Service Manual: CD/DVD Receiver
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boroda2410Service Manual: CD/DVD Receiver
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boroda2410HCD-M40D/M60D/
M80D
SERVICE MANUAL AEP Model
HCD-M60D
Ver. 1.0 2018.02 Russian Model
E Model
Australian Model
HCD-M40D/M60D/M80D
Brazilian Model
HCD-M60D/M80D
Photo: HCD-M80D
• HCD-M40D is the tuner, USB, DVD Player, Bluetooth and amplifier section in MHC-M40D.
• HCD-M60D is the tuner, USB, DVD Player, Bluetooth and amplifier section in MHC-M60D.
• HCD-M80D is the tuner, USB, DVD Player, Bluetooth and amplifier section in MHC-M80D.
Note:
Be sure to keep your PC used for service and
checking of this unit always updated with the
latest version of your anti-virus software.
In case a virus affected unit was found during
service, contact your Service Headquarters.
Model Name Using Similar Mechanism MHC-V50/V50D
DVD Section DVD Mechanism Type CDM90-DVBU204//C
Optical Pick-up Name CMS-S76RFS7GP OR CMS-S76RFS7G1
SPECIFICATIONS
Inputs Laser Diode Properties BLUETOOTH section *1
The actual range will vary depending on
AUDIO IN (TV) L/R: Emission Duration: Continuous Communication system: factors such as obstacles between devices,
Voltage 2 V, impedance Laser Output*: Less than 44.6 μW BLUETOOTH Standard version 4.2 magnetic fields around a microwave oven,
47 kilohms * This output is the value measurement Output: static electricity, reception sensitivity,
TV (ARC): at a distance of 200 mm from the BLUETOOTH Standard Power Class 2 antenna’s performance, operating system,
Supported audio signal: objective lens surface on the Optical Maximum output power: software application, etc.
2-channel Linear PCM Pick-up Block with 7 mm aperture. < 9.5 dBm *2
BLUETOOTH standard profiles indicate the
MIC1: Frequency response: Maximum communication range: purpose of BLUETOOTH communication
Sensitivity 1 mV, impedance 20 Hz – 20 kHz Line of sight approx. 10 m*1 between devices.
10 kilohms Video color system format: Maximum number of devices to be registered Supported audio formats
MIC2/GUITAR: Latin American model: 8 devices Supported bit rate and sampling frequencies:
Sensitivity 1 mV, impedance NTSC Maximum number of simultaneous connection MP3:
10 kilohms (When guitar mode is turned Other models: (Multipoint) 32/44.1/48 kHz, 32 kbps – 320 kbps
off.) NTSC and PAL 3 devices (VBR)
Sensitivity 200 mV, impedance USB section Frequency band: AAC:
250 kilohms (When guitar mode is Supported USB device: 2.4 GHz band (2.4000 GHz – 44.1 kHz, 48 kbps – 320 kbps
turned on.) Mass Storage Class 2.4835 GHz) (CBR/VBR)
Outputs Maximum current: Modulation method: WMA:
HDMI OUT (TV) ARC: 1A FHSS (Freq Hopping Spread Spectrum) 44.1 kHz, 48 kbps – 192 kbps
Supported audio signal: (USB) port: Compatible BLUETOOTH profiles*2: (CBR/VBR)
2-channel Linear PCM (up to Type A A2DP (Advanced Audio Distribution WAV:
48 kHz), Dolby Digital Profile) 44.1/48 kHz (16 bit)
FM tuner section AVRCP (Audio Video Remote Control
HDMI section FM stereo, FM superheterodyne tuner Profile)
Connector: Antenna: SPP (Serial Port Profile)
Type A (19 pin) FM lead antenna Supported codecs:
Disc player section Tuning range: SBC (Subband Codec)
System: 76 MHz - 108 MHz (100 kHz step) AAC (Advanced Audio Coding)
Compact disc and digital audio and (Brazilian model) LDAC
video system 87.5 MHz – 108.0 MHz (50 kHz step)
(except Brazilian model)
– Continued on next page –
CD/DVD RECEIVER
9-890-693-01
2018B80-1 Sony Corporation
© 2018.02 Published by Sony EMCS (Malaysia) PG Tec
HCD-M40D/M60D/M80D
Supported video formats License and Trademark Notice
Xvid: • is a trademark of DVD Format/Logo Licensing Corporation.
Video codec: Xvid video
• “DVD+RW”, “DVD-RW”, “DVD+R”, “DVD-R”, “DVD VIDEO”,
Bit rate: 4.854 Mbps (MAX)
and the “CD” logos are trademarks.
Resolution/Frame rate:
720 × 480, 30 fps • WALKMAN ® and WALKMAN ® logo are registered
720 × 576, 25 fps (except for Latin trademarks of Sony Corporation.
American model) • MPEG Layer-3 audio coding technology and patents licensed from
Audio codec: MP3 Fraunhofer IIS and Thomson.
MPEG4:
File format: MP4 File Format • Windows Media is either a registered trademark or trademark of
Video codec: MPEG4 Simple Microsoft Corporation in the United States and/or other countries.
Profile (AVC is not compatible.) • This product is protected by certain intellectual property rights
Bit rate: 4 Mbps of Microsoft Corporation. Use or distribution of such technology
Resolution/Frame rate: outside of this product is prohibited without a license from
720 × 480, 30 fps Microsoft or an authorized Microsoft subsidiary.
720 × 576, 25 fps (except for Latin American model)
• This system incorporates Dolby* Digital.
Audio codec: AAC-LC (HE-AAC is not compatible.)
* Manufactured under license from Dolby Laboratories. Dolby,
DRM: Not compatible
Dolby Audio, and the double-D symbol are trademarks of
General Dolby Laboratories.
Power requirements:
• This system incorporates High-Definition Multimedia In-
AC 120 V – 240 V, 50/60 Hz
terface (HDMI™) technology. The terms HDMI and HDMI
Power consumption:
High-Definition Multimedia Interface, and the HDMI Logo
MHC-M80D: 390 W
are trademarks or registered trademarks of HDMI Licensing
MHC-M60D: 290 W
Administrator, Inc. in the United States and other countries.
MHC-M40D: 120 W
Power consumption (at the Power Saving mode): • “BRAVIA” is a trademark of Sony Corporation.
0.5 W (When “BT STBY” is set to “OFF” and [CONTROL • LDAC™ and LDAC logo are trademarks of Sony
FOR HDMI] is set to [OFF].) Corporation.
2 W* (When “BT STBY” is set to “ON” and [CONTROL
FOR HDMI] is set to [ON].) • The BLUETOOTH® word mark and logos are registered
Dimensions (w/h/d) (excl. speakers) trademarks owned by the Bluetooth SIG, Inc. and any use of such
(Approx.): marks by Sony Corporation is under license. Other trademarks and
335 mm × 172 mm × 310 mm trade names are those of their respective owners.
Mass (excl. speakers) (Approx.): • Android is a trademark of Google LLC.
MHC-M80D: 4.0 kg
• Google Play is a trademark of Google LLC.
MHC-M60D: 3.8 kg
MHC-M40D: 2.9 kg • Apple, the Apple logo, iPhone, and iPod touch are trademarks
Operating temperature: of Apple Inc., registered in the U.S. and other countries. App
5 °C to 35 °C Store is a service mark of Apple Inc., registered in the U.S.
and other countries.
* The power consumption of the system will be less than 0.5 W
when there is no HDMI connection and “BT STBY” is set to • “Made for iPod,” and “Made for iPhone” mean that an
“OFF”. electronic accessory has been designed to connect specifically
to iPod or iPhone, respectively, and has been certified by the
Design and specifications are subject to change without notice. developer to meet Apple performance standards. Apple is not
responsible for the operation of this device or its compliance
with safety and regulatory standards. Please note that the use
of this accessory with iPod or iPhone may affect wireless
performance.
• THIS PRODUCT IS LICENSED UNDER THE MPEG-4 VISUAL
PATENT PORTFOLIO LICENSE FOR THE PERSONAL AND
NON-COMMERCIAL USE OF A CONSUMER FOR
(i) ENCODING VIDEO IN COMPLIANCE WITH THE MPEG-4
VISUAL STANDARD (“MPEG-4 VIDEO”)
AND/OR
(ii) DECODING MPEG-4 VIDEO THAT WAS ENCODED BY
A CONSUMER ENGAGED IN A PERSONAL AND NON-
COMMERCIAL ACTIVITY AND/OR WAS OBTAINED
FROM A VIDEO PROVIDER LICENSED TO PROVIDE
MPEG-4 VIDEO.
NO LICENSE IS GRANTED OR SHALL BE IMPLIED
FOR ANY OTHER USE. ADDITIONAL INFORMATION
INCLUDING THAT RELATING TO PROMOTIONAL,
INTERNAL AND COMMERCIAL USES AND LICENSING
MAY BE OBTAINED FROM MPEG LA, L.L.C.
HTTP://WWW.MPEGLA.COM
• All other trademarks are trademarks of their respective
owners.
• In this manual, ™ and ® marks are not specified.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
HCD-M40D/M60D/M80D
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of the soldering iron around 270 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check
leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
To Exposed Metal
Parts on Set
AC
0.15 μF 1.5 kΩ voltmeter
(0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
3
HCD-M40D/M60D/M80D
TABLE OF CONTENTS
1. SERVICING NOTES ............................................. 5 6-13. Printed Wiring Board - SMPS Board (M40D) - ............. 48
6-14. Printed Wiring Board
2. DISASSEMBLY - SMPS Board (M60D/M80D) - ..................................... 49
2-1. Disassembly Flow ........................................................... 11 6-15. Printed Wiring Board - PANEL Board - ......................... 50
2-2. Top Cover........................................................................ 12 6-16. Printed Wiring Board - VFD_IR Board - ........................ 51
2-3. Loading Panel Section .................................................... 12 6-17. Printed Wiring Board - MIC USB Board - ..................... 52
2-4. CDM Section (M40D) .................................................... 13 6-18. Printed Wiring Board - LED CONNECTOR Board
2-5. CDM Section (M60D/M80D) ......................................... 14 (M60D) - ......................................................................... 53
2-6. CDM90-DVBU204//C .................................................... 15 6-19. Printed Wiring Board - LED DRIVER Board
2-7. Service, Optical Device (7G), Flexible Flat Cable ......... 16 (M80D) - ......................................................................... 53
2-8. Front (H/M/L) Panel Section .......................................... 17
2-9. MOTHERBOARD Board, Fan DC (M40D) .................. 18 7. EXPLODED VIEWS
2-10. MOTHERBOARD Board, DC Fan (M60D) .................. 19 7-1. Top Cover Section........................................................... 54
2-11. MOTHERBOARD Board, DC Fan (M80D) .................. 20 7-2. MOTHERBOARD Board Section (M40D) .................... 55
2-12. SMPS Board, MIC USB Board (M40D) ........................ 21 7-3. MOTHERBOARD Board Section (M60D) .................... 56
2-13. SMPS Board, MIC USB Board (M60D/M80D), 7-4. MOTHERBOARD Board Section (M80D) .................... 57
DC FAN (M80D) ............................................................ 22 7-5. Front Panel Section ......................................................... 58
7-6. Chassis Section (M40D) ................................................. 59
3. TEST MODE ............................................................ 23 7-7. Chassis Section (M60D/M80D)...................................... 60
7-8. CD/DVD Mechanism Section
4. ELECTRICAL CHECK ......................................... 24 (CDM90-DVBU204//C) ................................................. 61
5. TROUBLESHOOTING .......................................... 25 8. ELECTRICAL PARTS LIST .............................. 62
6. DIAGRAMS
6-1. Block Diagram - RS SERVO, USB, HDMI Section - .... 35
6-2. Block Diagram - MAIN Section -................................... 36
6-3. Block Diagram - AMP Section - ..................................... 37
6-4. Block Diagram
- PANEL, POWER SUPPLY Section - ........................... 38
6-5. Block Diagram - SMPS Section (M40D) - ..................... 39
6-6. Block Diagram - SMPS Section (M60D/M80D) - ......... 40
6-7. Printed Wiring Board
- MOTHERBOARD Board (Component Side)
(M40D) - ......................................................................... 42
6-8. Printed Wiring Board
- MOTHERBOARD Board (Conductor Side)
(M40D) - ......................................................................... 43
6-9. Printed Wiring Board
- MOTHERBOARD Board (Component Side)
(M60D) - ......................................................................... 44
6-10. Printed Wiring Board
- MOTHERBOARD Board (Conductor Side)
(M60D) - ......................................................................... 45
6-11. Printed Wiring Board
- MOTHERBOARD Board (Component Side)
(M80D) - ......................................................................... 46
6-12. Printed Wiring Board
- MOTHERBOARD Board (Conductor Side)
(M80D) - ......................................................................... 47
4
HCD-M40D/M60D/M80D
SECTION 1
SERVICING NOTES
UNLEADED SOLDER MODEL IDENTIFICATION
Boards requiring use of unleaded solder are printed with the
leadfree mark (LF) indicating the solder contains no lead. - BACK PANEL -
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity – MODEL LABEL –
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may NO. SERIE/
N°° SERIE
also be added to ordinary solder.
PART No. Destination Code
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
Model Part No.
exposure.
HCD-M80D: LA9 4-732-799-0[]
HCD-M80D: AUS 4-732-799-3[]
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
HCD-M80D: E4 4-732-799-4[]
OR BASE UNIT
HCD-M80D: E93 4-732-799-6[]
HCD-M80D: RU 4-732-799-7[]
The laser diode in the optical pick-up block may suffer electrostatic
HCD-M60D: LA9 4-732-800-0[]
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body. HCD-M60D: AEP 4-732-800-1[]
During repair, pay attention to electrostatic break-down and also HCD-M60D: AUS 4-732-800-3[]
use the procedure in the printed matter which is included in the HCD-M60D: RU 4-732-800-7[]
repair parts. HCD-M40D: LA9 4-732-801-0[]
The flexible board is easily damaged and should be handled with
HCD-M40D: AUS 4-732-801-3[]
care.
HCD-M40D: E4 4-732-801-4[]
NOTES ON LASER DIODE EMISSION CHECK HCD-M40D: E93 4-732-801-6[]
The laser beam on this model is concentrated so as to be focused HCD-M40D: RU 4-732-801-7[]
on the disc reflective surface by the objective lens in the optical
HCD-M80D: BR 4-735-615-0[]
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens. HCD-M60D: BR 4-735-615-1[]
DESTINATION ABBREVIATIONS
The following abbreviations for model destinations are used in this
service manual.
