Work Title/Reservation : 11021969 / 29361

PM SERVICE 500 HRS WA LOADER 500-3 KOMATSU

SCH HM: 23,705

Date : 27-Apr-2020
Work Type Job Supervisor Job Planner Unit#
PPM Planned Repair Breakdown WA-01

Instruksi Khusus
Spesial Instruction

Suku Cadang & Pelumas/Parts & Lubes

Replace Racor Filter 2040TM 1 Ea

Replace Pre Fuel Filter 600-311-4510 1 Ea
Replace Oil Filter 600-211-1340 1 Ea
Replace fuel filter 600-319-3580 1 Ea
Replace Oil Filter Transmisi 424-161-1140 2 Ea
Replace O ring Filter Transmisi 424-161-1630 2 Ea
Hand Glove 12 ea

Perkiraan Lama Pekerjaan

Estimate Work Duration

Komentar Dari Hasil Pekerjaan Untuk Analisis Kedepan

Comment Of Job Completed For Further Analysis

Informasi Downtime/ Information Downtime

Tanggal Unit Down : Pukul : Hour Meter Record : Hrs
Tanggal Unit Up/Selesai : Pukul :
 Work Title/Reservation : 11025825 / 33926

PM SERVICE 2000 HRS WA LOADER 500-3 KOMATSU

SCH HM: 0
Date : 1-Oct-2019
Work Type Job Supervisor Job Planner Unit#
PPM Planned Repair Breakdown WA-01

Instruksi Khusus
Spesial Instruction

Suku Cadang & Pelumas/Parts & Lubes

Replace Racor Filter 2040TM 1 Ea

Replace Oil Filter 600-211-1340 1 Ea
Change Oil Engine Rimula 15W40 42 ltr
Replace fuel filter 600-319-3580 1 Ea
Replace Pre Fuel Filter 600-311-4510 1 Ea
Replace Oil Filter Transmisi 424-161-1140 2 Ea
Replace O ring Filter Transmisi 424-161-1630 2 Ea
Change Oil transmisi Spirax CX30, Shell 70 Ltr
Replace Oil Filter Hydraulic 07063-01383 1 Ea
Replace O Ring Filter Hyd 07000-15210 1 Ea
Change Oil Differential Spirax CX30, Shell 40 Ltr
Change Oil Final Drive Spirax CX30, Shell 40 Ltr
Bottle sos HP-426 2 Btl
Replace Corrosion Resistor 600-411-1161 1 Ea
Replace Power train Case breather 07030-00252 1 Ea
O-ring 419-60-15370 1 Ea
O-ring 419-60-15380 1 Ea
O-ring 419-60-15390 1 Ea
Element 285-62-17320 1 Ea
Ring snp 424-60-15220 1 Ea
Replace Air Cleaner Outher 600-185-6110 1 Ea
Replace Air Cleaner Outher & inner 600-185-6100 1 Ea
Change Oil Hydraulic Rimula R2 10W; Shell 175 Ltr

Perkiraan Lama Pekerjaan

Estimate Work Duration

Komentar Dari Hasil Pekerjaan Untuk Analisis Kedepan

Comment Of Job Completed For Further Analysis

Informasi Downtime/ Information Downtime

Tanggal Unit Down : Pukul : Hour Meter Record : Hrs
Tanggal Unit Up/Selesai : Pukul :
Description OK Not Komentar
OK Comments
RECORD DATA
1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay
Record Hour Meter Service (Non decimal point), Down Time/ Delay

PRE-START SAFETY ACTIVITIES

2 Cuci unit sebersih mungkin
Washing Unit Properly

3 Parkir unit posisi service pada permukaan rata & pasang rem parkir
Park Unit to Service Position on firm & Level Ground & Apply Parking Brake

