Service Manual

Trucks
Group 17
Pre-Delivery Inspection
VN, VHD VERSION2

PV776-TSP197636
 Contents
General .................................................................................................... 2
Pre-Delivery Inspection ............................................................................ 2
General Safety Practices ......................................................................... 3

Pre-Delivery Inspection ......................................................................... 4

Pre-Delivery Inspection .......................................................................... 4
Cab Interior ........................................................................................ 4
Cab Exterior Including the Chassis ................................................. 10
Fluid Levels and Lubrication ............................................................ 16
Test Drive ......................................................................................... 22
Pre-Delivery Inspection Form .............................................................. 27
Pre-Delivery Inspection ........................................................................ 28

1
Group 17 General

General

Pre-Delivery Inspection

W1000076

The importance of the Pre-Delivery Service Manual is to assure the customer and Volvo
Trucks North America, Inc. that the vehicle is inspected before delivery to the customer.

This is not a step-by-step procedures manual. When necessary, other manuals will
be noted with the required references.

Where the phrase “Check for proper operation” is used, it is assumed that an
experienced technician with a working knowledge of the vehicle and its basic operation,
is performing the check/inspection.

Technicians not familiar with basic vehicle operation should receive adequate training
before a vehicle is inspected. They should make sure they posses the judgement to
pass an item as being in good condition and their decision is made with certainty.
When using the “Pre-Delivery Inspection Form” page 27, write down any defects found
while performing the inspection, under NOTES, at the back of the form.

2
Group 17 General

General Safety Practices

You must read and understand the precautions and

guidelines in Service Information Group 100: "General WARNING
Safety Practices"
before performing this procedure. If you are not Do not remove the coolant fill cap (or cap on the
properly trained and certified in this procedure, ask expansion tank) until coolant temperature is less than
your supervisor for training before you perform it. 120 F (50 C). Otherwise, scalding steam or fluid
may escape under pressure, which can cause serious
injury.

DANGER
WARNING
Never work under or around a vehicle unless it is
supported on Jack stands of adequate rating. Failure Do not work near the fan with the engine running or the
to use adequate jack stands can result in the vehicle ignition in the ON position. The engine fan can engage
falling, which can cause serious personal injury or at any time without warning. Anyone near the fan when
death. it turns on could be seriously injured.

DANGER CAUTION
Before working on a vehicle, set the parking brakes, Most rear differentials have a large screw and nut
place the transmission in neutral, and block the wheels. protruding from the housing. The screw and nut hold
Failure to do so can result in unexpected vehicle the thrust plate shoe against the ring gear and are not
movement and can cause serious personal injury or to be confused with the fill/level plug.
death.

CAUTION
DANGER
DO NOT mix synthetic oils with petroleum based oils.
When operating a tractor bobtail without a trailer or on Mixing synthetic oils with petroleum based oils can
slippery roads, the engine brake switch must be in the cause component failure and/or component damage.
“OFF” position. Failure to follow these instructions can
result in loss of vehicle control and serious personal
injury or death. CAUTION
The vehicle must never be driven with air springs
WARNING deflated. The air suspension parts can be damaged if
springs are not properly inflated.
HOT ENGINE! Keep yourself and your test equipment
clear of all moving parts or hot engine parts and/or
fluids. A hot engine and/or fluids can cause burns or
can permanently damage test equipment.

3
Group 17 Service Procedures Pre-Delivery Inspection

Pre-Delivery Inspection
Pre-Delivery Inspection
The “Pre-Delivery Inspection Form” page 27 should
be used when performing the Pre-Delivery Inspection
(PDI). Before performing inspection read “General Safety
Practices” page 3. Complete the PDI form and insert a
copy into the owner’s package.