This appliance is classified as a CLASS 1 LASER product under • Abbreviation
IEC 60825-1:2007. This marking is located on the rear exterior of AUS : Australian model
BR : Brazilian model
the unit.
E4 : African model
E93 : 240 V AC area in E model
LA9 : Latin-American model
RU : Russian model
5
HCD-M40D/M60D/M80D
PLAYABLE DISCS TEST DISCS
• DVD VIDEO Use following TEST DISC when this unit confirms the operation
• DVD-R/DVD-RW in DVD VIDEO format or video mode and checks it.
• DVD+R/DVD+RW in DVD VIDEO format
• VIDEO CD (Ver. 1.0, 1.1, and 2.0 discs) • For DVD SL (Single Layer)
• Super VCD Part No. Description
• CD-R/CD-RW/CD-ROM in VIDEO CD format or super VCD J-6090-069-A DISC (HLX-503), TEST (NTSC)
format J-6090-088-A DISC (HLX-504), TEST (NTSC)
• AUDIO CD J-2501-305-A DISC (HLX-513), TEST (NTSC)
• CD-R/CD-RW in AUDIO CD format J-6090-077-A DISC (HLX-506), TEST (PAL)
PLAYABLE FILES ON DISCS • For DVD DL (Double Layer)
• Music: Part No. Description
MP3 files (.mp3)*1*2 J-6090-071-A DISC (HLX-501), TEST (NTSC)
• Video (HCD-M40D/M60D/M80D): J-6090-089-A DISC (HLX-505), TEST (NTSC)
MPEG4 files (.mp4/.m4v)*2*3, Xvid files (.avi) J-2501-306-A DISC (HLX-514), TEST (NTSC)
J-6090-078-A DISC (HLX-507), TEST (PAL)
PLAYABLE FILES ON USB DEVICE
If “PROTECTX” (X is a number)
• Music: and “CHECK MANUAL” flashes
MP3 files (.mp3)*1*2, WMA files (.wma)*2, AAC files on the display
(.m4a/.mp4/.3gp)*2, WAV files (.wav)*2 Immediately unplug the AC
• Video (HCD-M40D/M60D/M80D): power cord (mains lead), and
MPEG4 files (.mp4/.m4v)*2*3, Xvid files (.avi) check the following items.
Ş Are you using only the supplied
Note speakers?
*1
MP3 (MPEG 1 Audio Layer 3) is a standard format defined by Ş Is anything blocking the
ISO/MPEG for compressed audio data. MP3 files must be in ventilation holes of the unit?
MPEG 1 Audio Layer 3 format. After you have checked and
*2
Files with copyright protection (Digital Rights Management) found no problems, reconnect
cannot be played back by the system. the AC power cord (mains lead),
*3
MPEG4 files must be recorded in MP4 file format. Supported and turn on the system. If the
issue persists, contact your
video codec and audio codec are as follows:
nearest Sony dealer.
‒ Video codec: MPEG4 Simple Profile (AVC is not
supported.) Protect Type Description:
‒ Audio codec: AAC-LC (HE-AAC is not supported.)
*4
A logical format of files and folders on CD-ROMs, defined by
ISO (International Organization for Standardization). Error Code Description
3 Possibility of AMP IC Protection.
NOTE OF REPLACEMENT OF THE MS-476 BOARD - Over heat up of AMP IC.
When the MS-476 board is defective, exchange the entire - Over current happen at speaker output.
CDM90 ASSY. - No supply to AMP IC when power on.
- Damage on AMP IC.
RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of sample disc in the
shop is equipped.
It can release the lock function in the following procedure.
Releasing Procedure:
1. Press the [1] button to turn the power on.
2. Press the [FUNCTION] button to select the DVD/CD function.
3. Press the [MEGA BASS] button and [VOCAL FADER] button
simultaneously for three seconds.
4. The message “UNLOCKED” is displayed on the screen
display panel and the disc tray is unlocked.
Note: When “LOCKED” is displayed on the screen display panel, the disc
tray lock is not released by turning the power on/off with the [1]
button.
6
HCD-M40D/M60D/M80D
NOTE OF REPLACING THE IC3501 (M80D), IC3502, – MOTHERBOARD Board (M40D) (Component Side) –
IC3503 (M60D, M80D) AND IC2002 ON THE MOTH-
ERBOARD BOARD AND THE COMPLETE MOTHER-
BOARD BOARD
When IC3501 (M80D), IC3502, IC3503 (M60D, M80D) and thermal compound (TIG2000)
IC2002 on the MOTHERBOARD board and the complete MOTH-
ERBOARD board are replaced, it is necessary to spread the com-
pound between parts and heat sink. After that, execute “IC and
MOTHERBOARD Board after replace checking guide” in page
IC2002
31.
Part No. Description
7-300-009-67 THERMAL COMPOUND (TIG2000)
Spread the compound referring to the figure below.
– MOTHERBOARD Board (M80D) (Component Side) –
thermal compound (TIG2000)
IC3501 IC3502 IC3503 IC2002
– MOTHERBOARD Board (M60D) (Component Side) –
thermal compound (TIG2000)
IC3502 IC3503 IC2002
7
HCD-M40D/M60D/M80D
HOW TO OPEN THE TRAY WHEN POWER SWITCH TURN OFF
Note 1: After the cover, top is removed, this work is done.
Note 2: Please prepare the thin wire (clip etc. processed to the length of 8 cm or more).
1 Remove the cover, top.
(Illustration of disassembly is omitted.)
2 Insert the clip etc.
hole
– Side view –
tray
Insert the clip etc.
processed to the
length of 8 cm or
more in the hole
on the side of the CD/DVD drive
CDM and push. 3
8 cm or more
tray
Note: Push after it inserts it in this hole well.
– Top view –
CAPACITOR DISCHARGE FOR ELECTRIC SHOCK PREVENTION
MOTHERBOARD Board (Conductor side view)
In checking the MOTHERBOARD board, make 1 capacitor discharge of C2076 for electrical shock prevention.
800 :/5 W
C2076
8
HCD-M40D/M60D/M80D
SMPS Board (Conductor side view) (HCD-M60D/M80D)
In checking the SMPS board, make 3 capacitors discharge of C7606, C7217 and C7701 for eletrical shock prevention.
800 :/5 W
R
C7217
800 :/5 W
C7701
800 :/5 W R
R
C7606
SMPS Board (Conductor side view) (HCD-M40D)
In checking the SMPS board, make 3 capacitors discharge of C6301, C6302 and C6503 for eletrical shock prevention.
800 :/5 W
C6503
800 :/5 W
800 :/5 W
R C6302 C6301
R
9
HCD-M40D/M60D/M80D
SERVICE POSITION
HCD-M40D
sheet
VFD_IR board
MOTHERBOARD board
PANEL board
Fan, DC
SMPS board
HCD-M60D
LED CONNECTOR board
sheet
VFD_IR board
MOTHERBOARD board
PANEL board
SMPS board
DC fan
HCD-M80D
MOTHERBOARD board
sheet
LED DRIVER board VFD_IR board
PANEL board
SMPS board
DC fan
10
HCD-M40D/M60D/M80D
SECTION 2
DISASSEMBLY
Note: Disassemble the unit in the order as shown below.
2-1. DISASSEMBLY FLOW
SET
2-2. TOP COVER
(Page 12)
2-3. LOADING PANEL SECTION
(Page 12)
2-4. CDM SECTION (M40D) 2-5. CDM SECTION (M60D/M80D)
(Page 13) (Page 14)
2-6. CDM90-DVBU204//C
(Page 15)
2-7. SERVICE, OPTICAL DEVICE (7G),
FLEXIBLE FLAT CABLE
(Page 16)
2-8. FRONT (H/M/L) PANEL SECTION
(Page 17)
2-9. MOTHERBOARD BOARD, 2-10. MOTHERBOARD BOARD, 2-11. MOTHERBOARD BOARD,
FAN DC (M40D) DC FAN (M60D) DC FAN (M80D)
(Page 18) (Page 19) (Page 20)
2-12. SMPS BOARD, 2-13. SMPS BOARD, MIC USB BOARD (M60D/M80D),
MIC USB BOARD (M40D) DC FAN (M80D)
(Page 21) (Page 22)
11
HCD-M40D/M60D/M80D
Note: Follow the disassembly procedure in the numerical order given.
2-2. TOP COVER
3
4 cover, top
1 six screws
(+BVTP 3 u 10)
2-3. LOADING PANEL SECTION
3 three claws
1 Insert the clip etc.
4 panel, loading
hole section
– Side view –
Insert the clip etc.
processed to the
length of 8 cm or
more in the hole
on the side of the CD/DVD drive
CDM and push. 2
8 cm or more
tray
Note: Push after it inserts it in this hole well.
– Top view –
12
HCD-M40D/M60D/M80D
2-4. CDM SECTION (M40D)
4 one screw
(+BVTP 3 u 8)
7 CDM section
3 flexible flat cable (24 core)
(CN302)
5 one screw, tapping
2 flexible flat cable (5 core)
(CN303)
1 CN402 (4P)
Note 2: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not
correctly installing it.
Note 1: When installing the flexible flat cable, ensure that
the colored line is not slanted after insertion. OK NG NG
Insert is straight Insert is shallow Insert is incline
OK NG to the interior.
connector connector
Insert is straight to the interior. Insert is incline connector
flexible flat cable flexible flat cable
colored line colored line
connector connector
connector connector connector
13
HCD-M40D/M60D/M80D
2-5. CDM SECTION (M60D/M80D)
6 one screw
(+BVTP 3 u 8) 9 CDM section
(M80D) E
:LUHVHWWLQJ
filament tape hook
(sub material)
A
CDM90-DVBU204//C
5 flexible flat cable (24 core)
D (CN302)
4 flexible flat cable (5 core)
C (CN303)
B
3 CN402 (4P)
(M60D)
hook MOTHERBOARD board
7 one
screw, tapping
E
(M80D)
1 filament tape
2 CN2001 (2P) (sub material)
D
A C
B
7 one
screw, tapping
E
Note 2: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not
correctly installing it.
Note 1: When installing the flexible flat cable, ensure that
the colored line is not slanted after insertion. OK NG NG
Insert is straight Insert is shallow Insert is incline
OK NG to the interior.
connector connector
Insert is straight to the interior. Insert is incline connector
flexible flat cable flexible flat cable
colored line colored line
connector connector
connector connector connector
14
HCD-M40D/M60D/M80D
2-6. CDM90-DVBU204//C
3 four screws
(BVTP 3 u 8)
6 CDM90-DVBU204//C
4 Draw three wires out of
the hole in bracket CDM
section.
1 one screw
(BVTP 3 u 8)
2 bracket, support
5 holder, CDM
– CDM section front view –
15
HCD-M40D/M60D/M80D
2-7. SERVICE, OPTICAL DEVICE (7G), FLEXIBLE FLAT CABLE
1 six claws :LUHVHWWLQJ
2 chuck holder assy
(MB)
ql flexible flat cable
(24 core)
qg flexible flat cable
(5 core)
qa insulator qf filament tape
(sub material) filament tape
(sub material)
7 four insulator screws
qs service, optical
device (7G)
qa insulator
qa insulator
8
9 qh filament tape
6 belt (sub material)
qk holder, FFC
qj
3 Insert the thin
wire (clip etc.).
0 connector
qd base, lo loading assy
4 (MB)
5 tray – Bottom view –
,QVWDOODWLRQRIIOH[LEOHIODWFDEOH FRUH DQGIOH[LEOHIODWFDEOH FRUH
Note: This illustration sees the loading assy (MB) from bottom side.
5 three claws
5 two claws
1 flexible flat cable
(24 core)
loading assy (MB)
6 holder, FFC
3 Through the hole
4
7 flexible flat cable
(24 core)
terminal face 8 filament tape 0 flexible flat cable
(sub material) (5 core)
2 Through the hole
9 filament tape
(sub material)
Under the guide
(Fold area)
Under the guide
16
HCD-M40D/M60D/M80D
2-8. FRONT (H/M/L) PANEL SECTION
(M40D) (M60D)
3 claw 3 claw
G G
3 claw H 3 claw
F F
(M80D)
1 flexible flat cable (17 core)
(CN122) (M60D/M80D)
flexible flat cable (15 core) 3 claw
(CN102) (M40D) G
2 one screw
(+BVTP 3 u 8)
3 claw
H F
4 panel, front (H/M/L)
section
F
2 one screw
(+BVTP 3 u 8)
Note : When installing the flexible flat cable, ensure that
the colored line is not slanted after insertion.
OK NG
Insert is straight to the interior. Insert is incline
flexible flat cable flexible flat cable
colored line colored line
connector connector
17
HCD-M40D/M60D/M80D
2-9. MOTHERBOARD BOARD, FAN DC (M40D)
qk two screws
wa fan, DC (+PWH 3 u 8 (SUMITITE)) qg heat sink (MB-L)
Note 1: When you install the heat sink (MB-L), spread the compound referring to
“NOTE OF REPLACING THE IC3501 (M80D), IC3502,
w; holder, wire IC3503 (M60D, M80D) AND IC2002 ON THE MOTHERBOARD BOARD
(PVDD)
AND THE COMPLETE MOTHERBOARD BOARD”
ql two screws on servicing notes (page 7).
(+BVTP 3 u 8) 3 one screw
6 four screws
qd CN2001 (2P) (+BVTP 3 u 8)
6 one screw (+PWH 3 u 8 (SUMITITE))
(+PWH 3 u 8 1 two screws
(SUMITITE)) (+BVTP 3 u 8)
7 clip, 2 one screw
coating (+B 3 u 6)
qh MOTHERBOARD
board
5 panel, back
qf two screws
(+BVTP 3 u 8)
qj sheet, thermal
8 CN451 (5P)
0 CN2007 qa filament tape (sub material)
9 CN001 (8P)
(10P) qs flexible flat
cable (7 core)
(CN601)
:LUHVHWWLQJ
Note 2: When installing the flexible flat cable, ensure that
SMPS board the colored line is not slanted after insertion.