4 Pastikan semua handel kontrol pada posisi netral

Ensure Control Handles on Neutral Position

5 Matikan mesin dan switch baterai utama pada posisi OFF

Turned Off Engine & Main Battery Switch on OFF Position

6 Pasang 'master lock' dan kartu isolasi oleh pengawas

Apply Master Lock & Tie 'Isolation' Tag by Supervisor

7 Pasang tanda bahaya pribadi dan kartu peringatan service

Tie 'Personal Danger' tag & 'Out of Service' tag

8 Dilarang yg tidak berkepentingan di sekitar unit saat service

All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed

9 Gunakana APD yang tepat pada saat service

Used Personal Safety Gear when servicing

OIL SAMPLE
10 Ambil oli sampel engine
Take Oil Sample of Engine

ENGINE
11 Check ketinggian level oli engine
Check Engine Oil Level

12 Bersihkan Strainer tanki bahan bakar

Clean Fuel Tank Strainer

13 Bilas air dan kotoran lain dari tanki bahan bakar

Drain Water & Sediment from Fuel Tank

14 Periksa baut dan mounting mesin dari kehausan

Check Bolt Mounting Engine from Loose & Worn Out

15 Bersihkan element engine breather

Clean Engine Breather element

16 Periksa/ bersihkan air cleaner dan tempatnya

Check/ Clean Air Cleaners & Housing

17 Periksa kondisi saluran udara masuk dan gas buang

Check Condition Air Inlet & Exhaust System

18 Periksa kondisi V-Belts dan stel ketegangannya

Check Condition of V-Belts & Adjust Tension if Necessary

POWER TRAIN
19 Periksa ketinggian oli damper
Check Damper Oil Level

20 Periksa ketinggian oli power train

Check Power Train Oil Level

21 Periksa ketinggian oli final drive

Check Final Drive Oil Level

HYDRAULIC SYSTEM
22 Periksa ketinggian oli di dalam tangki hidrolik
Description OK Not Komentar
OK Comments
Check Oil Hydraulic Level

COOLING SYSTEM
23 Periksa ketinggian coolant radiator
Check coolant level

ELECTRIC & ELECTRONIC CONTROLS

24 Periksa lampu kerja, rotary, wiper, klakson, alarm mundur dan instrumen lainnya berfungsi

Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function

25 Uji Operasi A/C, periksa kondensor, evaporator, air dryer A/C

Test Operation A/C, Check Condensor, Evaporator, Air Dryer A/C

26 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu
Check & Clean Filter Air Con/ Cabin, Change if Necessary

27 Periksa air baterai, bersihkan kepala baterai & pengikatnya

Check Battery Electrolite, Clean Battery Terminal & Bracket

28 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)

OTHERS
29 Lumasi semua fitting grease pada unit
Lubricate all Grease Fitting Points

30 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking. Repair if Enable

31 Lakukan pengujian operasi rem dan stering

Test Operation of Brake & Steering System

32 Periksa pemadam api dan yakinkan berfungsi dengan baik

Check Fire Extingusher or Ensure Good Condition

33 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik

Check Condition of Operator Seat Belt & Ensure is Function

UNDERCARRIAGE

Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu
34

Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary

35 Lumasi dan periksa kondisi seal equalizer bar

Lubricate & Check Condition of Seal Equalizer bar

36 Periksa ketinggian oli pivot shaft & recoil spring

Check Pivot Shaft & Recoil Spring Oil Level

37 Periksa kondisi pad bogie dan pad equalizer bar

Check Condition of pad Bogie & Pad Eqalizer Bar

BEFORE UNIT SEND TO OPERATION

38 Pastikan drain plug dan ketinggian oli sudah benar
Ensure Drain Plug & all Oil Level have Correctly

39 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service

40 Bunyikan klakson panjang 1 (satu) kali sebelum menghidupkan mesin

Sound Horn (1x) before Starting Engine

41 Periksa semua personil aman sebelum unit uji jalan

Check all Personals on Safe Condition before Test Running

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Description OK Not Komentar
OK Comments
Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Description Part No Qty

Repalce Pre Fuel Filter 600-311-4510 1 ea
Replace Oil Filter 600-211-1340 1 ea
Change Oil Engine Rimula 15W40 42 ltr
Bottle sos HP-427 1
Description OK Not Komentar
500 OK Comments
RECORD DATA
1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay
Record Hour Meter Service (Non decimal point), Down Time/ Delay

PRE-START SAFETY ACTIVITIES

2 Cuci unit sebersih mungkin
Washing Unit Properly

3 Parkir unit posisi service pada permukaan rata & pasang rem parkir
Park Unit to Service Position on firm & Level Ground & Apply Parking Brake

4 Pastikan semua handel kontrol pada posisi netral

Ensure Control Handles on Neutral Position

5 Matikan mesin dan switch baterai utama pada posisi OFF

Turned Off Engine & Main Battery Switch on OFF Position

6 Pasang 'master lock' dan kartu isolasi oleh pengawas

Apply Master Lock & Tie 'Isolation' Tag by Supervisor

7 Pasang tanda bahaya pribadi dan kartu peringatan service

Tie 'Personal Danger' tag & 'Out of Service' tag

8 Dilarang yg tidak berkepentingan di sekitar unit saat service

All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed

9 Gunakana APD yang tepat pada saat service

Used Personal Safety Gear when servicing

OIL/Coolant SAMPLE
10 Ambil oli sampel engine
Take Oil Sample of Engine

11 Ambil oli sampel damper

Take Oil Sample of Damper

12 Ambil oli sampel hidrolik sistem

Take Oil Sample of Hydraulic System

13 Ambil oli sampel transmisi

Take Oil Sample of Tranmission

14 Ambil oli sampel semua final drive

Take Oil Sampel of Final Drives

15 Ambil sampel coolant radiator (HP428 = 1 EA)

Take sample of radiator coolant

ENGINE
16 Ganti oli (SHELL, Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine & Filter Oil Engine

