding current / Duty cycle [CO2] 320A / 60%
Wire feed speed 22m/min
www.fronius.com

48
 Robacta torch bodies watercooled 2500 / 2700 CMT Braze+ /
104
280 / 300 / 400 / 500 / 5000 / 700 / 700 Time / 7000

konventionell PAP CMT Braze+

Processes Recommended base materials Recommended areas of use

MIG/MAG-welding Constructional steels Construction of plant, containers, machinery,
MIG/MAG-pulsed arc welding Coated constructional steels structural steels
MIG/MAG-high performance welding Ferritic / austenitic CrNi steels Automotive and allied vendor industries
MIG-brazing Duplex steels Construction of special machinery and
Nickel based materials construction machinery
Copper materials Construction of chemical plants

MIG/MAG robot welding torches

Maintenance and repair
Options Construction of rail vehicles and rolling stock
Torch body: Holding- and adjusting clamp Shipbuilding and Offshore
Contact tube with centre bore for Al-wire Extractor set
Customer specific lenghts up to 500mm Seam-tracking line in the hose pack
Customer specific torch body angle Special lenghts 1,0-4,5m
Examination- and correction device Corrugated hose
Seam-tracking line
Hose pack PAP:
Hose pack: Combi inner liner for Al- and CrNi-wire
Combi inner liner for Al- and CrNi-wire Seam-tracking line

Standard equipment
Torch body: Hose pack: Hose pack PAP:
Insulation sleeve Precision TCP ± 0,5mm incl. torch body Steel inner liner for steel wire
Contact tube, CuCrZr-alloy Steel inner liner for steel wire Abrasion resistant hose pack components
Forced contacting arrangement for welding Wirefeed FWD button Swirl-free gas-flow - no waste of gas
wire Separate gas and blow-out lines no separate blow-out lines, blow out through
Precision TCP ± 0,2mm Swirl-free gas-flow - no loss of gas gasline
UV-, temp, and ozone-resistant rubber fabric
hoses
Rubber anti-kink feature at machine and torch
end

Weight Wire Ø Welding duration Welding duration

current (ArCO2) current (CO2)
Robacta 2500 0,515kg 0,6-1,2mm 250A 250A
Robacta 2700 CMT Braze+ 0,68kg 0,8-1,2mm 270A 270A
Robacta 280 0,52kg 0,8-1,2mm 280A 280A
Robacta 300 0,515kg 0,8-1,2mm 350A 350A
Robacta 400 1,9kg 0,8-1,2mm 400A 400A
Robacta 500 0,585kg 0,8-1,6mm 500A 500A
Robacta 5000 0,585kg 0,8-1,6mm 500A 500A
Robacta 700 0,575kg 1-1,6mm 700A 700A
Robacta 7000 0,575kg 1-1,6mm 700A 700A
Robacta W 1,6kg 0,8-1,6mm 700A 700A
Robacta W/CB-PAP 2,4kg 0,8-1,6mm 500A 500A
www.fronius.com

49
 Robacta Drive watercooled / Robacta Drive watercooled with
107
external wire feed hose
Recommended base materials
Processes Constructional steels
MIG/MAG standard welding Coated constructional steels
MIG/MAG pulsed arc welding Ferritic / austenitic CrNi steels
MIG brazing Duplex-steels
Aluminium-materials
Recommended areas of use Copper materials
Construction of plant, containers, machinery,
structural steels Options
Automotive and allied vendor industries Torch body:
Construction of special machinery and Customer specific lenghts up to 500mm
construction machinery Examination and testing device
Construction of chemical plants Seam tracking line
Construction of rail vehicles and rolling stock
Shipbuilding and Offshore Hose pack:
Robot welding Steel inner liner for steel wire
Customer specific lenghts 1,0m bis 16m
Without driving unit
Standard equipment Extraction set
Torch bod: Toothed drive and pressure rollers Seam tracking line
Contact tube, CuCrZr alloy Precision TCP ±0,5mm incl. torch body Holding and adjusting clamp
Forced contacting arrangement Adaptor for Dinse box
Precision TCP ±0,2mm Hose pack: Basic kit
Separate gas and blow out lines
Driving unit: Swirl free gas flow - no loss of gas
Wirefeed FWD/BACK button UV-, temp and ozone resistant rubber fabric
MIG/MAG robot welding torches

Gas test button hoses

Display for press-on force adjustment Equipped for Al, CuSi and CrNi
DC-servomotor with digital encoder Inner liner for ø 0,6-2,0 mm
Corrugated protection hose

Robacta Drive W/F++

Weight 2,3kg
Wire feed speed 22m/min
Wire Ø 0,8-1,6mm [Al 2,0mm)
Welding duration current (ArCO2) 500A
Welding duration current (CO2) 500A

3410
Laser Hotwire
Recommended base materials Options
Copper materials Customer specific hose pack length
Holder L
Duplex steels Adaptor from Robacta to Euro
Coated constructional steels
Processes Standard equipment
Laser brazing Recommended areas of use Robacta connector
Automotive and allied vendor industries Distance ring for a defined stop at Laser HW
with holder 69mm

Laser HW/G Laser HW/W

Weight 0,602kg 1,08kg
Wire Ø 0,8-1,6mm 1-1,6mm
Welding duration current (ArCO2) 150A 250A
Welding duration current (CO2) 150A 250A
www.fronius.com

50
106
Robacta Drive CMT watercooled
Processes
CMT-welding
CMT-pulsed welding
CMT-brazing
MIG/MAG welding
MIG/MAG pulsed arc welding

Recommended areas of use

Construction of plant, containers, machinery,
structural steel
Automotive and allied vendor industries
Construction of special machinery and
construction machinery
Construction of chemical plants
Construction of rail vehicles and rolling stock
Shipbuilding and Offshore
Robot welding
conventional PAP

Options Recommended base materials

Wire buffer set (1.2 m, 1.6 m) Torch body: Constructional steels uncoated / coated
Wire buffer set variabel Robacta torch bodies recommended Ferritic / austenitic CrNi steels
Wire buffer connections (Universal, for ABB) RA300/500/5000 (0°, 22°, 36°) Duplex steels
Holding angle (0°, 22°, 36°, Flex) Customer specific lenghts up to 500mm Aluminium steels
Examination and testing device Copper materials

Standard equipment
Torch body: Display for press-on force adjustment

MIG/MAG robot welding torches

Contact tube with centre bore Signal LED for status display
Forced contacting arrangement Precision TCP ±1,5mm incl. torch body
Precision TCP ±0,2mm Pro Version: Precision TCP ±0,5mm incl. torch
body
Driving unit:
AC-direct drive for highdynamic wire feeding Hose pack:
External wire feed hose only Demountable hose pack
Wirefeed FWD/BACK button Separate gas and blow out line (except PAP)
Gas test button Swirl-free gas flow - no loss of gas
Self centering pressure roll UV-, temp and ozone resistant rubber fabric
hoses

Robacta Drive CMT W

Weight 2,478kg
Wire Ø 0,8-1,2mm [Al 1,6mm]
Welding duration current (ArCO2) 360A
Welding duration current (CO2) 360A
Wire feed speed 22m/min

www.fronius.com

51
 108
Robacta Twin 900 / Twin 600 / Compact / Compact Complete

Processes Recommended base materials Recommended areas of use

MIG/MAG-welding Duplex-steels Construction of plant, containers, machinery,
MIG/MAG-pulsed arc welding structural steels
MIG/MAG-high performance welding Automotive and allied vendor industries
MIG-brazing Construction of special machinery and
construction machinery
Standard equipment Construction of chemical plants
Torch body: Hose pack: Robot welding
Contact tube „industrial“ with centre bore at Steel inner liner for steel wire Construction of rail vehicles
MIG/MAG robot welding torches

Robacta Twin 900 Wirefeed button at Robacta Twin 900 Shipbuilding and Offshore
Contact tube „industrial“ at Robacta Twin Separate gas and blow out line
Compact Swirl-free gas flow - no loss of gas Options
Wire electrodes insulated from one another UV-, temp, and ozone resistant rubber fabric Torch body:
Spatter protection with high thermal stability hoses Torque key for RA Twin Compact
Forced contacting arrangement for welding Rubber anti-kink feature at machine and torch Robacta Twin Compact Complete also possi-
wire end ble as PA-version
Precision TCP ± 0,5mm Holding clamp mounted All Twin torch bodies are available with bigger
Seam tracking line for Robacta Twin Compact Seam tracking line for Robacta Twin Compact contact tip distance as option (also Compact
Integrated blow out line and Compact Complete) 0°, 4° and 8° contact
tip angle

Hose pack:
Combi inner liner for Al- and CrNi-wire
Customer specific lenghts 1,1 - 3,6m (from
2,6m wire feed problems can occur)

Robacta Robacta Robacta Robacta Robacta Robacta Twin Robacta Twin

Twin900 Twin 600 Twin Single Twin W/F++ Twin900 Compact Compact
Compact W/F++ Complete F++
Weight 1,5kg 1,25kg 0,95kg 4kg 1,7kg 1,5kg 7,3kg
Wire Ø 1,2-1,6mm 0,8-1,2mm 0,8-1,2mm 1,2-1,6mm 1,2mm 1,2mm 1,2mm
Welding duration current (ArCO2) 900A 600A 300A 900A 900A 900A 900A
Welding duration current (CO2) 900A 600A 300A 900A 900A 900A 900A
www.fronius.com

52
 4000
Robacta Twin Compact Pro
Options
Kit for seam tracking line
BasicKits for different applications
Holding angle for CMT Twin
Water circulation handle use for Robacta Twin
/ Robacta Drive Twin
Connection flange 180° rotated

Standard equipment
Integrated blow out line
Wire electrodes insulated from one another
Forced contacting arrangement for welding
wire
Precision TCP ± 0,5mm

Recommended areas of use Processes

Construction of plant, containers, machinery, CMT Twin
structural steels MIG/MAG-welding
Automotive and allied vendor industries MIG/MAG-pulsed arc welding
Construction of special machinery and MIG/MAG-high performance welding
construction machinery
Construction of chemical plants
Robot welding
Construction of rail vehicles
Shipbuilding and Offshore

MIG/MAG robot welding torches

Robacta Twin Compact PRO
Weight 2kg
Wire Ø 0,8-1,6
Welding duration current (ArCO2) 900A
Welding current / Duty cycle [ArCO2] 900A / 100%

109
Robacta Drive Twin
Processes Recommended areas of use
MIG/MAG-welding Construction of plant, containers, machinery,
MIG/MAG-pulsed arc welding structural steel
MIG/MAG-high performance welding Automotive and allied vendor industries
MIG-brazing Construction of special machinery and
construction machinery
Recommended base materials Construction of chemical plants
Duplex-steels Robot welding
Aluminium-materials Construction of rail vehicles and rolling stock
Shipbuilding and Offshore

Options
Hose pack:
Steel inner liner for steel wire
Adaptor for other power-cut out boxes
Basic kits
Customer specific lenghts 1,1 – 10,1 m

Standard equipment
Torch body: Hose pack: Swirl-free gas flow - no loss of gas
TCP correctness +- 0,5 mm Graphit inner liner ø 2,5 mm for Al- and CrNi- UV-, temp and ozone resistant rubber fabric
Contact tube of CuCrZr-alloy with centre bore wire hoses
Wire electrodes insulated from each other Exact speed regulation assured by digital Rubber anti-kink feature at machine and torch
Spatter protection with high thermal stability encoder end
Forced contacting arrangement for welding Toothed drive and pressure rollers Holding clamp mounted
wire Wirefeed FWD/BACK button Integrated blow out line
Gas test button
Separate gas and blow out lines
www.fronius.com

Robacta Twin900 symmetric Robacta DriveTwin W/F++

Weight 1,5kg 6,1kg
Wire Ø 1,2-1,6mm 1,2-1,6mm
Welding duration current (ArCO2) 900A 900A
Welding duration current (CO2) 900A 900A

53
 3190
Contec wear parts

3 2 1
3 5 2 4

2033
Contact tips M6 / M8 / M10
Industrial
high quality material (CuCrZr), precise processing, little manufacturer allowances - „Fronius standard fittings“
Recommendation:
- for steel, CrNi and special alloys
- for aluminum and CuSi
MIG/MAG welding torch wear parts

Standard
high quality material (CuCrZr)
Recommendation:
- for steel, CrNi and special alloys
www.fronius.com

54
 3430
Robacta TX
Torch body changeover system
Processes Recommended base materials
MIG/MAG robot welding with TPS technology Constructional steels
Coated constructional steels
Recommended areas of use Ferritic / austenitic CrNi
Construction of plant, containers, machinery, Duplex-steels
structural steel Nickel based materials
Automotive and allied vendor industries Copper materials

Accessories Robacta / MIG/MAG torch cleaning systems

Construction of special machinery
Construction of machinery Options
Construction of chemical plants Bus modules
Robot welding Anti-contamination cover
Construction of rail vehicles & rolling stock Holder for TCP sensor
Shipbuilding and offshore engineering Frnoius cleaning system
Robacta TX examination and correction
device
TXW tool kit

Standard equipment
Podium with 3 torch body racks
Wire end sensor

4010
Robacta TC 2000 / 1000
Processes Recommended areas of use
Electromagnetic and touchless cleaning of Construction of plant, containers, machinery,
MIG/MAG welding torches structural steels
Automotive and allied vendor industries
Recommended base materials Construction of special machinery and
Constructional steels construction machinery
Coated constructional steels Robot welding
Construction of rail vehicles and rolling stock
Shipbuilding and Offshore

Options
Wire cutter
Liquid level monitoring
Interface for Fieldbus connection

Standard equipment
Completely remote controllable CE-mark
Galvanic separated control UL-/CSA-indication
Constant, defined cleaning efficiency Liquid reservoir
Self test if cleaning process has been perfor- Discharge coil Ø30 (not suitable for RA7000)
med Control via Standard I/O
Quick-Stop-function Electrolyte spraying system
Release agent sensor
Over temperature protection

Robacta TC 2000
Dimension / b 296mm
Weight 24,4kg
Dimension / h 472mm
Dimension / l 380mm
Max. main compressed air 6 Bar
Power consumption 350W
Capacity 0,75l
Min. circle time 20-50Sek.
Discharge current 1800A
Control voltage external 24V
Mains voltage (via power source) 230V
www.fronius.com