OK NG
Insert is straight to the interior. Insert is incline
flexible flat cable flexible flat cable
colored line colored line
connector connector
clamp hook
Note 3: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not
correctly installing it.
OK NG NG
Insert is straight Insert is shallow Insert is incline
to the interior.
connector connector
MOTHERBOARD connector
board
filament tape
pin, lead
(sub material)
connector connector connector
18
HCD-M40D/M60D/M80D
2-10. MOTHERBOARD BOARD, DC FAN (M60D)
qk heat sink (MB-M)
Note 1: When you install the heat sink (MB-M), spread the compound referring to
“NOTE OF REPLACING THE IC3501 (M80D), IC3502, IC3503 (M60D, M80D)
AND IC2002 ON THE MOTHERBOARD BOARD AND THE COMPLETE
MOTHERBOARD BOARD” on servicing notes (page 7).
J
qh three screws qh five screws
(+BVTP 3 u 8) (+BVTP 3 u 8)
ws two screws
wa two screws (+BVTP 3 u 8) I ql MOTHERBOARD
(+BVTP 3 u 8) board
8 two screws
wf holder, fan (+BVTP 3 u 8)
(H/M)
wd DC fan
qj four screws 1 three screws
9 LED
(+BVTP 3 u 8) (+BVTP 3 u 8)
CONNECTOR
board 4 one screw
7 flexible flat cable (+BVTP 3 u 8)
(7 core) (CN2206) 2 one screw
double
wa one screw (+B 3 u 6)
sided tape
qf CN2008 (sub material) (+BVTP 3 u 8)
(3P)
3 two screws
qg CN3501
(4P) (+BVTP 3 u 8)
w; three sheet,
qs Peel the FFC
thermal
(7 core) from the
double sided tape
J
5
6 panel, back
I
0 CN451 (5P)
qd CN001 (10P)
qa flexible flat cable
(7 core) (CN601)
Note 3: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not
correctly installing it.
Note 2: When installing the flexible flat cable, ensure that
the colored line is not slanted after insertion. OK NG NG
Insert is straight Insert is shallow Insert is incline
OK NG to the interior.
connector connector
Insert is straight to the interior. Insert is incline connector
flexible flat cable flexible flat cable
colored line colored line
connector connector
connector connector connector
19
HCD-M40D/M60D/M80D
2-11. MOTHERBOARD BOARD, DC FAN (M80D)
qk heat sink (MB-H)
Note 1: When you install the heat sink (MB-H), spread the compound referring to
“NOTE OF REPLACING THE IC3501 (M80D), IC3502, IC3503 (M60D, M80D)
AND IC2002 ON THE MOTHERBOARD BOARD AND THE COMPLETE
MOTHERBOARD BOARD” on servicing notes (page 7).
qh three screws
(+BVTP 3 u 8)
J
ql MOTHERBOARD qh three screws
board (+BVTP 3 u 8)
qh four screws
(+BVTP 3 u 8)
wf holder, fan (H/M)
I
wa two screws ws two screws
(+BVTP 3 u 8) (+BVTP 3 u 8)
8 four screws
(+BVTP 3 u 8)
wd DC fan 9 LED DRIVER
qj five screws board
(+BVTP 3 u 8) 1 four screws
(+BVTP 3 u 8)
4 one screw
(+BVTP 3 u 8)
wa one screw 2 one screw
double (+BVTP 3 u 8) (+B 3 u 6)
qf CN2008 sided tape
(sub material) 7 flexible flat cable
(3P)
(11 core) (CN2205)
3 two screws
w; four sheet, thermal (+BVTP 3 u 8)
qs Peel the FFC
qg CN3501
(7 core) from the (4P)
double sided tape 5
J
6 panel,
back
qd CN001 (10P)
0 CN451 (5P)
qa flexible flat cable
(7 core) (CN601)
Note 3: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not
correctly installing it.
Note 2: When installing the flexible flat cable, ensure that
the colored line is not slanted after insertion. OK NG NG
Insert is straight Insert is shallow Insert is incline
OK NG to the interior.
connector connector
Insert is straight to the interior. Insert is incline connector
flexible flat cable flexible flat cable
colored line colored line
connector connector
connector connector connector
20
HCD-M40D/M60D/M80D
2-12. SMPS BOARD, MIC USB BOARD (M40D)
1 two screws
(+PWH 3 u 8 (SUMITITE))
1 four screws
(+PWH 3 u 8 (SUMITITE))
2 SMPS board
3 two screws
(+BVTP 3 u 8)
4 MIC USB board
chassis, bottom section
21
HCD-M40D/M60D/M80D
2-13. SMPS BOARD, MIC USB BOARD (M60D/M80D), DC FAN (M80D)
:LUHVHWWLQJ
2 four screws
(+BVTP 3 u 8)
1 Remove the cable
from the hook
3 chassis, sub
hook
4 five screws
chassis, sub (+PWH 3 u 8 (SUMITITE))
(M80D)
4 four screws
(+PWH 3 u 8 (SUMITITE)) 9 two screws
(+BVTP 3 u 8)
5 SMPS board 0 bracket, fan
chassis, bottom (50X50) (H)
section
qa DC fan
6 two screws
(+BVTP 3 u 8)
(M80D)
8 two screws
7 MIC USB board (+BVTP 3 u 8)
22
HCD-M40D/M60D/M80D
SECTION 3
TEST MODE
PANEL TEST MODE USER RESET
This mode is used to check the buttons, knobs, screen display The user reset clears all data including preset data stored in the data
panel and LEDs. flash to initial conditions.
Procedure: Procedure:
1. Press [1] to turn on the system. 1. Press [1] button to turn on the system.
2. Press [] button and [ TUNING – .] button simultane- 2. Press [VOCAL FADER] button and [MIC ECHO] button si-
ously for 3 seconds. multaneously for 3 seconds.
3. All LEDs and segments in screen display panel are lighted up. 3. “RESET” appears on the screen display panel. After that, the
This is the display check mode. screen display panel becomes blank for a while, and the system
Press [B] button repeatedly to toggle different display mode as goes to demo mode.
below.
Segment on screen display panel and LEDs on main unit: COLD RESET
All On --> 1st Group On --> 2nd Group On --> All On --> All This mode is used to reset all the user settings to factory setting.
Off Execute this mode when returning the unit to the customer.
Speaker Light multi color LEDs (SS-M60D/M80D and SS- Procedure:
WM80D): 1. Press [1] button to turn on the system.
White --> Red --> Green --> Blue --> Off 2. Press [] button and [ TUNING + >] button simultane-
Party Light green & blue LEDs (SS-M80D): ously for 3 seconds.
Green & Blue --> Off --> Green --> Blue --> Off 3. “COLD RST” appears on the screen display panel. After that,
4. Press [ - ] button, the button and knob check mode is “SONY” appears on the screen display panel. The system au-
activated. tomatically turn on and off once. Please be sure that the system
5. In the button and knob check mode, the screen display stay at demo mode finally before switch off the power supply.
panel displays “K 0 V0”.
Each time a button is pressed, “K” value increases. DISC TRAY LOCK
However, once a button has been pressed, it is no longer When the disc tray does not open and “LOCKED” appears on the
taken into account. After all the buttons have been screen display panel, disc tray lock mode has been activated by the
pressed, "K" value will toggle between "OK" and "K25". shop front.
“V” value increases in the manner of 0, 1, 2, 3 ... if To release from Disc Tray Lock Mode
[VOLUME/DJ CONTROL] knob is turned clockwise, or 1. Press [1] button to turn on the system.
it decreases in the manner of 0, 9, 8, 7 ... if [VOLUME/ 2. Press [FUNCTION] button repeatedly to select DVD/CD
DJ CONTROL] knob is turned counterclockwise. function.
6. To release from this mode, press the buttons in the same 3. Press [MEGA BASS] button and [VOCAL FADER] button
manner as step 2, or disconnect the power cord. simultaneously and hold down until “UNLOCKED” displayed
on the screen display panel.
MODEL, DESTINATION AND VERSION DISPLAY MODE
This mode is used to check the model, destination and version of SHOP FRONT DEMO
the set. The playback started automatically and the “ * DEMO * ” appears
Procedure: on the screen display panel.
1. Press [1] button to turn on the system. This is the Shop Front Demo mode which is activated by the shop
2. Press [] button and [ TUNING – .] button simultane- front.
ously for 3 seconds.
All segments in screen display panel are lighted up. To release from Shop Front Demo Mode
3. Press [ + ] button. Model information appears on the 1. Press [] button and [MIC ECHO] button simultaneously for 5
screen display panel. seconds.
4. Press [ + ] button. Destination information appears on 2. The message “STANDBY” blinks for a few times and the system
the screen display panel. goes to demo mode.
5. Press [ + ] button. Serial number appears on the screen
display panel.
6. During the serial number display, press [ + ] button.
Each time [ + ] button is pressed, the screen display
panel shows the version of each category software in the fol-
lowing sequence: SC, MTK, BT, BTE PF, SUB, and return
back to model information display.
7. Press [] button and [ TUNING – .] button simultane-
ously for 3 seconds to exit.
23
HCD-M40D/M60D/M80D
SECTION 4
ELECTRICAL CHECK
TUNER SECTION 0 dB = 1 ȝV FOCUS BIAS CHECK
oscilloscope
FM AUTO STOP CHECK (DC range)
signal MOTHERBOARD board
generator
CN302 pin 17 (RF) +
CN302 pin 1 (GND) –
set
Procedure:
+ 1. Connect the oscilloscope to CN302 pin 17 (RF) and CN302
75 pin 1 (GND) on the MOTHERBOARD board.
–
2. Press the [1] button to turn the power on, and press the
[FUNCTION] button to select DVD/CD function.
3. Set the test disc (CD: YEDS-18), (DVD: HLX-503 (NTSC) or
HLX-504 (PAL) on the tray and press [N] button to playback.
4. Confirm that oscilloscope waveform is as shown in the figure
Procedure:
below (eye pattern).
1. Turn the power on.
A good eye pattern means that the diamond shape () in the
2. Input the following signal from Signal Generator to FM
center of the waveform can be clearly distinguished.
antenna input directly.
VOLT/DIV: 200 mV
Carrier frequency : A = 87.5 MHz, B = 98 MHz, C = 108 MHz TIME/DIV: 500 ns
Deviation : 75 kHz
Modulation : 1 kHz
ANT input : 35 dBu (EMF) level:
1.1 ± 0.25 Vp-p (DVDSL)
Note: Please use 75 ohm “coaxial cable” to connect SG and the 1.0 ± 0.25 Vp-p (CD)
set. You cannot use video cable for checking.
Please use SG whose output impedance is 75 ohm.
3. Set to FM tuner function and scan the input FM signal with Checking Location:
automatic scanning. -MOTHERBOARD Board (Component Side)-
4. Confirm that input Frequency of A, B and C detected and
automatic scanning stops.
The stop of automatic scanning means “The station signal is
received in good condition”.
pin 1 (GND) pin 17 (RF)
CN302
24
SMPS Diagnosis Flow (HCD-M40D)
AC IN
The Power Control signal to SMPS board is checked.
(4) Check whether the state of the Cable and
Is following power voltage OK?
No Outlet are normal. If there are no problems,
check circumference circuit for Main on
(5) Main on Standby Demo Mode Power On Output of the Motherboard mount side.
NO6501 PIN 9 Low (0V) Hi (3.3V)
Hi (3.3V)
(1)
Yes
(3) The Output from SMPS board is checked.
Is following power voltage up to standard?
(2) No Replaces SMPS board if it is not up
Standby Demo Mode Power On to standard.
NO6501 PIN 1,4,5 17.4V±5% 17.4V±5% 17.4V±5%
CN6500 PIN 6,7,8,9 58.5V± 5% 58.5V± 5% 58.5V± 5%
(1) AC input
(2) Fuse
(3) MAIN power transformer Yes
(4) NO6501 connector END
SECTION 5
Pin 1 : Audio (+17V)
Pin 3 : Audio (GND)
Pin 4 : LED (+17V)
TROUBLESHOOTING
Pin 5 : LED (+17V)
Pin 6 : LED (GND)
Pin 7 : LED (GND)
Pin 8 : AC DET
Pin 9 : Main ON
Pin 10 : Network ON
Pin 11 : Latch ON
(5) CN6500 connector
Pin 1 : PGND
Pin 3 : PGND
Pin 4 : PGND
Pin 5 : PGND
Pin 6 : PVDD (DC+58.5V)
Pin 7 : PVDD (DC+58.5V)
Pin 8 : PVDD (DC+58.5V)
Pin 9 : PVDD (DC+58.5V)
HCD-M40D/M60D/M80D
25
SMPS Diagnosis Flow (HCD-M60D/M80D)
26
AC IN
(1)
The Power Control signal to SMPS board is checked.
Check whether the state of the Cable and
(2) Is following power voltage OK?
No Outlet are normal. If there are no problems,
check circumference circuit for Main on
Main on Standby Demo Mode Power On Output of the Motherboard mount side.
NO7600 PIN 9 Low (0V) (0V)
Low Hi (3.3V)
HCD-M40D/M60D/M80D
(3) (7) Yes
(6)
The Output from SMPS board is checked.
Is following power voltage up to standard?
No Replaces SMPS board if it is not up
Standby Demo Mode Power On to standard.
(4) (5) NO7600 PIN 1,4,5 13.5V±0.5V 13.5V±0.5V 13.5V±0.5V
NO7700 PIN 4,5 0V 0V 58.5V± 5%
(1) AC input Yes
(2) Fuse
(3) MAIN power transformer END
(4) NO7700 connector
Pin 1 : PGND
Pin 3 : PGND
Pin 4 : PVDD (DC +58.5V)
Pin 5 : PVDD (DC +58.5V)
(5) NO7600 connector
Pin 1 : Audio (+13.5V)
Pin 3 : Audio (GND)
Pin 4 : LED (+13.5V)
Pin 5 : LED (+13.5V)
Pin 6 : LED (GND)
Pin 7 : LED (GND)
Pin 8 : AC DET
Pin 9 : Main ON
Pin 10 : Network ON
Pin 11 : Latch ON
(6) SUB power transformer
(7) SUB Fuse
Optical Block Diagnosis Flow (1/2)
REMOVE COVER, TOP
TURN ON
TRAY IN
Does Optical pickup move to inner circumference? No Checks JL355 for +3.3V and CL308 for +1.2V REG IC303. No Checks IC303 circumference circuit for +1.2V.
