T 9510 EN
Media 7 Differential Pressure Meter
with remote data transmission
Application
Microprocessor-controlled transmitter with dp cell for measuring and indicating the differential pressure, pressure, or measured
variables derived from them.
The Media 7 is suitable for liquids, gases and vapors, in par-
ticular for cryogenic gases, such as argon, oxygen and nitro-
gen.
The operating modes are adjustable as required:
–– Filling level measurement (with operating pressure) in sta-
   tionary pressure vessels and transportation vehicles
–– Differential pressure measurement between flow and re-
   turn flow pipe as well as pressure drop measurement
   across valves and filters
Special features
•• Microprocessor-controlled transmitter with digital interface
•• Modular design: easy to install or exchange optional ad-
   ditional functions by inserting option modules (four slots in
   the device)
•• Cabled data transmission or optional remote data trans-
   mission over the integrated GSM module
•• Measuring ranges between 0 to 160 mbar and 0 to
   3600 mbar
•• Pressure rating PN 60
•• Internal absolute pressure sensor
                                                                      Fig. 1:	 Media 7 with integrated GSM module
•• Modular power supply unit with standby power supply
   (SPS)                                                             Versions
•• 4” backlit graphical display                                      –– Two-wire version · Type 5007-xxx0...
•• Certification for Zone 0 (flammable gases and liquids)               The two-wire version is supplied with a 4 to 20 mA signal
•• Configuration and programming using the TROVIS-VIEW                  from a current source.
   software                                                          –– 24 V version · Type 5007-xxx1...
•• Easy operation using capacitive keys                                 The 24 V version has a wider ambient temperature range.
                                                                        Due to the higher electrical power, it has additional func-
•• Start-up wizard
                                                                        tions, such as illuminated display and remote data trans-
•• Volume and mass measurements in any type of vessel us-               mission by using a retrofittable GSM module.
   ing a calculation or a freely programmable characteristic
•• Zero and span adjustment activated by key without influ-
   encing each other
SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany                              Edition September 2018
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 · [email protected] · www.samson.de
Design and principle of operation                                          Measurement tasks
The Media 7 device is a microprocessor-controlled transmitter              The differential pressure of liquids, vapors and gases are
with dp cell for measuring, indicating, and transmitting the               measured by the integrated dp cell in the Media 7 device. The
differential pressure, pressure, or measured variables derived             measured differential pressure is used for various possible ap-
from them in stationary pressure vessels and in transportation             plications.
vehicles. The device is suitable for cryogenic gases, liquids,             –– Differential pressure measurement
gases, and vapors. Measuring ranges between 0 to 100 mbar                     Two absolute pressures p1 and p2 are compared for the
and 0 to 3600 mbar, nominal pressure PN 60.                                   differential pressure measurement. This way, for example
The device mainly consists of a dp cell (1), housing with trans-              the filters can be monitored by measuring the upstream
mitter and a display (6).                                                     and downstream pressures at the filter.
The differential pressure ∆p = p1 – p2 is converted into an                –– Liquid level measurement
electric signal in the dp cell by a sensor and processed in the               The tank content (function of hydrostatic pressure, tank ge-
microcontroller (2) which controls the LCD and D/A converter                  ometry, and liquid density of the stored gas) is displayed
of the two-wire version.                                                      proportionally and the operating pressure is displayed in
                                                                              the selected unit on the display.
Four capacitive keys (4) are used to operate the differential
pressure meter and allow the user to navigate within the menu              Power supply unit with standby power supply (SPS)
on the display.                                                            The power supply units include a battery compartment for a
A remote data transmission using the optional GSM module                   1.5 V battery 1) which provides standby power supply upon
(9) is possible in the 24 V version. Connection to the TROVIS              power failure. The interchangeable power supply boards al-
CONNECT web interface is established over a mobile net-                    low the supply of 4 to 20 mA, 24 to 36 V (DC), or 85 to
work.                                                                      230 V 2) (AC) to be simply adapted to the local conditions.