Robacta TC 1000 Robacta TC 1000 external

Dimension / b 250mm 250mm
Weight 13kg 11,5kg
Dimension / h 422mm 422mm
Dimension / l 330mm 330mm
Max. main compressed air 6bar
Protection class IP21 IP21
Power consumption 180W 180W
Min. circle time 40 sec 40 sec
Discharge current 1500A 1500A
Control voltage external 24V 24V
Mains voltage (via power source) 230V 230V
55
 114
Robacta Reamer / Robacta Reamer Twin

Options Processes Recommended areas of use

Mounting socket Mechanical cleaning of MIG/MAG Construction of plant, containers, machinery,
Adjustment aid Robacta Twin 500/900 robot welding torches structural steels
Interface for Fieldbus connection Automotive and allied vendor industries
Construction of special machinery and
Standard equipment construction machinery
Completely remote controllable Spray-in mount adjustable Construction of chemical plants
Wire cutter (Robacta Reamer Twin) 360° mounting Robot welding
Prism-shaped gas nozzle mounting CE-mark Construction of rail vehicles and rolling stock
Cut-off and ventilation valve Wire cutter suitable for wires up to ø1,6 Shipbuilding and Offshore
Equal milling- and spray-in position (Twin: wires with ø1,6mm and higher have to
be pinched off with the electrical wire cutter
seperately)
MIG/MAG torch cleaning systems

Robacta Robacta Robacta Robacta Robacta Robacta

Reamer V Reamer V Reamer brush Reamer V Reamer Alu Reamer V
Easy without without wire head alu Easy Han6P 900rpm Twin with wire
wire cutter cutter cutter
Weight 10kg 11,5kg 7,16kg 11,5kg 9kg 17kg
Dimension / h 350mm 345mm 0mm 350mm 280mm 380mm
Dimension / b 245mm 222mm 0mm 250mm 165mm 400mm
Dimension / l 165mm 170mm 0mm 185mm 170mm 225mm
Capacity 1l 1l 0l 1l 0,25l 1l
Power consumption 12W 12W 0W 2,4W 3,2W 14,4W
Control voltage external 24V 24V 24V 24V 24V 24V
Max. main compressed air 6bar 6bar 8bar 6bar 6bar 6bar
Min. circle time 4-7,5sec 3-5sec 3-5sec 7,5 sec 3-5sec 8,5-10sec
www.fronius.com

56
10062
EN 1090 Certificate of conformity package
The EN 1090 certificate of conformity package includes welding process specifications (WPS). The devices are certified according to the require-
ments of the EN 1090-2 EXC 1&2.

EN 1090 Certificate of conformity pakcage TransSteel

EN 1090 Certificate of conformity package Standard German/English
EN 1090 Certificate of conformity package Standard French/Spanish

EN 1090 Certificate of conformity pakcage TransSynergic

EN 1090 Certificate of conformity package Standard German/English
EN 1090 Certificate of conformity package Standard French/Spanish

EN 1090 Certificate of conformity pakcage TransPuls Synergic

EN 1090 Certificate of conformity package Standard German/English
EN 1090 Certificate of conformity package Pulse German/English
EN 1090 Certificate of conformity package Standard French/Spanish
EN 1090 Certificate of conformity package Pulse French/Spanish

3990
Q-Master TPS 3200 / 4000 / 5000

4 2 2

3 4 3

MIG/MAG options and accessories

ROBOT ROBOT
CONTROL CONTROL

4 2 2
1 4
3 3

ROBOT ROBOT
CONTROL CONTROL

www.fronius.com

57
 TIG
The ultimate welding discipline. No weld process gives greater expression to quality and
appearance than TIG welding. The spectrum of application is very wide – from sheet
thicknesses of 0.6 mm, unalloyed or alloyed steels, aluminium, magnesium, copper, grey
cast iron, bronze, nickel, silver, titanium or lead – TIG has a huge number of different uses.
www.fronius.com

58
157
TransTig 1750 Puls / Set
Processes
TIG-DC
Manual electrode (MMA) welding

Recommended base materials

Constructional steels
Ferritic / austenitic CrNi steels
Duplex steels
Nickel-based materials
Copper materials
Special materials

Recommended areas of use

Construction of plant, containers, machinery,
structural steel
Industry plant and pipeline construction
Standard equipment Maintenance, repair and assembling
Touch-down ignition / HF switch-selectable Overtemperature protection Construction of chemical and paper plants
Gas-test button 2-step mode, 4-step mode Automobile and allied vendor industries
Generator-compatible Spot-welding / Puls mode
S-mark, CE-mark Digital display Options
Thermostat-controlled fan TAC – special tack mode Remote control unit
Carrying strap Ground fault detection Calibrationdocument
UpDown control from torch

TransTig 1750 Puls G/F

Dimension / b 180mm
Weight 9,1kg
Dimension / h 280mm
Dimension / l 430mm
Mains Frequency 50-60Hz
Mains fuse 16A
Protection class IP23
Open-circuit voltage 93V
Mains voltage [+/-10%] 230V
Operating voltage 10,1-16,8V
Welding current / Duty cycle [10min/40C] 120A / 100%
Welding current / Duty cycle [10min/40C] 170A / 35%
Welding current / Duty cycle [10min/40C] 135A / 60%

TIG DC inverter
www.fronius.com

59
 158
TransTig 800 Job / 2200 / 2200 Job
Processes Recommended base materials
TIG-DC Constructional steels
Manual electrode (MMA) welding Ferritic / austenitic CrNi steels
Duplex steels
Options Nickel-based materials
Remote controllable Copper materials
Robot Interface, digital Special materials
TIG JobMaster
Calibration document Recommended areas of use
Construction of plant, containers, machinery,
structural steel
Industry plant & pipeline construction
Maintenance, repair and assembling
Construction of chemical and paper plants
Automobile and allied vendor industries
Robot welding

Standard equipment
Automatic cooling-unit cut-out Thermostat-controlled fan Digital display
Touch-down ignition / HF switch-selectable Carrying strap Compatible for bus-system
Gas-test button UpDown control from torch TAC – special tack mode
Generator-compatible Overtemperature protection Earth leakage monitoring
Job mode 2-step mode, 4-step mode 0,8-80A, current range in 0,1 ampere-steps
S-mark, CE-mark Spot-welding / Puls mode (TT 800 Job)

TransTig 800 Job G/F TransTig 2200 G/F

Weight 14,1kg 16,8kg
Dimension / h 344mm 390mm
Dimension / b 180mm 180mm
Dimension / l 485mm 485mm
Operating voltage 10-13,2V 10,1-18,8V
Protection class 23 IP23
Mains fuse 16A 16A
Mains Frequency 50-60Hz 50-60Hz
Mains voltage [+/-10%] 230V 230V
Welding current / Duty cycle [10min/40C] 60A 150A / 100%
Welding current / Duty cycle [10min/40C] 80A 180A / 60%
Welding current / Duty cycle [10min/40C] 220A / 40%
TIG DC inverter
www.fronius.com

60
 TransTig 2500 / 3000 / 2500 Job / 3000 Job / 2500 Comfort /
159
3000 Comfort
Processes Recommended areas of use
TIG-DC Construction of plant, containers, machinery,
Manual electrode (MMA) welding structural steel
Industry plant & pipeline construction
Recommended base materials Maintenance, repair and assembling
Constructional steels Construction of chemical and paper plants
Ferritic / austenitic CrNi steels Automobile and allied vendor industries
Duplex steels Robot welding
Nickel-based materials Construction of rail vehicles & rolling stock
Copper materials Shipbuilding and offshore engineering
Special materials
Options
Remote-controllable
Robot interface
TIG JobMaster
Calibration document
Rate-of-flow watchdog for torch cooling

Standard equipment
Automatic cooling-unit cut-out S-mark, CE-mark Spot-welding / Puls mode
Touch-down ignition / HF switch-selectable Thermostat-controlled fan Digital display
Gas-test button UpDown control from torch TAC – special tack mode
Generator-compatible Overtemperature protection Earth leakage monitoring
Job mode (only for TT 4000 / 5000 Job) 2-step mode, 4-step mode V-down compatible welding of Cel electrodes
(only for TT 2500)

TransTig 2500 G/F TransTig 3000 Job G/F

Weight 24,2kg 24,2kg
Dimension / h 435mm 435mm
Dimension / b 250mm 250mm
Dimension / l 560mm 560mm
Open-circuit voltage 85V 81V
Operating voltage 10,1-20V 10,1-20V
Protection class IP23 IP23
Mains fuse 16A 16A
Mains Frequency 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3 x 400V 3 x 400V
Welding current / Duty cycle [10min/40C] 210A / 100% 240A / 100%
Welding current / Duty cycle [10min/40C] 240A / 60% 300A / 50%
Welding current / Duty cycle [10min/40C] 250A / 50% 300A / 45%

TIG DC inverter
www.fronius.com

61
 160
TransTig 4000 / 5000 / 4000 Job / 5000 Job / 4000 Comfort
Processes Recommended areas of use
TIG-DC Construction of plant, containers, machinery,
Manual electrode (MMA) welding structural steel
Industry plant & pipeline construction
Recommended base materials Maintenance, repair and assembling
Constructional steels Construction of chemical and paper plants
Ferritic / austenitic CrNi steels Automobile and allied vendor industries
Duplex steels Robot welding
Nickel-based materials Construction of rail vehicles & rolling stock
Copper materials Shipbuilding and offshore engineering
Special materials
Options
Remote-controllable
Robot interface
TIG JobMaster
Calibration document
Rate-of-flow watchdog for torch cooling

Standard equipment
Automatic cooling-unit cut-out S-mark, CE-mark Spot-welding / Puls mode
Touch-down ignition / HF switch-selectable Thermostat-controlled fan Digital display
Gas-test button UpDown control from torch TAC – special tack mode
Generator-compatible Overtemperature protection Earth leakage monitoring
Job mode (only for TT 4000 / 5000 Job) 2-step mode, 4-step mode

TransTig 4000 G/F TransTig 4000 Job TransTig 5000 Job G/F TransTig 5000 Job G/F
G/F MV MV
Dimension / b 290mm 290mm 290mm 290mm
Weight 39,8kg 39,8kg 39,7kg 39,7kg
Dimension / h 475mm 475mm 475mm 475mm
Dimension / l 625mm 625mm 625mm 625mm
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains fuse 35A 63A / 35A 35A 63A / 35A
Protection class IP23 IP23 IP23 IP23
Open-circuit voltage 86V 86V 86V 86V
Mains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380- 3 x 400V 3 x 200-240V / 3 x 380-
460V 460V
Operating voltage 10,1-51V 10,1-51V 10,1-46V 10,1-47V
Welding current / Duty cycle [10min/40C] 310A / 100% 300A / 100% 350A / 100% 350A / 100%
Welding current / Duty cycle [10min/40C] 400A / 45% 400A / 45% 500A / 40% 500A / 40%
Welding current / Duty cycle [10min/40C] 365A / 60% 360A / 60% 450A / 60% 440A / 60%
TIG DC inverter
www.fronius.com

62
161
MagicWave 1700 / 2200 / 1700 Job / 2200 Job
Processes Recommended base materials
TIG-DC Constructional steels
TIG-AC/DC Ferritic / austenitic CrNi-steels
Manual electrode (MMA) welding Duplex steels
Nickel-based materials
Options Aluminium, aluminium alloyed materials
Remote controllable Magnesium materials
Robot interface Copper materials
TIG JobMaster Special materials
Calibration document
Recommended areas of use
Construction of plant, containers, machinery,
structural steel
Industry plant & pipeline construction
Maintenance, repair and assembling
Construction of chemical and paper plants
Automobile and allied vendor industries
Construction of rail vehicles & rolling stock
Standard equipment Aerospace industry
Automatic cap-shaping Carrying strap Robot welding
Automatic cooling-unit cut-out UpDown control from torch
Touch-down ignition / HF switch-selectable Overtemperature protection
Gas-test button 2-step mode, 4-step mode
Generator-compatible Spot-welding / Puls mode
Job mode Digital display
Polarity reversal TAC – special tack mode
S-mark, CE-mark Quiet arc, due to fuzzy logic
Thermostat-controlled fan Earth leakage monitoring
Carrying handle (MW 2200) Compatible for bus-system

MagicWave 1700 G/F MagicWave 2200 Job G/F

Dimension / b 180mm 180mm
Weight 15kg 17,4kg
Dimension / h 344mm 390mm
Dimension / l 485mm 485mm
Mains Frequency 50-60Hz 50-60Hz
Mains fuse 16A 16A
Protection class IP23 IP23

TIG AC/DC inverter

Open-circuit voltage 88V 88V
Mains voltage [+/-10%] 230V 230V
Operating voltage 10,1-26V 10,1-24V
Welding current / Duty cycle [10min/40C] 100A / 100% 150A / 100%
Welding current / Duty cycle [10min/40C] 170A / 35% 220A / 35%
Welding current / Duty cycle [10min/40C] 130A / 60% 170A / 60%

www.fronius.com

63
 MagicWave 2500 / 3000 / 2500 Job / 3000 Job /
162
2500 Comfort / 3000 Comfort
Processes Recommended areas of use
TIG-DC Construction of plant, containers, machinery,
TIG-AC/DC structural steel
Manual electrode (MMA) welding Industry plant & pipeline construction
Maintenance, repair and assembling
Recommended base materials Construction of chemical and paper plants
Constructional steels Automobile and allied vendor industries
Ferritic / austenitic CrNi-steels Construction of rail vehicles & rolling stock
Duplex steels Aerospace industry
Nickel-based materials Shipbuilding and offshore engineering
Aluminium, aluminium alloyed materials Robot welding
Magnesium materials
Copper materials Options
Special materials Remote-controllable
Robot interface
TIG JobMaster
Calibration document
Rate-of-flow watchdog for torch cooling
Standard equipment
Automatic cap-shaping UpDown control from torch
Automatic cooling-unit cut-out Overtemperature protection
Touch-down ignition / HF switch-selectable 2-step mode, 4-step mode
Gas-test button Spot-welding / Puls mode
Generator-compatible Digital display
Job mode (only for MW 4000 / 5000 Job) TAC – special tack mode
Polarity reversal Quiet arc, due to fuzzy logic
S-mark, CE-mark Earth leakage monitoring
Thermostat-controlled fan Compatible for bus-system