Cab Interior

1. Vehicle Literature
Check the vinyl envelope that is provided with the vehicle
to see that it contains the following information:

• Operator’s Manual for Vehicle

• Operator’s Manual, Maintenance and Engine

• Operator’s Manual, Vendor Engines or Transmissions

• Dealer Directory

• Truck Warranty Certificate

• Product Report

• Publications Order Form

• Incomplete Vehicle Document

• Wheel Alignment Information

• Truck Order Bill Listing

• Weight Certificate

• Tire Warranty
Note: Other literature may be provided depending on the
configuration of the truck. Such literature includes, but
is not limited to:

• Engine Brakes

• Radio, etc.

2. Horn(s)
Sound the air horn (1) and electric horn (2) to ensure
proper operation.

Each horn should have a strong, clear tone.

W6001503
4
Group 17 Service Procedures Pre-Delivery Inspection

3. Safety Belts, Sleeper Restraints

Check the safety belts for function and condition. Operate
the belt latch and verify that it locks and unlocks properly.
Check belts for:

• Smooth rolling when rolling out and retracting.

• Mounting bolt tightness and for any defects in

hardware.

W8001835

If the vehicle is a sleeper model, verify that the restraint

harness latches operate properly. Check condition of the
webbing.

W8003217

4. Seats
Check both seats for proper function. Operate the
switches to verify function.

If seat has the heater option, turn on the switch and feel
for heat.

Note: The heater will only work at ambient temperatures

under 103 ± 5 F (40 ± 3 C).

W8003133

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Group 17 Service Procedures Pre-Delivery Inspection

5. Radio
Turn on the radio (if equipped) and verify that it operates
without distortion or static noise.

Check all functions of:

• Radio

• Tape deck

• CD player

Note: Use the same cassette and/or CD recording every

time to test the sound system. Ensure the tape or CD is
clean to prevent the new unit from being contaminated.

W3005552

6
Group 17 Service Procedures Pre-Delivery Inspection

6. Volvo Link System

Remove plastic cap from base, Install antenna mast on
base. Tighten the mast firmly to the base.

VN 430 and VHD 200: Tighten manually.

VN 780 and VN 670: Tighten to torque value:
20 in. lbs (2.23 Nm)
1 Antenna Base
2 Antenna Mast
3 Plastic Cap (comes installed on #1)

W3006352

W3006234

W3006353

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Group 17 Service Procedures Pre-Delivery Inspection

GPS Satellite Status

(Sample screen shot)

Verify the following Volvo Link information in the cluster.

Make sure the truck is outside and you have a clear view
of the sky.

“FIX” indicates the number of GPS satellites currently

in view.

Note: The number of GPS satellites should be between 3

and 8. LAT/LON should be displayed.

“H” indicates the GPS signal quality.

The lower the number the more precise is the LAT/LON.
Typical value is less than 3.
W3005709

“LAT” displays the current latitude. (Should not be blank)

“LON” displays the current longitude. (Should not be

blank)

Communications Satellite Status

(Sample screen shot)

Verify that an Orbcomm satellite is in view.

Note: It may take a few minutes for a satellite to come

into view.

“Sat in View” indicates the ID of the current

Communications Satellite in view.
Note: Sat in View: 12. The “12” can be any number
except 0 (zero)

“Gap” represents the time in minutes since the last

satellite was in view.

Subscription Status
(Sample screen shot)

8
Group 17 Service Procedures Pre-Delivery Inspection

Ensure that the INI was sent.

“INI” displays the current state of the ECU initialization
(start-up) values.

“SUB” displays the current settings of the ECU account

subscription.

SUB: 00 is displayed until the vehicle has an active

subscription after which, any number from 01–0F is
displayed.

Verify no fault codes are in the cluster: Go to the

W3006235 Diagnostics menu, then → Fault Diagnostics, then →
Volvo Link.

If INI: VIN this means the vehicle VIN is not programmed

into the Volvo Link ECU.
INI: value may show “Oueued” until the initialization
message is sent, then “Sent’ is displayed.

7. Interior Lights
Operate the switches of all interior lights to verify function
and that the bulbs light up:

• Ceiling light

• Bunk lights

• Door lights

• Luggage compartment lights

Note: The overhead light is operated by the door switch

in one position and will stay on in the other position.