(Visual check) Does it output the power voltage of 3.3V and 1.2V? Checks IC009 (JL071) circumference circuit for +3.3V.
Yes Yes
Checks CN402 SL+/SL- signal. No Checks circumference circuit for SL+/SL- of IC401.
Does it output the signal? Checks circumference circuit of IC301 FMO Signal.
Yes
The Sled motor has a problem.
Replaces BU.
Does Spindle motor rotate? No Checks CN402 SP+/SP- signal. No Checks circumference circuit for SP+/SP of IC401.
(Visual check) Does it output the signal? Checks circumference circuit of IC301 DMO Signal.
Yes Yes
The Spindle motor has a problem.
Replaces BU.
Does Optical pickup do focus search? No Checks CN302 FCS+/FCS- signal. No Checks circumference circuit for FCS+/FCS- of IC401.
(Visual check) Does it output the signal? Checks circumference circuit of IC301 FOO Signal.
Yes Yes
The Optical pickup has a problem.
Replaces BU.
A
HCD-M40D/M60D/M80D
27
Optical Block Diagnosis Flow (2/2)
28
A
Does laser diode become luminous? No Checks JL306 (LD780) signal. No Checks circumference circuit of Q402.
HCD-M40D/M60D/M80D
(Visual check) Does it output 2V when laser become luminous? Checks circumference circuit of IC301 LDO1.
Yes Yes
The Optical pickup has a problem.
Replaces BU.
DISC IN
Yes
Is output level of RF signal JL317 up to standard? No If it is not up to standard,
RF Level = 1.05 ±0.45 Vpp
Lens cleaning is performed.
Test disc (CD: YEDS-18, DVD: HLX-503 (NTSC) or HLX-504 (PAL))
Yes
Yes
Is output level of RF signal JL317 up to standard?
No
RF Level = 1.05 ±0.45 Vpp Replaces BU if it is not up to standard.
Test disc (CD: YEDS-18, DVD: HLX-503 (NTSC) or HLX-504 (PAL))
Yes
Is there no problem with Long term Aging Test (60min)?
Confirms that there is no sound skip. No
Yes
The Optical pickup has a problem.
Replaces BU.
END
MOTHERBOARD Mount Amplifier Diagnosis Flow (1/3)
1. “PROTECT3” is displayed after turning the power on
“PROTECT3” is displayed on the screen display panel after turning the power on.
Yes
Yes
“PROTECT3” is not displayed, when removing the speaker and turning the power on. Check and replace the speaker.
No
Yes
Check that IC2002 pin 27, 32, 35 and 39 is short to GND/PVDD. Exchange IC2002.
No
Yes
Check that IC3501 pin 27, 32, 35 and 39 is short to GND/PVDD (M80D). Exchange IC3501.
No
Check that IC3502 pin 27, 32, 35 and 39 is short to GND/PVDD (M60D/M80D). Yes Exchange IC3502.
No
Yes
Check that IC3503 pin 27, 32, 35 and 39 is short to GND/PVDD (M60D/M80D). Exchange IC3503.
No
MOTHERBOARD board damaged. Exchange the complete MOTHERBOARD board.
HCD-M40D/M60D/M80D
29
MOTHERBOARD Mount Amplifier Diagnosis Flow (2/3)
30
2. The sound is not outputted
The sound is not outputted.
Yes
Check that the signal is input to IC2001 pin 25 (all model), pin 24 No
MOTHERBOARD board damaged. Exchange the complete MOTHERBOARD board.
(M60D/M80D) and pin 26 (M80D).
Yes
HCD-M40D/M60D/M80D
Check that the PWM signal is outputted from the following pins.
IC2001:
M40D pin 38, 39, 40, 41 No
Exchange IC2001.
M60D pin 38, 39, 40, 41, 42, 43, 48, 49
M80D pin 38, 39, 40, 41, 42, 43, 48, 49, 55, 56
Yes
Check that the signal is outputted from IC2002 pin 35 and 39 (SPEAKER FRONT L) No
Exchange IC2002.
pin 27 and 32 (SPEAKER FRONT R).
Yes
Check that the signal is outputted from IC3503 pin 35, 39, 27 and 32 (SPEAKER No
Exchange IC3503.
WOOFER R) (M60D/M80D).
Yes
Check that the signal is outputted from IC3502 pin 35, 39, 27 and 32 (SPEAKER No
Exchange IC3502.
WOOFER L) (M60D/M80D).
Yes
Check that the signal is outputted from IC3501 pin 35, 39, 27 and 32 (SPEAKER No
Exchange IC3501.
SUBWOOFER) (M80D).
No
MOTHERBOARD board damaged. Exchange the complete MOTHERBOARD Board.
MOTHERBOARD Mount Amplifier Diagnosis Flow (3/3)
3. IC and MOTHERBOARD Board after replace checking guide
After IC3501 (M80D), IC3502, IC3503 (M60D, M80D), IC2002 and the complete MOTHERBOARD Board change, check as below:
Assembly back the set.
Connect all speakers.
Volume set to Max, sound field set to default, Mega Bass set to “ON”. Exchange original damaged IC.
Yes
Play song “Billie Jean By Michael Jackson” for 2 minutes. Yes
Check for any abnormality: First time repair?
Protect 3 is displayed/ Set Reset to DEMO/ No display etc.
No
No
Repair is successful. MOTHERBOARD board damaged. Exchange the complete MOTHERBOARD board.
HCD-M40D/M60D/M80D
31
IC2002 Confirmation for MOTHERBOARD Mount (HCD-M40D)
32
4 3
CN900 JL110
2 1
JL102 JL111
JL620 JL631 JL905
JL900 JL901 JL101 JL2030 CL2030
JL2029
K
JL619
R937 C1013 C1005 C2151
D900
C180
A
R1026
L901 JL1003 CL2031
C930 L900
C932 K/A
CL2029
L605
IC1000
R940 CL2045
C1009
C931
C1010
C1003 CL2028
C933
L902
R1024 C1004
C934
JL635
R1017
CL2044
R1022
JL2221 E
R944
Q303 JL2026
C181
C936 R939
CL2043
R1027 R1023
IC902 JL618 JL604
IC1001
R1025
X900
C1011
R943
CL2034
R946
R359
JL605
R857
R947
Q302
E
CL380
JL2021
R945
C348 C306 CL2018
R309
JL2222 C346 C347 C352 CL2040
Tester
C364
JL330
R370 JL2035 JL2020
Tester Tester C351 CL395 CL2041
CL308
C375
C647
R382
C359
C343 CL307
R319
JL2223
R381
R303 R302 R321 CL309
C321
R671 C650
C315
R662
JL2200 CL311 CL2042
C344
C643 R663 C340 CL313 CL316 CL310
Tester
JL2224 C339 R360
C360
R669 C641 RB310
Tester
C372
IC303 C342 CL315 R358
JL2206 R339
R330
C338
C358 C373 C369 JL355
R328
C350
C334
Tester Tester Tester
C326
R1008 C328
JL2203 L301 JL362 R348 C330
C336
C365
C331
JL359 C325
C319
C357 R352
R325
JL357 R326
JL358
C363
HCD-M40D/M60D/M80D
C952
C316
C951 JL361
JL356
C662
R660
R657
X602
JL2012
C954
C963
R658
JL2015
JL603
R955 R953 C950
C981
R665
C985
R664
C726
C960
C663
48
37
1
36
C648
R981 JL2006
JL2005 JL2011
R674
R982 JL2016
C695 R637
R983
R661
C640
R690
C644
R794
R984 JL2009
IC904
JL2207 R985
R677
R785
JL2018
25
12
R986
24
13
R959
C642
R687
R778
R957
IC606 C949
CL401
28
C646
C645
CL402
JL2003
R783
CL408 R691 JL313
CL403
C407 JL2036
CL409 R688
C653
R950
C649 R951 R952
CL404
C413 C987 C655
7
R406
22
R407
CL413
R411 CL2024
R435
JL360 R412
CL405
JL305
IC452 CL414
29
30
JL2008
R432
R314 R418
C409
JL311
R431
R453
Q304
IC401
CL410
C466
8
21
R389
C423
C404
JL307
R313
JL314
C465 R451
JL303
FB455
JL321
C408
C463
R498
JL315
R2066
R2067
JL319
JL309
JL462 R318 C2019
CL412
E
JL463 C462
Q305
JL050 CL411 JL2038
14
15
R310 CL415
JL304 R2068
JL316
JL317
JL322 R2069
JL310
JL323 R478
JL306
E
JL302
CL2021 CL2025
JL461
JL320
JL460 R2022
JL308
JL329 R316 CL2035
C406
C405
R2021
C311
JL301
JL401
C424 Q402
JL328
CL2036
R429
CL2023
C367
C066
JL318
JL324
JL312
JL326
JL023 CL2022
JL406 JL405 JL402 JL2039
C064 Q005
K
JL022 R534
Q1001
E
R148
R034 R1006
Q1000
CL2020 JL2040 JL2037
C1000
E
R1001 R230
R529
Q459
JL2034
E
R037
D1001
JL327
R028
JL130
R528
R1007
R174
A
Q1002
E
JL070 JL136 E
E
JL021 R273
C501
C1001
R1004 JL294
R1003
R1002
JL024 JL325
JL146 JL209
R512
Q1005
R514
R1005
R254
R215
JL149 JL144 JL212 FB109 C146 C133 R513
FB107
JL142 R237 C140 C137
FB108
R091
C135
C2000
R119
C095
FB106
JL524 JL525 C148 R274
R524
RB106
JL137 JL138
C111
C164 C153
C502
JL143 R255
R515
C168
IC003
R120
JL 145 JL528
R284
R170
R222
C065
R129
R293
JL147 C102
IC002
C008
JL230 CL2026
R143
R097
C112
JL527 JL269
R187
C097
R107
JL287
IC106
RB104
R103 R522
R094
C154
R140 R533
C087 JL002 JL150
R147 JL526 C155 C504
R139
JL194
R240
RB105
C012 JL231
C114
JL232 JL529 R102 IC102
C156
R137
IC2003
C157
JL141 JL140 JL530
C115
C2127
JL521
JL139
C158
JL520
R175
R176
R123
C2116
JL148
R131
JL523
C118
C117
TH571
JL522 C2128
C159
C160 C282 JL2031
C120 R249
CL2011
R532
R256 R152 C122
R298 RB101
R157
JL123 JL124 JL115 C131
JL107 JL122 C147
JL151 C134 CL2010
R145
R144
JL155 JL119 C144 C138 C136 CL2004
JL121 C280 R149
JL118 JL289 C281 R104
JL154 JL120 JL117 R195 R518 C121 R184
JL106 JL116 JL109 C123 R146
JL152 JL135 R546
JL132
R049
JL153
R220
JL297
R543
JL134 R050
R544
R545
C061
JL2033
R046
JL131
JL105 JL069 R045
C675 JL227 C060 IC010
JL176 JL044 CL2038
R709 C669 R719
R3009
JL617
R3014
CL2039
IC609 JL175
R722
CL3003
C667 R711
R3015
JL195 JL172 JL059 Q011
JL125
R917 C670
JL169 JL174 R068
R708 E
JL173 JL008
JL205 JL235
R723
JL108 C666 JL199 JL001
JL215 JL012
R191
JL197 JL171 R064
C3019
C062
C672
R720
JL196
R065
R018
JL206 R053
C674 C678
C673
JL204 JL203 JL202 JL201 JL200 JL198 R015 JL071 JL068
C032
R066
JL601
C671
E
R020
C3018
C3000 JL615
R031
R069
IC3001 C986 JL216
IC007 Q012
JL072 JL004
R3032 JL217
CL3058 JL614 JL114 C031 R019 JL045
CL3059 JL909
R3049 JL908 JL910 Q461
R792
JL049 JL046 E
R3040
CL3006 JL616 JL113
R033
CL3001
JL613
CL3002
E
R3044
CL3008
R3048
R3045
R3043
R035
CL3004
JL048
R3041
CL3000
R3004
Q004
R3046 R029
R060
CL3007 JL047 JL073
CL3005 R3005 JL011
R3047 CL3064
CL3063 R3003 R070
R3039 C051
R3042
CL3009
C080
JL005
IC006 IC004
<Note>
Please check each channel’s resistance value for the Coil’s terminal and Capacitor’s + and – terminal.