MagicWave 2500 G/F MagicWave 3000 Comfort G/F

Weight 26,6kg 28,1kg
Dimension / h 435mm 435mm
Dimension / b 250mm 250mm
Dimension / l 560mm 560mm
Open-circuit voltage 89V 89V
Operating voltage 10,1-20V 10,1-22V
Protection class IP23 IP23
TIG AC/DC inverter

Mains fuse 16A 16A

Mains Frequency 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3x 400V 3x 400V
Welding current / Duty cycle [10min/40C] 180A / 100% 200A / 100%
Welding current / Duty cycle [10min/40C] 210A / 60% 250A / 60%
Welding current / Duty cycle [10min/40C] 250A / 40% 300A / 35%
www.fronius.com

64
163
MagicWave 4000 / 5000 / 4000 Job / 5000 Job /4000 Comfort
Processes Recommended areas of use
TIG-DC Construction of plant, containers, machinery,
TIG-AC/DC structural steel
Manual electrode (MMA) welding Industry plant & pipeline construction
Maintenance, repair and assembling
Recommended base materials Construction of chemical and paper plants
Constructional steels Automobile and allied vendor industries
Ferritic / austenitic CrNi-steels Construction of rail vehicles & rolling stock
Duplex steels Aerospace industry
Nickel-based materials Shipbuilding and offshore engineering
Aluminium, aluminium alloyed materials Robot welding
Magnesium materials
Copper materials Options
Special materials Remote-controllable
Robot interface
TIG JobMaster
Calibration document
Rate-of-flow watchdog for torch cooling
Standard equipment
Automatic cap-shaping UpDown control from torch
Automatic cooling-unit cut-out Overtemperature protection
Touch-down ignition / HF switch-selectable 2-step mode, 4-step mode
Gas-test button Spot-welding / Puls mode
Generator-compatible Digital display
Job mode (only for MW 4000 / 5000 Job) TAC – special tack mode
Polarity reversal Quiet arc, due to fuzzy logic
S-mark, CE-mark Earth leakage monitoring
Thermostat-controlled fan Compatible for bus-system

MagicWave 4000 G/F MagicWave 5000 Job MagicWave 4000 Job MagicWave 5000 Job
G/F G/F MV G/F
Dimension / b 290mm 290mm 290mm 290mm
Weight 58,2kg 58,2kg 58,2kg 58,2kg
Dimension / h 705mm 705mm 705mm 705mm
Dimension / l 625mm 625mm 625mm 625mm
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains fuse 35A 35A 63A / 35A 63A / 35A
Protection class IP23 IP23 IP23 IP23

TIG AC/DC inverter

Open-circuit voltage 90V 90V 90V 90V
Mains voltage [+/-10%] 3 x 400V 3 x 400V 3 x 200-240V / 3 x 380- 3 x 200-240V / 3 x 380-
460V 460V
Operating voltage 10,1-33V 10,1-33V 10,1-32V 10,1-30V
Welding current / Duty cycle [10min/40C] 310A / 100% 350A / 100% 300A / 100% 350A / 100%
Welding current / Duty cycle [10min/40C] 400A / 45% 500A / 40% 400A / 45% 500A / 40%
Welding current / Duty cycle [10min/40C] 365A / 60% 440A / 60% 360A / 60% 440A / 60%

www.fronius.com

65
 165
TIG cold wire welding MW2200 Job / KD 4000 D-11 manual
Processes
TIG-DC
TIG-AC/DC

5 Recommended base materials

7
Constructional steels
Ferritic / austenitic CrNi steels
Duplex steels
6 Nickel-based materials
1 Aluminium materials
Magnesium materials
2 Copper materials
3
Special materials
4 Recommended areas of use
Automobile and allied vendor industries
Construction of chemical plants
Construction of plant, containers, machinery,
Standard equipment structural steel
4-roller drive Rate-of-flow watchdog for torch cooling Robot welding
Automatic cap shaping (FK2200 FC) Industry plant & pipeline construction, site
Automatic cooling-unit cut out Up-down control from torch erection firms
Automatic cold wire retract Overtemperature protection Construction of rail vehicles & rolling stock
HF ignition 2-step mode, 4-step mode Shipbuilding and offshore engineering
Gas-test button Spot-welding / Pulse mode (only Job mode) Aerospace industry
Generator compatible Digital Display
Options
Job mode (only with Job mode) TAC special tack mode (only Job mode)
Polarity reversal (only MW-series) Quiet arc due to Active Wave Remote controllable
S-mark, CE-mark Earth leakage monitoring Robot interface
Thermostat controlled fan Synchronized wire puls mode JobMaster TIG (only Job mode)
Bus compatible Calibration document
Jobexplorer / WinRCU
Upgrades by add-on modules
Service module
OPC-Data
TIG cold wire manual

166
TIG cold wire welding TT 3000 Job / KD4000 D-11 manual
Processes
TIG-DC
6 8
Recommended base materials
5
Constructional steels
Ferritic / austenitic CrNi-steels
Duplex steels
7 Nickel-based materials
1 Magnesium materials
Copper materials
Special materials
2

3 Recommended areas of use

Construction of plant, containers, machinery,
4
structural steel
Industry plant & pipeline construction
Maintenance, repair and assembling
Construction of chemical and paper plants
Standard equipment Automobile and allied vendor industries
4-roller drive Flow conrol for torch cooling system Robot welding
Automatic cap-shaping FK 4000R FC Construction of rail vehicles & rolling stock
Automatic cooling-unit-cut-out UpDown control from torch Shipbuilding and offshore engineering
Automatic cold-wire retract Overtemperature protection
Options
www.fronius.com

Touch-down ignition / HF switch-selectable 2-step mode, 4-step mode

Gas-test-button Spot welding / Puls mode Remote controllable
Generator compatible Digital display Robot Interface
Job mode Quiet arc, due to fuzzy logic Calibration document
Polarity reversal (only MW-series) Ground fault detection Jobexplorer / WinRCU
S-mark, CE-mark Synchronized wire pulse mode Upgrades by add-on modules
Thermostat-controlled fan Service Module
OPC-Data

66
183
TTG1200A / 1600A / 2200A / 2600A / PL10
Processes
TIG-DC
TIG-AC/DC

Recommended base materials

Ferritic / austenitic CrNi steels
Aluminium materials
Magnesium materials

Standard equipment
Plug-on gas nozzle system
Torch body rotates through 90°
Easy-to-use rocker switch
Swivel-mounted protective hose
UV and ozone-resistant protective hose
Gas nozzle, tungsten electrode, torch cap
long
TTG1200 / TTG1600 TTG2200 / TTG2600
Anti-kink feature at machine and torch end
Options
Flexible leather protection hose L = 0,7 m Special lengths of hose pack 1,0 – 20,0 m Recommended areas of use
Gas lenses (HF-ignition can be impaired started from 12 Automobile and allied vendor industries
P-system (screw-on gas nozzle) m) Construction of chemical plants
Fabric-reinforced protection hose KD-feeding for TTG2200 Maintenance and repair
Adapter for old machines Pipeline construction
Structural steel

TTG1200A TTG1600A TTG2200A TTG2600A PL10

Weight 0,65kg 0,65kg 0,96kg 1,2kg 0,55kg
Welding current / Duty cycle [DC] 90A / 60% 120A / 60% 170A / 60% 200A / 60% 65A / 60%
Welding current / Duty cycle [AC] 85A / 35% 120A / 35% 180A / 35% 220A / 35% 60A / 40%

TIG manual welding torches

Welding current / Duty cycle [AC] 65A / 60% 90A / 60% 130A / 60% 170A / 60% 50A / 60%
Welding current / Duty cycle [DC] 120A / 35% 160A / 35% 220A / 35% 260A / 35% 80A / 40%
Diameter electrode 1-3,2mm 1-3,2mm 1-4mm 1,6-6,4mm 1-2,4mm

184
TTG1600A WKZ / 1600A-POT / 1600A S / 2200 S / 2200-TCS

TTG1600 WKZ / TTG1600 Pot TTG1600 S / TTG2200 TCS

TTG1600A WKZ TTG1600A-Pot TTG1600A S TTG2200A S TTG2200-TCS

Weight 0,35kg 0,45kg 2,36kg 2,7kg 0,57kg
Welding current / Duty cycle [DC] 160A / 15% 160A / 15% 160A / 15% 220A / 15% 160A / 35%
Welding current / Duty cycle [DC] 80A / 60% 80A / 60% 80A / 60% 110A / 60% 120A / 60%
Diameter electrode 1-3,2mm 1-3,2mm 1-3,2mm 1-4mm 1-4mm
www.fronius.com

67
 185
TTW2500A / 3000A / 4000A / 5000A / PW18
Processes
TIG-DC
TIG-AC/DC

Recommended base materials

Ferritic / austenitic CrNi steels
Duplex steels
Nickel-based materials
Aluminium materials
Magnesium materials
Copper materials

Recommended areas of use

Construction of plant, containers, machinery,
structural steel
Automobile and allied vendor industries
Construction of special machinery and
TTW2500 / TTW3000 TTW4000 / TTW5000
Standard equipment construction machinery
Construction of chemical plants
Plug-on gas nozzle system UV and ozone-resistant protective hose
Maintenance and repair
Torch body rotates through 90° Gas nozzle, tungsten electrode, torch cap
Pipeline construction
Easy-to-use rocker switch long
Construction of rail vehicles & rolling stock
Swivel-mounted protective hose Anti-kink feature at machine and torch end
Shipbuilding and offshore engineering
Options
Flexible leather protection hose L = 0,7 m Special lengths of hose pack 1,0 – 20,0 m
Gas lenses (TTW2500 only until 8,0m; HF-ignition can be
P-system (screw-on gas nozzle) impaired started from 12 m)
Fabric-reinforced protection hose KD-feeding for TTW4000
Adapter for old machines
TIG manual welding torches

TTW2500A TTW3000A TTW4000A TTW5000A PW18

Weight 0,47kg 0,75kg 0,96kg 0,985kg 0,6kg
Welding current / Duty cycle [DC] 200A / 60% 300A / 60% 400A / 60% 500A / 60% 180A / 60%
Welding current / Duty cycle [AC] 140A / 60% 250A / 60% 350A / 60% 400A / 60% 140A / 60%
Diameter electrode 1-3,2mm 1-3,2mm 1-4mm 1,6-6,4mm 1-2,4mm

TTW2500A WKZ / TTW3000P-KD internal / 4000A FumeEx /

186
4000A-KD internal / 5500P

TTW2500 WKZ / TTW3000P-KD TTW4000 FumeEx / TTW4000A-KD / TTW5500P

TTW2500A-WKZ TTW3000P-KD TTW4000A F++/ TTW4000A-KD TTW5500P /UD

/JM UD/FumeEx /JM
Weight 0,39kg 0,64kg 1,01kg 0,84kg 0,98kg
www.fronius.com

Welding current / Duty cycle [DC] 200A / 60% 300A / 60% 400A / 60% 400A / 60% 550A / 60%
Welding current / Duty cycle [AC] 140A / 60% 250A / 60% 350A / 60% 350A / 60% 440A / 60%
Diameter electrode 1,2-3,2mm 1-3,2mm 1-4mm 1-4mm 3,2-6,4mm

68
 TIG manual welding torches
TIG
ROBOT CONFIGURATIONS

It’s the know-how that does it: having durable high-quality solutions, both standardised and
customised, for all robot-welding requirements is an absolute must. Whether as a full-liner,
a system manufacturer or a single-source supplier, perfection is what is required for every
application, for every manufacturer and for every robot.
www.fronius.com

69
 3230
PAP watercooled TIG-KD TT/MW 2500/3000
10

9 11

16 12 14
13
1

8
4 15
2
6
3
7
5
ROBOT 17
CONTROL

168
Robotset MW2200 Job with robot interface Rob 3000
Processes
TIG-DC
6
TIG-AC/DC

6
Recommended base materials
Constructional steels
Ferritic / austenitic CrNi-steels
Duplex steels
Nickel-based materials
3
Aluminium, aluminium alloyed materials
Magnesium materials
TIG robot power sources

1 ROB 3000 Copper materials

Special materials

2 AUTOMATIC 4 5 Recommended areas of use

CONTROL Construction of plant, containers, machinery,
structural steel
Industry plant & pipeline construction
Standard equipment Maintenance, repair and assembling
Automatic cap-shaping UpDown control from torch Construction of chemical and paper plants
Automatic cooling-unit-cut-out Overtemperature protection Automobile and allied vendor industries
Touch-down ignition / HF switch-selectable 2-step mode, 4-step mode Construction of rail vehicles & rolling stock
Gas-test-button Spot welding / Puls mode Aerospace industry
Generator compatible Digital display Robot welding
Job mode TAC - special tack mode
Options
Polarity reversal (only MW-series) Quiet arc, due to fuzzy logic
S-mark, CE-mark Earth leakage monitoring Remote controllable
Thermostat-controlled fan Synchronized wire puls mode (only Job mode) Robot Interface
Flow conrol for torch cooling system Compatible for bus system (only Job mode) Calibration document
FK 4000R FC Jobexplorer / WinRCU
Upgrades by add-on modules
Service Module
OPC-Data
www.fronius.com

70
169
Robotset MW 3000 comfort with cold wire feeding PushPull
Processes
TIG-DC
10 12 TIG-AC/DC

Recommended base materials

Constructional steels
Ferritic / austenitic CrNi-steels
9 Duplex steels
1 11
Nickel-based materials
Aluminium, aluminium alloyed materials
2 Magnesium materials
ROB 5000 5
Copper materials
8 Special materials
3 7
6 Recommended areas of use
4 ROBOT Construction of plant, containers, machinery,
CONTROL
structural steel
Industry plant & pipeline construction
Standard equipment Maintenance, repair and assembling
Construction of chemical and paper plants
4-roller drive Flow conrol for torch cooling system
Automobile and allied vendor industries
Automatic cap-shaping FK 4000R FC
Construction of rail vehicles & rolling stock
Automatic cooling-unit-cut-out UpDown control from torch
Aerospace industry
Automatic cold-wire retract Overtemperature protection
Shipbuilding and offshore engineering
Touch-down ignition / HF switch-selectable 2-step mode, 4-step mode
Robot welding
Gas-test-button Spot welding / Puls mode
Generator compatible Digital display Options
Job mode Quiet arc, due to fuzzy logic
Remote controllable
Polarity reversal (only MW-series) Earth leakage monitoring
Robot Interface
S-mark, CE-mark Synchronized wire pulse mode
Calibration document
Thermostat-controlled fan Compatible for bus system
Jobexplorer / WinRCU
Upgrades by add-on modules
Service Module