17 Ganti fuel pre-filter & Bersihkan Strainer tanki bahan bakar

Change Fuel Pre-Filter & Fuel Tank Strainer

18 Bilas air dan kotoran lain dari tanki bahan bakar

Drain Water & Sediment from Fuel Tank

19 Bersihkan fuel tank breather

Clean Fuel Tank Breather

20 Periksa baut dan mounting mesin dari kehausan

Check Bolt Mounting Engine from Loose & Worn Out

21 Bersihkan element engine breather

Clean Engine Breather element

22 Periksa/ bersihkan air cleaner dan tempatnya

Check/ Clean Air Cleaners & Housing

23 Periksa kondisi saluran udara masuk dan gas buang

Description OK Not Komentar
500 OK Comments
Check Condition Air Inlet & Exhaust System

24 Periksa kondisi V-Belts dan stel ketegangannya

Check Condition of V-Belts & Adjust Tension if Necessary

25 Periksa Fan Hub

Check Fan Hub

POWER TRAIN
25 Periksa ketinggian oli damper
Check Damper Oil Level

26 Periksa ketinggian oli power train

Check Power Train Oil Level

27 Periksa dudukan (mounting) transmisi

Check Mounting Transmission

28 Periksa ketinggian oli final drive & periksa plug magnet

Check Final Drive Oil Level & Check Magnetic Plugs

29 Ganti saringan (elemen) oli power train

Change Power Train Oil Filter Element

HYDRAULIC SYSTEM
30 Periksa ketinggian oli di dalam tangki hidrolik
Check Oil Hydraulic Level

31 Bersihkan hydraulick tank breather

Clean Hydraulic Tank Breather

COOLING SYSTEM
32 Periksa ketinggian coolant radiator
Check coolant level

ELECTRIC & ELECTRONIC CONTROLS

33 Periksa lampu kerja, rotary, wiper, klakson, alarm mundur dan instrumen lainnya berfungsi

Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function

34 Uji Operasi A/C, periksa kondensor, evaporator, air dryer A/C

Test Operation A/C, Check Condensor, Evaporator, Air Dryer A/C

35 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu
Check & Clean Filter Air Con/ Cabin, Change if Necessary

36 Periksa air baterai, bersihkan kepala baterai & pengikatnya

Check Battery Electrolite, Clean Battery Terminal & Bracket

37 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)

OTHERS
38 Periksa baut ROPSCAB yg longgar/rusak
Check Condition of ROPSCAB Mount Bolts

39 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik

Check Condition of Operator Seat Belt & Ensure is Function

40 Lumasi semua fitting grease pada unit

Lubricate all Grease Fitting Points

41 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking. Repair if Enable

42 Lakukan pengujian operasi rem dan stering

Test Operation of Brake & Steering System

43 Periksa pemadam api dan yakinkan berfungsi dengan baik

Check Fire Extingusher or Ensure Good Condition

UNDERCARRIAGE
Description OK Not Komentar
500 OK Comments

Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu
43

Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary

44 Lumasi dan periksa kondisi seal equalizer bar

Lubricate & Check Condition of Seal Equalizer bar

45 Periksa ketinggian oli pivot shaft & recoil spring

Check Pivot Shaft & Recoil Spring Oil Level

46 Periksa kondisi pad bogie dan pad equalizer bar

Check Condition of pad Bogie & Pad Eqalizer Bar

47 Periksa dan catat setiap keretakan yang terjadi, perbaiki jika memungkinkan
Check & Record any Structure Crack, Repair if Enable

BEFORE UNIT SEND TO OPERATION

48 Pastikan drain plug dan ketinggian oli sudah benar
Ensure Drain Plug & all Oil Level have Correctly

49 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service

50 Bunyikan klakson panjang 1 (satu) kali sebelum menghidupkan mesin

Sound Horn (1x) before Starting Engine

51 Periksa semua personil aman sebelum unit uji jalan

Check all Personals on Safe Condition before Test Running

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Description Part No Qty

Repalce Pre Fuel Filter 600-311-4510 1 ea
Replace Oil Filter 600-211-1340 1 ea
Change Oil Engine Rimula 15W40 42 ltr
Bottle sos HP-427 1
Replace fuel filter 600-311-3841 1 ea
Replace Oil Filter Transmisi 424-16-11140 1 ea
Replace O ring Filter Transmisi 424-16-11630 1 ea
Bottle sos HP-426 1
Description OK Not Komentar
1000 OK Comments
RECORD DATA
1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay
Record Hour Meter Service (Non decimal point), Down Time/ Delay

PRE-START SAFETY ACTIVITIES

2 Cuci unit sebersih mungkin
Washing Unit Properly

3 Parkir unit posisi service pada permukaan rata & pasang rem parkir
Park Unit to Service Position on firm & Level Ground & Apply Parking Brake

