MZX Fire detection system PSU830 PSU830 POWER SUPPLY AND BATTERY CHARGER
PSU830 POWER SUPPLY AND BATTERY
CHARGER
PRODUCT APPLICATION AND DESIGN INFORMATION Selectable Ground (earth) fault monitoring
Battery charging function of two PSU830 may be con-
nected in parallel
TECHNICAL SPECIFICATION
The PSU830 complies with the requirements of:
EN 54-4/1997:A2-2006 Fire Detection and fire alarm
systems; part 4, Power supply equipment
SYSTEM COMPATIBILITY:
Fig. 1: PSU830 power supply and battery charger
Use only with MX/MX2/ZX/ ZXF/T2000 Fire Alarm
Controllers
INTRODUCTION
The PSU830 power supply is intended for use in MX/ZX/ ENVIRONMENT
ZXF/T2000/MX2 fire panels. It is a functional replace- Indoor Application only, Land and Marine
ment for the PSB800, PSM800, PSB820 and PSB821. Operating Temperature: -10o to +55oC
The PSU830 provides the following features:
Storage Temperature: -20o to +70oC
Power factor correction (PFC) to minimise loading
Operating Humidity: Up to 95% non-condensing
effects on the AC supply and allows operation from 120
- 240V ac.
Temperature compensated, battery charger for sealed NOTICE
lead acid batteries: Sealed lead acid batteries cannot be reliably
Battery disconnection (load shed) when operating from charged when ambient air temperature
battery supply to provide deep discharge protection to around them (the battery ambient) exceeds
battery set 50° C.
Fault monitoring includes:-
– battery disconnected, battery wiring short, battery
high resistance, battery voltage low, battery reverse, DIMENSIONS (HWD):
temperature compensation fault, ac supply low, 62 x 132 x 242mm
internal charger fault
EMC
Common fault output - volt free relay contacts
The PSU830 complies with the following:
Diagnostic LEDs for
Product family standard EN50130-4 in respect of Con-
– AC ok ducted Disturbances, Radiated Immunity, Electrostatic
– Battery fault Discharge, Fast Transients and Slow High Energy
– Charger fault EN 61000-6-3 for Emissions
– Ground (earth) fault
Two 27VDC fused field supply outputs with short circuit ELECTRICAL CHARACTERISTICS
protection, one output may be reset (turned off) under
Input Voltage: 120-240Vac 50/60Hz (autoranging)
command from fire panel
Input Current Rated Load: 0.8-2.2ARMS
40VDC 2.2.A output for supplying up to 4 fully loaded
MX Digital loops, typically a single PSU830 may Rated input power: 200W maximum
replace two PSB800 40V 1.2A supplies
5VDC output for use within fire panel/repeater
Product Application & Design Information Doc. version 1.0, 27. October 2009, 08:51 1
TECHNICAL SPECIFICATION MZX Fire detection system PSU830
Outputs Minimum charging voltage 21V, condition battery dis-
– Non-reset: charged.
27V dc @ 2A Deep discharge protection, battery disconnection volt-
5V dc @ 2.2A Rated, 3.0A max age < 20V.
40V dc @ 2.2 Rated, 2.3A max
– Reset: 27V dc @ 2A The PSU830 is not recommended for use with batteries
that have been deep discharged.
+27V: 21-28.8Vdc (typically 27.3V with battery fully Recommended temperature for charging battery -5 to+
charged) 40ºC measured in the battery housing with thermistor lead
+40V: 39.5-40.3Vdc assembly within 2cms from battery. Sealed lead acid bat-
teries cannot be reliably charged when ambient air temper-
+5V: 4.8-5.25Vdc
ature around them (the battery ambient) exceeds 50ºC.
Rated Output
Two PSU830 may be connected in parallel (dual PSU con-
Rated output of 5A to supply the panel, fire system figuration) to provide charger output of up to 10A. All other
loads and charge 24V battery. De-rate to 4.5A when outputs remain separate, i.e. 2 x 5V, 4 x 27V, 2 x 40V and
used at 120VAC and ambient above 40ºC, e.g. some must not be connected together. To meet the requirements
T2000 Marine applications. of charge to 80% rated capacity within 24 hours with a
Maximum Alarm current 5A for 30 minutes 65Ah battery set it is recommended that 3.4A or greater
Maximum continuous load current (excluding charg- be allocated for battery charging.
ing) 2.5A
Rated output power: 136W BATTERY REQUIREMENTS
17Ah or 38Ah single PSU830.
