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Zipcoat: Fast Cure Corrosion Protection From Corrocoat

Zipcoat is a fast-curing, corrosion-protective coating from Corrocoat. It provides durable protection for structural steel, marine vessels, and other applications where quick return to service is important. Zipcoat is a single-coat system that can be applied by spray and offers corrosion and abrasion resistance while curing quickly with low VOC emissions. It protects against corrosion in aggressive environments on land and sea.

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0% found this document useful (0 votes)
78 views

Zipcoat: Fast Cure Corrosion Protection From Corrocoat

Zipcoat is a fast-curing, corrosion-protective coating from Corrocoat. It provides durable protection for structural steel, marine vessels, and other applications where quick return to service is important. Zipcoat is a single-coat system that can be applied by spray and offers corrosion and abrasion resistance while curing quickly with low VOC emissions. It protects against corrosion in aggressive environments on land and sea.

Uploaded by

Eko Prasetyo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Z I P C OAT

Fast cure
corrosion protection
from Corrocoat
ZIPCOAT –
Fast and Effective Protection Against Corrosion
For environments where speed of application and quick return to service are of paramount
importance, Zipcoat provides a cost effective and durable solution.

Zipcoat forms part of Corrocoat’s Polyglass range of high performance protective coatings, offering
an environmentally sound maintenance solution for a wide range of applications.

These include: protection of structural steelwork in aggressive atmospheric conditions, marine


superstructures, decks, helidecks and immersion conditions such as ships’ hulls, ballast tanks and
piling.

Zipcoat is a multi-monomer isophthalic polyester, loaded with micro glassflake. The product is normally applied as a
single coat system, replacing the traditional primer, intermediate and top coat system. However, Zipcoat can be applied
in multiple coats where required.

Zipcoat is designed for spray application using standard airless spray equipment or plural component equipment.
The material has excellent hand application characteristics.

Low VOC emissions guarantee reduced environmental impact in line with developing legislation.

Zipcoat in Use

At 20°C:–

• Zipcoat has a pot life of approximately 65 minutes, and is generally tack free in less than two hours
• Zipcoat may be put into many service environments once tack-free
Performance and Durability
Zipcoat’s key benefits include excellent resistance to corrosion and abrasion attack, fast application
rates, single coat application and quick turnaround times, combined with excellent life cycle costs. In
addition, the material offers good edge coverage, eliminating the need for stripe coating in many cases.

Additional benefits include:–


• Long working pot life • Ease of application
• Fast cure and short tack-free times • Low VOC emissions
• Good mechanical properties • Excellent UV resistance

Zipcoat is applied to steel prepared to Class 2.5 standard, at thicknesses from 350 to 650 microns dft in a single coat.
In some immersion conditions, it may be necessary for higher film thicknesses, and Zipcoat may be applied up to 1200
microns dft in two coats.

Special Applications

• Zipcoat will cure at sub zero temperatures


• Zipcoat can be applied at temperatures as high as 45°C (a pot life extender is available for application at
high ambient temperatures)
• Zipcoat’s thixotropic properties offer excellent edge coverage when spray applied, often eliminating the
need for stripe coating

Cosmetic Properties

Zipcoat offers a good cosmetic finish and is available in off white and light grey as standard. Other colours are
available on request (subject to quantity and availability).
ZIPCOAT – A HIGH QUALITY PRODUCT FROM CORROCOAT

Applications:– Volume solids:–


Aggressive atmospheric, marine and Nominally greater than 99%.
light duty immersion service.
Recommended wft/dft:–
Surface Preparation:–
Dependent upon intended use and
Metals: Grit blast to SIS 05 5900 prevailing site conditions. Normally
SA 2.5 standard airless spray applied in wet films
between 450 and 1000 microns to
Application Methods:– achieve dfts of 350 to 800 microns.
Values vary with temperature.
Airless spray
Brush
Practical coverage rate:–
Short haired roller
Approximately 0.7 litres / m2 at
Pot Life:– 500 microns dft.
65 minutes @ 20°C
Specific gravity:–
Note: pot life varies significantly with
temperature. Approximate
Base 1.24gcm-3
Packaging:– Hardener 1.1gcm-3
10 and 20 litre composite kits.
Overcoating:–
Storage life:– As soon as previous coat has gelled and
is still tacky. Maximum overcoating time
Base: 12 months at temperatures below
72 hours at 24°C.
24°C away from heat sources and direct
sunlight.
Cure time:–
Hardener: 6 months at 24°C (12 months
at 9°C) At 20°C, tack free in less than 2 hours,
full cure 3 days (values vary subject to
ventilation and temperature). Product
may be put into many service conditions
once tack-free.

This product and information is intended for use by buyers having requisite skill and know-how in the industry and
therefore it is buyer’s responsibility to satisfy itself of the suitability of the product for his own particular use and it
shall be deemed that buyer has done so at its sole discretion and risk.

Information in this brochure is offered in good faith but without guarantee or liability.

CORROCOAT LIMITED
Forster Street, Leeds, West Yorkshire, LS10 1PW, UK
Tel: +44 (0)113 2760 760 Fax: +44 (0)113 2760 700
A Sustaining Member
Email: [email protected] Certificate No.

www.corrocoat.com
of the Institute FM20201
of Corrosion

A member of the CDE group of companies

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