4 Pastikan semua handel kontrol pada posisi netral

Ensure Control Handles on Neutral Position

5 Matikan mesin dan switch baterai utama pada posisi OFF

Turned Off Engine & Main Battery Switch on OFF Position

6 Pasang 'master lock' dan kartu isolasi oleh pengawas

Apply Master Lock & Tie 'Isolation' Tag by Supervisor

7 Pasang tanda bahaya pribadi dan kartu peringatan service

Tie 'Personal Danger' tag & 'Out of Service' tag

8 Dilarang yg tidak berkepentingan di sekitar unit saat service

All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed

9 Gunakana APD yang tepat pada saat service

Used Personal Safety Gear when servicing

OIL/Coolant SAMPLE
10 Ambil oli sampel engine
Take Oil Sample of Engine

11 Ambil oli sampel damper

Take Oil Sample of Damper

12 Ambil oli sampel hidrolik sistem

Take Oil Sample of Hydraulic System

13 Ambil oli sampel transmisi

Take Oil Sample of Tranmission

14 Ambil oli sampel semua final drive

Take Oil Sampel of Final Drives

15 Ambil sampel coolant radiator (HP428 = 1 EA)

Take sample of radiator coolant

ENGINE
16 Ganti oli (SHELL, Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine & Filter Oil Engine

17 Ganti fuel pre-filter & fuel main filter cartridge

Change Fuel Pre-Filter & Fuel Main Filter Cartridge

18 Bersihkan Strainer bahan bakar

Clean Fuel Strainer

19 Bilas air dan kotoran lain dari tanki bahan bakar

Drain Water & Sediment from Fuel Tank

20 Ganti fuel tank breather

Repalce Fuel Tank Breather Element

21 Periksa baut dan mounting mesin dari kehausan

Check Bolt Mounting Engine from Loose & Worn Out

22 Bersihkan element engine breather

Clean Engine Breather element

23 Periksa/ bersihkan air cleaner dan tempatnya

Description OK Not Komentar
1000 OK Comments
Check/ Clean Air Cleaners & Housing

24 Periksa kondisi saluran udara masuk dan gas buang

Check Condition Air Inlet & Exhaust System

25 Periksa kondisi V-Belts dan stel ketegangannya

Check Condition of V-Belts & Adjust Tension if Necessary

26 Periksa Fan Hub

Check Fan Hub

27 Periksa clamp exhaust pipe

Check Engine Exhaust Pipe Clamps

POWER TRAIN
28 Periksa ketinggian oli damper
Check Damper Oil Level

29 Ganti oli power train

Change Power Train Oil

30 Ganti oli final drive

Change Oil Final Drives

31 Grease universal joint

Grease Universal Joint

32 Ganti saringan (elemen) oli power train

Change Power Train Oil Filter Element

33 Bersihkan strainer transmisi pompa power train & pompa scavenging

Clean Power Train Pump Strainer & Scavenging Pump Strainer

34 Ganti element power train case breather

Replace Power Train Case Breather Element

HYDRAULIC SYSTEM
35 Periksa ketinggian oli di dalam tangki hidrolik
Check Oil Hydraulic Level

36 Ganti element hydaraulic tank breather

Replace Hydraulic tank Breather Element

37 Ganti element pilot filter

Change Pilot Filter Element

COOLING SYSTEM
38 Periksa ketinggian coolant radiator, Ganti jika ada instruksi dari Lab
Check coolant level, Change if any requested by lab

ELECTRIC & ELECTRONIC CONTROLS

Periksa lampu kerja, rotary, wiper, klakson, alarm mundur dan instrumen lainnya berfungsi
38

Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function

39 Uji Operasi A/C, periksa kondensor, evaporator, air dryer A/C

Test Operation A/C, Check Condensor, Evaporator, Air Dryer A/C

40 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu
Check & Clean Filter Air Con/ Cabin, Change if Necessary

41 Periksa air baterai, bersihkan kepala baterai & pengikatnya

Check Battery Electrolite, Clean Battery Terminal & Bracket

42 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)

OTHERS
43 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik
Check Condition of Operator Seat Belt & Ensure is Function

44 Lumasi semua fitting grease pada unit

Description OK Not Komentar
1000 OK Comments
Lubricate all Grease Fitting Points

45 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking. Repair if Enable

46 Lakukan pengujian operasi rem dan stering

Test Operation of Brake & Steering System

47 Periksa pemadam api dan yakinkan berfungsi dengan baik

Check Fire Extingusher or Ensure Good Condition

UNDERCARRIAGE

Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu
48

Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary

49 Lumasi dan periksa kondisi seal equalizer bar

Lubricate & Check Condition of Seal Equalizer bar

50 Periksa ketinggian oli pivot shaft & recoil spring

Check Pivot Shaft & Recoil Spring Oil Level

51 Periksa kondisi pad bogie dan pad equalizer bar

Check Condition of pad Bogie & Pad Eqalizer Bar

52 Periksa dan catat setiap keretakan yang terjadi, perbaiki jika memungkinkan
Check & Record any Structure Crack, Repair if Enable