The PSU830 cannot support all outputs fully loaded, the 38Ah dual PSU830. Do not charge 17Ah batteries with
following output load combinations are possible in MX dual PSU830s.
panel application:
Standby Current Consumption: 90mA @ 24V dc
Output Continu- Alarm Alarm
ous Load Load a Load
FAULT MONITORING AND RESPONSE
(Imax.a) (Imax.b1) (Imax.b2)
5V 1.8 A 2.2 A 1.8 A FAULT CONDITIONS THRESHOLDS
27 V b 0.6 A 3.0 A 0.6 A Low AC, < 100VAC.
40 V 0.9 A 0.9 A 2.2 A Battery low <22VDC
Battery disconnect < 20VDC
Table 1:
Battery High Resistance:
a – EN54 part 4 permits in alarm mode that the battery charging
current may drop to zero, the alarm load Imaxb1 and Imaxb2 – Single PSU: 0.6Ω
are equivalent to 5A output rating of the PSU830. – Dual PSU: 0.3Ω
b – 27V output will typically be 27.3Vdc when operating from AC
mains supply and 24Vdc when running from batteries.
This is the maximum resistance of the battery circuit includ-
The use of MXDesigner is recommended to obtain the opti- ing battery, wiring and connections to the charger.
mum load calculation. Earth (ground fault), operates on the 0V, 5V, 27V and
40V rails. Sensitivity varies with rail with respect to
earth
BATTERY CHARGER – 40V and Loop SIG < 300kohm
A PSU830 may be used to charge 17Ah or 38Ah battery – 27V < 100 kohm
sets. To meet the requirements of charge to 80% rated
capacity within 24 hours with a 38Ah battery set it is rec- – 0V and Loop RTN < 22kohm
ommended that 2A or greater be allocated for battery
charging. Points to note:
Trickle charge determined by battery capacity, typically
100mA at 27.3Vdc.
Maximum charging voltage 28.8V, battery at -5ºC.
2 Product Application & Design Information Doc. version 1.0, 27. October 2009, 08:51
MZX Fire detection system PSU830 TECHNICAL SPECIFICATION
PROTECTION FOR
Termi- Mark- Function Nominal Volt-
Fault Response nal ing age
Battery charging terminals CON3.1 0V DC common
shorted: Isolates output or rup- CON3.2 +27 27V DC 27V DC via 2A
tures fuse resettable fuse
Battery charger connected CON3.3 0V DC common
to 12V battery: Isolates output CON3.4 +27 27V DC non- 27V DC via 2A
Battery reverse connection: Ruptures fuse resettable fuse
Below final voltage CON3.5 -BT Battery neg-
(Deep Discharge): Battery disconnected ative
CON3.6 -BT Battery neg-
Indicator Colour Function ative Slave
PSU
Ground Fault YELLOW Normally OFF
CON3.7 +BT Battery posi- 27V DC via 7.5A
(earth fault) ON when dc leakage current
tive fuse
detected between Chassis
Ground and conductors of CON3.8 +BT Battery posi- 27V DC via
cables from panel including: tive Slave shared fuse with
PSU CON3.7
MX Digital Loop SIG+ and
SIG-; CON3.9 RLC Fault relay Dry contact, rat-
Remote Bus; contact ing 28V DC @
500mA
+27V dc;
0V (dc common) CON3.10 RLNC Fault relay Dry contact, rat-
contact ing 28V DC @
CGR/NTC YELLOW Normally OFF 500mA
fault On when:
Table 3: Terminal CON3 functions
Charger not charging battery,
Thermistor faulty, FAULT RELAY
Thermistor lead broken. The normal state of the fault relay contacts is closed, indi-
Battery fault YELLOW Normally OFF cating no fault. Any faults detected will cause the fault relay
contacts to open. When the PSU830 is not powered the
ON when: state of the fault relay contacts is open.