7KHVHWHUPLQDO
VUHVLVWDQFHYDOXHVKRXOGQRWEHQHDUWRȍ VKRUW
IC2002, IC3502 and IC3503 Confirmation for MOTHERBOARD Mount (HCD-M60D)
4 3 Tester
JL2030
CN900 JL110
2 1
JL2029
JL111
Tester
C3657
JL2026
JL620 CL2041
JL102 JL631
JL900
JL101 JL905
JL901
Tester
A
JL619 C2084 CL2042
C2137
A/K
R937 C1013 C1005 CL2030
D900
C3647
K
C2211 CL2040
C180 R1026
JL2035 CL3553
C2223
Tester
C930 L900
R2206 JL1003
Tester
C932
C2225
C933
L605
C2221
IC1000
R940
CL2034
L901 C931
Tester
C1010
C1003
R1022
R1024 C1004
L902
JL635
R1017
R939
C1009
CL2018
C2203 E
Tester Tester
C934
R944
Q303
Tester
C181
Tester
C936
JL2221
R1027
IC902 JL604
IC1001
C2227 JL2021
R1025 CL3554
X900
C1011 R1023
R943 JL618
R946
R2226
C2216
R359
JL605
C2218
Tester
R857
Q302
R947
E
R2208 JL2020
CL380
Tester
R945
C348 C306
R309
JL2222 C346 C347 C352
Tester C3588
C364
JL330 C3599 C3589 C3601
R370
C351
CL395
C375
CL308
JL2200
Tester
R382
C359
C343
R319
R381
R671 C650
CL309
CL307
R303 R302 R321
C321
C315
R662 C647
JL2223 CL311
C344
C643 R663 C340 CL313 CL316 CL310
R669
C372
JL2224
C641 RB310
Tester C339 R360
Tester Tester
IC303 JL355 CL315 R358
JL2206
C342
Tester
R339
C338
C373 C369 R330
R328
C360
C358
C350
C334
L301
C326
R1008 C328
JL2203 R348 C330
C365
CL3543 CL3524
C331
JL362 R352 JL359 C325
C357
C319 R326
Tester Tester
R325
JL357
C336
CL3548
C363
C952
C316
JL358 C951 JL2005 CL3536
JL356
CL3534 CL3549
C662
JL361
R660
R657
R658
C954
C963
X602
JL603
R955 C950 JL2006
R953
C981
R665
CL3526
C985
R664
C648
C726
C960
C663
48 37
R981 1 36 JL2015 CL3540 CL3535 CL3522 CL3539
R983
CL3529 CL3538
R674
C695 R982 R637 JL2012 CL3531 CL3551
C640
JL2009 JL2018 CL3552 CL3530 CL3544 CL3545 CL3546
R690
R661
R794
R984 IC904
R785
JL2207
R677
C644 R985 JL2016 JL2008
R959
R986 12 25
13 24
R957
C642
R778
JL2011
C646
R687
C949
C645
IC606
Tester
R783
JL2003
CL401
28
CL402 CL3518 CL3517
CL408 R691 JL2036
JL313 CL3515 CL3514
CL403
C407 C649
CL409 R688
R950
C653 R951 R952
CL404
R406 C413 CL2024
7
22
CL413
C987 C655
Tester Tester
R407 CL405 JL305
R411
R418
CL3572 CL3579 CL3575
R435
JL360 R412
R431
30
29
IC452 CL3574 CL3571
CL414
IC401
JL311
R314
C409
R432
Q304
R453
CL410
C423
C466
8
CL3573
21
CL3570
R389
C404
JL307
R313
C465 R451
Tester
JL303
FB455
Q305
C408
R498
C463
JL315
JL319
JL309
CL412 JL462 R318 JL2038 C2019
JL463 C462 JL321
CL411
14
15
R310 CL415
JL314
JL317
JL310
JL308
JL304
JL323 R478
JL050 JL461
JL322
CL2025
JL320
R2022
Q402
JL302
JL460 CL2035
JL306
JL316
JL329 R316
JL2037
JL326
JL2040
C406
C405
R2021
C311
JL401
JL301
CL2021
C424
JL328 JL324 JL318
JL312 CL2036
R429
C367
CL2023
C066
JL023 JL2034
CL2020
JL406 JL405 JL402 CL2022
JL2039
C064 Q005
K
JL022 R534
R148
R034 E R1006
Q1000
C1000
E
R529
R1001 R230
Q459
R1003
R037 Q1005
D1001
JL327
R028
JL130
R528
R1007
R174
A
Q1002
E
JL136 E
E
JL021
C1001
R1002
R1004 JL294 JL325 R273
JL070 JL024 JL209
R512
JL212
Q1001
R514
FB107
R1005
JL146 R254
JL144 C146 C137 C133 R513
R215
JL142 FB109
R091
R237 C140 C135
FB108
C148
C2000
R119
JL149
FB106
C095 JL524 R274
JL525
R524
JL137 JL143 C153
C111
JL138
R533
C164
C501
5
R255
R515
RB106
IC003
R120
JL147 JL528
R284
C502
JL145
IC002
R170
9
R222
C168
C065 C102
R129
R293
8
JL269 CL2026
C008
R143
JL230
C112
JL527
R187
C097
R107
RB104
JL287
IC106
C087 R103
R097
R094
R522
C154
R140
JL002 R147 C504
JL526 C155
R139
JL194
RB105
R240
C012 JL231 IC102
C114
JL232 R102 JL150
JL529
R137
JL139
C115
JL141 JL140 JL530
C157
JL521
C158 C156
R154
R175
R176
R123
JL148
R131
JL520 CL2011
C118
JL523 C117
TH571
JL522 C2128
C159
C282
R155
C160 R249
C120
R256 C122 JL2031
R152 RB101
R157
R532
R298
JL123 JL124 C131 C280 R149
C281 R104 CL2010
JL107 JL122 CL2004
K
JL119 C144 C136
R145
JL151 C121 R184
R144
JL115 C147 C138 C134 C123 R146
JL155 JL121 D2007
JL289
D2009
JL118 A K
A
JL120 R195 R518
R2103 R2104
JL152 JL154 JL117 JL116 Q2008
JL106 R546 R2102
JL135
JL109 E
R209
R203
D2008
R050
R049
JL132
R2107
R220
R543
R544
R545
JL134 C061 JL2033
JL297 JL153
R046 R2106
Q2007
JL131
JL105 JL069 R045
IC010 C060
C675 JL227
JL176
C2123
JL044
CL2038
R709 C669 R719
R3009
JL617 C2122
R3014
IC609 JL175
R722
CL3003 JL174 JL059
C667 R711
R3015
JL195 Q011
JL125 R068 CL2039
R708 JL169 E
JL172 JL173 JL008
R723
C666 JL205 JL235
JL108 JL199 JL001
R191
JL215 JL197 JL171 R064
C3019 JL012
C672
C062
R720
R066
R065
C673
R018
R053
R917 C670
JL206 JL204 JL203 JL202 JL201 JL200 JL198 JL196 R015 JL071 Q012 JL068
C674
C032
C678
C671
E
JL004
C3018
R022
C3000 JL601 JL216
R069
IC3001 C986
JL615 JL072 IC007
R3032 JL045
JL114
R020
JL910
JL217 C031 R019
CL3058
CL3059 JL909
CL3004 JL908 JL113 Q461
R3049 JL614 R792
CL3064 JL049 JL046 E
R3040
CL3006 JL616
R060
R033
R3043
CL3001
JL613
CL3002
E
R3044
CL3008
R3045
R3048
R035
CL3000
R3041
JL048
R3004
R3047
Q004
R3046 R029
CL3007 R3005 JL073
JL047
CL3005 JL011
CL3009 CL3063 R070
R3039 R3003 C051
R3042
C080
IC006 IC004
JL005
<Note>
Please check each channel’s resistance value for the Coil’s terminal and Capacitor’s + and – terminal.
7KHVHWHUPLQDO
VUHVLVWDQFHYDOXHVKRXOGQRWEHQHDUWRȍ VKRUW
HCD-M40D/M60D/M80D
33
IC2002, IC3501, IC3502 and IC3503 Confirmation for MOTHERBOARD Mount (HCD-M80D)
34
4 3 Tester
JL2030
CN900 JL110
2 1
JL2029
JL102 JL2026
JL111
Tester
C3657
JL620 CL2041
JL631 JL905
JL900
Tester
C3634
JL101
JL901
Tester Tester
A
JL619 C2084 CL2042 CL3589
C1013 C1005 C2137 CL2040
R937
C3647
D900
C180
K
C3635
R1026
JL2035
JL1003 CL2030
Tester CL3586
C930 L900
Tester
C932 A/K
L605
IC1000
R940 CL3553
Tester
C1010
L901 C931
C1003
C933
R1024 C1004
JL635
R1017
R939
C1009
L902
E
JL2221
Tester Tester
R944
C934
Q303
Tester Tester
C181
CL3587
C936
R1027 R1023 R1022
IC902 JL604
IC1001
R1025 CL3554 JL2021
X900
C1011
R943 JL618
R946
R359
JL605 CL3588
Tester
R857
R947
Q302
E
JL2020
CL380
Tester
R945
C306 CL3533
C348 Tester
R309
JL2222 C346 C347 C352 C3588 C3599 C3589 C3591
C3601 C3584
C364
JL330
C650
R370
C647
C351 CL395
C375
Tester CL3584 CL3585 CL3583
CL3582 CL3580
R382
CL307 CL3581
C359
C343
R319
JL2223 CL308
Tester
R381
CL311
R671
R303 R302 R321 CL309
C315
R662
JL2200
C344
C643 R663 C340 CL313 CL316 CL310
C321
R669
Tester
C372
JL2224 RB310 C339 R360
C641
JL355 CL315
Tester Tester Tester
IC303 R358
C342
Tester
R339
C334
C338
C373 C369
R328
JL2206 C358
C360
R330
C350
R1008 C328
C326
JL2203 L301 R348 C330
C319
C365
R352 CL3543 CL3524 CL3541
C331
C336
JL362 JL359 C325
Tester Tester
C357
R325
JL357 R326 CL3548 CL3532
JL358
JL356
C363
HCD-M40D/M60D/M80D
C952 C951
C316
JL2005 CL3547 CL3542
CL3536 CL3534 CL3549
C662
JL361
R660
R658
R657
X602
JL603
C954
C963
R955 C950 JL2006 CL3528
R953 CL3537
C981
R665
CL3526
C985
R664
C726
C960
C663
48
37
1
36
JL2015 CL3540 CL3522 CL3551
C648
R983
R981 CL3539
C695 JL2009 CL3535 CL3538 CL3546 CL3550 CL3520
R674
R661 R982 R637 JL2012 CL3531 CL3527
C640
JL2018 CL3552 CL3530 CL3544 CL3529 CL3545
R690
C644 R984
R785
IC904
JL2207
R677
R985 JL2016 JL2008
25
R794
R959
12
R986
Tester
13
24
C642
JL2011
R778
R957
R687
C949
IC606
Tester Tester Tester Tester
R783
JL2003
CL401
C646
28
C645
CL402
CL408 R691 CL3517 CL3516
JL313 JL2036 CL3515 CL3514 CL3513
CL403 C407
R688 CL3518
R950
C649 C653 R951 R952
CL409
CL404
R406 C987 C655
7
22
C413 CL413 CL2024
Tester Tester CL3575
CL405
R407 JL305
R411
R418
CL3572
R435
JL360 R412 CL3579
29
30
R431
IC452 CL3574
CL414
IC401
JL311
C409
R314
R432 CL3571 CL3568
R453
E CL3569
C423
CL3573 CL3570
8
21
C466
C404
R389
Q304
JL307
R313
Tester
C465 R451
CL410 FB455
C463
R498
JL315
JL319
JL309
CL412 JL462 R318 JL2038 C2019
E
JL463 C462 JL321
Q305
C408 CL411 CL415
15
14
R310
JL303
JL314
JL322
JL308
JL317
JL323 R478
JL306
E
CL2025
JL050 JL461
JL320
CL2035
JL460 R2022
JL302
JL304
CL2021
JL316
R316
JL2040
JL2037
C406
R2021
JL301
C311
JL401 R2010
C424 Q402
C405
JL318 CL2023
JL329 JL328 JL326 JL324 JL312 CL2036
R429
C367
C066
JL310
JL023 JL2034
CL2020
JL406
Q005
JL402
JL405
C064
CL2022
K
JL022
JL2039
Q1001
R534
R148
R034 E
Q1000
C1000
R1003
E
R529
R1006 R1001 R230
E
Q459
D1001
JL327
R1002
JL130
R028
R528
R1007
R037
R174
A
Q1002
E
JL136 E
E
R273
C501
R1004
JL325
JL294
C1001
JL070 JL021 JL024 JL209
Q1005
R512
JL212
R514
R1005
JL146 R254
R215
FB106
JL144
C148 C146 C137 C133 R513
FB107
FB109 C135
R091
FB108
R237 C140
C2000
C095 JL149
JL142
JL524 R274
R119
JL138 JL525
R524
C153
RB106
JL137
C111
C164
R533
JL143 R255
R515
C168
IC003
R120
JL145
R284
C502
R170
JL147 JL528 R222 C102
C065
R129
R293
IC002
C008
CL2026
R143
JL287
C112
JL527
R187
C097 JL269
R107
RB104
JL230
IC106
R103 R522
R097
R094
C154
R140
R139
C087 JL002
R147 JL526 C155 C504
JL194
RB105
R240
C012 JL231 IC102 JL150
C114
JL232 R102
R137
JL139
JL529
C115
JL141 JL140 JL530
C157
JL521 CL2011
C158 C156
R154
R176
R123
JL148
R131
JL520
R175
C118
JL523 C117
R155
TH571
JL522 C2128
C159
C160 C282 R249
C120
R256 R298 C122 JL2031
R152 RB101
R532
C131 C280 R149
JL123 JL124
R145
C281 R104
R144
R157
JL119
JL107 CL2004
K
JL151 JL155 C147 C121 R184
C136
JL121
JL115 C144 C138 C134 C123 R146
CL2010
JL122 D2007
D2009
JL118 A K
JL116
JL289 R2103
A
JL154 R195
A
JL120 JL117 R518 Q2008
JL106 R546 JL109 R2102
JL152 JL135
E
R209
R203
D2008
R050
R2107
K
R049
R220
R2104
R543
R544
R545
JL134 C061
JL297 JL153
JL132 R046 R2106
Q2007
JL105 JL069 R045
JL2033
JL131 C675 JL227
IC010 C060
JL176
C2123
JL044
CL2038
R709 C669 R719
R3009
CL3003 JL617 C2122
R3014
IC609 JL174 JL175
R722
JL059
R3015
Q011
C667
JL195
R068
R917 C670 R711
CL2039
JL172
R708 JL169 E
JL197
JL173 JL008
JL205
R723
JL108 JL125 C666 JL215
JL001
JL199
JL235 JL012
R191
JL171 R064
C3019
C672
R720
JL196
R066
R065
C673
JL206
R018
C678 R015 JL071 R053
C674 JL204 JL203 JL202 JL201 JL200 JL198
C032
JL601
C671
JL004
E
C3018
R020
C3000 C986
JL216
R022 C062
R069
IC3001 Q012 JL068
JL615 JL072 IC007
R3032 JL217 JL114
JL910
R3045
CL3058 C031 R019 JL045
CL3059 JL909
R3049 JL908 JL113 Q461
JL614 R792
CL3005 R3048
JL046 E
CL3064
JL049
R3040
CL3001
JL616
R060
R3043
Q004
JL613
CL3002
E
CL3006
R3044
CL3008 CL3004
R035
CL3000
R3041
JL048
R3004
R3047
R3046 R029
R033
CL3007 JL047 JL073
R3005 JL011
CL3009 CL3063 R3003 R070
R3039 C051
R3042
C080
IC006 IC004
JL005
<Note>
Please check each channel’s resistance value for the Coil’s terminal and Capacitor’s + and – terminal.