            Two-wire version                                               24 V version
                6                                        5                       6                                      5
                                                         #                                                              =
                                                                       8                                                               8
                                                                                                                            =
                                       2                               7                              2                                7
                                                                                 4
             4                                        3                                                              3
                                           µC                EEPROM                                       µC                EEPROM
                                                                                 9
                             1                                                                1
                                                                                     GSM
                                 #              #                                                 #            #
                                       P            ΔP                                                P            ΔP
                                                p2– p1+                                                        p2– p1+
            1       dp cell                                                     1     dp cell
            2       Microcontroller                                             2     Microcontroller
            3       Data memory                                                 3     Data memory
            4       Operating keys                                              4     Operating keys
            5       D/A converter                                               5     24 V power supply unit
            6       Display                                                     6     Display
            7       Serial interface                                            7     Serial interface
            8       IA = 4 to 20 mA                                             8     UB = 12 to 36 V
                                                                                9     GSM module
  Fig. 2:	 Media 7 · Block diagrams
1)	   The battery is not included in the standard scope of delivery.
2)	   Pending
2                                                                                                                                    T 9510 EN
Optional additional functions                                                              Accessories
The modular design of the Media 7 allows it to be adapted to                               –– Valve block
specific requirements. Additional functions are available by                                  Three valves are combined in the valve block for Media 7.
using option modules. A GSM module is also available for the                                  The valve block is bolted onto the bottom of the Media 7
24 V version of the Media 7 device.                                                           dp cell. It offers the following advantages:
                                                                                              –– Mounting of an operating pressure gauge
–– AO: Analog output
                                                                                              –– The connected process lines can be bypassed. This al-
   The AO: Analog output option module allows the analog
                                                                                                  lows a zero calibration to be performed regardless of
   output of an internal measuring signal (4 to 20 mA) repre-
                                                                                                  the current filling level of the tank.
   senting the tank pressure or, depending on the operating
                                                                                           ÎÎ Details on the valve block: see accessories for the Media
   mode, the filling level or differential pressure. The analog
                                                                                              Series u T 9555
   output parameters can be configured.
                                                                                           –– Further accessories
–– AI: Analog input                                                                           Available accessories for the Media Series can be found
   The AI: Analog input option module allows the input of                                     in the Data Sheet u T 9555.
   signals from filling level or pressure sensors of external
   equipment with their own power supply. This module
   works passively and has galvanically isolated inputs.
–– AIA: Analog input active
   The AIA: Analog input active option module allows the in-
   put of signals from filling level or pressure sensors of ex-
   ternal equipment. This module works actively and has a
   12 V output to power external equipment that do not have
   their own power supply.
–– GSM module
   A GSM module is available for the 24 V version of the
   Media 7 device. The GSM module establishes connection
   to the SAM TANK MANAGEMENT web interface over a
   mobile network. It ensures a secure data exchange, poll-
   ing of states as well as monitoring and operation of the
   Media 7 (see Fig. 3).
                                                                                                                     Web interface
                                                          Media 6
                                   Media 6
                                                                                          Media 5
                                                                4 to 20 mA
                                                 4 to 20 mA
                                   Media 5
                                                 4 to 20 mA                  4 to 20 mA
                                                                                                                       WWW
                                                                                          GPRS network 2)             SAM TANK
                                                                                                                     MANAGEMENT
                                                                                                                     Web server
                                                               Media 7 with integrated
                                                               GSM module 1)
                      1)	   GSM (Global System for Mobile Communication): protocol currently used in mobile networks to transfer
                            digital data. A SIM card of a mobile phone provider is required.
                      2)	   GPRS (General Packet Radio Service): packet-based wireless data communication service.
 Fig. 3:	 Media 7 · Remote data transmission
T 9510 EN                                                                                                                                               3
Technical data
Table 1:  General technical data
 Media 7 Differential Pressure Meter
 (All pressure in bar (gauge); all errors and deviations are specified in % of the adjusted measuring span)
 Mounting position                    Side with display facing sideways
 Principle of operation               The differential pressure at the diaphragm is converted into an electric signal by the AMR system.