W3005525

8. Exterior Lights
Check headlights, marker lights, turn signals, stop, and
tail lights for proper operation.

Check headlight aim.

W3005526

9
Group 17 Service Procedures Pre-Delivery Inspection

Cab Exterior Including the Chassis

9. Cab, Chassis Fairing/Step, Hood

Check all chrome, for example grille, chrome accessories,
etc., for damage or discoloration.
Check all paint on the cab, hood and chassis. Note any
discrepancies.

Check Hood and Bumper Alignment.

Check Mirrors.

W8003218

Chassis Fairing/Step

• Check the operation of the two front chassis fairing

steps by opening, closing and securing each according
to the instructions in the Operator’s Manual.
• Each fairing should open and close without the need
for excessive force.
• Each handle should operate smoothly and must be
returned to the locked position.
• After closing and locking, check the security of
the fairing/step according to the instructions in the
Operator’s Manual.

W8003196

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Group 17 Service Procedures Pre-Delivery Inspection

Check cab mounting and suspension. For the proper

operation for checking the cab suspension, refer to
service information in group 81.

• Measure from points shown with arrows.

• Check cab air suspension ride height
193 ± 4 mm (7.62 in.).
• Check lateral alignment of cab 245 ± 9 mm (9.62 in.).

Hood Latch and Tilt W7001280

Check the hood latches for proper adjustment and

operation.

Check operation of hood restraint cylinders. Inspect

splash shields. Raise and lower the hood to ensure
proper operation and make sure that the latches secure
the hood when closed.

T8009386

10. Doors, Door Latches

The door locks are mechanically or electronically
operated. This lock is activated either by the key from the
outside or the door lock handle from the inside.

• Check electrical operation of door using the remote

control.
• Check mechanical operation of door by inspecting the
door locks.
• Check door alignment once door is closed.

W8003089

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Group 17 Service Procedures Pre-Delivery Inspection

Fastener Torque Values, ft-lb (Nm)

11. Drive Axle Shaft Nuts
Thread Lock Nut Check-tighten all drive axle shaft nuts to the correct
Size (in.) torque, as indicated.
5/8 100 ± 15
(135 ± 20)

Fastener Torque Values, ft-lb (Nm)

Thread Lock Nut
Size (in.)
0.75 - 16 275 ± 25
(372 ± 34)

Fastener Torque Values, ft-lb (Nm)

Thread Lock Nut
Size (in.)
M14 x 2 110 ± 10
(150 ± 15)

12
Group 17 Service Procedures Pre-Delivery Inspection

12. Drive Axle Shaft Gaskets

For drive axle shafts that have been pulled prior to the
vehicle being transported:

• The drive axle shafts must be reinstalled.

• Remove transport cover.
• Check for cracks or tear in the O-ring or gasket.
• If any damage can be seen, replace O-ring, otherwise
O-ring is reusable.
W4002087
• DO NOT use paper gasket with O-ring.
O-ring for steel or aluminum hubs
• Use a new paper gasket with spoke wheels or hubs
without O-ring recess.
• Inspect the sealing surface of the axle shaft to make
sure it is clean and install axle shaft.
• Clean wheel and hub prior to road test.

W7000046

Gasket for spoke wheels or hubs without O-rings

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Group 17 Service Procedures Pre-Delivery Inspection

13. Front and Rear Axle Hubs

For front axles equipped with oil lubricated wheel
bearings, check the fluid level in front axle hubs. Check
for visible leaks.

W7001271

14. Front and Rear Axle U-bolt

Once the vehicle is received from Volvo check the front
and rear axle U-bolts. Tighten nuts as indicated in table.