53 Lakukan pemeriksaan/ pengukuran undercarriage (P2U), oleh mekanik UT jika diperlukan

Carry Out P2U, by UT Mechanic if required

BEFORE UNIT SEND TO OPERATION

54 Pastikan drain plug dan ketinggian oli sudah benar
Ensure Drain Plug & all Oil Level have Correctly

55 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service

56 Bunyikan klakson panjang 1 (satu) kali sebelum menghidupkan mesin

Sound Horn (1x) before Starting Engine

57 Periksa semua personil aman sebelum unit uji jalan

Check all Personals on Safe Condition before Test Running

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Description Part No Qty

Repalce Pre Fuel Filter 600-311-4510 1 ea
Replace Oil Filter 600-211-1340 1 ea
Change Oil Engine Rimula 15W40 42 ltr
Bottle sos HP-427 1
Replace fuel filter 600-311-3841 1 ea
Replace Oil Filter Transmisi 424-16-11140 1 ea
Replace O ring Filter Transmisi 424-16-11630 1 ea
Bottle sos HP-426 1
Change Oil transmisi SEA 30 70 ltr
Replace Oil Filter Hydraulik 07063-01383 2 ea
Description OK Not Komentar
1000 OK Comments
Replace O Ring Filter Hyd 07000-15210 1 ea
Change Oil Differential SAE 30 40 ltr
Change Oil Final Drive SAE 30 40 ltr
Bottle sos HP-426 2
Replace Corrosion Resistor 600-411-1161 1 ea
Description OK Not Komentar
WA500-3 OK Comments
RECORD DATA
1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay
Record Hour Meter Service (Non decimal point), Down Time/ Delay

PRE-START SAFETY ACTIVITIES

2 Cuci unit sebersih mungkin
Washing Unit Properly

3 Parkir unit posisi service pada permukaan rata & pasang rem parkir
Park Unit to Service Position on firm & Level Ground & Apply Parking Brake

4 Pastikan semua handel kontrol pada posisi netral

Ensure Control Handles on Neutral Position

5 Matikan mesin dan switch baterai utama pada posisi OFF

Turned Off Engine & Main Battery Switch on OFF Position

6 Pasang 'master lock' dan kartu isolasi oleh pengawas

Apply Master Lock & Tie 'Isolation' Tag by Supervisor

7 Pasang tanda bahaya pribadi dan kartu peringatan service

Tie 'Personal Danger' tag & 'Out of Service' tag

8 Dilarang yg tidak berkepentingan di sekitar unit saat service

All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed

9 Gunakana APD yang tepat pada saat service

Used Personal Safety Gear when servicing

OIL/Coolant SAMPLE
10 Ambil oli sampel engine
Take Oil Sample of Engine

11 Ambil oli sampel damper

Take Oil Sample of Damper

12 Ambil oli sampel hidrolik sistem

Take Oil Sample of Hydraulic System

13 Ambil oli sampel transmisi

Take Oil Sample of Tranmission

14 Ambil oli sampel semua final drive

Take Oil Sampel of Final Drives

15 Ambil sampel coolant radiator (HP428 = 1 EA)

Take sample of radiator coolant

ENGINE
16 Ganti oli (SHELL, Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine & Filter Oil Engine

17 Ganti fuel pre-filter & fuel main filter cartridge

Change Fuel Pre-Filter & Fuel Main Filter Cartridge

18 Bersihkan Strainer bahan bakar

Clean Fuel Strainer

19 Bilas air dan kotoran lain dari tanki bahan bakar

Drain Water & Sediment from Fuel Tank

20 Ganti fuel tank breather

Repalce Fuel Tank Breather Element

21 Periksa baut dan mounting mesin dari kehausan

Check Bolt Mounting Engine from Loose & Worn Out

22 Bersihkan element engine breather

Clean Engine Breather element

23 Periksa/ bersihkan air cleaner dan tempatnya

Description OK Not Komentar
WA500-3 OK Comments
Check/ Clean Air Cleaners & Housing

24 Periksa kondisi saluran udara masuk dan gas buang

Check Condition Air Inlet & Exhaust System

25 Periksa kondisi V-Belts dan stel ketegangannya

Check Condition of V-Belts & Adjust Tension if Necessary

26 Periksa Fan Hub

Check Fan Hub

27 Periksa clamp exhaust pipe

Check Engine Exhaust Pipe Clamps

POWER TRAIN
28 Ganti oli damper & bersihkan breather
Change Damper Oil & Clean Damper Breather