TIG robot power sources

OPC-Data

Robotset Power-sharing MW5000 with cold wire feeding

2030
PushPull
5
11
9

1
12
2 8

3
15

ROB 5000
14
13

7
4 6
ROBOT
CONTROL

10
www.fronius.com

71
 171
Robot set MW 5000 Job with cold wire feeding Push
Processes
9 TIG-DC
TIG-AC/DC

11
Recommended base materials
8
Constructional steels
Ferritic / austenitic CrNi-steels
1 10 Duplex steels
DEVICE NET 4 Nickel-based materials
EXTERN
Aluminium, aluminium alloyed materials
7 12
Magnesium materials
Copper materials
2 Special materials
6
ROBOT
5
CONTROL 3 Recommended areas of use
Construction of plant, containers, machinery,
structural steel
Industry plant & pipeline construction
Standard equipment Maintenance, repair and assembling
4-roller drive FK 4000R FC Construction of chemical and paper plants
Automatic cap-shaping UpDown control from torch Automobile and allied vendor industries
Automatic cooling-unit-cut-out Overtemperature protection Construction of rail vehicles & rolling stock
Automatic cold wire retract 2-step mode, 4-step mode Aerospace industry
Touch-down ignition / HF switch-selectable Spot welding / Puls mode Shipbuilding and offshore engineering
Gas-test-button Digital display Robot welding
Generator compatible TAC - special tack mode
Options
Job mode Quiet arc, due to fuzzy logic
Polarity reversal (only MW-series) Earth leakage monitoring Remote controllable
S-mark, CE-mark Synchronized wire pulse mode (only Job Robot Interface
Thermostat-controlled fan mode) Calibration document
Flow control for torch cooling system Compatible for bus system (only Job mode) Jobexplorer / WinRCU
Upgrades by add-on modules
Service Module
TIG robot power sources

OPC-Data
www.fronius.com

72
187
Automatic welding torches TTG2200A-M, TTW4000A-M
Processes Recommended areas of use
TIG-DC Construction of plant, containers, machinery,
TIG-AC/DC structural steel
Automobile and allied vendor industries
Recommended base materials Construction of special machinery and
Ferritic / austenitic CrNi steels construction machinery
Duplex steels (watercooled torches) Construction of chemical plants
Nickel-based materials (watercooled torches) Maintenance and repair
Aluminium materials Pipeline construction
Magnesium materials Construction of rail vehicles & rolling stock
Copper materials (watercooled torches) Shipbuilding and offshore engineering

Options
TIG automatic welding torch:
Gas lenses
Cold wire feeding like for TIG robot torches

Standard equipment
TIG automatic welding torch: Automatic tube diameter 32 mm
Screw-on or plug-on gas nozzle system Adapter from ø 32 mm to ø 35 mm
UV and ozone-resistant protective hose Anti-kink feature at machine- and torch end

TTG2200A-M TTW4000A-M
Weight 1kg 1kg
Welding current / Duty cycle [DC] 170A / 60% 400A / 60%
Welding current / Duty cycle [AC] 130A / 60% 350A / 60%
Diameter electrode 1-4mm 1-4mm

TIG automatic welding torches

188
Robot welding torches TTW4000
Processes Recommended areas of use
TIG-DC Construction of plant, containers, machinery,
TIG-AC/DC structural steel
Automobile and allied vendor industries
Recommended base materials Construction of special machinery and
Ferritic / austenitic CrNi steels construction machinery
Duplex steels Construction of chemical plants
Nickel-based materials Maintenance and repair
Aluminium materials Pipeline construction
Magnesium materials Construction of rail vehicles & rolling stock
Copper materials Shipbuilding and offshore engineering

Options
TIG robot welding torch:
Adjusting device for torch head
Special lengths 1,0 – 20 m (HF-ignition can be
impaired started from 12 m)
Holding clamp for TIG RO without KD-feeding
BasicKit for TIG RO KD-Drive
Wire feed speed 0 – 5 m/min or 0 – 22 m/min

Standard equipment
Torch head exchangeable: Coldwire feeding Push: Graphit innerliner ø 2,5 mm for Al- and CrNi-
Screw-on gas nozzle system 3 x 90° mountable wire
Gas lens Wire feeder tube rotatable 3 x 90° mountable
Holding clamp Wire feeder tube rotatable
Hose pack: Teflon inner liner 0,8 – 1,2 Holding clamp
Automatic tube diameter 32 mm Exact speed regulation assured by digital
UV- and ozone-resistant protective hose pack Coldwire feeding Pull: encoder
Wire feed speed 0 – 10 m/min Toothed drive and pressure rollers
Wirefeed FWD/BACK button
www.fronius.com

TTW Robot Robacta TTW4000 Robacta KD

Weight 1,4kg 0,263kg 1,4kg
Welding current / Duty cycle [DC] 400A / 60% 400A / 60%
Welding current / Duty cycle [AC] 280A / 60% 280A / 60%
Diameter electrode 1,6-4mm
Wire feed speed 10m/min
Wire Ø 0,8-2mm

73
 189
Robot welding torches TTW4500
Processes
TIG-DC
TIG-AC/DC

Recommended base materials

Ferritic / austenitic CrNi steels
Duplex-steels
Nickel-based materials
Aluminium materials
Magnesium-material
Copper materials

Recommended areas of use

Construction of plant, containers, machinery,
structural steels
Industry plant & pipeline construction
Construction of special machinery and
Robacta TTW4500 PAP
construction machinery
Standard equipment Construction of chemical plants and paper
Torch head: Cold wire feeding Push: plants
Gas nozzle thread type-system Swivel-mounted wire guide tube with locking Maintenance, repair and assembling
Gas lenses Combi inner liner 0,8-1,2 Pipeline construction
Adjusting device for electrodes Construction of rail vehicles & rolling stock
Hose pack: Cold wire feeding Pull: Shipbuilding and offshore engineering
UV and ozone-resistant corrugated hose Wire guide speed 0-10 m/min
Holding clamp (4x90° mountable) Graphit inner liner ø2,5mm for Al- and CrNi- Options
Line for shutoff box wire TIG robot welding torch:
Swivel-mounted wire guide tube with locking customer specific hose pack length 1,0 - 20
Exact DC-servomotor with digital encoder m (HF-ignition can be impaired started from
Toothed drive and pressure roller 12 m)
Wire feed FWD/BACK button Extension for holding clamp
Basic kit for TIG Ro KD Drive
TIG robot welding torches

Wire feed speed 0-5m/min or 0-22m/min

Ignition aid
Gas lens for 3/4“ gas nozzle
Customer specific torch body bend 90°, 70°
at TTW4500 PAP

Robacta TTW4500 Robacta KD-Drive

Weight 1,1kg 3kg
Welding current / Duty cycle [DC] 450A / 60%
Welding current / Duty cycle [AC] 320A / 60%
Diameter electrode 1,6-4,8mm
Wire feed speed 10m/min
Wire Ø 0,8-2mm
www.fronius.com

74
2010
Robot welding torches TTW5500
Processes
2 TIG-DC
TIG-AC/DC

1 Recommended base materials

Ferritic / austenitic CrNi steels
3 Duplex-steels
Nickel-based materials
Aluminium materials
Magnesium-material
1 Copper materials

Recommended areas of use

Construction of plant, containers, machinery,
1 structural steels
Robacta TTW5500 PAP Industry plant & pipeline construction
Construction of special machinery and
Standard equipment construction machinery
Torch head: Cold wire feeding Push: Construction of chemical plants and paper
Gas nozzle thread type-system Swivel-mounted wire guide tube with locking plants
Gas lenses Combi inner liner 0,8-1,2 Maintenance, repair and assembling
Adjusting device for electrodes Pipeline construction
Hose pack: Cold wire feeding Pull: Construction of rail vehicles & rolling stock
UV and ozone-resistant corrugated hose Wire guide speed 0-10m/min Shipbuilding and offshore engineering
Holding clamp (4x90° mountable) Graphit inner liner ø2,5mm for Al- and CrNi-
Line for shutoff box wire Options
Swivel-mounted wire guide tube with locking TIG robot welding torch:
Exact DC-servomotor with digital encoder customer specific hose pack length 1,0 - 20
Toothed drive and pressure roller m (HF-ignition can be impaired started from
Wire feed FWD/BACK button 12 m)
Extension for holding clamp
Basic kit for TIG Ro KD Drive

TIG robot welding torches

Wire feed speed 0-5m/min or 0-22m/min
Ignition aid
Gas lens for 3/4“ gas nozzle

Robacta TTW5500 Robacta KD-Drive

Weight 6,05kg 3kg
Welding current / Duty cycle [AC] 300A / 100%
Welding current / Duty cycle [AC] 400A / 60%
Welding current / Duty cycle [DC] 430A / 100%
Welding current / Duty cycle [DC] 550A / 60%
Diameter electrode 3,2-6,4mm
Wire Ø 0,8-2mm
Wire feed speed 10m/min

164
MagicCleaner
Standard equipment Recommended areas of use
Cleaning current is continuously adjustable Construction of chemical plants
Electrolyte feed is continuously adjustable Maintenance and repair
Adjustable current waveform (AC/DC) Industry plant & pipeline construction, site-
Short-circuit detection and cut-out erection firms
Generator-compatible
CE mark Recommended base materials
Ferritic / austenitic CrNi steels
Options Copper materials
MagicCleaner printing set
Mains voltage 110V - 115V, 50/60Hz

Processes
Electrochemical cleaning
Electrochemical polishing / burnishing
Electrochemical labelling / printing
www.fronius.com

75
 MMA WELDING
RECTIFIER
The all-rounder: uncomplicated, universal, autonomous. MMA is reckoned to be the basic
technology of arc welding – one with which virtually all metals can be welded, and where arc
quality is the overriding requirement. Invented at the end of the 19th century, and still
triggering revolutions today.
www.fronius.com

76
4080
AccuPocket - Set

Recommended areas of use Processes Recommended base materials

Construction of chemical plants Manual electrode (MMA) welding (C-version) Constructional steels
Maintenance and repair Cel-compatible Ferritic / austenitic CrNi steels
Construction of plant, containers, machinery, TIG-DC Duplex steels
structural steel Aluminium materials
Industry plant & pipeline construction, si-
teerection firms

Standard equipment
Li/Ion technology 1-phase mode possible until 140A (150 A TIG) Capacity display
Charger Thermostat-controlled fan Standard- and quick start mode
Generator-compatible (2kVA) Overtemperature protection Standalone and Hybrid mode
S-mark, CE-mark Dust filter TAC function (TIG)
Anti-Stick function Hot-Start Puls mode (TIG)
Automatic gas post-flow (TIG) Soft-Start Comfort-stop
Touch-down ignition Dynamic integrated magnet valve (TIG)
V-down-compatible welding of CEL elec- Feeder possible until 100m UpDown control from torch
trodes

Technical data
Technical data for EU: Technical data for USA: Technical data for JAP:
ActiveCharger 1000/230V ActiveCharger 1000/120V ActiveCharger 1000/100V
Dimensions length/width/height: 270 x 168 x Dimensions length/width/height: 270 x 168 x Dimensions length/width/height: 270 x 168 x
100 mm 100 mm 100 mm
Weight: 2kg Weight: 2kg Weight: 2kg
Protection class: IP 43S Protection class: IP 43S Protection class: IP 43S
Mains voltage: ~ 230 V AC (+/-15%) Mains voltage: ~ 120 V AC (+/-15%) Mains voltage: ~ 100 - 110 V AC (+10%/-
Mains frequency: 50 / 60Hz Mains frequency: 50 / 60Hz 15%)

Inverter
Mains current: max. 9,5 A eff. Mains current: max. 15,6 A eff. Mains frequency: 50 / 60Hz
Mains fuse: max. 16 A Mains fuse: max. 20 A Mains current: max. 15,7 A eff.
Efficiency factor: max. 95% Efficiency factor: max. 92,5% Mains fuse: max. 16 A
Output voltage: 30-58 V DC Output voltage: 30-58 V DC Efficiency factor: max. 92%
Output circuit max.: 18 A DC Output circuit max.: 18 A DC Output voltage: 30-58V
Output line max.: 1040 W Output line max.: 1020 W Output circuit max.: 18 A DC
Service temperature: -20°C bis +40°C Service temperature: -20°C bis +40°C Output line max.: 840 W
Test mark: CE Test mark: cTÜVus Service temperature: -20°C bis +40°C
Test mark: CE

AccuPocket 150/230V/EF
Dimension / b 160mm
Dimension / h 310mm
Dimension / l 435mm
Weight 10,9kg
Protection class IP23
Open-circuit voltage 91V
Operating voltage 0-91V
Welding current / Duty cycle [10min/40C] 40A / 100% ED (Hybrid)
www.fronius.com

Welding current / Duty cycle [10min/40C] 140A / 18% ED (Hybrid)

Welding current / Duty cycle [10min/40C] 100A / 25% ED (Hybrid)
max. welding current 140A
Welding current min. 10A

77
 3556
TransPocket 150 / 180 / RC / TIG / MV
Available from Q1 / RC and TIG version from Q2 2016
Processes
Manual electrode (MMA) welding
TIG-DC
Cel-compatible

Recommended base materials

Constructional steels
Ferritic / austenitic CrNi steels
Duplex steels
Aluminium materials

Recommended areas of use

Construction of chemical plants
Maintenance and repair
Construction of plant, containers, machinery,
TransPocket 150 TransPocket 180 structural steel
Industry plant & pipeline construction, site-
Standard equipment erection firms
Digital resonant inverter TIG Pulse
PFC technology TAC function Options
Generator compatible V-down-compatible welding of CEL elec- Remote control unit
Multi Voltage (MV Version) trodes VRD (Voltage Reduction Device) from Q3 2016
S-mark, CE-mark Thermostat-controlled fan Set from Q2 2016
Soft-, Hot Start Carrying strap
Anti-Stick function Overtemperature protection
TCS (TIG Comfort Stop) Dust filter