VN Front Mechanical Suspension

M20 Hex Nut: torque is 550 Nm (405 ft-lb)

VN Front Air Suspension

M20 Hex Nut: torque is 420 Nm (310 ft-lb)

Note: Refer to Henderickson Publication regarding the

front air suspension torque requirements.
W6001504
VHD Front Suspension

M20 Hex Nut: torque is 550 Nm (405 ft-lb)

M22 Hex Nut: torque is 600 Nm (445 ft-lb)

11
VN, VHD Volvo T-Ride Rear Suspension

M16 Hex Nut: torque is 200 Nm (150 ft-lb) 38,000 lbs to

M20 Hex Nut: torque is 500 Nm (370 ft-lb) 46,000 lbs

M20 Hex Nut: torque is 350 Nm (260 ft-lb) 48,000 lbs to

M24 Hex Nut: torque is 600 Nm (445 ft-lb) 70,000 lbs

VN,VHD Volvo Multi-leaf Rear Suspension (4x2)

M22 Hex Nut: torque is 500 Nm (370 ft-lb)

VN Volvo Rear Suspension (VOAS)

M20 Hex Nut: torque is 500 Nm (370 ft-lb)

M22 Hex Nut: torque is 575 Nm (425 ft-lb)

1
Re-torque of the T-Ride rear suspension U-bolts NOT required at PDI.
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Group 17 Service Procedures Pre-Delivery Inspection

15. Wheel Nuts

All disc wheels for the VN or VHD-series have fasteners
that require a torque of 450 ft-lb (610 Nm). For dual
wheels, the following procedure must be used:
1 Loosen nuts.
2 Tighten nuts to a torque of 450 ft-lb (610 Nm).

For spoke wheels, check the manufacturer specifications.

For Stud and Hub piloted wheel nuts: 450-500 ft-lb

W7000774
(610-678 Nm).
Wheel Nut Torque Tightening Sequence

16. Tires
Check the tires for proper inflation. Leak-test the valve
stems using soapy water.

W7001270

15
Group 17 Service Procedures Pre-Delivery Inspection

17. Exhaust Clamp

If the exhaust stack is removed during towing, the clamp
must be retightened after reinstallation of the stack pipe.

Align Opening in Clamp between muffler slots and away

from seam weld (2).

Fully insert stack until it bottoms out on the stops inside

the muffler at a depth of 89mm (3.5 in).

Complete tightening nut to a torque of 45± 3 ft-lb

(61 ± 4Nm).

Note: When replacing stack: Alignment of stack must

be performed by two technicians.

W2004097
1 Muffler slot

2 Clamp opening

3 Seam weld

Fluid Levels and Lubrication

18. Engine
Note: Check fluid levels with the vehicle on level ground.
If the fluid level is low, add as necessary. If oil has to be
added, use only the same type of oil that is already in the
component. Also check for any leaks and note on the
back of the “Pre-Delivery Inspection Form” page 27.

Check the engine oil level. The acceptable level is

between the MIN and MAX marks on the dipstick. If the
oil level is above the top mark, oil should be removed from
the oil sump. Check for visible oil leaks.

W0002105

16
Group 17 Service Procedures Pre-Delivery Inspection

19. Transmission/Oil Cooler

Check the oil level in the transmission by removing the
fill/level plug in the side of the transmission housing or
check with the dipstick. The oil should be level with
the bottom of the fill/level plug hole or according to the
marking on the dipstick. Check for visible oil leaks.

For Allison automatic transmission, refer to the Allison

Operator’s Manual for proper fluid level checking
procedures.

Note: Vehicles equipped with coolers: Ensure all lines

W4000768

are secure and show no signs of leaks.

20. Rear Axle(s)

Check the oil in the differential by removing the fill/level
plug in the housing. The oil should be level with the
bottom of the fill/level plug hole. Check for visible oil leaks.

W0000233

17
Group 17 Service Procedures Pre-Delivery Inspection

21. Steering System

Check the fluid level in the power steering reservoir with
the engine off. The level should be at the full mark on the
dipstick. Check for visible leaks.
Note: Do not overfill the power steering reservoir or fill
with the engine running. For proper fluid type, refer to
decal affixed to the power steering reservoir.