 Nominal pressure                     PN 60, overloadable on one side up to 60 bar
                                      Oxygen: PN 50, overloadable on one side within the adjusted system pressure
 Characteristic                       Differential pressure proportional to the tank geometry
 Deviation from terminal-based        <±1.6 % (including hysteresis)
 linearity
 Sensitivity                          ≤0.25 % or <±0.5 % depending on measuring span selected
 Effect of static pressure            <0.03 %/1 bar
 Display
 Display                              LCD 128 x 64 (90 x 40 mm)
 Storage temperature                  –40 to approx. +80 °C
 Operating temperature                Two-wire version: –20 to approx. +70 °C
                                      24 V version: –40 to +70 °C
 Measuring range in mbar                  0 to 160             0 to 600            0 to 1600 1)                                 0 to 3600 1)
 Adjustable measuring span in mbar
    Class ±1 %                                –              ≤630 to ≥150       ≤1700 1) to ≥320                             ≤3800 1) to ≥720
    Class ±1.6 %                        ≤170 to ≥60          ≤150 to ≥120               –                                            –
 Effect of ambient temperature in the range from –20 to +70 °C
    On zero in %/10 K                       <±0.4                <±0.1                <±0.1                                        <±0.1
    On span in %/10 K                       <±0.4                <±0.1                <±0.1                                        <±0.1
 Internal absolute pressure sensor
 Measuring range                      0 to 60 bar
 Deviation from terminal-based
                                      <±1.6 %
 linearity
 Effect of ambient temperature        ≤0.018 % (within the range from –20 to +70 °C)
 Environmental influences
 Storage according to EN 60721-       1K5 (air temperature –40 to +80 °C); 1M3
 3-1 (long-term storage)              (The following restriction applies to GSM module: air temperatures –30 to +75 °C)
 Transportation according to          2K4 (air temperature –40 to +40 °C in ventilated enclosures, up to +70 °C in unventilated enclosures), 2M1
 EN 60721-3-2                         (The following restriction applies to GSM module for low air temperatures down to –30 °C)
 Operation according to               4K4 (with restrictions: air temperature –40 to +55 °C, temperature inside the housing must not exceed +70°C when exposed to
 EN 60721-3-4                         direct sunlight); 4M4
 (stationary use at non-weather-      −−The display and GSM module are heated at low air temperatures (24 V version).
 protected locations)                 −−The restrictions for the oxygen testing additionally apply to versions for oxygen service: 50 bar/+60 °C.
                                      −−Observe the limits in the test certificate for explosion-protected versions.
 Mechanical vibration
 Vibrations (sinusoidal) according    2 to 9 Hz; 3.5 mm amplitude
 to IEC 60068-2-6                     9 to 200 Hz; 10 m/s² acceleration
                                      200 to 500 Hz; 15 m/s² acceleration
 Random and guidance vibration        1.0 m²/s³; 10 to 200 Hz
 according to IEC 60068-2-64          0.3 m²/s³; 200 to 2000 Hz
 Shocks according to IEC 60068-
                                      Acceleration 100 m/s²; duration 11 ms
 2-27
 Requirements
 EMC                                  Devices with a CE marking fulfill the requirements of the Directives 2014/30/EU.
 Degree of protection                 IP 67 according to IEC 60529 (VDE 470 Part 1, 2014-09)
 Explosion protection
 Type of protection                   ATEX/IECEx: Ex ia IIB T4 Gb
                                      Devices with a CE marking fulfill the requirements of the Directive 2004/34/EU.
 Oxygen service
 Gaseous oxygen (process              Operating temperature from –40 to +60 °C at max. 50 bar operating pressure
 medium)                              (applies to parts inside and on the device which are included in the oxygen testing)
4                                                                                                                                                    T 9510 EN
  Electrical connections
  Cable glands                            M16 x 1.5 (max. 5)
  Terminals                               0.2 to 2.5 mm² wire cross-section
  Spring-cage terminals (option
                                          0.13 to 1.5 mm² wire cross-section
  modules)
  Communication
  Local                                   SAMSON SSP interface and serial interface adapter, TROVIS-VIEW
  Remote data transmission                GSM module
  Weight
  Device without valve block              Approx. 3300 g
  Device with valve block (without
                                          Approx. 5200 g
  pressure gauge)
1)	   A class accuracy of 0.6 % can be expected in these measuring ranges with measuring spans ≤100 % to ≥75 % of the nominal range.