7KHVHWHUPLQDO
VUHVLVWDQFHYDOXHVKRXOGQRWEHQHDUWRȍ VKRUW
HCD-M40D/M60D/M80D
SECTION 6
DIAGRAMS
6-1. BLOCK DIAGRAM - RS SERVO, USB, HDMI Section -
CD RF AMP
FOCUS/TRACKING ERROR AMP
CD SYSTEM PROCESSOR
DIGITAL SERVO PROCESSOR
IC301
(1/2)
RF 119 RFIP
CN1000
VOA/A 125 RFC DATA2+
TX2P 94 1
VOB/B 124 RFB DATA2–
TX2N 93 3
VOD/C 123 RFA DATA1+
TX1P 91 4
VOD/D 126 RFD DATA1–
TX1N 90 6
DATA0+
TX0P 88 7
DATA0–
TX0N 87 9
CLOCK+
5 TXCP 85 10 HDMI OUT
VC V20 CLOCK–
TXCN 84 12 (TV) ARC
SCL (5V)
HDMI_SCL 28 15
PD 8 MDI1 SDA (5V)
HDMI_SDA 29 16
HOT PLUG DET
GPIO10/HPLG 81 19
+5V POWER
+5V 18
13
AUTO ARC BUFFER
FE/LD/CD(780) POWER CTRL 128 FE_CD_IOP-RFF 14
CEC DATA SWITCH IC1001
Q402 9 LDO1 Q1000 ~ Q1002, Q1005 3A 6
3Y 2
AUTO
FE/LD/DVD(650) POWER CTRL 127 FE_DVD_IOP-RFE 2A 3 >001B
Q401 10 LDO2 ARC_SPDIF
2Y 5 MAIN SECTION
(Page 36)
XTALO 4
USB SWITCH
X301
SERVICE, OPTICAL IC453
27MHz
DEVICE (7G) CN4200
XTALI 3
D+ 3
USB_DM 20 4 HSD1- D+ 1
D- 2 REC/PLAY
(LO:DVD,HI:CD)MSW 18 MSW USB_DP 19 5 HSD1+ D- 2
5V 1A
HSD2+
HSD2-
VBUS 1
CD_VR(780) 14 CD_VR
EEPROM
S
IC302 7 6 10
DVD_VR(650) 15 DVD_VR
SF_CS_ 24 1 CS
25 2 DO(IO1) 151 150 106
SF_DO
10 CEC-IN (DVD)
DP0
DM0
USB-HOST-SEL
SF_DI 26 5 D I(IO0)
5CH SYSTEM 15 CEC-OUT
SF_CK 27 6 CLK
MOTOR DRIVER
IC401 64M SDRAM
IC306
FCS+ 14 FOCUS
1 17 FOO
FCS– 13 COIL DRIVER
UDQM
LDQM
DQ0 – DQ15 A0 – A11 SYSTEM
RAS
CAS
CLK
BA0
BA1
WE
TRK+ 16 FOCUS CONTROL
4 12 DMO 2, 4, 5, 7, 8, 10, 11, 13, 42, 23 – 26, IC109 (1/4)
TRK– 15 COIL DRIVER 20 21 38 15 39 18 17 16
44, 45, 47, 48, 50, 51, 53 29 – 34, 22, 35
USB
COMPARATOR
SL+ 17 FOCUS
23 13 FMO IC452
SL– 18 COIL DRIVER
41 – 48, 58 – 50 75 – 78, 67 – 61 72 73 60 49 59 70 69 68
SP+ 11 USB-OC/SD_LED0 35 4 FLAG OUT 6
BA0
BA1
RCLK
DQM0
DQM1
RAS#
CAS#
RWE#
FOCUS
26 16 TRO RD0 – RD15 RA0 – RA11
SP– 12 COIL DRIVER VBUS-OE/SD_WP_0 112 3 EN USB+5V
IN 1
IFSDI 35 22 MTK-SDO
BIAS 27 6 V14 IFSDO 38 20 MTK-SDI
IFSCK 37 17 MTK-CLK
MUTE 28 108 MUTE
PRST_ 32 14 MTK-RESET
IFCS_ 34 19 MTK-XIFCS
CN303 IFBSY 36 104 MTK-BUSY
1
LOAD-
9 VOTR-
6LJQDOSDWK
LOAD+ : AUDIO DIGITAL
CONNECT TO 2 10 VOTR+ 6 8 CD-MOTOR+
TRAY-IN FWD
3
MS-476 BOARD
TRAY-OUT REV 7 3 CD-MOTOR- : VIDEO
5
: CD PLAY
12 CDM-LOAD-SW : USB
13 CDM-UNLOAD-SW
5FKLVRPLWWHGGXHWR
VDPHDV/FK
HCD-M40D/M60D/M80D
35 35
HCD-M40D/M60D/M80D
6-2. BLOCK DIAGRAM - MAIN Section -
0,&$03
67(5(2$'
,&
&219(57(5
6 ,&
J4200
0,& 3 5 7 9,1/ 6&., 6
%&. 8
9,15 /5&. 7
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- &21752/
&21752/ &21752/
0,& Q4200 4 4 4
*8,7$5
$8',2,1 79 / 5 $8',2,1 79
-
67(5(2$'
&219(57(5
,&
9,15 4 48 9,15
9,1/ 47 9,1/
67(5(2$'
&219(57(5 /5&. 7 9 03,2B&$/5&.B,
,& %&. 8 8 03,2B&
'287 9 03,2B&$',1B
6&.,
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,& ,&
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$&/.
$17(11$ 2 $ )2&8675$&.,1*(5525$03 5;,1 32 $5&B63',) RS SERVO, USB,
2 )5) /5&./287
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%&/.5287 5&+ ',*,7$/6(592352&(6625 $/5&. 29 5;,1$/5&.B,
,& $6'$7$ 28 5;,1$',1B
(Page 35)
,,6' $
$%&. 30 5;,1$%&.B,
%&.
< 7 03,2B%$%&.B, 0&. >002B
3 % < 4 03,2B%$/5&.B, ',1 AMP SECTION
6 2B /5&.
; < 9 03,2B%$',1B (Page 37)
X900 3B
(5525,17
13&0,17
0+]
X2
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567
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66,B%&.2
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+&,B5;' 9
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$8',2;
$8',2;
0)% 26 ($1
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86%;
86%;
(;7$/
%721
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($1 32 3
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3B 4
,& 65 70 7 92 9 9 2 6 0 8 781(5 )0
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6'$ 2 &3B6'$ ; ; ;
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567 7 29 &3B567 %86%8))(5 7
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5(6(7,&
,&
%/8(7227+
567B1 4 9287 9'' 2 32:(5&21752/
44 ((3520
,&
HCD-M40D/M60D/M80D
36 36
HCD-M40D/M60D/M80D
6-3. BLOCK DIAGRAM - AMP Section -
675($0352&(6625 ',*,TA/32:(5$03
,& ,&
/
3:0B3B ,1387B& 287B&
5&+
3:0B0B 15 ,1387B' /
3:0B3B 5 ,1387B$ 287B'B 27
3:0B0B 6 ,1387B%
287B'B
/
9$/,' 5(6(7 287B$B
/&+
16 FAU/T
287B$B
/
17 27:
287B%
0'
',*,TA/32:(5$03
,&
/
287B&
6:
/
3:0B3B 56 5 ,1387B$ 287B'B 27
3:0B0B 55 6 ,1387B%
287B'B
/
5(6(7 287B$B
16 FAU/T 287B$B
/
17 27: 287B%
',*,TA/32:(5$03 0'0'
,&
/
287B&
/&+
/
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3:0B0B 6 ,1387B%
287B'B /
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16 FAU/T 287B$B
/
17 27: 287B%
>002B %&.
6&/.
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MAIN 0&.
11 0&/. ,&
SECTION ',1
27 6',1
/
(Page 36) /5&. 287B&
22 /5&/. 5&+
/
3:0B3B 5 ,1387B$ 287B'B 27
26 6',1 3:0B0B 6 ,1387B%
287B'B /
25 6',1
9 0'
6',1 5(6(7 287B$B
21 6&/ F$1'5,9(5 0'0'
20 6'$ 16 FAU/T 287B$B Q2006
99 &1
19 087( /
'&F$1
16 5(6(7 17 27: 287B%
F$1'5,9(5
Q2000
F$15(6(7 F$1'5,9(5
6:,7&+ &1
4
Q2005 '&F$1
F$1'5,9(5
Q2007
127 57
0'0'
66,B'2 3$57<&+$,1
66,B/5&.2
66,'2 )5
66,B'2 7:
$035(6(7
' *(6785( 3:06&/
'$03087(
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6')$67
6LJQDOSDWK
6<67(0&21752//(5
,& $8',2 $1$/2*
$8',2 ',*,T$/
5FKLVRPLWWHGGXHWR
VDPHDV/FK
HCD-M40D/M60D/M80D
37 37
HCD-M40D/M60D/M80D
6-4. BLOCK DIAGRAM - PANEL, POWER SUPPLY Section -
DIN 4 FL_SOUT SPM-C-MON 79
VACUUM CLK 2 FL_CLK
FLUORESCENT
STB 176 FL_LATCH
DISPLAY
ND4001 PCONT-DAMP 118 PROTECTION CONTROL
VOLTAGE VOLTAGE REGULATOR Q576
VIN FL+12V
DETECTOR IC009
REMOTE CONTROL IC007
RECEIVER 135 SIRCS PROTECTION CONTROL
VIN1 1
IC4001 IN 1 14 SW2 Q575
OUT
EN4100 +1.2V 3 SW1 VIN2 16
6
VOLUME/
83 MASTER-VOLUME
DJ CONTROL PROTECTION CONTROL
POWER CONTROL Q574
POWER CONTROL
D+3.3V PROTECTION +3.3V PROTECTION
Q008 Q110,Q111
PROTECTION CONTROL
POWER CONTROL
S4114 ~ S4126 85 AD-KEY1 Q572
PCONT-BTSTBY 122 PROTECTION
Q009
PROTECTION CONTROL
S4101 ~ S4111 84 AD-KEY0/TAIKO-KEY C-CONT 55 SMPS
Q571
POWER CONTROL M40D
+1.2V 1 VO VCC 6 PROTECTION
+12V REG.
Q005
POWER CONTROL IC2003
S4100 6 POWER-KEY +1.2V REG. +5.2V MAIN-ON
PROTECTION
IC303 Q459
+12V OUT IN
LED DRIVER POWER CONTROL POWER CONTROL POWER CONTROL
PROTECTION PROTECTION PROTECTION
D4101 Q4101 56 BT-LED/TOUCH_INT2 Q304,Q305 Q457 Q006
POWER CONTROL TO PVDD, V1
M60D PROTECTION AMP PVDD, V1
POWER CONTROL +5.2V REG.
LED DRIVER Q007 SECTION
IC010 IC001
IC2200 SYSTEM CONTROL
IC109 (4/4) M+5.2V 6 OUT
OUT2, IN 1 14 SW2
7,9,11
D4570 OUT4,
(R) OUT6 3 EN
VIN1 1 M/D_+13V/+16V
OUT9, POWER CONTROL VIN2 16
14,16,18
D4570 OUT11, IC003
SIN 2 117 RGB-SOUT
(L) OUT13
SCK 3 134 RGB-SCLK 3 EN IN 1
TRANS 4 173 RGB-TRANS-LED POWER CONTROL
M60D/M80D PWMCLK 21 136 RGB-PWM-CLK PROTECTION M+5.2VPNL 6 OUT
Q302, Q303
D4105, D4106 5 OUT0
VBUS-OE/SD_WP_0 112 5 EN1
D4102, D4104 20 OUT15 USB+5V 3 SW1
MTK-POWER-CTRL 59 1 CONT +5V REG.
VIN 5
+5V 4 VOUT IC1000
LED DRIVER +3.3V REG. A+13V_AMP
IC4300 IC903
5 OUT0 +3.3V 3 VOUT POWER CONTROL
VDD 4 +5V REG. +9V REG.
PROTECTION AUDIO_+13V/+16V
SIN 2 IC006 IC004
ST-CE 44 1 CE Q004
SCK 3 M40D
M80D 6 OUT1 TRANS 4 +12V REG. M60D/M80D +12V REG.
PWMCLK 21 IC2000 IC2003 POWER CONTROL
OUT2
PROTECTION
7-9
D4601 I SOUT 22 SW_12V OUT IN SW_12V 1 VO VCC 8 Q461
OUT4
OUT5 PCONT-PSAVE-PROTECT 60
10 - 12
D4551 I
(L) OUT7 PROTECTION POWER CONTROL
SWITCH PROTECTION
OUT12 Q012 Q011
17 - 19
D4551 I
(R) +12V REG.