On vehicles equipped with steering helper cylinder or

gear on the right side of the frame, check the components
for visible leaks.
Note: Some steering shaft U-joints are equipped with
grease fittings.
1: Lubricate if equipped with optional grease fittings.
W6001526

22. Cooling System

Check to see that the coolant/anti-freeze in the radiator is
at the proper level. Pressure test the system and check
for leaks. For information, refer to service information in
Group 26.

W2004140

23. Clutch Reservoir

Check fluid level in the clutch fluid reservoir. Add if
necessary.

Use only DOT 4 brake fluid in the clutch release system.

Mixing DOT 4 brake fluid with petroleum based oil will
cause seal damage which will cause leakage.

W4002697

18
Group 17 Service Procedures Pre-Delivery Inspection

Lubrication Chart

W1000189

The numbers in the lubrication Grease Coolant

chart correspond with the
numbered notes on page 20 and Hub Oil Aut. Transm. Fluid
page 20. Read these notes before Engine Oil Man. Transm. Oil
selecting a lubricant.
Hydraulic Oil Rear Axle Oil
Steering Fluid Brake Fluid
Auxiliary axle(s) Windshield washer fluid level
*

19
Group 17 Service Procedures Pre-Delivery Inspection

24. Lubrication Chart Notes

1 U-Joints: Use a lithium based grease with EP
Spring hanger: Use a lithium based grease with additives to specification API NLGI No. 2.
specification API NLGI No. 2. When lubricating the
left and right sides of the front springs, lift the axle Note: Ensure that grease purges out of all four seals of
off of the floor, suspend the frame with axle stands the U-joints.
and lower the axle. The spring bushings are now
10 PTO/Hydraulic reservoir.
in the position where grease can be added to the
contact surfaces. 11 T-Ride bogie beam (48k-70k suspension):
Use a lithium based grease with EP additives to
Note: Always grease a Volvo front axle with the wheels
specification API NLGI No. 2. Make sure the grease
on the ground.
purges out of both the outer and inner seals. If
Note: To grease non-Volvo axles, they are typically necessary, adjust the lubrication schedule to include
greased with the wheels on the ground. Consult with the greasing the bogie bearing as often as daily, in
axle manufacturer for the latest recommendation. applications where the bogie runs in corrosive
conditions or is submerged in water.
2
Slack adjuster and brake cam: Use a lithium based 12 Coolant level: Add coolant if necessary. Only use
grease with EP additives to specification API NLGI pre-mixed clean water and antifreeze in a 50/50 mix.
No. Add only the same type antifreeze, that is: extended
life or standard.
Note: If the brake cam seal does not purge, make sure
the inner seal does not purge into the brake drum and 13 Steering assist cylinder: Use a lithium based
onto the brake linings. grease with EP additives to specification API NLGI
No. 2 to grease both ball joints.
3 Steering gear: Use a lithium based grease with
specification API NLGI No. 2. Only use a hand 14 Power steering fluid: Check the fluid in the
operated grease gun. The high pressure from an air reservoir with the dipstick. Add oil if necessary. Use
operated grease gun will damage the seal. ATF Dexron® III. Change fluid every 150,000 miles
(240,000 km). Change filter every year.
4 Draglink and Steering Shaft. Use a lithium based Use a lithium based grease with specification API
grease with specification API NLGI No. 2. NLGI No. 2.
5 15 Front oil lubricated wheel bearings: There is no
Kingpin, upper and lower: Use a lithium based set change interval. Change the oil (or grease) only
grease with specification API NLGI No. 2. in connection with work on the hub or if dirt is found
in the lubrication. Use motor oil SAE 30. Lubricate
Note: Always grease a Volvo front axle with the wheels
both the right and the left wheel bearings.
on the ground.
16 Engine oil and filter: For oil change schedule see
Note: To grease non-Volvo axles, they are typically
greased with the wheels on the ground. Consult with the Service Information in Group 175-60.
axle manufacturer for the latest recommendation. 17 Windshield washer fluid level.
6 18 Automatic and manual transmission: Automatic
Tie-rod: Use a lithium based grease with transmission: Use Dexron® III Automatic
specification API NLGI No. 2. Transmission fluid. See the manufacturer’s
Note: Volvo axles may use a greased-for-life tie-rod. No Operator’s Manual for intervals and quantity.
provisions for adding grease are available. Manual transmission: Use a mineral or synthetic
oil. Check oil level periodically. Level should be to
7 Brake fluid and clutch reservoir. Check the fluid the bottom of the inspection hole.
level in the reservoir. Add brake fluid if necessary.
Use only DOT 4 brake fluid in the clutch release 19 Auxiliary axle(s): If equipped with auxiliary lift axles
system. Mixing DOT 4 brake fluid with petroleum use a lithium based grease with specification API
based oil will cause seal damage which will cause NLGI No. 2. Also, lubricate the Brake, Cams, Slack
leakage. adjuster and Tie-rod ends.