Table 2:  Power supply
  Optional power supply
  Two-wire version                        5007-1-0000                 5007-1-1100                  5007-1-1110                 5007-1-1200                    5007-1-1210
            Explosion protection     No explosion protection            ATEX Ex ia                  IECEx Ex ia                  ATEX Ex ia                   IECEx Ex ia
  Output                                                                                            4 to 20 mA
  Permissible load RB in Ω                                                                  RB = (UB – 12 V)/0.020 A
  Output circuit                                  –                                            Intrinsically safe according to EN/IEC 60079-11
  Power supply UB for two-wire
                                          12 to 36 V DC                              12 to 28 V DC (only in conjunction with an intrinsically safe circuit)
  transmitter
  24 V version                                                                                     5007-1-0001
  Input voltage                                                                                   24 to 36 V DC
  Output voltage                                                                                     12 V DC
  Capacity                                                                                             24 W
  Version                                                                                   Reverse polarity protection
Table 3:  Optional additional functions
  AO: Analog output
  Version                            Two-wire system, galvanic isolation, reverse polarity protection, reversible direction of action
  Auxiliary power                    10 to 30 V DC
  Output signal                      4 to 20 mA
  Operating range                    3.8 to 20.5 mA (according to NAMUR Recommendation NE 43)
  Error indication                   3.4 or 21.6 mA
  No-load current                    1.36 mA
  Static destruction limit           38 V DC · 30 V AC
  AI: Analog input
  Version                            4 to 20 mA current input, externally powered, galvanically isolated, reverse polarity protection
  Load impedance                     ≤5.0 V external (corresponding to ≤200 Ω at 20 mA)
  Measuring range                    0.1 to 21.6 mA
  Accuracy                           ≤0.5 %
  Resolution                         20 µA
  Temperature influence              0.1 %/10 K
  Static destruction limit           38 V DC · 30 V AC
  AIA: Analog input active
  Version                            4 to 20 mA current input, internally powered, reverse polarity protection
  Load impedance                     ≤1 V internal (corresponds to ≤50 Ω at 20 mA)
  Output voltage at the              ≥12 VDC to power external two-wire devices
  terminal
  Measuring range                    0.1 to 21.6 mA
  Accuracy                           ≤0.5 %
  Resolution                         20 µA
  Temperature influence              0.1 %/10 K
  Static destruction limit           38 V DC · 30 V AC
T 9510 EN                                                                                                                                                                   5
 GSM module for remote data transmission
 GSM frequency                             EGSM 850/900/1800/1900 MHz
 Power output                              Class 4 (2 W) with 850/900 MHz; Class 1 (1 W) with 1800/1900 MHz
 Antenna connection                        SMA connector in housing wall
 Right-angle antenna                       Type 2J010: SMA R/A male
              Color                        Black
              Capacity                     25 W
              Impedance                    50 Ω
              Polarization                 Vertical
              Frequency                    GSM (900 MHz), AMPS (824-894 MHz), ISM (868 MHz), DCS (1800 MHz), PCS (1900 MHz), 3G (UMTS 2.1 GHz)
 SIM card                                  M2M Industrial Plug in High Temperature, operating temperature: –40 to +105 °C;
                                           Provider: Telefonica Germany GmbH
 Operating temperature                     –40 to +70 °C (with active heating control)
 Storage temperature                       –30 to +75 °C
 Web interface                             SAM TANK MANAGEMENT
Table 4:  Materials
 dp cell
 dp cell housing, high-pressure and                   Brass CW617N-H070 (according to DIN EN 12420)
 low-pressure chambers
 Elastomers                                           Standard cryogenic gases, oxygen, flammable gases of Group I: ECO 60 Shore A;
                                                      Further versions: FPM/FKM, EPDM, NBR
 Springs and diaphragm plate                          Corrosion-resistant steel
 Screw fitting of process connections                 Corrosion-resistant steel A2-70 and A4-70
 Screw plugs                                          Brass CW608N-R380
 Electronics housing and indicating unit
 Housing                                              UV-stabilized polycarbonate
 Screws (housing)                                     Corrosion-resistant steel
 Cover (transparent)                                  UV-stabilized polycarbonate
 Screw fastenings (cover)                             Corrosion-resistant steel
 Cable glands                                         Polyamide with NBR seal
Table 5:  Summary of explosion protection approvals
                      Certification                                                                          Type of protection/comments
                                                                       Number       KIWA 17ATEX0041X         II 2 G Ex ia IIB T4 Gb
              -110
                              EU type examination certificate
                                                                       Date         2018-06-01
                                                                       Number       KIWA 17ATEX0041X         II 1/2 G Ex ia IIB T4 Ga/Gb
              -120
Type 5007-1
                              EU type examination certificate
                                                                       Date         2018-06-01
                                                                       Number       IECEx KIWA 17.0020X      Ex ia IIB T4 Gb
                      IECEx
              -111
                                                                       Date         2018-06-01
                                                                       Number       IECEx KIWA 17.0020X      Ex ia IIB T4 Ga/Gb
                      IECEx
              -121
                                                                       Date         2018-06-01
6                                                                                                                                                T 9510 EN
Dimensions in mm
                                    176                                                  182
                                                                                                   102
                                          14
                   18                          ~21                                                       53
                               20
            134
                                                      36
                                                                 83
                                                                      25
                                                           117
            113
                                                                        43