TransPocket 150/EF TransPocket 180/EF TransPocket 180 MV/B

Dimension / b 130mm 160mm 160mm
Dimension / h 285mm 310mm 310mm
Dimension / l 365mm 435mm 435mm
Weight 6,5kg 8,9kg 8,9kg
Mains Frequency 50 / 60Hz 50 / 60Hz 50 / 60Hz
Protection class IP23 IP23 IP23
Open-circuit voltage 96V 101V 101V
Mains voltage [+/-10%] 230V 230V 120 - 230V (-20% / +15%)
Mains fuse 16A 16A 120V: 15/20A 230V: 16A
Operating voltage 20,4 - 26,0V 20,4 - 27,2V 20,4 - 27,2V
Operating voltage TIG 10,4 - 16,0V 10,4 - 18,8V 10,4 - 18,8V
Welding current / Duty cycle [10min/40C] 150A / 35% 180A / 40% 180A / 40%
Welding current / Duty cycle [10min/40C] 90A / 100% 120A / 100% 120A / 100%
Welding current / Duty cycle [10min/40C] 120V/20A - - 120A / 40%
Welding current / Duty cycle [10min/40C] 120V/20A - - 90A / 100%
max. welding current 150A 180A / WIG: 220A 220A (TIG)
Welding current min. 10A 10A 10A
Inverter
www.fronius.com

78
203
TransPocket 1500 / 1500 RC / 1500 TIG - Set
Processes
TIG-DC
Manual electrode (MMA) welding
Cel-compatible

Recommended base materials

Constructional steels
Ferritic / austenitic CrNi steels
Duplex steels
Aluminium materials

Recommended areas of use

Construction of chemical plants
Maintenance and repair
Construction of plant, containers, machinery,
structural steel
Standard equipment Industry plant & pipeline construction, site-
Generator compatible V-down-compatible welding of CEL elec- erection firms
S-mark, CE-mark trodes
Anti-Stick function Remote-controllable (RC version) Options
Automatic gas post-flow Thermostat-controlled fan Remote control unit
(dep. on welding current – TIG-version) Carrying strap
Touch-down ignition Overtemperature protection
Energy-saving inverter technology Dust filter

TransPocket 1500
Dimension / b 110mm
Weight 4,7kg
Dimension / h 200mm
Dimension / l 315mm
Mains Frequency 50-60Hz
Mains fuse 16A
Protection class IP23
Open-circuit voltage 92V
Mains voltage [+/-10%] 230V
Operating voltage 10,4-25,6V
Welding current / Duty cycle [10min/40C] 80A / 100%
Welding current / Duty cycle [10min/40C] 140A / 30%
max. welding current 150A
Welding current min. 10A

Inverter
www.fronius.com

79
 205
TransPocket 2500 / 3500
Processes Recommended base materials
Manual electrode (MMA) welding Constructional steels
TIG-DC Ferritic / austenitic CrNi steels
Cel-capable Duplex-steels
Aluminium materials
Options
Remote control unit Recommended areas of use
Calibration document Construction of chemical plants
Wireless remote control Maintenance and repair
Construction of plant, containers, machinery,
structural steel
Industry plant & pipeline construction
Site erection firms

Standard equipment
Generator compatible Energy-saving inverter technology Overtemperature protection
S-mark, CE-mark Capability of vertical down welding Dust filter
Anti-Stick Function 1-phase mode possible until 140A (only with Hot-Start
Automatic post flow MVm versions) Soft-Start
(depending on welding current - TIG-Version) Remote controllable (RC, Comfort and TIG Dynamic
Touch-down ignition Version)
Thermostat-controlled fan
Carrying strap

TransPocket 2500 TransPocket 2500 TransPocket 3500 TransPocket 3500

MVm MVm
Weight 12,5kg 13,5kg 20kg 21kg
Dimension / h 320mm 320mm 390mm 390mm
Dimension / b 180mm 180mm 190mm 190mm
Dimension / l 430mm 430mm 490mm 490mm
Open-circuit voltage 88V 88V 89V 89V
max. welding current 250A 250A 350A 350A
Welding current min. 15A 15A 10A 10A
Protection class IP23 IP23 IP23 IP23
Mains fuse 16A 16A / 20A 25A 25A / 40A
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3 x 380-460V 3 x 380-460V / 3 x 200- 3 x 380-460V 3 x 380-460V / 3 x 200-
240V 240V
Welding current / Duty cycle [10min/40C] 175A / 100% 175A / 100% 230A / 100% 230A / 100%
Welding current / Duty cycle [10min/40C] 200A / 60% 200A / 60% 280A / 60% 280A / 60%
Welding current / Duty cycle [10min/40C] 250A / 35% 250A / 35% 350A / 35% 350A / 35%
Inverter
www.fronius.com

80
206
TransPocket 4000 Cel / 5000 Cel
Processes Recommended base materials
TIG-DC Constructional steels
Manual electrode (MMA) welding Ferritic / austenitic CrNi steels
Arc-air gouging Aluminium materials

Standard equipment Recommended areas of use

Generator compatible (except MV) Shipbuilding and offshore engineering
Microprocessor control Maintenance and repair
S-mark, CE-mark Industry plant & pipeline construction,
Digital welding process control site-erection firms
Earth leakage monitoring
V-down-compatible welding of CEL elec- Options
trodes Wireless remote control unit
Remote-controllable Keylock switch
Thermostat-controlled fan Remote control unit
Overtemperature protection Calibrationdocument
Anti-stick function

TransPocket 4000 Cel TransPocket 4000 TransPocket 5000 Cel TransPocket 5000 MV
MV Cel Cel
Weight 36,1kg 40kg 37kg 40,5kg
Dimension / h 475mm 475mm 475mm 475mm
Dimension / b 290mm 290mm 290mm 290mm
Dimension / l 625mm 625mm 625mm 625mm
Open-circuit voltage 95V 95V 95V 95V
max. welding current 380A 380A 480A 480A
Welding current min. 10A 10A 10A 10A
Operating voltage 20,4-35,2V 20,4-35,2V 20,4-39,2V 20,4-39,2V
Protection class IP23 IP23 IP23 IP23
Mains fuse 35A 63A / 35A 35A 63A / 35A
Mains Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Mains voltage [+/-10%] 3 x 400V 3 x 200-240V / 3 x 380- 3 x 400V 3 x 200-240V / 3 x 380-
460V 460V
Welding current / Duty cycle [10min/40C] 320A / 100% 320A / 100% 360A / 100% 340A / 100%
Welding current / Duty cycle [10min/40C] 360A / 60% 360A / 60% 415A / 60% 415A / 60%
Welding current / Duty cycle [10min/40C] 380A / 40% 380A / 40% 480A / 40% 480A / 40%

Inverter
www.fronius.com

81
 PLASMA
In a nutshell: fast, economical, a jawdropper. Basically very similar to TIG welding, Plasma is
a particularly interesting solution for when high quality specifications need to be met in the
welding of up to 8 mm thick materials.
www.fronius.com

82
214
SoftPlasma- and MicroPlasma welding TT800/2200 manual
Processes
SoftPlasma, PlasmaKeyhole, Plasma brazing
(DC mode)

5 Recommended base materials

Stainless steel
Constructional steel
Nickel-based materials
2 1
Aluminium materials
Titanium
Copper materials
3
Recommended areas of use
4
Construction of plant, containers, machinery,
structural steel
Automobile and allied vendor industries
Construction of special machinery and
construction machinery
Standard equipment Construction of rail vehicles & rolling stock
Gas check button Digital indication of plasma gas quantity
Options
Stepless adjustable pilot current Touchless ignition of pilot arc
(acc. to type of torch) Preselection of addressing (internal/external) Robot interface (not for manual welding)
Digital indication of amps of pilot current Mountable on carriage Plasma torch
Hot wire (not for manual welding)
Coldwire feeder unit
Push Pull system (not for manual welding)
Water recooler

PlasmaModule 10
Dimension / b 180mm
Weight 14,2kg
Dimension / h 344mm
Dimension / l 505mm
Mains Frequency 50-60Hz
Mains fuse 16A
Protection class 23
Test mark CE
Open-circuit voltage 88V
Mains voltage [+/-10%] 230V
Operating voltage 10-16V

Plasma manual
www.fronius.com

83
 2022
Plasma manual welding torch PTW 500 / PTW 1500
Processes Recommended areas of use
Plasma DC negative pole Aerospace industry
Construction of plant, containers, machinery,
Recommended base materials structural steel
Ferritic / austenitic CrNi steels Automobile and allied vendor industries
Duplex steels Construction of special machinery and
Nickel-based materials construction machinery
Aluminum materials Construction of chemical plants
Titan tantalum zirconium Maintenance and repair
Pipeline construction

Options
Fabric-reinforced protection hose
KD-feeding external
Special lengths of hose pack up to 8,0m

PTW 500 / PTW 1500

Standard equipment
Swivel-mounted protective hose Anti-kink feature at machine and torch end
UV- and ozone-resistant protective hose Easy-to-use rocker switch
Flexible leather protection hose 0,7m

PTW 500 PTW 1500

Weight 2,78kg 1kg
Diameter range 0,6-1,6mm 1-3mm
Max. welding current at 3mm 50A / 60% 150A / 100%
Plasma welding torches
www.fronius.com

84
3250
PAP watercooled Plasma-KD TT/MW 4000/5000

9 6

7
13
10 8
11

5
12 4

2 1

ROBOT
CONTROL 14

215
Robot set Plasma TT4000 Job with KD Push/Pull

1
12

14
13 2
11 9
10

ROB 4000 4
3 6

ROB 5000 5
7

Plasma mechanised
ROBOT
CONTROL

www.fronius.com

85
 2028
Robotset Plasma TT3000 / Q-Master

8
2
6 7

3 ROB 3000

4
AUTOMATIC
5 CONTROL

AUTOMATIC
CONTROL

4
2

2
4 1

3
AUTOMATIC
Plasma mechanised

CONTROL
www.fronius.com

86
 Plasma robot welding torch Robacta PTW 500 /
217
Robacta PTW 1500 / Robacta PTW 3500 / PAP
Processes
Plasma DC negative pole

Recommended base materials

Ferritic / austenitic CrNi steels
Duplex steels
Nickel-based materials
Aluminium materials
Titan tantalum zirconium

Options
Adjusting device for Plasma nozzle ø1,5mm
Basic kit for Robacta Plasma KD-Drive
Special lengths 1,0 - 10m
Spare parts set
Adaptor TT/MW (G/F) - F gas ext.
Adaptor hose pack
Robacta PTW 500 Robacta PTW 1500 PAP
Robacta PTW 1500 inkl. KD Drive Robacta PTW 3500 PAP Extension holding clamp / 120mm /140mm/
Robacta PTW 3500 inkl. KD Drive 160mm
Holding clamp mounting
Standard equipment Customer specific torch body bend 90° for
UV and ozone-resistant protective hose Combi inner liner 1,2 PTW 1500, 70° for PTW 1500 PAP
Fix defined TCP with alu-square-fastening Standard equipment cold wire feeding Pull
bolt (Robacta Plasma KD Drive): Recommended areas of use
4 x 90° mountable Wire feed speed 0-11 m/min Aerospace industry
Holding bracket Exact speed regulation assured by digital Construction of plant, containers, machinery,
Adjust gauge for tungsten electrode to plasma encoder structural steel
nozzle ø2,5mm Wirefeed FWD/BACK button Automobile and allied vendor industries
Locking rocker for defined cold wire feeding- Construction of special machinery and
Standard equipment cold wire feeding Push position construction machinery
(Robacta Plasma KD): Wire feeder tube rotatable Construction of chemical plants
Locking rocker for defined cold wire feeding- Graphit inner liner Maintenance and repair

Plasma welding torches

position Standard equipment hot wire: Pipeline construction
Wire feeding tube swivel mounted Drive rollers made of plastic
Copper wire tube for hot wire applications Leather hose 3,0m with hook and look
ø1,2mm fastener

Robacta PTW 500 Robacta PTW 1500 Robacta KD-Drive

Weight 3,6kg 4,72kg 3kg
Diameter range 0,6-1,6mm 1-3mm
Max. welding current at 3mm 50A / 60% 150A / 100%
Wire feed speed 10m/min

www.fronius.com

87
 220
LaserHybrid
Processes
MIG/MAG pulsed arc welding
LaserHybrid welding
5 6 Laser welding
4 LaserHotwire brazing
Laser brazing
7
Recommended base materials
Constructional steels
1
Ferritic / austenitic CrNi steels
ROB 5000 Duplex steels
Aluminium materials
Magnesium materials
Special materials
2 Zinc-plated sheet metal
ROBOT
3 CONTROL
Recommended areas of use
Construction of plant, containers, machinery,
structural steel
Automobile and allied vendor industries
Standard equipment Options Aerospace industry
4-roller drive Holder for optic Construction of rail vehicles & rolling stock
Wire-inching without gas or current Profi wire feeder rolls (grounded)
Gas-test button Holding device for different torches
S-mark, CE-mark Precision contact tips
LaserHybrid - robot power sources

Protective glass changer Plug-in, watercooled gas nozzle, lockable

Collision unit (+/–0,05 mm) Precision wire guide innerliner
Adjustment unit for Arc / Laser 360 mm Guide nozzle
(x, y, z nonius) Calibrationdocument
Crossjet with integrated exhaust duct Software Laser brazing CC/CV
Mirror inverted mounting Roboter Interface Feldbus
Precision torch (+/–0,05 mm) Gas sensor
SynchroPuls

LaserHybrid 0° 4kW
Weight 19kg
Dimension / b 160mm
Dimension / l 770mm
Dimension / h 420mm

LaserHybrid 10kW 3350

LaserHybrid 90° 0
Fillet weld head
8kW-Version auf Anfrage
www.fronius.com

88
221
Laser Hotwire
Processes
Laser welding
Laser hotwire-brazing (hotwire)
Laser-brazing (coldwire)

Recommended base materials

Ferritic / austenitic CrNi steels
Duplex-steels
Special materials
Zinc-plated plate metal