OUT14 +5.2V REG. IC002
IC4100 FL+12V
LED DRIVER 5 EN
IC4301 VCC 8
M+5.2V VOUT VIN 1 OUT BUS BUFFER
D4501 OUT4 IC102 (2/2) (AC IN)
9 - 10
(L) I
OUT5 SIN 2 RESET IC 1 1G
OUT10 SCK 3 IC103
4 2G
15 - 16
D4501 I SPM-AMBIENT-TEMP 80 TH571
TRANS 4 10 3G
(R) OUT11 PWMCLK VOUT 4 AC CUT SWITCH
21 4A 12 AC-DET
13 4G Q107
11 - 12
OUT6
D4500 RES 76
I
(L) AC-CUT(MD-BOOT0) 63 11 4Y
OUT7
OUT8
13 - 14
D4500 I LOW AC DETECT SWITCH
(R) OUT9 AC_LOW_DET/TOUCH-RESET2 94 LOW_AC/PCONT-BTSTBY
Q108
HCD-M40D/M60D/M80D
38 38
HCD-M40D/M60D/M80D
6-5. BLOCK DIAGRAM - SMPS Section (M40D) -
CONVERTER
POWER CONTROL
TRANSFORMER
IC6300
(MAIN)
T6300
+13.5V RECT
D6501
SWITCHING OVERLOAD TH6300
V1 RECT
TRANSISTOR PROTECTION 1 LATCH
D6504
Q6300, Q6301 Q6302, Q6303
5 DRV
OVERLOAD
PROTECTION 6 VCC
Q6304
8 HV
2 FB
SHUNT REGULATOR
IC6500
ISOLATOR
4 Vref K 3 PH6301
DETECT DETECT
ISOLATOR
SWITCH SWITCH LATCH ON
PH6302
Q6305
Q6506,Q6507
AC DETECT AC-DETECT
ISOLATOR AC_DET
SWITCH SWITCH
PH6300
Q6307 Q6500
RECT
D6001
TH6000 F6000
RECT CN6001
D6000 (AC IN)
NETWORK ON
SWITCH NETWORK ON
Q6501
MAIN ON
SWITCH MAIN ON
Q6504
HCD-M40D/M60D/M80D
39 39
HCD-M40D/M60D/M80D
6-6. BLOCK DIAGRAM - SMPS Section (M60D/M80D) -
CONVERTER
TRANSFORMER
(SUB)
T7401
RECT
+13.5V
D7601
POWER CONTROL
IC7400
1 D
6 BD
5 FB/OLP
SUB FB
3 Vcc/OVP
ISOLATOR
PH7401
SHUNT
REGULATOR LATCH ON
IC7600 SWITCH LATCH ON
Q7625
3 K Vref 4
MAIN ON MAIN ON
SWITCH ISOLATOR SWITCH MAIN_ON
PH7103 Q7601
Q7400,Q7401
PFC
CONTROLLER
IC7200 SHUNT ISOLATOR LOW AC
REGULATOR PH7102
VCC 7 IC7300
K 3 AC-DETECT
ISOLATOR
AC-DETECT SWITCH AC_DET
Vref 4 PH7101
GATE
VSENS 6 SWITCH Q7600
Q7300
8
RECT
D7300
SWITCHING
CONTROL
Q7200~Q7202
F7101 CN7100
LINE FILTER RECT
L7200,L7201 D7200 (AC IN)
SWITCHING
CONTROL IC SHUNT
IC7500 REGULATOR
CONVERTER IC7700
MAIN FB
TRANSFORMER VCC 2 MAIN ON
(MAIN) FB 3 ISOLATOR SWITCH
PH7501 3 K Vref 4
T7501 1 VSEN Q7700,Q7701
SWITCHING
CONTROL 11 VGL
PVDD
Q7500,Q7501 16 VGH
HCD-M40D/M60D/M80D
40 40
HCD-M40D/M60D/M80D
• Note for Printed Wiring Boards and Schematic Diagrams • Circuit Boards Location
Note on Printed Wiring Board: Note on Schematic Diagram: HCD-M40D
• X : parts extracted from the component side. • All capacitors are in μF unless otherwise noted. (p: pF)
• : parts extracted from the conductor side. 50 V or less are not indicated except for electrolytics SMPS board
• : Pattern from the side which enables seeing. and tantalums.
(The other layer’s patterns are not indicated.) • All resistors are in and 1/4 W or less unless otherwise
specified.
Caution: • 2 : nonflammable resistor.
Pattern face side: Parts on the pattern face side seen from • C : panel designation.
(Conductor Side) the pattern face are indicated. MS-476 board
Parts face side: Parts on the parts face side seen from Note: The components identified by mark 0 or
(Component Side) the parts face are indicated. dotted line with mark 0 are critical for safety. VFD_IR board
Replace only with part number specified.
t Indication of transistor
• A : B+ Line.
C • B : B– Line.
Q These are omitted. • Voltage and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
B E
no mark : TUNER
< > : CD PLAY
* : Impossible to measure
D • Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production PANEL board
Q These are omitted.
tolerances.
G S • Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production
tolerances. MOTHERBOARD board
Q • Circled numbers refer to waveforms.
• Signal path.
MIC USB board
B C E F : AUDIO
f : TUNER (FM/AM)
These are omitted. N : MIC
J : CD PLAY
Q E : USB
B C E HCD-M60D/M80D
These are omitted.
MOTHERBOARD board (M80D) MOTHERBOARD board (M60D)
Note 1: When the MS-476 board is defective, exchange the
entire CDM90 ASSY.
MS-476 board
Note 2: When the complete MOTHERBOARD board is
replaced, spread the compound referring to “NOTE OF
REPLACING THE IC3501 (M80D), IC3502, IC3503
(M60D, M80D) AND IC2002 ON THE MOTHERBOARD
BOARD AND THE COMPLETE MOTHERBOARD
BOARD” on servicing notes (page 7). VFD_IR board
LED CONNECTOR board
(M60D)
PANEL board LED DRIVER board
(M80D)
SMPS board
MIC USB board
HCD-M40D/M60D/M80D
41 41
HCD-M40D/M60D/M80D
6-7. PRINTED WIRING BOARD - MOTHERBOARD Board (Component Side) (M40D) - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MOTHERBOARD BOARD
A
(M40D)
(COMPONENT SIDE) J603
TB2000 AUDIO IN
(TV)
SPEAKERS
(ONLY FOR SS-M40D)
L
L R FOR
CN1000 R SERVICE USE
+ – + –
HDMI OUT
(TV) ARC V
(CHASSIS)
B 21 22
8
CN108
7
6 1
(CHASSIS)
20 1 19 23
C2084 C2090
R126
R124
R1012
C2095 C2150 L1001 L1002 R1011C1006
C2079 R1010
R101
R1020 R1019
R1014
C658
C659
C656
1
R1015
R1000
CL328
CL329
C C941
IC903
C938
C2068 C2069
>001P
C2076
RB303
RB305
C2071
C943
C2067
FB610
CN2007
RB302
SMPS BOARD
RB304
27
28
RB301
(M40D)
JL332
96 65
97 64
R379
CN6500
JL331
R380
C2063 C2058 C2060 C2059
R367 RB306
(Page 48)
9
RB307
R365 R369
C341
D
IC306
C337 RB308
IC301
R349
R351
R344
R345
L2003
L2002
33
128
1 32 RB309 1 23
CN302
R356 R355
2 24
R354
R331
R334
R332 R342
C307
R327
R340
X301
54
1
C308 FB320 CONNECT TO
FB321
R470
R472
SERVICE, OPTICAL DEVICE (7G)
FL301 C362
C322 C323
R779
R782
(CHASSIS)
R781
R784
E C2042
C2045 C2046
C2043 R989
C958
R987 IC302
JL056
C076
IC905
C2039
23 R988
C2038
44
R335
CN303
R322
1
C324 C402
2
C654 CONNECT TO
R378
R329
C2025
C403
MS-476 BOARD
C2036
R2044
R402
1 22
4
C664
5
C2024 R2046 IC2002 C411
R401
R415
R408
R450
R422
C2028
C2026
R2042
C420
C2032 C2027
R434 IC453
R923
C468
F
FL601
R421
R2031
R2034
>002P
R2093
R2094
R2118
R2119
E
C073
Q401
C071
C2010
MIC USB BOARD
R424
C467
C421
R048
C2020 JL363
NO4200
C302
6
R409
1
CN451
56 29 C2135 E
1 23
CN302 Q007
(Page 52)
R404
R2020
C2007 C2009
(CHASSIS) 2 24
R039
IC2001
R447
R448
R446
D401
D402
C2014 R2010
CN303
C366 R410
C2013 1 28 5
1
R323 C303
7
R449
C418 C419
2
R040 CONNECT TO
Q006
R2019 C2015 R301
C067
C2008 C2021 SERVICE, OPTICAL DEVICE (7G)
E
4
R2009
Q457 R030
5
Q457
R2023
R2006
R2007
R2008
G
R2011
JL2042 4 1
R2003
E1 C1
R2004
CN402
R221
R224
R226
C2012 JL2041 B1 B2
A
R229
C2108 C143 6 5
C141 C2 E2
R213
C139
R211
D103
R232
R201
R205
R535 R242
R171
IC2000
C2006
R150
K
R299 R193
R517
Q111
R295
R218
R257
R219
C142
R181
E
R247
1
R270
R251 R261 R141
2
Q110
R180
44 1
45 176
E
C103
C2004 C2003 R289
R168
R117
R099 R288
R292
>003P
CN102
C104
R115
R291
R234
R510
R116
Q107
R290
R172
H CN2001
C106 R173
PANEL BOARD
R110
R128
R511
A
R208
C109
CN4102
D102
R151
IC109
R263
3 4
R127 R521
14
C107
15
K
JL296 JL295
(Page 50)
1 2
C298
C126
C297
C110
R186
R188
R285
IC103
C105
DC FAN
R275
C127
X105 C151
C2017
R160
RB109 RB108
R2076
R159
C2023
FB101
R485 R487
R577
R158 C152
C2018
X104
C577
C2115
Q572
R2013
R278
C3503
R267
C162
D2001 E 88 133
C128
R2024
E
C573
89 132
Q2000
A/K
C150
R531
R190
C161 C129
A
Q571
C116
R2084 A K
R264
C
Q574
R2015
R2014
E
R280
R223
Q2005
I R2025
B
R233 R166
R196
R550
R225
R132
R483 E RB107
Q575
Q2005
K
K
K
C1 B2E2
R509
R200
D571
D572
R198
R548
D2000
C149
R491
K A
R572 R571
E
R241
R549
R238 R236
C2016
R547
D2002 X103
E
R113
E1 B1C2
R227
Q576
C039
C037
A
R2087 C132
C130 (CHASSIS)
C574
C055
R023
E
R2085
C030
R114
C003
JL055
Q2006
R087
C054
R024
R027
C005
IC001
CL3024
CL3029
L006
C3004
R025
L001
R012
CL3022
R3019
C053
C015
CL3023
CL3028
CL3026
CL3020
CL3027
C052 C013
L009
C026 C017 C167 (NC) CL3030
CL3019
CL3041
L008
R3022
J R001
IC3000
12
2 16
L003 CL3042 CL3032
R086
CN113 CL3043
R716
R998
10
1 15
C006 C041 CL3031
CL3045
R3021
C050 C004 C038 Q009 CL3046
R3020
C3001
R013 C040 C047 E E
Q104 R3016
R051
R026
R109
2 4 6 CL3047
CL3048 CL3015
C024
IC009
CL3033
R062
R061 CN601
CP3000
CL3049
Q103
L007
L002
1 5 7 CL3014 CL3016
CL3040 CL3013
R014
CN001
R032
E
C092
R108
CL3050 CL3012
Note 1: When the MS-476 board is defective, exchange the
E
C029 Q008 CL3051 CL3039
FB601 FB603 CL3055
C091
C016 C049 FB602 CL3056 CL3038
C014 CL3057 CL3052
C019 C028 C083
entire CDM90 ASSY.
CL3054 CL3037
CL3036
R088 C084 CL3035
L004
C068
11
R3018
C010
K C085
R077 R3030 CL3011
CL3034
C011
1
(11)
C072
1-982-453- Note 2: When the complete MOTHERBOARD board is
C093
11
>004P
C096
JL053
C057
C048
>005P replaced, spread the compound referring to “NOTE OF
SMPS BOARD REPLACING THE IC3501 (M80D), IC3502, IC3503
(M40D) MIC USB
JL057
NO6501 BOARD (M60D, M80D) AND IC2002 ON THE MOTHERBOARD
(Page 48)
(CHASSIS) CN4203 BOARD AND THE COMPLETE MOTHERBOARD
(Page 52) BOARD” on servicing notes (page 7).