29 Ganti oli power train

Change Power Train Oil

30 Ganti oli final drive

Change Oil Final Drives

31 Grease universal joint

Grease Universal Joint

32 Ganti saringan (elemen) oli power train

Change Power Train Oil Filter Element

33 Bersihkan strainer transmisi pompa power train & pompa scavenging

Clean Power Train Pump Strainer & Scavenging Pump Strainer

34 Ganti element power train case breather

Replace Power Train Case Breather Element

HYDRAULIC SYSTEM
35 Ganti oli di dalam tangki hidrolik & element hydraulic oil filter
Change Hydaraulic Oil & Hydraulic Oil Filter Element

36 Ganti element hydaraulic tank breather

Replace Hydraulic tank Breather Element

37 Ganti element pilot filter

Change Pilot Filter Element

37 Periksa tekanan gas nitrogen di accumulator (untuk control circuit)

Check Charge Pressure of Nitrogen Gas In Accumulator (For Control Circuit)

COOLING SYSTEM
38 Periksa ketinggian coolant radiator, Ganti jika ada instruksi dari Lab
Check coolant level, Change if any requested by lab

ELECTRIC & ELECTRONIC CONTROLS

38 Periksa lampu kerja, rotary, wiper, klakson, alarm mundur dan instrumen lainnya berfungsi

Check working Lamps, Rotary Lamps, Wiper, Horn, Back up Alarm & Others Instrument are Function

39 Uji Operasi A/C, periksa kondensor, evaporator, air dryer A/C

Test Operation A/C, Check Condensor, Evaporator, Air Dryer A/C

40 Periksa dan bersihkan saringan udara A/C atau kabin, ganti jika perlu
Check & Clean Filter Air Con/ Cabin, Change if Necessary

41 Periksa air baterai, bersihkan kepala baterai & pengikatnya

Check Battery Electrolite, Clean Battery Terminal & Bracket

42 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)

OTHERS
43 Periksa sabuk pengaman operator dan pastikan berfungsi dengan baik
Description OK Not Komentar
WA500-3 OK Comments
Check Condition of Operator Seat Belt & Ensure is Function

44 Lumasi semua fitting grease pada unit

Lubricate all Grease Fitting Points

45 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking. Repair if Enable

46 Lakukan pengujian operasi rem dan stering

Test Operation of Brake & Steering System

47 Periksa pemadam api dan yakinkan berfungsi dengan baik

Check Fire Extingusher or Ensure Good Condition

UNDERCARRIAGE

Periksa baut master link/ cap idler/ roller yang longgar dan track adjuster, kencangkan bila perlu
48

Check Bolts Master Link/ Cap Idlers/ Rollers Loose, & Track Adjuster, Tighten if Necessary

49 Lumasi dan periksa kondisi seal equalizer bar

Lubricate & Check Condition of Seal Equalizer bar

50 Periksa ketinggian oli pivot shaft & recoil spring

Check Pivot Shaft & Recoil Spring Oil Level

51 Periksa kondisi pad bogie dan pad equalizer bar

Check Condition of pad Bogie & Pad Eqalizer Bar

52 Periksa dan catat setiap keretakan yang terjadi, perbaiki jika memungkinkan
Check & Record any Structure Crack, Repair if Enable

53 Lakukan pemeriksaan/ pengukuran undercarriage (P2U), oleh mekanik UT jika diperlukan

Carry Out P2U, by UT Mechanic if required

BEFORE UNIT SEND TO OPERATION

54 Pastikan drain plug dan ketinggian oli sudah benar
Ensure Drain Plug & all Oil Level have Correctly

55 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service

56 Bunyikan klakson panjang 1 (satu) kali sebelum menghidupkan mesin

Sound Horn (1x) before Starting Engine

57 Periksa semua personil aman sebelum unit uji jalan

Check all Personals on Safe Condition before Test Running

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Description Part No Qty

Repalce Pre Fuel Filter 600-311-4510 1 ea
Replace Oil Filter 600-211-1340 1 ea
Change Oil Engine Rimula 15W40 42 ltr
Bottle sos HP-427 1
Replace fuel filter 600-311-3841 1 ea
Replace Oil Filter Transmisi 424-16-11140 1 ea
Replace O ring Filter Transmisi 424-16-11630 1 ea
Bottle sos HP-426 1
Description OK Not Komentar
WA500-3 OK Comments
Change Oil transmisi SEA 30 70 ltr
Replace Oil Filter Hydraulik 07063-01383 2 ea
Replace O Ring Filter Hyd 07000-15210 1 ea
Change Oil Differential SAE 30 40 ltr
Change Oil Final Drive SAE 30 40 ltr
Bottle sos HP-426 2
Replace Corrosion Resistor 600-411-1161 1 ea
Replace Air Cleaner Outher 600-185-6110 1 ea
Change Oil Hydraulik SAE 30 175 ltr
LEMBAR INSPEKSI PENDINGIN UDARA
AIR CONDITIONING INSPECTION SHEET