ROBOT
CONTROL

Standard equipment Recommended areas of use

4-roller drive Construction of plant, containers, machinery,
Wire-inching without gas or current structural steel
Gas test button Automobile and allied vendor industries
S-mark, CE-mark Aerospace industry
Construction of rail vehicles & rolling stock

LaserHybrid - robot power sources

3370
Robot Robacta PowerDrive LaserHotwire
Processes
Laser welding
14 Laser hotwire-brazing (hotwire)
Laser-brazing (coldwire)
8 10 Recommended base materials
15
7 11 Ferritic / austenitic CrNi steels
9 13 Duplex-steels
5 12 16 Special materials
1 Zinc-plated plate metal

2
ROBOT 6
CONTROL 3

Standard equipment Recommended areas of use

4-roller drive Construction of plant, containers, machinery,
Wire-inching without gas or current structural steel
Gas test button Automobile and allied vendor industries
S-mark, CE-mark Aerospace industry
Construction of rail vehicles & rolling stock
www.fronius.com

89
 222
Laser cold wire
Processes
Laser welding
Laser hotwire-brazing (hotwire)
Laser-brazing (coldwire)

Recommended base materials

Ferritic / austenitic CrNi steels
Duplex-steels
Special materials
Zinc-plated plate metal

ROBOT
CONTROL

Standard equipment Recommended areas of use

4-roller drive Construction of plant, containers, machinery,
Wire-inching without gas or current structural steel
Gas test button Automobile and allied vendor industries
S-mark, CE-mark Aerospace industry
Construction of rail vehicles & rolling stock
LaserHybrid - robot power sources
www.fronius.com

90
 AUTOMATION

Mechanized welding systems Orbital welding systems

Fronius Automation develops and implements

mechanized system solutions with a high customer
benefit for challenging applications.

www.fronius.com

91
 20420
Carriage FDV 15/MF / FDV 22/MF
Carriage
Recommended areas of use
For mechanized welding (MIG/MAG) of
longitudinal seams in horizontal, vertical and
overhead position

Options
Oscillation unit FOU 30/ML6 (FDV 22/MF)

Standard equipment
Compact and lightweight design Steel wheels with rubber (O-rings) Digital travel speed display
Control unit integrated in driving vehicle Microprozessor controlled with digital display Switch: Welding On / Off
Battery powered - no mains cable necessary (FDV 22/MF) Programming buttons for path, segment
Permanent magnet for powerful traction in all Control line to power source (Tuchel 9pin) welding, endcrater fill
welding positions L=10m (FDV 22/MF)
Guide wheels automatically track the torch in Functions control unit FDV 15/MF:
the filled joint Functions control unit FDV 22/MF: Switch: On / Off
Universal torch holder for hand- and machine Switch: On / Off Switch: Start left / Stop / Start right
torche Switch: Start left / Stop / Start right Speed knob
Battery charger and rechargeable battery Speed knob
Mechanized welding systems

14,4V/ 2Ah
4-wheel drive via stepper motor

53500
Carriage FDV 80
Carriage
General features
Mobile and high-modular system for MIG/
MAG welding of longitudinal welds.
Composed with driving vehicle, remote
control unit, torch-head and seam tracker, it
enables a wide range of applications.

Options and accessories

Uptake for remote control FRC-40
Torch holder and adjustment devices
FRR reducer rings
Customized wheels
Rail system
I-kit limit switch functions
Adjustable guide rolls (side)

Features and Benefit Standard equipment

Mobile longitudinal welding system 4-wheele drive with stepper motor
Very versatile and suitable for different appli- Polyurethane wheels (one side with groove)
cations by its modular design Viscose-damper for constant drive
Variable adjustable torch head system Integrated way-measurement system
Mechanical seam tracking system for perfect Robust frame and adequate uptake for wire
torch guiding on parallel, reducing or curved feeder
profiles 4 pcs. lift facilities to hook in
Segment welding function Integrated power supply and PLC
www.fronius.com

Job-selection Mains cable with plug 12m

Programmable welding distance Control line to power source 10m
On-board remote control for fast and easy Remote control FRC-40 with cable 3m
control of welding parameters Mechanical seam tracking system

92
0
Carriage FlexTrack 45
Carriage
Recommended areas of use
For mechanized welding (MIG/MAG, CMT) of
longitudinal and circular seams

General features
The highly flexible carriage offers a wide
range of application possibilities. Flexible rails
can be used on objects that are flat, curved or
round and can be fixed with different bridges.

One carriage for all applications

High quality components
Robust aluminium housing
Designed for rough application area
Fast and easy setup of rails and carriage
Highest reproducibility
Constant welding speed

0
Oscillation system linear
Control unit with linear slide FMS
Recommended areas of use

Mechanized welding systems

Welding of fill- and multi layer, high wall thick-
ness with seam preparation (MIG/MAG, TIG).

Standard equipment
Graphical user interface Connection line e-cabinet to oscillation unit
Touchscreen-display for easy navigation and 5m (196,85inch)
altering parameters
Changeable protective-sheets (weld-spatter Functions:
resistant) / Main switch on-off
Multifunction-wheel for selecting and altering / Multifunction-wheel for navigation and alte-
parameters even while the welding procedure ring parameters
is running / Start-stop
Prepared for external start-stop / Pre-selection oscillation on-off
Only for FMS slides with servo motor / Fine-positioning

Mains cable with plug 5m (196,85inch)

Connection line FRC-12/SE to e-cabinet 5m
(196,85inch)
www.fronius.com

93
 5370
AVC system
Control unit with AVC-slide (DC motor)
Standard equipment
Control unit FCU-8:
/ Main switch On-Off
/ Potentiometer for time (AVC-up)
/ Potentiometer for distance (touch & retract)
at TIG-DC
/ External start-stop
/ Mains cable with plug 5m
/ Connection line FCU-8 to AVC-slide 5m
/ Connection line FCU-8 to power source 5m

Remote control FRC-8:

/ Button start-stop
/ Flip switch AVC On-Off
/ Jogging switch for manual positioning up-
down
/ Display for welding voltage
/ Potentiometer for AVC-voltage
/ Potentiometer for AVC start delay
/ Potentiometer for AVC-sensitivity
/ Button Error-Reset
/ Remote control cable 5m
Recommended areas of use
For automatic height control or distance
control of the torch to the work piece, while
welding. Useable with TIG/DC (digital) and
Plasma welding process.
Mechanized welding systems

100100
Camera system ArcView
Visual monitoring of welding processes
Recommended areas of use Features and Benefit
Visual monitoring of the following welding Camera module
processes: Control unit with display (15‘‘)
MIG-MAG Camera cable
CMT Absorptive glass - pneumatically controllable
TIG Absorptive glass - cleaning via compressed
Plasma air
Prepared for air and water cooling
Easy exchangeable absorptive glass
Focus and iris - controllable via control unit
Robust aluminium housing
PLUG & PLAY
Cable length up to 50m (164 ft)
Cross line can be positioned freely via display
for comfortable seam tracking inspection
LIVE-VIEW of video data via ethernet possible
Recorder with remote control for recording
and playback - USB/SD-CARD
Light source with bracket
Flexible camera bracket
www.fronius.com

94
0
Longitudinal welding systems FLW
Segments
Metalworking industries

Work pieces
Frames

Welding processes
MIG/MAG

Segments
Commercial vehicles

Work pieces
Carrier sections

Mechanized welding systems

Welding processes
MIG/MAG
CMT Twin
TIME Twin

Segments
Steel- & machinery construction

Work pieces
Road sign pillars

Welding processes
TIME Twin
www.fronius.com

95
 Segments
Tank constructions

Work pieces
Exhausts
Containers
Tanks

Welding processes
MIG/MAG
CMT
TIG
Plasma

Segments
Construction of rail vehicles

Work pieces
Rail vehicles assemblies

Welding processes
MIG/MAG
Mechanized welding systems

CMT

Segments
Commercial vehicles

Work pieces
Carrier sections

Welding processes
MIG/MAG
CMT Twin
TIME Twin
www.fronius.com

96
0
Circular welding systems FCW
Segments
Steel- & machinery construction

Work pieces
Hydraulic cylinders

Welding processes
MIG/MAG

Segments
Power generation
Offshore
Steel & machinery constructions
Aerospace industries

Mechanized welding systems

Work pieces
Tubes, flanges, pipe reducers, fittings, valves

Welding processes
MIG/MAG
CMT
TIG
PLASMA

Segments
Power generation

Work pieces
Pipe- pipe connections

Welding processes
TIG
www.fronius.com

97
 Segments
Power generation

Work pieces
Boiler

Welding processes
MIG/MAG
TIME Twin

Segments
Energy supply

Work pieces
Gas- insulated power lines

Welding processes
TIG
Mechanized welding systems

Segments
Steel & machinery constructions

Work pieces
Valves

Welding processes
MAG
www.fronius.com

98
0
Overlay welding systems FOW
Segments
Subsea

Work pieces
Flow lines

Welding processes
TIG

Segments
Power generation

Work pieces
Membrane walls

Mechanized welding systems

Welding processes
CMT

Segments
Automotive manufacturing
Yellow goods

Work pieces
Bolt

Welding processes
CMT
www.fronius.com

99
 Segments
Steel & machinery constructions
Gas-, oil industrie
Power generation

Work pieces
valve body

Welding processes
CMT

Segments
Subsea

Work pieces
Valves

Welding processes
TIG
Mechanized welding systems

Segments
Subsea

Work pieces
Valves

Welding processes
TIG
www.fronius.com

100
547
Orbital system-controller FPA 3020
Orbital welding power source with integrated microprocessor-controller
Processes Recommended areas of use
TIG welding AC/DC with or without filler wire Fronius Process Automation - FPA System-
Controller are universal and functional with
Accessories orbital weld heads useable for tube-tube/
GroundCable, gas hose tube-flange/ tube-tube sheet welding
Carriage with console and tool box PickUp
Gas pressure regulator / Microelectronics
Closed and open weld heads with or without / Pharmacy/ Biochemical Industry
filler wire / Food Industry
Hosepack extension / Climate Technology
Manual TIG torch / Aeronautics/ Aerospace
USB-stick / Heat Exchangers
Printer paper

Standard equipment
FPA 3020 Orbital Controller / Welding speed (cm/min) 1 pc. USB-stick 8GB
Integrated inverter 200A, single phase / Wire feed speed (cm/min) Welding data-documentation
Generator compatible Installed printer
Integrated water cooling Programming welding parameter: FPA 3020-RC remote control with cable 10m
Mains cable 2,5m with plug / Internal memory (200 programs)
Mountable on carriage / 3 special tack programs with up to 20 tack Functions on remote control:
Integrated gas and water flow control points / Selection of program
Simple programming via intuitive menue / 10 sectors/ program free definable / Start/stop with slope, immediate weld stop
Touch-screen operation with graphical pro- / Emergency-stop
cessvisualisation (colour) Additional memory of programs on USB-stick / Manual positioning of axes
Language selection (De/Gb/Fr/It/Es/Pb/Ru/Cz) Creation of backup on USB-stick / Manual wire inching (forward/reverse)
Welding-data documentation on USB-stick / Parameter adjusting during welding (on the
Display during weld cycle: Addressing torch rotation axis and wire axis fly)
/ Welding currrent (A) SynergicMode (material, pipe outside diame- / Test button for shielding- and on-off purging

Orbital welding systems

/ Arc Voltage (V) ter, wall thickness, gas, ..) gas
/ Torch position (degree) Auto-Diagnose-System (Error-Code)
Optimum control of weld process via remote
control unit

www.fronius.com

101
 0
Closed chamber weld heads FCH
Welding of tube to tube joints
Recommended areas of use Processes
Special for welding of thin-walled tubes and TIG welding DC respectively AC/DC
high productivity applications Flush joint welding without filler wire
(tube outer-Ø 3,0 - 114,0mm)
Options and accessories
/ Microelectronics Collets (aluminium) for one tube outer-Ø
/ Pharmacy / biochemical industry Special designed collets
/ Food industry Offset electrode holder (tubes with reduced
/ Aerospace / aeronautics straight length)
/ Heat exchangers Shield for one tube outer-Ø (tube-elbow)
/ Measurement sensors Extension hosepack

Standard equipment
Closed chamber weld head with hosepack 5m Modular collet-system (quick change)
Protection chamber for gas covering to avoid Transport case
coloration
Compact design for use in areas with limited Control buttons integrated in handle of weld
access head
Tube clamps for optimum hold and positio- / Out of weld cycle: rotation movement, gas
ning and water-circuit test
Special gas arrival to avoid particle emissions / During weld cycle: start cycle, downslope,
Consistent high quality welding due to water stop
cooling
DC-motor drive with encoder-system (vibrati-
on free drive)

1001002
Open weld heads FOH
Welding of tube to tube joints
Recommended areas of use Processes
Special for welding of thin-walled and thick- TIG welding with or without filler wire
Orbital welding systems

walled tubes / pipes (tube /pipe outer-Ø 8 Welding of multi-pass with filler wire
- 168mm)
Options and accessories
/ Pharmacy / biochemical industry External wire feeder KD 4000 D-11 with wire
/ Food industry spool Ø 300mm/ 15kg
/ Aerospace / aeronautics Adapter-set for connecting wire guide
/ Chemical industry 2-axes wire adjustment device and wire inliner
/ Shipbuilding Hosepack-extension
/ Energy / boilers Angle gear box for tilting the motor
/ Power generation Balancer

Standard equipment
Open weld head with hosepack 5m Mechanical height tracking
Stepless adjustable centering- /clamping 2-axes wire adjustment device and wire liner
system High duty cycle due to water cooling
Mechanical side adjustment (electrode) Transport case
Simple adaptation to different tube geome- Toolings and wear part box
tries
Torch tiltable 0° up to 45° (flange)
Modular design
www.fronius.com

102
0
Tubesheet welder FTW PRO
Welding of tube to tubesheet joints
Processes
Welding process MIG/MAG
Welding positions PA/PB/PG/PF

Description
The FTW PRO’s range of use contains mainly
areas where factors like less time effort, best
quality and highest reproducibility are re-
quested. For tube-to tubesheet joints in heat
exchangers or cooling elements these criteria
are for utmost importance.
Innovations like the pneumatic clamping
system or the hanging device simplify the
operators work considerably and additionally
decrease the time effort. Precise torch positio-
ning is provided by the 3-point support – even
at different tube protrusion.
Features and Benefit
Pneumatic clamping system Control unit with remote control:
Different mandrels and clamping jaws for Robust housing
different tube inner diameters Graphical user interface
Adjusting units for precise torch adjustments Touch-display
Special torch with multilock and water cooling Multifunctional wheel
Hanging device (optional) Changeable protective sheets
Comfortable handle for quick-starting of Parameter program- and storable
welding programs Different languages
3-point support (optional) Job-switching (optional)

Orbital welding systems

www.fronius.com

103
 0
Carriage FlexTrack 45 ACC-OSC
Welding of pipe to pipe joints
Processes
MIG/MAG, CMT
Multi pass in combination with arc length
control (ACC) and torch oscillation (OSC)

Recommended base materials

Steel
Stainless steel
Aluminium

Recommended areas of use

Flexible and adaptable tracking vehicle for
welding tasks on welding of pipe construc-
tions from tube outer-diameter 200mm
(7,874inch)
/ Chemical industry
/ Shipbuilding
/ Power generation
Orbital welding systems
www.fronius.com

104
SERVICES
At the end of the day, customer satisfaction is what counts for most, and trendsetting
products need services to match. Welding trials, commissioning, maintenance, repairs,
training offerings, client-specific projects – every single challenge matters.
www.fronius.com

105
 462
Product demonstrations and tests

TRY BEFORE YOU BUY

The purchase of a new welding system is an important investment decision! It requires a comprehensive evaluation.

