PT.
TECHNICs
SPREADER BEAM CALCULATION
XXX METERING SKID : Tc- 14015
BEAM CHECKING
Total Weight (Wt) = 22046 lbs 10000.0 kgs
Safety Factor (SF) = 1.5
Test Load / Cal culated Weight (Wtc) = 33069 lbs 15000.0 kgs
Length to CoG (Lc.g) = 71 in 180.3 cm ### 70.62992
Total Length (Lt) = 152 in 386.1 cm ### 152.8346
Height to Center (Hc) = 12.4 in 31.5 cm ### 12.40157
Angle 1 (A1) = 68 degree 0
Angle 2 (A2) = 65 degree 0
0
Selected Beam : WF 300X150X6.5X9
Area A = 7.25 in^2 46.8 cm^2 ### 7 #REF!
Elastic Modulus (Sx) = 29.35 in^3 481.0 cm^3 ###### 1.155607
Elastic Modulus (Sy) = 4.09 in^3 67.0 cm^3 ### 4 0.160968
Modulus of gyrat ion (r xx) = 4.88 in 12.4 cm ### 5 0.1922
Modulus of gyrat ion (r yy) = 1.30 in 3.3 cm 3 1
Material A 36
Max. Yied (Ym) = 36000 psi 2531.1 kg/cm^2
E= 29000000 psi 2038922.7 kg/cm^2
K= 1
W1 = ((Lt-Lc.g)/Lt)*Wtc = 17622.2961 lbs 7993.4 kgs
W2 = (Lc.g/Lt)*Wtc = 15446.7039 lbs 7006.6 kgs
Fh1 = W1/tan(A1) = 7120 lbs 3229.6 kgs
Fh2 = W2/tan(A2) = 7203 lbs 3267.2 kgs
Fh = Biggest (Fh1,Fh2) = 7203 lbs 3267.2 kgs
COMPRESSION STRESS
Compression Stress, fa = Fh/A = 993 psi 69.8 kg/cm^2
Cc '= 126.1 (For A 36 & 107 for A 50)
(Pls. See tabel 5 of App. A Page 5.76)
KLx/r xx '= 31
KLy/r yy '= 117
(KLx/r xx)/Cc '= 0.25
(KLy/r yy)/Cc '= 0.93
Govern '= 0.93
Ca = from table 4 '= 0.444
All. Compression (Fa) = 15984 psi 1123.8 kg/cm^2
Check Compres sion fa < Fa = OK
BENDING STRESS
M1 = Fh1*Hc = 88286 lb/in 15766.3 kg.cm
M2 = Fh2*Hc = 89316 lb/in 15950.2 kg.cm
Moment (Mx) = biggest (M1,M2) = 89316 lb/in 15950.2 kg.cm
Moment (My) = 5% * Mx = 4466 lb/in 797.5 kg.cm
Stress due to moment
fbx = Mx/Sx = 3043 psi 213.9 kg/cm^2
fby = My/Sy = 1092 psi 76.8 kg/cm^2
All. Bending Stre ss (Fb) = 0.6*Ym = 21600 psi 1518.6 kg/cm^2
Check Bending, fb < Fb = OK
Cm = 1
F'e = (12*pi^2*E)/(23(KL/r)^2 =
F'ex = 154166.3
F'ey = 10852.702
UNITY CHECK
Checking against formula 1.6-1a
fa/Fa + Cmx*fbx/((1-fa/F'ex)*Fbx) + Cmy*fby/((1-fa/F'ey)*Fby) = 0.25957 < 1 OK
Checking against formula 1.6-1b
fa/0.6Ym + fbx/Fbx + fby/Fby = 0.23741 < 1 OK
PT. TECHNIC OFFSHORE JAYA
SPREADER BEAM CALCULATION
OCI METERING SKID : TOJ 14003
LUG CHECKING
Generals Data:
Total empty weight, W = 10000 kgs = 22046 lbs
Safety factor, SF = 2.50
WSWL = 1.5 W = 15000 kgs = 33069 lbs
WSF = W SF = 25000 kgs = 55116 lbs
Number of lug, NL = 2
Min. angle, α = 45.0 deg = 0.79 rad
Max vertical force, Fy = WSF / NL = 12500 kgs = 27558 lbs
Max horizontal force (in-plane), Fz = Fy / tan (a) = 12500 kgs = 27558 lbs
Max lateral force (out-of-plane), Fx = 0.1 Fy = 1250 kgs = 2756 lbs
Max tension force in sling, Fsl = (Fz2 + Fy2 + Fx2)0.5 = 17722 kgs = 39069 lbs
Shackles Data: (Shackle Crosby G-2130 1-1/8" 9.5T WLL)
Shackle working load limit, WLLs = 9.5 Ton = 20944 lbs
Safety factor of shackle, SFs = 2.0
Shackle max. proof load, MPLs = 19 Ton = 41887 lbs
Pin diameter, DP = 32 mm = 1.26 in
Jaws width, WJ = 46 mm = 1.81 in
Jaws height, HJ = 123 mm = 4.84 in
Sling Data: (20T WLL)
Diameter of sling, Ds = 25 mm = 0.98 in
Sling Working Load Limit, WLLsl = 9 Ton = 19841 lbs
Safety factor of sling, SFsl = 5.0
Sling ultimate load, Usl = 45 Ton = 99207 lbs
α r
FY
DH
HT
HH
Z
X Y
WL
Lug Dimensions:
Total Height of lift lug, HT = 630 mm = 24.80 in
Height of hole centreline, HH = 555 mm = 21.85 in
Width of lug, WL = 480 mm = 18.90 in
Radius of lug, R = 240 mm = 9.45 in
Diameter of hole, DH = 50 mm = 1.97 in
Thickness of lug, tL = 25 mm = 0.98 in
Radius of cheek, r = 50 mm = 1.97 in
Thickness of cheek, tC = 6 mm = 0.24 in
Check shackle strength, Fsl / MPLs = Safe Ratio = 93.27%
Check sling strength, Fsl / Usl = Safe Ratio = 39.38%
Check space of hole and pin, Dp / DH = Clear Ratio = 64.00%
Dp - DH = 18.00 mm = 0.71 in
Check space of jaws and lug thickness, (tL+2tC) / WJ = Clear Ratio = 80.43%
(WJ - tL - 2 tC)/2 = 4.50 mm = 0.18 in
Check space of jaws, lug height and dia. of sling, = Clear Ratio = 60.98%
(R + DS + DH/2) / HJ
HJ - R - Ds + DH/2 = -117.00 mm = -4.61 in
Material, Stress and Properties Data:
Elastic Modulus, E = 199947.95 MPa = 29000000 psi
Yield Stress, Sa = 344.74 MPa = 50000 psi
Allowable stress based on AISC Code 9th Ed. :
Allow. Tensile Stress, Sta = 0.6 Sa = 206.84 MPa = 30000 psi
Allow. Bending Stress, Sba = 0.66 Sa = 227.53 MPa = 33000 psi
Allow. Shear Stress, Ssa = 0.4 Sa = 137.90 MPa = 20000 psi
Allow. Bearing Stress, Sbra = 0.9 Sa = 310.26 MPa = 45000 psi
DH/2R = 0.10
Stress-Concentration factor (near hole), K = 2.50
(for flat plate with centrally located circular hole in tension based on DH/2R value)
Section modulus of lugs, SLy = 50.00 cm3 = 3.05 in3
Section modulus of lugs, SLx = 960.00 cm3 = 58.58 in3
Stresses at Lug:
Tension stress z-axis, Stz = Fz /(WL tL) = 10.22 MPa = 1482 psi
Bending stress z-axis, Sbz = HH(Fy/SLx+Fx/SLy) = 206.93 MPa = 30013 psi
Shear stress y-axis, Ssy = Fy / (WL tL) = 10.22 MPa = 1482 psi
Shear stress x-axis, Ssx = Fx / (WL tL) = 1.02 MPa = 148 psi
Total stress, ST = (Stz2 + Sbz2 + Ssy2 + Ssx2)1/2 = 207.44 MPa = 30087 psi
Check tension stress z-axis, Stz / Sta = Safe Ratio = 4.94%
Check bending stress z-axis, Sbz / Sba = Safe Ratio = 90.95%
Check shear stress y-axis, Ssy / Ssa = Safe Ratio = 7.41%
Check shear stress x-axis, Ssx / Ssa = Safe Ratio = 0.74%
Check total stress, ST / Sa = Safe Ratio = 60.17%
Stresses near the Hole:
Tension stress, Stz = K Fz / [(WL - DH) tL] = 28.51 MPa = 4135 psi
Tension stress, Sty = K Fy / [(HH + R - DH) tL] = 16.45 MPa = 2386 psi
Shear stress, Ssx = K Fx / [(WL - DH) tL] = 2.85 MPa = 413 psi
Total stress, ST = (Stz2 + Sty2 + Ssx2)1/2 = 33.04 MPa = 4792 psi
Bearing stress, Sbr = Fsl / [Dp (tL + 2tc)] = 146.78 MPa = 21289 psi
Pull-out shear, Ssp = Fsl / [tL(R - ½DH) + 2tc(r - ½DH)] = 30.62 MPa = 4442 psi
Check tension stress z-axis, Stz / Sta = Safe Ratio = 13.78%
Check tension stress y-axis, Sty / Sta = Safe Ratio = 7.95%
Check shear stress x-axis, Ssx / Ssa = Safe Ratio = 2.07%
Check total stress, ST / Sa = Safe Ratio = 9.58%
Check bearing stress, Sbr / Sbra = Safe Ratio = 47.31%
Check pull-out shear stress, Ssp / Ssa = Safe Ratio = 22.21%
Note:
- SF including WCF, DAF, SKL, CF (Noble Denton 0027/NDI Rev 5, Guideline for Lifting Operation)
- Lateral force is calculated based on 5% vertical force
Book Reference : Teng H. Hsu, "Applied Offshore Structural Engineering", page : 67-72.
Book Reference : Noble Denton 0027/NDI Rev 5 "Guideline for Lifting Operation", page : 14-19.