8 Clutch bearing linkage: Use a lithium based grease 20 Rear axle: Check the oil level in the differential by
with EP additives to specification API NLGI No. 2. removing the fill/level plug in the housing. The oil
should be level with the bottom of the fill/level plug
9 hole. Add oil if necessary.

20
Group 17 Service Procedures Pre-Delivery Inspection

21
Fifth wheel: The fifth wheel and slider assemblies
should always be re-lubricated after steam cleaning
or at least every 15,000 miles (24,000 km).

Note: A heavy coating of grease is recommended on

the fifth wheel plate by using the grease fitting under the
fifth wheel top plate or by direct application to the top of
the plate. The fifth wheel can be greased with the trailer
connected, by using the grease fittings under the top
plate.
Grease the support brackets trunnions through the
fittings over the bracket pins.
Grease the fittings at the saddle plate (1 each side)
and the saddle plate lock pockets (1 each side).

Note: Refer to Service information in 175–060 for Oil

Types and 176–61 for Approved/Correct Oils.

21
Group 17 Service Procedures Pre-Delivery Inspection

Test Drive
25. Before Test Drive
Note: Make notes of any observations made before,
during, and after the test drive on the “Pre-Delivery
Inspection Form” page 27.

Important: During test drive, make sure the vehicle

achieves operating temperature.

Before the test drive, check the following for proper

operation (refer to the Operator’s Manual):

• Dash switches, controls, gauges and indicator lights

• Air pressure build up

• Holding ability of service and parking brakes

• Windshield wipers and washers

Start the engine and check for rapid build-up of air

pressure. Repeatedly depress the brake pedal to reduce
air pressure in the tanks to about 85 psi to prepare for
checking air recovery. While running the engine at max
rpm (park brakes applied and transmission in neutral)
listen for the air dryer to purge. The dryer should purge
when the system pressure reaches cut-out pressure,
approximately 130 psi. This should occur in approximately
30 seconds.

Run engine to build up air pressure to full system

pressure. Turn engine off, walk around the vehicle and try
to find any audible leaks. Actuate auxiliary systems like
the differential locks, 5th wheel slide locks, etc. Check for
air leaks with these actuated.
Check park and service brakes. Volvo Trucks North
America, Inc. recommends this check should be an
operational inspection. This requires two people.

With the park brakes released, one person should press

and hold the brake pedal to actuate the service brakes.
The second person should walk around and watch each
brake chamber to make sure that each chamber is moving
the slack adjuster to actuate the brakes. The second
person should also listen for any audible leaks in the
brake tubes and hoses.
Last check: A person in the cab should apply the park
brakes and a person outside should verify the spring
brakes have actuated the brakes by moving the slack
adjusters. If available, they should also connect to a
trailer or use a plugged dummy glad hand to block the
Red Trailer Hose (Emergency line) this allows the red
park button to be pushed in and the person can verify
the Tractor Protection valve is opening and delivering
control air through the Blue Hose when the brake pedal is
pressed.