Battery disconnected,
Battery wiring short, BATTERY LOW
Battery high resistance, Battery low is not indicated as a fault at the PSU830. This
Battery below final voltage. signal is monitored by the fire panel to indicate that the bat-
AC OK GREEN ON when AC supply healthy. tery is partially charged.
OFF when AC removed or
very low. 27V OUTPUTS
Table 2: Indicator functions Each 27V output is protected by a 2A fuse. To obtain cur-
Note: On power-up the Battery and CGR/NTC fault indicators will rent up to 5.0A use PTM800 and 12-way cable assembly
flash up to 8 times. from CON1. The PTM800 provides 27V at terminal TB2-
3, to this may be connected to an FB800 fuseboard.
FAULT RESPONSE TIMES
DUAL PSU OPERATION
EN54.4 requires all faults other than battery resistance to
be detected and indicated within 15 minutes, for the Fault monitoring outputs are connected in parallel and can-
PSU830 this time is less than 14 minutes. Battery resist- not distinguish which PSU830 is faulty, the fault status
ance fault must be indicated within 4 hours, for the LEDs on each PSU should be used.
PSU830 this time is less than 70 minutes and less than 14
minutes once a battery resistance fault has been detected.
Product Application & Design Information Doc. version 1.0, 27. October 2009, 08:51 3
DESIGN PLANNING MZX Fire detection system PSU830
DESIGN PLANNING Summary below:
Cables are to be selected in accordance with Publication
17A-02-D and the requirements of local regulations/ code MX Designer values Default Capability
of practise. with with
All the terminals at CON3 will accept cable up to 2.5mm2. PSB800 PSU830
To comply with EN54.2 and EN54.4 it is recommend that DC units – per loop 2200 2200
the batteries are installed in housing adjacent to the AC units – per loop 250 250
PSU830 and not further than 2 metres from it. All cabling Volt drop – per loop 14.4V 14.4V
between the PSU830 and the batteries housings must be DC units per power 4800 8800
protected, preferably with metal conduit, in order to provide supply
adequate mechanical and EMI immunity. 40V output per power 1.2A 2.2A
supply
Battery resistance fault monitoring includes the connecting
leads, < 0.1ohm, cabling must be used. The battery temper-
ature thermistor lead assembly may be extended if
If DC units 8800 is exceeded then a second PSU830 is
required, thermistors must not be swapped between units.
required this provides power to the second and third
The PSU housing must be positioned so that convection XLM800 and is connected the same way as a PSB800
cooling is unrestricted. For installations where this is not supplied with PSB800K.
possible, e.g. installing T2000 fire panel into a console
would require fan cooling of the console and/or large aper-
tures in the T2000 housing to assist cooling of the fire
panel within the console.
DUAL PSU
In dual PSU configuration only the charger outputs of the
PSU830 are in parallel, all other outputs remain separate,
USING PSU830 WITH MX i.e. 2 x 5V, 4 x 27V, 2X 40V and must not be connected
DESIGNER together. For optimum operational life the panel loading
should be divided equally between the PSU830s wherever
Fire panels using modules FIM802 and XLM800 the MX possible (although not essential). MX Designer may be
Digital addressable loop load is defined in MX Designer, used to assist in loading of the PSU830.
summary below:
For dual PSU configuration 0V connection between units
Maximum Loop driver Maximum must be made in addition to BT+ and BT-. Cable assembly
load per quiescent load at must be fitted between CON6 on each unit to provide fault
Load per loop loop load (no loop monitoring. It is necessary to use PTM800 to provide wir-
(including loop driver ing interconnect terminal block from the auxiliary PSU830
driver) devices) terminals to loads such as XLM800.
DC units 2200 220 1980 17Ah battery set must not be connected in dual PSU con-
40V output, mA 550 55 495 figuration due to possibility of overcharging.
In early versions of MX Designer only PSB800 is available.
When PSB800 is selected it is possible to determine
PSU830 power supply loading as each loop may be loaded PRODUCTS REQUIRED FOR
above the DC units Red warning value, provided that the INSTALLATION OF SECOND
value does not exceed 2200 DC units per loop and 8800
DC units per PSU830. The voltage drop and AC units Red PSU830
warning values stay the same and cannot be ignored. This All items required for installation of second PSU830 are
means that in many situations a single PSU830 can be available using FG number 557.202.044 PSU830K.
used where previously a combination of PSB800 and PSU830K consists of the following items:
PSB800K were required.