The investment risk can be minimised through demonstrations or trial installations using Fronius demo systems on the customer’s premises. Custo-
mers can satisfy themselves of the system’s capabilities, try it out and appreciate the advantages of the system and its suitability for their own
individual requirements.

The responsible Sales and Service Team is always there to help – simply call to arrange an appointment!

The service in detail:

/ A Fronius application engineer visits the customer with the welding system he is interested in
/ The system is presented, explained and demonstrated in detail
/ The customer has the opportunity to try out the system himself
/ If required, the customer can keep the welding system on his premises for testing and evaluation over a prolonged period.
/ The trial period will be agreed individually

Appointment, contents and periods of demonstrations and trial installations are individually agreed with the customer.

Customers are not charged for demonstrations and trial installations using Fronius demo systems for the period agreed with the Sales and Service
Team. If the customer wants to extend the trial period, he has the possibility to rent the required welding system.

3530
Welding Trials
Services

WE DEVELOP WELDING TECHNOLOGY SOLUTIONS

Fronius experts carry out welding trials using customer specific materials and components. This allows them to determine the optimum welding
process for use by the customer.

The service in detail:

/ The customer sends components or prepared sheets to Fronius

/ Welding trials are carried out with the customer’s own components or sheets. This involves:
/ Parameter finding
/ Determination of feasibility with reproducible welding results
/ Based on tests carried out at Fronius or on the customer’s premises, Fronius finds out how the customer’s productivity can be increased by using
the most efficient welding process
/ Documentation, presentation and discussion of the results.

The welding trials are carried out in the local Fronius branch, at Fronius’ Austrian headquarters or on the customer’s premises, depending on the
task. Tests are carried out manually, on the robot or on components of the automation system – depending on the application and requriements.
www.fronius.com

The achieved results are documented and then presented and jointly discussed.

106
3540
PA / PAT

PRE-ASSEMBLED / PRE-ASSEMBLED AND TESTED

Welding systems can be ordered factory pre-assembled or pre-assembled and tested. A system that is ready to use straight away means custo-
mers do not have to assemble it themselves, so they can start work immediately.

The service “PA” in detail:

Mechanical set-up of welding systems as ordered:

/ Trolley
/ Cooling unit (will be filled with coolant)
/ Power source
/ Wire-feed unit – correct wire feed rollers will be fitted
/ Hosepack(s)
/ All ordered options (installation and modification kits, interfaces, accessories) are installed

“PAT” – Additional activities:

/ Welding torches are finished with inner liner, contact tip, gas nozzle,…
/ PushPull welding torches, intermediate drives and Robacta welding torches are adjusted to the wire-feed units. Coolant will be re-filled.
/ Roboter will be commissioned within the network of Fronius
/ A test weld is carried out
/ A PAT certificate is provided

Warranty extension for new welding systems

Services
THE CUSTOMISED WARRANTY PACKAGE

Fronius offers a flexible, individual and transparent warranty programme. There are several warranty periods to choose from. The customer can
simply choose the package, that offers the best protection for his requirements. With a warranty extension he will enjoy total protection over the
whole period.

www.fronius.com

107
 3560
Training / Seminars / Courses

PREMIUM TRAINING FOR PREMIUM PRODUCTS

Premium products demand premium skills. That’s why Fronius offers customers a suitable training and further education programme to enable
them to acquire and develop welding skills and product-specific know-how as well as repair know-how for internal maintenance of equipment.

Modular format, geared to individuals’ level of knowledge

/ BASIC
/ ADVANCED
/ EXPERT

Training area “product”“

/ Product training: Getting to know the welding systems, operation and applications
/ New products: Learning about new products, their operation and applications, functions and maintenance

Training area “welding”

/ Welder training: Getting to know the welding processes, applications and uses

Training area „maintenance of equipment“

/ Service and maintenance training: Getting information about the function and maintenance of the different welding systems
/ Repair training: Learning the professional repair of the different welding systems and torches
Customised training sessions with tailored contents are offered by arrangement.

3550
Commissioning
Services

READY TO USE CONFIGURATION FOR NEW FRONIUS WELDING SYSTEMS

By having a new welding system commissioned, the customer benefits from the valuable technical know-how of a qualified Fronius technician. The
new system will be configured ready for use and explained.

The service in detail:

/ Connection of power source to electricity and gas supply (TIG, MIG/MAG systems)
/ Connection of welding torch to power source
/ For MIG/MAG systems, the inner liner is threaded in and cut to length and the wirespool is inserted and fed in
/ The operator is trained in the basic welding system functions.
www.fronius.com

108
3570
Expert Training

TRAINING WELDERS TO BECOME EXPERTS

The “expert training” service turns the future operators of the new Fronius system into expert users of the equipment. This training is based on the
ready-to-use configuration as included in the standard “welding system commissioning”.

The service in detail:

/ Welding specimen components

/ In-depth training in all system features
/ Issue and presentation of certificate to participants

The expert training is carried out with each individual employee who is to use the Fronius system in the future. The employee is issued with a quali-
fication certificate confirming that he has received expert training.

3580
Calibration

QUALITY ASSURANCE BEGINS HERE

At Fronius, the customer’s production quality has top priority. This requires quality assurance through calibration of welding machines. Calibration
must be carried out in welding shops and documented in the Welding Procedure Specification. Fronius recommends a period of 1 year.

Fronius performs these tasks in compliance with the latest regulations, both for arc welding and for DeltaSpot – naturally this can also be done on

Services
site.
The service in detail:

/ Performance of a detailed system check

/ Measurement of voltage, amperage and wire feed rate
/ Analysis of results with regard to adherence to tolerances
/ Readjustment of the systems – welding parameters are accurately adjusted.
/ Observance of
/ Quality assurance stanards of the ISO 9000 series
/ Product liability law
/ EN 50504 (Validadtion of arc welding equipment)
/ Issue of
/ Calibration certificate
/ Test record with measured values
/ Once calibration is completed, a calibration sticker is affixed

Fronius executes the calibration service for all types of welding systems – independent of the manufacturer. Customers benefit from our know-how
and experience concerning welding and measurement technology.
www.fronius.com

109
 3600
Safety inspection

MEETING LEGAL REQUIREMENTS

At Fronius the customer’s safety has top priority. An important factor in this respect is the protection of personnel by means of an annual safety
inspection based on EN 60974-4 (valid for Europe) or IEC 60974-4 (valid for countries outside Europe). In Austria and Germany these inspections
are required by law and must be carried out regularly. Fronius recommends a period of 1 year.
Fronius performs these tasks in compliance with the latest regulations – naturally this can also be done on site.

The service in detail:

/ Electrical test
/ Inspection of all relevant safety functions
/ Mains switch, contactor, circuit breakers
/ Voltage reduction devices (VRD)
/ Gas solenoid valve
/ Indicators and control elements
/ Test welding
/ Function test
/ Visual inspection
/ PE conductor resistance
/ Insulation resistance
/ Leakage current – primary and secondary
/ Open circuit voltage
/ Checking and guaranteeing safety in the workplace environment.
/ Issue of test record with measured values.
/ Once the safety inspection is completed, a test sticker is affixed.

3421
Customer Inventory Assessment
Services

WE PROVIDE OUR EXPERTISE

Customers benefit from the useful technical know-how of a skilled Fronius technician by having an customer inventory assessment at the custo-
mers’ premises.

The condition of the customer’s welding systems – regardless of the brand – is capably and independently assessed. Based on this assessment
the customer receives recommendations concerning preventive maintenance and suitable Fronius maintenance packages. Education and training
needs of welders and equipment operators are identified, necessary repairs can be ordered or finished immediately and future investment needs
can be estimated.

The service in detail:

/ Analysis
/ Standardized analysis of the welding systems using a checklist to provide an impartial assessment of the customer’s welding systems
www.fronius.com

/ Visual assessment of the system

/ Recording of gross defects
/ Detected defects can be rectified by Fronius on request. This is not included within the customer inventory assessment and will be invoiced
separately
/ Documentation
/ Documentation of the system’s condition on the checklist
/ Documentation of existing and – maybe – rectified errors during the customer inventory assessment
/ Allocation of the digital documentation for the customer (Excel list of all analysed equipment)
/ Recommendations and measures
/ Personal interview to discuss the result of the inventory
/ Recommendations to improve the system, operating situation, use of wearing parts…
110 / Recommendations for a suitable maintenance package for each analysed welding system are part of every customer inventory assessment
documentation and discussion
Individual maintenance packages

FLEXIBLE AND INDIVIDUAL MAINTENANCE

The customised Fronius maintenance packages guarantee high productivity by increasing machine availability and ensure the welding system reta-
ins its value – always perfectly tailored to the systems and the customer’s conditions.

By the possibility to individually combine – according to requirements – different modules based on the standard module (BASIC) the customer has
the chance to create his own maintenance package – perfectly tailored to his needs and conditions.

The customised packages are available for Fronius systems as well as for third party systems (requirement: readable identification plate and CE-
/CSA characterisation) – regardless of the device age! The responsible VSP Team decides, which systems are possible for a Fronius maintenance
package.

Predefined maintenance packages

A PERFECTLY TAILORED SERVICE PACKAGE

In addition to customised packages the customer can also choose from pre-configured packages and benefit from the same advantages offered
by the customised packages – high productivity and cost effectiveness. 4 different service packages provide customers with a solution that exactly
meets their requirements:

BASIC COMPACT COMFORT PREMIUM

The packages are available for Fronius systems as well as for third party systems (requirement: readable identification plate and CE-/CSA characte-
risation) – regardless of the device age! The responsible account manager of Fronius decides, which systems are possible for a Fronius mainte-
nance package.

/ Fronius systems: all 4 packages are available.

/ Third-party systems: BASIC and COMPACT are available as standard (further packages on request).

www.fronius.com

111
 3610
Repair Service

FAST AND DEDICATED

If a welding system on a customer’s premises should malfunction, he will expect nothing less than fast and dedicated assistance. In this case,
Fronius experts from our repair service provide efficient support – on site at the customer, at the local Fronius branch or in a specialist repair cen-
tre, depending on the situation.
As well as the repair service for welding systems generally, Fronius also offers a specialised welding torch service.

The service in detail:

/ Testing of the welding system to diagnose the fault
/ Preparation of a cost estimate – if desired by the customer (analysis of error)
/ Repair of the welding system
/ Execution of a test weld
/ Finally, a safety inspection of the welding system is carried out
/ Once the safety inspection is completed, a test sticker is affixed
Torch service

/ Testing of the welding torch to diagnose the fault.

/ Preparation of a cost estimate – if desired by the customer (analysis of error)
/ Repair of the welding torch
Fronius takes the correct disposal of the defect parts incurring during the repair. If the welding system or torch is not repaired on site, it is handed
back to the customer ready for use once the repair work has been completed. The customer bears the arising transport expenses.

3620
Welding System Conversions
Services

ADJUSTMENTS IN A BREATH
New welding tasks that can be optimally – with some adaptions – achieved with existing welding systems occur for the customer? In this case
Fronius is the first contact for the customer to do the necessary conversions of the welding systems.
Experts of Fronius execute the conversions – according to the individual situation and complexity at the customer’s premises or at the Fronius
branch.
The service in detail:

Dependent on the customer’s welding tasks and based on a detailed analysis of requirements Fronius provides:
/ Conversions of entire systems
/ Conversions of parts of the system (e.g. torches)
/ Rebuilding
www.fronius.com

/ Additional assembly of options

Fronius takes the correct disposal of the parts that are no longer necessary for the system incurring during the conversion. If the conversion does
not take place on site, the welding system is handed back to the customer ready for use once the conversion work has been completed. The
customer bears the arising transport expenses.

112
3630
Production Support in the Start-up Phase

WE SUPPORT OUR CUSTOMERS‘ WELDING PROCESSES IN PRODUCTIVE OPERATION

Let us assume the customer has purchased a new Fronius welding system and wishes to integrate it into his production operations as effectively
as possible.

During the start-up phase, as part of the production support undertaken by Fronius experts, the new system is permanently monitored and optimi-
sed for the customer’s individual needs. A qualified Fronius employee is on hand to pass on the benefit of his specialist know-how.

The service in detail:

/ Visual and computer-assisted monitoring of the welding process

/ Analysis and adaptation of process parameters in production
/ Optimisation of welding parameters
/ Optimisation of welding speeds
/ Optimisation of torch settings
/ Fault detection and troubleshooting in the welding process
/ Training of system operators in use of the system and its special features, in order to recognise sources of error before they happen

3640
Process / Parameter Optimisation

ELIMINATING WEAK SPOTS

Services
Perhaps the customer would like to have one or more of his welding systems analysed with regard to productivity, welding quality or resource
conservation – on site in the production environment?