22
Group 17 Service Procedures Pre-Delivery Inspection

26. During Test Drive

During the test drive, check the following for proper
performance and listen for any unusual noise or vibration:

Check engine controls and performance while moving

through the gears. The accelerator should move smoothly
and without any hesitation in engine response. The
engine should accelerate smoothly and without hesitation,
misses or surges.

Check for any ABS warning lights or fault codes. The

vehicle must be going at least 7 mph to correctly perform
this check.

Locate a steep hill (with a trailer connected), pull off to the

side of the road and apply the park brakes. The vehicle
should not roll away at all.

Check the steering wheel and handling capabilities of

the vehicle. The steering should operate precisely and
without shimmies, tracking or vibrations. When operated
at low speed and in close quarters doing full turns, the
steering should operate without binding in any spot.

W6001506

Check the compass confirm heading and position

changes while driving. Ensure the compass is moving,
this indicates the GPS is working.

W3005697

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Group 17 Service Procedures Pre-Delivery Inspection

Check the clutch for proper operation. The clutch should

have smooth operation and engagement when shifting
gears. If equipped with FreedomLine,2 AutoShift3 and
UltraShift transmissions refer to the manufacturer’s
service literature for more information.

Check the transmission for ease of shifting and proper

operation. The lever should move smoothly through the
gear pattern. Listen for unusual noises during shifting.

W4002568

Check the heater and A/C for proper operation. Operate

all controls and run the fan on all speeds.

If the vehicle is equipped with a sleeper cab, check

the function of the A/C and heater unit in the sleeper
compartment.

W8003063

2
FreedomLine is a trademark of ZF Meritor Corporation.
3
AutoShift and UltraShift are trademarks of Eaton Corporation.
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Group 17 Service Procedures Pre-Delivery Inspection

Check the service and parking brakes for proper

operation.

Check the engine retarder (exhaust brake) for proper

operation.

Make sure the brake function disengages by:

• Depressing either the accelerator or clutch pedal.

• Engine speed falling below 1200 rpm (1200 r/min).

• Vehicle speed falling below 2 mph (3 km/h).

• Engaging PTO.

W5001428

Correct driving position: Both knobs fully in.

W5001429

Incorrect parking or driving position.

Check the inter-axle differential lock for proper operation.

If equipped, check the inter-wheel differential lock for

proper operation.

W3001991

25
Group 17 Service Procedures Pre-Delivery Inspection

Vehicle messages 1/1

27. After Test Drive
Check the Driver Information Display (DID) for any
diagnostic messages.

Check the DID for any fault codes.

11:45
75F
AM
CC 7658.8 Mi

Vehicle messages 1/1

No messages

11:45
75F
AM
7658.8 Mi
Check the exhaust system for leaks.

Check the vehicle for any fluid, oil, water or air leaks.

W8003184

26
Group 17 Service Procedures Pre-Delivery Inspection

Pre-Delivery Inspection Form

Use the Pre-Delivery Inspection form on the next pages to
check off all points as they are completed. Make notes of
test values. Before performing inspection read “General
Safety Practices” page 3.

27
Group 17 Service Procedures Pre-Delivery Inspection

Pre-Delivery Inspection

Customer Truck Model

Engine Model & VIN
S/N
Transm. Model Mileage
& S/N
Rear Axle Repair Order
Model & S/N
Date

Points of Service Indicate Service Rating .......... (OK = OK, Adjusted = X, Repaired = R)

Cab Interior/Exterior
Vehicle Literature Check for correct manuals.
“1. Vehicle Literature” page 4

Horn(s) Check operation of electric and/or air horns.

“2. Horn(s) ” page 4

Safety Belts, Sleeper Restraints Check mounting, condition and operation.

“3. Safety Belts, Sleeper Restraints” page 5

Seats Check mounting, condition and operation.

“4. Seats” page 5

Radio Check for proper operation.

“5. Radio” page 6

Volvo Link System Check mounting, condition and operation.

“6. Volvo Link System” page 7

Interior Lights Check for proper operation.