            2x G 3/8 ISO 288         31
                                                                             80
                                     60
                                                                  Drill pattern for wall/panel mounting:
                                     31
                                                                      21                      30
                  37
                                                                                                         M8
                                                                                                         Ø8.5
                                                      29
                                                                      158
                                                                                  30
                                                                                                    52
                                    Dimensions with
                                    opened cover:
                                                                                  283
                                                                                        396
                                                                            168
                                                                      281
T 9510 EN                                                                                                       7
Table 6:  Article code/order number
Media 7                                                   5007-1- x     x   x   x   x    x   x   x   x      0   x   x   x   x   x    x   x   x
With 4“ LCD
Explosion protection
Without                                                             0   0   0   1
ATEX: II 2G Ex ia IIB T4 Gb                                         1   1   0
IECEx: Ex ia IIB T4 Gb                                              1   1   1
ATEX: II 1/2G Ex ia IIB T4 Ga/Gb                                    1   2   0
IECEx: Ex ia IIB T4 Ga/Gb                                           1   2   1
Power supply
Two-wire                                                                        0
Power supply unit, 24 to 36 V DC                                                1
Option module slot 1
Without                                                                             0
AO: Analog output                                                                   5
AI: Analog input                                                                    4
AIA: Analog input active                                                            6
Option module slot 2
Without                                                                                  0
AO: Analog output                                                                        5
AI: Analog input                                                                         4
AIA: Analog input active                                                                 6
Option module slot 3
Without                                                                                      0
AO: Analog output                                                                            5
AI: Analog input                                                                             4
AIA: Analog input active                                                                     6
Option module slot 4
Without                                                                                          0
AO: Analog output                                                                                5
AI: Analog input                                                                                 4
AIA: Analog input active                                                                         6
GSM module with antenna
Without                                                                                              0
GSM module with antenna (including SIM card)                                                         2
dp cell material
Brass                                                                                                           0
Measuring range
160 mbar                                                                                                            0   2
600 mbar                                                                                                            0   5
1600 mbar                                                                                                           0   7
3600 mbar                                                                                                           0   9
Diaphragm
ECO: –40 to +80 °C, REACH compliant                                                                                         0
Version
Version for cryogenic gases according to DIN EN ISO 23208, packed in plastic bags, free of oil and grease                       1    1
according to company standard WN 1.34-2 Sheets 1 and 1.1
Version for oxygen according to DIN EN ISO 23208, packed in plastic bags, free of oil and grease according to                   1    2
company standard WN 1.34-2 Sheets 1 and 1.1
Nominal pressure
50 bar, version for oxygen service, without valve block                                                                                  1
60 bar, without valve block                                                                                                              2
50 bar, with valve block PN 50                                                                                                           3
Pressure sensor
Without                                                                                                                                      1
With, non-flammable gases                                                                                                                    2
8                                                                                                                                   T 9510 EN
Accessories
We recommend the following accessories for the Media 7 device (Fig. 4):
 Pos.   Accessories                      Order specifications
 1      Valve block                      Valve block: [yes/no]
 2      Pressure gauge                   Pressure gauge: [yes/no] + specify measuring range (e.g. 25 bar)
 3      Screw plugs                      Screw plugs: [yes/no]
 4      Screw fittings for process       Screw fittings for process connections: [yes/no] + specify pipe diameter [6/8/10/12 mm]
        connections
 Fig. 4:	 Recommended accessories
ÎÎ Details and further accessories listed in the Information Sheet u T 9555.
T 9510 EN                                                                                                                          9
Ordering text
Media 7 Differential Pressure Meter
Order number from Table 6: Type 5007-1-...
Special version ...
Data logging
Data need to be made available about the tank characteristics
and the stored gas for the factory settings of the display read-
ing and the 4 to 20 mA two-wire signal to ensure that they
are proportional to the tank content.
ÎÎ You can enter these data in the Specification Sheet
   u T 9510-9
Certificates and approvals
–– CE compliance
–– Explosion protection approval according to ATEX/IECEx
–– Oxygen service, test report No. 2017/R211 based on
   DIN EN ISO 7291
                                                                               2019-10-21 · English
Specifications subject to change without notice                    T 9510 EN