DESCRIPTION CONDITION COMMENTS

OK NOT OK

1 Check condition of Condensor / Periksa kondisi Kondensor c c

2 Check condition of Condensor Mounting / Periksa kondisi dudukan Kondensor c c
3 Check Compressor Mounting & Clutch / Periksa dudukan Kompresor dan Clutch c c
4 Check Compressor V-Belt / Periksa V-Belt Kompresor c c
5 Check All Hose are Securely Clamped and in Good condition & No Oil Leaks / c c
Periksa semua Hose diklem dengan aman, bagus dan tidak ada oli bocor

6 Acces Evaporator, check if Blocked, wash if needed / Periksa Evaporator dari tersumbat, cuci bila diperlukan c c
7 Check Cabin Filter, Wash or Replace as Needed / Periksa Ruang Filter, cuci atau ganti bila di perlukan c c
8 Check all Vent are in a Serviceable condition / Periksa semua kondisi Lubang Angin yang dapat di pergunakan c c
9 Check Blower Motor not Noisy / Periksa Motor Blower tidak berisik c c

Connect Manifold Gauge set to High and Low side. Start Engine and Turn ON AC System, Run Engine at 1500 RPM
(Hubungkan Gauge Manifold dan atur High & Low, Hidupkan Mesin, Nyalakan System AC, dan Operasikan Mesin pada 1500 RPM )

1 Is Pressure Normal ? ( Apakah pressure / tekanan normal ? ) c c

2 Is System Getting Cold ? ( Apakah sistem sudah dingin ? ) c c
3 Did the System Need Topping up ? ( Apakah perlu penambahan Freon ? ) c c
4 If System has been opened, replace receiver dryer ( Jika sistem sudah dibuka, ganti Receiver Dryer ) c c
5 Turn OFF Engine and check for Leaks ( Matikan Mesin dan periksa dari adanya kebocoran ) c c
6 Replace Caps on service ports ( Ganti penutup service ports ) c c

Additional Comments:

Dikerjakan/Done By:

Nama/Name : Tangal/ Date: Tanda Tangan/Signature: _______________

Diketahui Pengawas/Acknowledge by:

Nama/Name: Tangal/ Date: Tanda Tangan/Signature: _______________

LEMBAR PENGAMATAN KONDISI
CONDITION MONITORING SHEET
I. Open Cut Filter RATING RATING

POSITION
Lakukan Inspeksi dengan memotong buka filter
REMARKS REMARKS
untuk: A B C X B C X
Perform Open Filter Cut Inspection for:
1 Engine Oil Filter DOZER
2 Transmission Oil Filter 1 Hyd. Cyl. Blade Tilt
3 Hyd. Return Oil Filter 2 Hyd. Cyl. Blade Lift
4 Transmission/ Power Train Oil Filter 3 Hyd. Cyl. Ripper Tilt
II. Magnetic Plug Inspection RATING 4 Hyd. Cyl. Ripper Lift
5 Hyd. Cyl. Ripper Pin Puller
REMARKS GRADER
Lakukan Inspeksi Magnetic Plug untuk bagian:
A B C X 1 Hyd. Cyl. Steering
Perform Magnetic Plug Inspection for
2 Hyd. Cyl. Blade Lift
compartment:
1 Differential (Front) 3 Hyd. Cyl. Articulation
2 Differential (Center) 4 Hyd. Cyl. Blade Tip
3 Differential (Rear) 5 Hyd. Cyl. Ripper Lift
4 Final Drive/ Hub (Front LH) 6 Hyd. Cyl. Side Shift
5 Final Drive/ Hub (Front RH) 7 Hyd. Cyl. Center Shift
6 Final Drive/ Hub (Center LH) 8 Hyd. Cyl. Wheel Lean
7 Final Drive/ Hub (Center RH) TRUCK
8 Final Drive/ Hub/ Travel Device (Rear LH) 1 Hyd. Cyl. Steering
9 Final Drive/ Hub/ Travel Device (Rear RH) 2 Hyd. Cyl. Hoist
10 Splitter Box/ PTO/ Pump Device (1) 3 Suspension (Strut)
11 Splitter Box/ PTO/ Pump Device (2) 4 Hyd. Cyl. _________ **
12 Swing Box/ Swing Device (LH/ Front) LOADER
13 Swing Box/ Swing Device (RH/ Rear) 1 Hyd. Cyl. Steering
14 Transfer Case/ Drop Box 2 Hyd. Cyl. Lift (Bucket/Att.)
15 Compressor 3 Hyd. Cyl. Tilt (Bucket/Att.
16 Gear Box (1) ______________________ * 4 Hyd. Cyl. Articulation
17 Gear Box (2) ______________________ * 5 Hyd. Cyl. _________ **
18 Gear Box (3) ______________________ * 6 Hyd. Cyl. _________ **
19 Gear Box (4) ______________________ * DIGGER
20 * 1A Hyd. Cyl. Clamp LH
21 * 1B Hyd. Cyl. Clamp RH
22 * 2A Hyd. Cyl. Bucket LH
III. Cyilinders & Struts Inspection RATING 2B Hyd. Cyl. Bucket RH
3A Hyd. Cyl. Arm/ Stick
POSITION