“7. Interior Lights ” page 9

Exterior Lights Check headlights, marker lights, turn signals, stop and tail light for
“8. Exterior Lights ” page 9 proper operation.

Cab, Chassis Fairing/step, Hood Check mounting, condition, alignment, adjustment and operation.
“9. Cab, Chassis Fairing/Step, Hood” page
10

Doors, Door Latches Check latches, adjustments alignment and operation.

“10. Doors, Door Latches” page 11

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Group 17 Service Procedures Pre-Delivery Inspection

Points of Service Indicate Service Rating .......... (OK = OK, Adjusted = X, Repaired = R)

Chassis

Drive Axle Shaft Nuts Torque ALL drive axle shaft nuts.
“11. Drive Axle Shaft Nuts” page 12

Drive Axle Shaft and Gaskets Check for proper drive axle shaft and gasket/seal installation.
“12. Drive Axle Shaft Gaskets” page 13

Front and Rear Axle Hubs Check oil level. Check for visible leaks.
“13. Front and Rear Axle Hubs ” page 14

Front and Rear Axle U-bolts Check Front and Rear Axle U-bolts for tightness.
“14. Front and Rear Axle U-bolt” page 14

Wheel Nuts Tighten inner and outer wheel nuts to proper torque.
“15. Wheel Nuts” page 15

Tires Check tire pressure.

“16. Tires” page 15

Exhaust Clamp Check for proper installation to specific torque.

“17. Exhaust Clamp” page 16

Fluid Levels and Lubrication

Engine Check oil level. Check for visible leaks.

“18. Engine ” page 16

Transmission/Oil Cooler Check oil level. Check for visible leaks.

“19. Transmission/Oil Cooler” page 17

Rear Axle(s) Check oil level. Check for visible leaks.

“20. Rear Axle(s)” page 17

Steering System Check oil level. Check for visible leaks.

“21. Steering System” page 18

Cooling System Check coolant level. Check for leaks. Freeze protection _____ F
“22. Cooling System” page 18 (_____ C).

Clutch Reservoir Check fluid level. Check for visible leaks.

“23. Clutch Reservoir” page 18

Lubrication Lubricate chassis per the lube chart.

“24. Lubrication Chart Notes” page 20

29
Group 17 Service Procedures Pre-Delivery Inspection

Points of Service Indicate Service Rating ........... (OK = OK, Adjusted = X, Repaired = R)

Test Drive

Before Test Drive Check controls, gauges and indicator lights on dash for proper
“25. Before Test Drive” page 22 function.

Check air pressure build-up.

Check holding ability of service and parking brakes.
Check windshield wipers and washers for proper operation.
During Test Drive Check engine for proper performance and operation.
“26. During Test Drive” page 23
Check steering wheel and handling capabilities.
Check clutch and transmission for proper performance and
operation.

Check heater/air conditioner for proper operation.

Check service and parking brakes for proper operation.
Check for any ABS warning lights or fault codes.
Check engine retarder (exhaust brake) for proper operation.
Check inter-axle differential locks for proper operation.
Check inter-wheel differential locks for proper operation.
Ensure operating temperature is achieved.
After Test Drive Check graphic display for any diagnostic messages.
“27. After Test Drive” page 26
Check exhaust system for leaks.
Check vehicle for other fluid and/or air leaks.
Check A/C diagnostic module.
Check function of A/C and heater unit in sleeper, if equipped.

Detailed inspection of this vehicle is complete in accordance with the information in this manual. Corrections or repairs
(if needed) have been done. This vehicle is road worthy and ready for delivery to the purchaser. This form replaces all
previous forms: F776-010, F776-011, F776-023A, B, C etc.

Dealer Signature Date

Notes:

30
 Volvo Trucks North America, Inc.
P.O. Box 26115, Greensboro, NC 27402-6115
Volvo Trucks Canada, Ltd.
5600A Cancross Court, Mississauga, Ontario L5R 3E9
http://www.volvotrucks.volvo.com

PV776-TSP197636 () 05.2004 © Volvo Trucks North America, Inc., 2004