557.202.210 PSU830 Power Supply
557.201.232 PTM800 Power Terminal Module
557.201.231 PSU830 Dual Power Supply Kit
4 Product Application & Design Information Doc. version 1.0, 27. October 2009, 08:51
MZX Fire detection system PSU830 INSTALLATION, GENERAL POINTS
INSTALLATION, GENERAL POINTS CONFIGURATION
For MX2, ZX4, ZX4BB panels the second (auxiliary)
PSU830 is installed on top of the first (primary) HEADERS AND LINKS
PSU830. The PSU830 has three headers to which are fitted jumper
For MX4000 and MX4000BB, panels the auxiliary links, these headers enable selection of the following:
PSU830 is installed in the battery housing. The dis- Earth (ground) fault monitoring, there can only be one
tance between the housings is constrained by the length Earth fault monitoring circuit active at the fire panel.
of the interconnecting cables. The recommended
Output CON3.2 +27V may be reset (turned off) under
installation is battery housing beneath fire panel.
CIE control.
Connection of primary and auxiliary AC power leads is
Unit may be configured for single unit or dual unit oper-
via a distribution block supplied with kit 557.201.231.
ation, link selects between primary (master) and auxil-
The external AC supply is connected to a socket which is
iary (slave). There can only be one primary and one aux-
mated with distribution block.
iliary connected together, no other combinations are
If FB800 fuseboard is required it may be mounted on permitted. PSU830 cannot be mixed with any other
small chassis plate above the batteries or on top of auxil- PSU.
iary PSU830, if the latter then PTM800 must be
mounted on the side of the PSU830. Header Position Function
The PTM800 should be mounted on the top of the E-FLT (LK3) EN Earth fault monitoring ena-
PSU830 for MX4000 and MX4000BB panels. For bled
ZX4 and ZX4BB it can either be mounted on top or on DIS Earth fault monitoring disa-
the left hand side with restricted access. For MX2 it bled
would be sited on the left hand side.
RESET (LK2) EN Reset enabled
For the ZX4 and ZX4BB panels, nylon cable ties are
required to attach the distribution block to the metal DIS Reset disabled
bracket inside the panel housing. LK4 MTR PSU is master
Monitoring of the auxiliary PSU830 is provided by rib-
SLV PSU is slave
bon cable connected between both power supplies.
Battery capacity must not be less than 38Ah when dual Table 4: Header link configuration
PSU830 is used as there is possibility of overcharging
with smaller capacity batteries. Refer to Table 3, 4 and Figs. 2, 3, 4 for details of terminal
block CON3, header and wiring configurations.
Product Application & Design Information Doc. version 1.0, 27. October 2009, 08:51 5
INSTALLATION, GENERAL POINTS MZX Fire detection system PSU830
1 2
EN DIS
E-FLT
LK3
CON3
1
3
F2
2A
0V
0V +27
RLNC RLC +BT +BT -BT -BT +27
F3
2A
CON3
Model PSU830
BATTERY
CGR/NTC
GROUND
AC OK
FAULT
FAULT
FAULT
4
F6
7.5A
[Link]
DWG 7598
MTR SLV
LK4
CON6
PRODUCTS MODEL
TYCO SAFETY
WARNING
PSU830
DIS
7
LK2
EN
CON1
RESET
8
10 , 11 9
Fig. 2: PSU830 connectors, terminals and links
1 – Battery fuse
2 – Link 3
3 – 27V output fuses
4 – Diagnostic LEDs
5 – Link 4
6 – Battery temperature compensation cable and thermistor
7 – CON6 to CON6 of other PSU830 (dual PSU830 application)
8 – CON1 to FIM 802 PL2 or PTM800 if second PSU830
9 – Link 2
10 –LINK SETTINGS PRIMARY PSU830