Fronius process optimisation, carried out by experts, includes an analysis of the customer’s welding system and of the choosen parameters in
relation to the individual objectives. The analysis is carried out in the productive environment during the idle periods. Based on the results of the
analysis, adjustments are made to the system so as to optimise the welding process in line with the customer’s requirements.
The service in detail:

/ Optimisation of the welding process

/ Selection of optimum characteristic for the application
/ Selection of suitable shielding gas
/ Selection of suitable filler metals
/ Adjustment of wearing parts in the wire-feed system according to the process and filler metal
/ Optimisation of welding parameters, welding speeds and torch settings
/ Fault detection and troubleshooting in the welding process
/ Training of system operators in use of the system and its special features
www.fronius.com

113
 3650
Customised Project Support

WE SUPPORT THE PROJECTS OF OUR CUSTOMERS

We focus the needs of our customers. Because of that it is important to provide them with appropriate products. To receive a welding system or
welding characteristiscs that are individually tailored to customer’s needs and requirements the customer has the possibility to order customised
project support at Fronius.
The service in detail:

/ Individual project support for customers

/ Creation of individual characteristic curves adapted to the customer’s welding requirements. Details and article numbers you see on the following
page!
/ Common, customer specific research and development projects (on request)

Is the customer interested in this customised project support by Fronius – tailored to his requirements? Then he can address his sales contact of
Fronius at any time. He makes contact to the involved Fronius technicians and by this start the process!

Development of customized special characteristics

3422
for TPS/i & TPS

WE FIND THE BEST SOLUTION

Services

The optimum welding solution for our customers is our wish. Maybe our provided welding characteristics are not always enough to achieve this. In
this case, ordering the development of special characteristics by Fronius is the perfect solution – available for TPS/i and TPS.
The service in detail:

/ Individual development of a set of welding parameters according to the demands and wishes of the customer.
/ Executed by Fronius specialists with longtime experience in developing welding programs to achieve the best possible soultion.
/ Possibilities for TPS/i:
/ Special characteristics LSC or LSC Advanced.
/ Special characteristics PMC.
/ Special characteristics CMT.
/ Possibilities for TPS:
/ Special characteristics Digital Revolution.
/ Special characteristics CMT.

Which characteristic for which system?

It is very important for TPS/i to check that the ordered special characteristic matches the customer’s welding system!
Example:
www.fronius.com

The customer has a special welding wire which is not available within the standard characteristic database. So he needs a new characteristic.
This characteristic can be developed using the LSC or the PMC process – depending on the customer’s wish.
Thus the customer needs to own a TPS/i including WP LSC respectively PMC to be able to use the new characteristic.
The customer has to provide the following information and materials for developing special characteristics:

/ Detailed information on the customer’s requirements.

/ Operating range (wire feed speed or welding current range)
/ If necessary special features of the welding program such as special welding positions, maximum welding speed, minimum spatter ejection,…
/ Base material, filler metal and shielding gas
/ Special gas has to be provided by the customer or is charged to him separately
114
3660
Services Automation

AUTOMATION: QUICK AND CAPABLE SERVICE

Concerning automated welding systems Fronius is an inimitable partner. At all points. Because Fronius offers entire solutions from one source.
From the planning and implementation to the service after finishing the whole system. Each of these steps requires optimum know-how.

3670
Rental Service – Rent a System

HIGH-TECH ON DEMAND - THE RENTAL SERVICE FOR TOP WELDING SYSTEMS

We all need extra backup from time to time. A customer will often find that his own welding systems are not sufficient to handle a large order, but it
is not worth buying new equipment to meet short term needs. The answer is simple: Customers can hire extra welding systems from Fronius. The
Fronius rental service gives our customers flexibility, saves expenses and offers them systems from the premier division of welding technology.
The service in detail:

/ Customers are provided with a welding system that meets their requirements on a rental basis.
/ The required system is delivered and installed promptly.
/ Our experts provide all necessary advice and training for operators.

Services
www.fronius.com

115
 36800
FeeL the TPS/i: Remote Access and Crosslinking

SIMPLE AND EFFICIENT SERVICE FROM AFAR

FeeL – Fronius everytime easy Link stands for an easy link connection between power source(s) and a headquarters – at the customers premises
or at a Fronius subsidiary. Available at any time, this permits the remote access of the power source for troubleshooting, maintenance, data analy-
sis or process optimization of the weldingsystems. At first two packages are offered: FeeL and FeeL Remote Support.
The service in detail:

FeeL – Remote Access by the Customer himself serially for every TPS/i

/ Visualisation and working on the PC

/ Display power source software and hardware versions on the PC
/ Backup / restore functions via PC
/ Licensing / addition of licenses via PC
/ Customer-internal remote access (e.g. by internal maintenance staff)
/ Troubleshooting
/ Fault rectification – if possible
/ Adding software updates, characteristics…
These functions are provided through the new Fronius Xplorer Basic

FeeL Remote Support – Remote Access by Fronius serially activated for every TPS/i
Fronius technicians can perform the following activities by remotely accessing the power source:
/ Remote diagnosis in the event of a fault
/ Identify software errors
/ Identify and localise hardware faults
/ Identify operating faults
/ Remote system modifications / fault rectification
/ Perform software maintenance / software updates to correct software errors
/ Modify missing parameters (e.g. cooling circuit settings)
/ Make recommendations to rectify hardware faults (customers themselves may effect repairs)
/ Inspect and modify basic power source data (software and hardware verion, backup / restore, install licenses)
/ Remotely upgrade the welding system (e.g. install extra characteristics)
/ Notes
/ Changes to welding parameters CANNOT be made remotely!
/ Hardware faults still have to be rectified on site!
/ Remote upgrades – unless free – are invoiced separately (e.g. characteristics, welding processes)!
Services
www.fronius.com

116
3690
AccuCare – the Carefree Package for AccuPocket

5 SECURE YEARS

With AccuCare Fronius offers a 5 years carefree package for AccuPocket. When purchasing the welding system, the customer already decides
in favour of AccuCare. By paying a periodical flat charge, the customer gets full safety for the whole period of time – 5 years full warranty for the
whole system, a guaranteed functioning battery and an annual system check.
The service in detail:
/ 5 years full warranty for the whole system
/ Assumption of incurring repair during the warranty period
/ The battery is exchanged free of charge at less than 70´% residual capacity
/ Batteries that are removed during the battery exchange are withdrawn by Fronius
/ The AccuPocket system is annually checked on device status and functional capacity by a Fronius expert (including safety inspection)
/ If a battery is that extremely deeply discharged that the AccuPocket doesn‘t work anymore, the battery is reactivated by Fronius free of charge

The customer can freely choose the accounting period for AccuCare:
/ Quarterly
/ Annually
/ Once (entire amount for 5 years)

AccuCare for Sales Partners:

Fronius sales partners (dealers, distributors & representatives) can also buy AccuCare from Fronius and then sell it to their customers. Fronius
provides the partner with the following services

/ 5 years full warranty for the whole system

/ Assumption of incurring repair during the warranty period
/ The battery is exchanged free of charge at less than 70´% residual capacity

Costs for annual inspection and battery reactivation are not covered by Fronius. They have to be covered by the partner and included within the
package price he charges to his customers!

468
Exchange parts
In order to keep repair times as short as possible and to get clear repair costs
we established the exchange parts system for certain components.

Services
The defective part has to be sent to Fronius International GmbH
in an appropriate packing.
Within a short time a repaired exchange part will be delivered (technically updated)
Pre-deliveries are not possible.
All details regarding the item number you will find in the spareparts pricelist.

www.fronius.com

117
 228
Vizor 3000 Professional / Plus / Standard
General features Vizor 3000 Standard
Automatic darkening due to LCD-technology Adjustable parameters:
Permanent UV-IR-Radiation protection Shade level adjustment 10/11
Adjustable distance betweel cartridge and Sensor bar
eyes
Adjustable helmet inclination Vizor 3000 Professional
Height and diameter adjustable head band Adjustable parameters:
2 spare-front cover lenses per set Stepless Shade level adjustment from 5-13
Opening speed adjustment
Vizor 3000 Plus Grinding mode
Adjustable parameter: Sensitivity adjustment
Stepless shade level adjustment from 9-13 Sensor slide
Opening-speed adjustment Real-colour filter (Vizor 3000 Professional)
Grind modus
Shade-level area adjustment
Sensitivity adjustment
Sensor slider

Vizor 3000 Professional Vizor 3000 Plus Vizor 3000 Standard

Weight 0,49kg 0,49kg 0,46kg
Type of cartridge 4 / 5-9bzw. 4 / 9-13 4 / 9-13 4 / 10 bzw. 4-11
Cartridge size 90x110x 7mm 90 x 110 x 7mm 90 x 110 x 7mm
Switching time dark / light fast < 0,35 sec / slow > 0,35sec fast:1-0,35sec / slow: >0,35sec 0,2-0,3sec

2043
Vizor 3000 Air/3 Professional, Air/3 Plus, Air/3 Standard
Features of the welding helmet see page 118
Welding protection equipment

not certificated for America

General features
Fan-filter device, battery charged
Air-flow: adjustable in three levels: 150l/min,
200l/min, 250l/min, controlled
Material: Polyamid (PA-GF)
Fan: ball-bearing fan motor
Filter: type TH3P R SL
Sound level: max. 60dB
Alarm: audible and visible alarm for low
batterie-level, blocked or missing filter and
low air-flow

Vizor 3000 Air/3 Professional Vizor 3000 Air/3 Plus Vizor 3000 Air/3 Standard
Weight 1,195kg 1,195kg 1,195kg
Type of cartridge 5-9 / 9-13 9-13 10-11
Cartridge size 90 x 110 x 7mm 90 x 110 x 7 90 x 110 x 7mm
Switching time dark / light fast < 0,35 sec / slow > 0,35 sec fast < 0,35 sec / slow > 0,35 sec 0,2-0,3sec
Protection class TH3P (EN12941) TH3P R SL (EN12941) TH3P (EN12941)
Air flow 150l/min, 200l/min, 0,25l/min 150l/min, 200l/min, 0,25l/min 150l/min, 200l/min, 0,25l/min
www.fronius.com

118
 3545
Vizor 4000 Professional
Standard equipment
„Auto-Mode“ Automatic modus
„Super-High-Sensivity“ perfect sensivity
adjustment
„Soft-Delay“ dimming from dark to light
Best optical classes 1/1/1/1 acc. EN 379
Real colour display

Vizor 4000 Professional

Weight 0,50kg
Protection class Man. Mode: 4/5-9 and 4/9-13; Aut. Mode: 4/5-13
Cartridge size 90x110x7mm
Switching time dark / light 0,1-2,0s

3300
Fazor 1000
General features Fazor 1000
Automatic darkening due to LCD-technology Adjustable parameter:
Permanent UV-IR-Radiation protection Stepless shade level adjustment from 9-13
Adjustable distance between cartridge and Opening-speed adjustment

Welding protection equipment

eyes Sensitivity adjustment
Adjustable helmet inclination
Height and diameter adjustable head band

Fazor 1000
Weight 0,49kg
Type of cartridge 4 / 9-13
Cartridge size 90 x 110 x 7mm
Switching time dark / light 0,25sec0-00,7sec, stufenlos verstellbar

229
Protection equipment

www.fronius.com

119
 3310
Welding protective clothing
Quality
HighEnd:
/ 79% cotton
/ 20% polyester
/ 1% static control
/ EN 11612 : 2008
/ EN 11611 category 1
/ EN 1149-5 : 2008
/ EN 61482-1-2: 2007 (category 1)
/ tested for type examination

Basic:
/ 100% cotton
/ EN 11612 : 2008
/ EN 11611 category 1
/ tested for type examination

3510
Safety boots S3
Welding protection equipment

Quality Recommended areas of use

Upper leather: oil and dirt resistant geniune Construction sites
leather in Scotchguard quality Workshops
Lining: Natural orthoppaedic leather lining
Toe cap: high, wide FreeToes safety steel toe Equipment
cap The sole is:
EN IS 20345: 2004 - oil and fuel resistant, acid resistant, slip
Sizes: 39-47 resistant
- permanently elastic and shock absorbent
- the high muld guarantees good moisture
protection
- contact heat resistant up to 300°C
- heat and cold insulated
- puncture proof
www.fronius.com

120
453
International welding accessories

Welding accessories
www.fronius.com

121
 2027
Virtual Welding
By the use of Virtual Welding it is possible for the user to practise the necessary manual skill for welding stationary, without security risk and high
expenditure of plates, filler material and gases.

Also an objective comparison of the results (point system) becomes possible by fixed standards. Appropriate didactical concepts ensure a syste-
matic training progress on different welding joints and welding positions.

Standard equipment
tracking system Virtual Welding engine Headband with sensor
22“ LCD touch screen module+frame work piece holder with sensor carrying case mobile (Mobilcase)
IPC BOX work pieces (fillet weld, V-preparation, 1. and audio system
operating system Windows embedded 2., tube) network connection
work table

Recommended areas of use

Young people for job selection Institutes Personnel Leasing companies
Vocational schools Specialist colleges Welding federations
Vocational training workshops Universities Enterprises

230
Teachware Set
Recommended areas of use
Technical colleges
Technical universities
Further education
Training workshops
Virtual Welding
www.fronius.com

122
 / Perfect Welding / Solar Energy / Perfect Charging

PRODUCT CATALOGUE 2016 / 2017

All information is without guarantee in spite of careful editing - liability excluded. Copyright © 2011 Fronius™. All rights reserved.
Text and images correspond to the current state of technology at the time of printing. Subject to modifications.
Fronius subsidiaries

Fronius representatives

PRODUCT CATALOGUE
2016 / 2017
/ Perfect Welding
/ Perfect Welding / Solar Energy / Perfect Charging

Axson Teknik är certifierade

enl. ISO 9001:2008
M,06,0194,EN v01 Oct 2015 aw20

Axson Teknik är certifierade Medlem i

enl. ISO 9001:2008

AXSON TEKNIK AB • S. Långebergsgatan 18 • 436 32 Askim • Tel 031-748 52 80

www.axson.se
fro_pro_Produktkatalog_2016/2017_eng_2016-09

PRODUKT 2016-2017_Umschlag EN_int.indd Alle Seiten 06.11.15 08:54