Lakukan Inspeksi kondisi silinder dan Strut LH

untuk: REMARKS 3B Hyd. Cyl. Arm/ Stick RH
B C X
Perform Inspection for Cylinders and Struts 4A Hyd. Cyl. Boom LH
of:
4B Hyd. Cyl. Boom RH

DRILLER COMPACTOR
1 Hyd. Cyl. Feed 1 Hyd. Cyl. Steering
2 Hyd. Cyl. Master Raising 2 Hyd. Cyl. _________ **
3 Hyd. Cyl. Jack/Leveling (Front/ Rear) 3 Hyd. Cyl. _________ **
4 Hyd. Cyl. Jack/Leveling (Rear/Front LH) CRANE
5 Hyd. Cyl. Jack/Leveling (Rear/Front RH) 1 Hyd. Cyl. Steering
6 Hyd. Cyl. Angle Drill Locking 2 Hyd. Cyl. Telescopic
7 Hyd. Cyl. Holding Wrench 3 Hyd. Cyl. Lift Boom
8 Hyd. Cyl. __________________ ** 4 Hyd. Cyl. Jack/ Leveling
9 Hyd. Cyl. __________________ ** 5 Hyd. Cyl. _________ **
10 Hyd. Cyl. __________________ ** 6 Hyd. Cyl. _________ **
11 Hyd. Cyl. __________________ ** 7 Hyd. Cyl. _________ **
12 Hyd. Cyl. __________________ ** OTHERS
13 Hyd. Cyl. __________________ ** 1 Hyd. Cyl. _________ **
14 Hyd. Cyl. __________________ ** 2 Hyd. Cyl. _________ **
* Lengkapi jenis komponen lain yang tidak ada dalam daftar (Update unlisted component)
** Lengkapi jenis komponen lain yang masuk dalam kategory B, C atau X dan tidak ada dalam daftar (Update unlisted component which only in B, C, or X category)

Dikerjakan/Done By:

Nama/Name : ___________________ Tanggal/Date: __________________Tanda Tangan/Signature: __________________

Diketahui Pengawas/Acknowledge by:

Nama/Name: ___________________ Tanggal/Date: __________________Tanda Tangan/Signature: __________________

 PM STANDAR WHEEL LOADER WA500-3 KOMATSU
Type Service Part Name Part Number
Replace Racor Filter 2040TM
Replace Pre Fuel Filter 600-311-4510
Service 250 hrs Replace Oil Filter 600-211-1340
Change Oil Engine Rimula 15W40, Shell
Bottle sos HP-427
Replace fuel filter 600-319-3580
Replace Oil Filter Transmisi 424-161-1140
Service 500 Hrs
Replace O ring Filter Transmisi 424-161-11630
Bottle sos HP-426
Change Oil transmisi Spirax CX30, Shell
Replace Oil Filter Hydraulic 07063-01383
Replace O Ring Filter Hyd 07000-15210
Change Oil Differential Spirax CX30, Shell
Change Oil Final Drive Spirax CX30, Shell
Bottle sos HP-426
Service 1000 Hrs Replace Corrosion Resistor 600-411-1161
Replace Power train Case breather 07030-00252
O-ring 419-60-15370
O-ring 419-60-15380
O-ring 419-60-15390
Element 285-62-17320
Ring snp 424-60-15220
Replace Air Cleaner Outher 600-185-6110
Service 2000 Hrs Replace Air Cleaner Outher & inner 600-185-6100
Change Oil Hydraulic Rimula R2 10W; Shell
Note:
a. Parts breather hydraulic tank WA500 ganti satuan (inner parts saja/tidak assy)
ATSU
Qty Uom
1 Ea
1 Ea
1 Ea
42 Ltr
1 Btl
1 Ea
2 Ea
2 Ea
1 Ea
70 Ltr
1 Ea
1 Ea
40 Ltr
40 Ltr
2 Btl
1 Ea
1 Ea
1 Ea
1 Ea
1 Ea
1 Ea
1 Ea
1 Ea
1 Ea
175 Ltr
DAFTAR TEMUAN KERUSAKAN
DEFECT NOTICE LIST

Rincian Kerusakan Nama Part Nomor Part Jumlah

No.
Description of Failure Parts Description Part Number Quantity

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

ate: _______________________ Tanda Tangan/Signature:_____________________

ate: _______________________ Tanda Tangan/Signature:_____________________