LINK 2 (LK2, RESET_ - DIS (disable)
LINK 3 (LK3, E-FLT) - EN (enable)
LINK 4 (LK4) - MTR (master)
11 –LINK SETTINGS AUXILIARY PSU830
LINK 2 (LK2, RESET) - DIS (disable)
LINK 3 (LK3, E-FLT) - DIS (disable)
LINK 4 (LK4) - SLV (slave)
6 Product Application & Design Information Doc. version 1.0, 27. October 2009, 08:51
MZX Fire detection system PSU830 TYPICAL WIRING ARRANGEMENTS OF PSU830
TYPICAL WIRING ARRANGE-
MENTS OF PSU830
1 3
CON3
4
0V
+27 3
0V
+27
5
-BT
-BT
+BT
+BT
RLC 7
RLNC 6 6
CON6
2 CON1
Fig. 3: PSU830 typical wiring of primary power supply
1 – AC power input
2 – Primary PSU830
3 – DC common
4 – +27.3V DC (reset)
5 – +27.3V DC (standard)
6 – 38Ah 12 volt DC batteries
7 – Fuse-lead
8 – To FIM802
Product Application & Design Information Doc. version 1.0, 27. October 2009, 08:51 7
TYPICAL WIRING ARRANGEMENTS OF PSU830 MZX Fire detection system PSU830
1 4
CON3
5
0V
+27 4
0V 6
+27
-BT
-BT
+BT
+BT
RLC 10
RLNC 9 9
CON6
7
2 CON1
1 4
CON3
5
0V
+27 4
0V 6
+27
-BT
-BT
+BT
+BT
RLC
RLNC
CON6
3
CON1
Fig. 4: Wiring for primary and auxiliary PSU830
1 – AC power input
2 – Auxiliary PSU830
3 – Primary PSU830
4 – DC common
5 – +27.3V DC (reset)
6 – +27.3V DC (standard)
7 – To PTM800
8 – To FIM802
9 – 38Ah 12 volt DC batteries
10 –Fuse-lead
8 Product Application & Design Information Doc. version 1.0, 27. October 2009, 08:51
MZX Fire detection system PSU830 OPTIONS
OPTIONS CON1 CONNECTION
Pin Function
FB800 1 Not used
The fuseboard FB800 provides 8 fused outputs, it is con-
2 Reset Input
nected to one of the 27V outputs of the PSU830. On the
cover of the PSU830 there are four M3 tapped holes to 3 DC Common (0V)
accept the male/female threaded pillars supplied with the 4 AC Fault Output
FB800.
5 +27V DC @ 4A non-resettable
6 Battery Fault Output
PTM800
The PTM800 provides screw terminals for 40V, 27V and 7 Earth Fault Output
5V supplies, necessary when second PSU830 is used to 8 DC Common (0V)
supply loop power to XLM800s. The 5V, 27V and 40V out-
9 Battery Voltage Monitor Output
puts are not fuse protected. The PTM800 is connected to
the PSU830 via 12 way cable assembly. It is mounted by 10 +5V DC @ 2.2A
four plastic pillars and two 5/8 inch 4/40 UNC screws sup- 11 +40V DC @ 2.2A
plied with the PTM800. The PTM800 may be mounted
on top or on the left hand side of the PSU830. 12 Charger Fault Output
Table 5: CON1 12-Way Connector to FIM801/2, APM800 and
PTM800
SERVICE REPLACEMENT
PSU830 is a NOT a form fit replacement for PSB800,
PSM800 or PSB820, refer to publication 120.415.990
for service replacement instructions.
PSU830 should not be used with 10Ah battery sets due to
possibility of overcharging.
ORDERING INFORMATION
PSU830 Power Supply and Battery Charger:
557.202.210
PTM800 Power Terminal Module: 557.201.232
PSU830K Power Expansion Kit: 557.202.044
Mini blade fuses Farnell RS
2A: 994-3811 219-3536
7.5A: 994-3854 220-0892
RELATED DOCUMENTATION
120.415.990 PSU830 Power supply and battery charger
installation and service replacement instructions.
120.415.984 Installation guide - PSU830 Dual Power
Supply kit.
Product Application & Design Information Doc. version 1.0, 27. October 2009, 08:51 9
CON1 CONNECTION MZX Fire detection system PSU830
© Tyco Safety Products, Dunhams Lane, Letchworth, SG6 1BE, UK
17A-02-PSU830, Doc. version 1.0, 27. October 2009
Subject to change without notice.