(CHASSIS)
HCD-M40D/M60D/M80D
42 42
HCD-M40D/M60D/M80D
6-8. PRINTED WIRING BOARD - MOTHERBOARD Board (Conductor Side) (M40D) - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MOTHERBOARD BOARD
A (M40D)
(CONDUCTOR SIDE)
ANTENNA FM
4 3
CN900 JL110
2 1
JL102 JL111
B JL900 JL901 JL101
JL620 JL631 JL905
JL2030 CL2030
JL2029
JL619
K
D900
C1013 C2151
C932 K/A
R937 C1005
C930 L900
C180
IC1000
A
R1026
L901 JL1003 CL2031
CL2029
L605
C1009
C1010
R940 CL2045
C931
C933
CL2028
L902
C1003
C934
R1024 C1004
R1017
R1022
R1027 R1023
C936 R939
JL635
IC1001
CL2044
R944
JL2221 E
C181
JL2026
IC902 JL618
Q303
CL2043
C1011
JL604
X900
R1025
R943
R946
R359
CL2034
C JL605
R857
Q302
R947
R945
CL380
E
JL2021
C348 C306 CL2018
R309
C364
JL2222 C346 C347 C352 CL2040
JL330
R370 JL2035 JL2020
CL2041
C375
C351
R671 C650
CL308 CL395
C647
R382
C359
R319
C343 CL307
R381
JL2223
C321
C315
R662
R303 R302 R321 CL309
C344
JL2200 CL311 CL2042
C643 R663 C340 CL313 CL316 CL310
C360
JL2224 R360
C372
RB310 C339
R669 C641
IC303 C342 CL315 R358
JL2206 R339
C338
R328
C373 C369 JL355 R330
C350
C358
C334
C326
R1008 C328
C336
D R348
C365
JL2203 L301 JL362 C330
C331
JL359 C325
C319
R325
C357 R352
JL357 R326
C363
JL358
C316
C952
C951
C662
JL361
R660
JL356
R657
X602
C954
C963
R658
JL2015 JL2012
JL603
R953
C981
R665
R955
C985
C950
R664
C726
C663
C960
C648
48
37
36
JL2006
1
R674
R981 JL2005 JL2011
IC904
JL2016
R983
C640
C695 R982 R637
R690
R661
R794
C644 R984 JL2009
R677
R785
JL2207 R985
R959
JL2018
E R986
25
12
C642
R687
24
R778
13
R957
IC606 C949
CL401
CL402
C646
C645
R783
28
1
JL2003
CL403
CL408 R691 JL313
C407 JL2036
R950
CL404
CL409 R688
C649 C653 R951 R952
C413 C987 C655
R406
CL413
22
7
R407
R435
R314 R418
CL405
R411
JL305
CL2024
JL360 R412
IC452
IC401
CL414
R432
C409
JL311
C465 R451
JL2008
29
R431
30
R453
CL410
C466
Q304
R389
C423
C404
JL307
JL314
JL303
21
8
R313
JL321
R2066
R2067
JL315
FB455
R498
C408
JL319
F
JL309
C463
JL462
Q305
CL412 R318 C2019
JL463 C462
E
JL050 CL411 R310 JL2038
JL316
JL317
JL310
CL415
14
15
JL306
JL304 R2068
JL323 R478 JL322 JL302 R2069
JL320
CL2025
E
JL308
C424 Q402
JL461 CL2021
JL460 R2022
C406
C405
JL329 R316 CL2035
JL301
C311
JL328
R2021
JL401
R429
C367
JL318
C066
CL2036
JL324
JL312
JL326
CL2023
JL023 CL2022
JL406 JL405 JL402 JL2039
Q1001
Q005
Q1000
C064
C1000
R148
JL022 R534
R529
R034 R1006
K
E
CL2020 JL2040 JL2037
Q459
D1001
R1001 R230
JL327
R1007
JL2034
E
R028
Q1002
R528
R174
R037
E
JL130
C1001
R1003
R1002
C501
JL070 JL136 E
A
G R273
E
JL021 R1004
E
JL294 JL325
R512
R514
JL024 JL209
R1005
JL146 Q1005
R215
FB107
R254
FB108
JL149 JL144 JL212 FB109 R513
R091
C146 C133
C2000
JL142 R237 C140 C137 C135
FB106
R119
RB106
R524
C095 JL524 JL525 R274
C148
C111
JL137 JL138 C164
C502
C153
R515
C168
IC003 JL143 R255
R120
IC002
R284
R170
JL 145 JL528
R222
R129
R293
IC106
C065
C008
R143
R140 R533
R097
JL147 C102
C112
R187
JL230 CL2026
RB104
R107
C097 JL527 JL269
JL287
R094
C154
R103 R522
C087
RB105
JL002 JL150
R139
R240
R147 JL526 C155 C504
JL194
C114
C012 JL231
IC102
C156
JL232
R137
JL529 R102
IC2003
C157
C2127
JL141
C115
JL140 JL530
H JL521
C158
JL139
R175
C2116
R123
JL520
R131
R176
JL148
C118
TH571
JL523
C117
C159
JL522 C2128
C160 C282 JL2031
C120 R249
R532
C122 CL2011
R256
R157
R152 RB101
R298
JL123 JL124 JL115 C131
R145
JL122
R144
JL107 JL151 C147 C134 CL2010
JL155 JL119 C144 C138 C136 CL2004
JL121 C280 R149
JL118 JL289 C281 R104
JL154 JL120 JL117 R195 R518 C121 R184
JL106 JL116 JL109 C123 R146
JL152 JL135 R546
R049
R220
R543
JL132
R544
R545
JL297 JL153 R050
JL134 C061
I JL105
JL131
JL069
R046
R045
JL2033
C675 JL227 C060 IC010
R3009
R709 C669 JL176 JL044 CL2038
R719
R3014
C667 R711
R917 C670
JL617
IC609 CL2039
R722
R3015
JL175
CL3003 JL195 JL172 JL059 Q011
JL125 JL169 JL174 R068
R708 E
JL008
R723
JL173
C666 JL205 JL235 JL199
JL108
R191
JL012 JL001
JL215 JL197 JL171
C062
R064
C672
R720
C3019
R065
R018
JL206 JL196
R053
C673
C674 C678
C032
R066
JL204 JL203 JL202 JL201 JL200 JL198 R015 JL071 JL068
C671
C3018
JL601
R020
R031
J
R069
E
JL615
C3000
IC3001 C986 JL216
JL072 IC007 Q012
JL004
R3032 JL217
CL3058 JL614 JL114 C031 R019 JL045
CL3059 JL909
R3049 JL908 Q461
R3040
JL910 R792
JL049 JL046
CL3001
E
CL3006
R033
JL616 JL113
CL3002
CL3008
R3044
R3048
CL3004
R3045
R3047 CL3064
R035
JL613
R3041
R3004
R3043
Q004
E
CL3000 JL048
R060
R3046 R029
CL3007 JL047 JL073
CL3005 R3005 JL011
R3042
CL3063 R3003 R070
R3039 C051
CL3009
C080
JL005
K IC006 IC004
11
1-982-453- (11)
HCD-M40D/M60D/M80D
43 43
HCD-M40D/M60D/M80D
6-9. PRINTED WIRING BOARD - MOTHERBOARD Board (Component Side) (M60D) - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MOTHERBOARD BOARD
A (M60D) TB3501 TB2000
J603
AUDIO IN
(TV)
(COMPONENT SIDE) L
WOOFERS
(ONLY FOR SS-M60D)
R L
MID/TWEETERS
(ONLY FOR SS-M60D)
R
L
FOR
CN1000 R SERVICE USE
+ – + – + – + –
HDMI OUT
(TV) ARC V
(CHASSIS) (CHASSIS) (CHASSIS)
8 7
JL3501
21 22
JL3502
CN1000 6 CN108 1
B C2091
20 23
C3652
1 19
R124
C2090
R2209
C3646
C2079
R126
C2095 C2136
R1012
R1011C1006
5
L1001 L1002
R1010
R2207
R101
R1020 R1019
R2211 1 23
R2201
R2215
CN302
R2213
R1015
C659
C656
C658
R1014
2 24
>006P CL328
R1000
12 1
CL329
SMPS BOARD C941 IC2200 CONNECT TO
IC903
SERVICE, OPTICAL DEVICE (7G)
CN3501
(M60D/M80D)
13 24
C938
R2221
C2207 R2218
R2200
C NO7700
R2220
C2071
RB303
C2067
C3656
C2068 RB305 C943
C2076
C3664
FB610
R2203
RB302
(Page 49)
C3615 C3614 C3621 C3616 C2069 C2210
1
RB304
27
28
RB301
JL332
96 65
97 64
R379
JL331
R380
C3595 C3586
7
C3597 C3587
C2063 C2058 C2060 C2059
6
R367 RB306
>007P
RB307
R365 R369
CN2206
IC306
C341
2
RB308
C337
IC301 LED CONNECTOR
1
R349
C2214
BOARD
R351
R344
R345
D
L3511
L3507
L3509
L2003
L3505
L2002
128 33
RB309
(M60D)
1 32
R355
R340
R354
CN4390
R331
R334 R332 R342
C308
R356
(Page 53)
C307
R327
54
1
X301
FB320
R470
FB321
R472
C362
FL301
C322 C323
R779
6
(CHASSIS)
R782
R781
R784
1
C3547 C3550 C3546 C3552 C2045 C2046
>008P
C958
C3545 C3541 C3542 C3543 C2042 C2043
R989 R987 IC302
CN451
JL056
C076
IC905
E MIC USB BOARD
5
R988
C3535
C3537
C3536
44 23 44 23
C3538
44 23
C2038
C2039
7
NO4200
R335
C324 C402
C654
(Page 52)
R378
R322
C3513
R329
C3520
C2025
C403
C3531
C2036
C3532
R402
1 22 R3547 1 22 1 22 R2044
R3551 C664 C411
R2042
R3556
IC3502 IC3503 IC2002
R3554
C3512 R3557 C2024
R415
R3561 R2046
R401
R408
C3524
C2026
R450
C3521
C3522 C2027
R422
C3525
R3521
C3528 C3529 C2032
C420
C3526
R3605
R3604
R3522
C3519 C3523 C2028 R434
R923
C468
R3519
R3520
FL601
R2130
R421
R2034
Q401 E
CN303
R2093
R2094
R2118
R2119
C073
R2031
IC453
1
JL3579 JL3578
2
C2010 CONNECT TO
C421
C467
R424
C2020 MS-476 BOARD
C071
C302
F
4
6
R048
5
JL363 R409
1
56 29 E
1 23
Q007
C2009
CN302
R404
R039
2 24
CN451
R2020
IC2001
R448
R446
R447
D401
D402
C2014 C366 R410
CN303
5
C2007
C2013 1 28 R2010
R449
R323 C303
C418 C419 CONNECT TO
7
R040
2
R2019
Q006
C2015 R301
C067
C2008 C2021 SERVICE, OPTICAL DEVICE (7G)
4
R2011
(CHASSIS)
(CHASSIS)
R030
Q457
5
R2096
R2009
4 1
E1 C1
R2003
CN402
Q457
R2126
R221
R224
R226
JL2041 B1 B2
R229
C2108 C143 6 5
C2012
R2125 C2 E2
D103
R2004
R2023
R2006
R2007
R2008
C141
C139
R213
R211
R242
R150
R232
R201
R193
R535
R171
JL2042 R251
C2006
K
G
R517
R205
R295
Q111
R218
R257
IC2003
R219
C142
R299
R181
E
R247
1
R270
R261 R141
2
Q110
R180
44 1
C2131
>009P
45 176 R272 E
C2003
C103
C2132 R168
R117
R099 R289
R169
R288
C104
PANEL BOARD
R115
R291 R292
R234
CN122
R208
Q107
R290
R172
CN4101
R510
R116 C106 R173
E
R110
R511
R128
R263
A
C109
R285
(Page 50)
D102
IC109
R151
R521 R2205
R127
C126
C2209
C107
R188
K
C298
C297
C110
16
JL295
H IC103
C105
17
R186
JL296
R275
C151
C127
X105
R160
C129 RB109 RB108
R2076
X104
R577
R159
C2023
FB101
R487
R158 C152
C577 Q572
R278
C573 R485
C2115
C3503
C162
E
D2001 88 R267
C128
133
R2024
89 132
A/K
C150
R531
R190
A
C116
A K
R2084 Q574 R264
R491
E
Q2005 R280
R223
R2025
R233 R166
R196
R225
R550
R132
C161
R483 E RB107
K
K
Q575
C1 B2E2
R509
Q571
R200
C149
R548
R198
R572 R571
R241
D572
D571
E
R236
Q2005 C2016
R227
Q576
R547
X103
E
R113
E1 B1C2
R549
C039
C037
C132
R238
C130 (CHASSIS)
I C574
R023
C055
C030
JL055
R114
C003 Q108
C054
R087
R024
R027
C005
IC001
CL3029
CL3024
L006
R025
4 5
CN2008
C3004
L001
R012
CL3022
R3019
C053
C015
1 3
CL3028
CL3020
CL3026
CL3027
CL3023
C052 C013
DC FAN
C026 C017 C167 (NC) CL3030
CL3019
L008
L009
CL3041 R3022
R001
IC3000
12
2 16
L003 CL3042 CL3032
R086
CN113
R716
R998
10
1 15
C006 C041 CL3043 CL3031
CL3045
R3021
J C050 C004 C038 Q009 CL3047 CL3046
C3001
R3020
R013 C040 C047 E E
Q104 R3016
R051
R026
2 6
CL3048 CL3015 CL3033
C024
IC009
CL3062
R061 CL3016
R062
CN601 CL3049
L007
CP3000
L002
R109
Q103
1 7
CL3014
Q008 CL3040 CL3013
CN001
R032
R014
E
R108
CL3050 CL3012
E
C016 C029 CL3051 CL3039
FB603
C014 C049 FB601 FB602 CL3038
CL3052
C091
C092
C019 C028 C083 CL3054 CL3037
CL3055
CL3056 R3018 CL3036
R088
Note 1: When the MS-476 board is defective, exchange the
C084
L004
C068 CL3057
11
R3030 CL3035
CL3011
R077
C085 CL3034
entire CDM90 ASSY.
C011
1
C010
(11)
C072
1-983-188-
C093
11
K >010P
C096
JL053
C057
>011P
C048
SMPS BOARD Note 2: When the complete MOTHERBOARD board is
(M60D/M80D) MIC USB
replaced, spread the compound referring to “NOTE OF
JL057
NO7600 BOARD
CN4203 REPLACING THE IC3501 (M80D), IC3502, IC3503
(Page 49)
(Page 52) (M60D, M80D) AND IC2002 ON THE MOTHERBOARD
(CHASSIS) (CHASSIS) BOARD AND THE COMPLETE MOTHERBOARD
BOARD” on servicing notes (page 7).
HCD-M40D/M60D/M80D
44 44
HCD-M40D/M60D/M80D
6-10. PRINTED WIRING BOARD - MOTHERBOARD Board (Conductor Side) (M60D) - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MOTHERBOARD BOARD
A (M60D)
(CONDUCTOR SIDE)
ANTENNA FM
4 3
JL2030
B CN900
2 1
JL110
JL2029
C3657
JL111
JL2026
JL620 CL2041
JL102 JL631
JL900
JL101 JL905
JL901 C2084
JL619 CL2042
C3647
A
D900
C2137
C930 L900
R937 C1005 CL2030
A/K
C1013
C2211
IC1000
CL2040
K
C180 R1026
JL2035 CL3553
C932
C2223 JL1003
C933
R2206 C2225
L605
C2221
C1010
R940
L901 C931 CL2034
R1022
C1003
L902
R1024 C1004
R1017
C1009
R939
IC1001
JL635
C2203 CL2018
C934
R944
C1011 R1023
E
C Q303
C181
R1027
C936
JL2221 IC902 JL604
X900
C2227 JL2021
R1025 CL3554
R943 JL618
R2226
R946
R359
C2216 JL605
R857
Q302
R947
C2218
R2208 JL2020
R945
CL380
E
C306
R309
C348
C364
JL2222 C346 C347 C352
JL330 C3588 C3599 C3589 C3601
R370
C375
C351
R671 C650
CL395
R662 C647
CL308
R382
C359
R319
JL2200 C343
CL307
R381
C321
C315
R303 R302 R321 CL309
JL2223
C344 CL311
C643 R663 C340 CL313 CL316 CL310
C372
JL2224 R669 C339 R360
RB310
C641
IC303 JL355 CL315 R358
D JL2206
C342
C338
R339
R328
C360
C373 C369 R330
C350
C358
C334
C326
R1008 L301 C328
R348
C365
JL2203 C330
C331
R352 CL3543 CL3524
JL362 JL359 C325
C319
R325
C357 R326
C336
JL357
C363
CL3548
C316
C952
JL356
JL358 C951 JL2005 CL3536
C662
CL3534 CL3549
R660
R658
R657 JL361
C954
C963
X602
JL603
C981
R955 JL2006
R665
C985
R953 C950
CL3526
R664
C648
C726
C663
C960
48 37
R983
R981 1 36 JL2015 CL3540 CL3535 CL3522 CL3539
R674
E R982 CL3529 CL3538
C640
C695 R637
R690
JL2012 CL3551
IC904 CL3531 CL3552 CL3530
R794
R661 JL2009 JL2018 CL3544 CL3545 CL3546
R984
R785
R677
JL2207 C644 R985 JL2008
R959
JL2016
R986 12 25
C642
R778
13 24
R957
C646
JL2011
R687
IC606
C645
C949
R783
CL401
JL2003
CL402
28
CL3518 CL3517
1
CL403
CL408 R691 JL2036
JL313 CL3515 CL3514
C407
R950
C649
CL404
CL409 R688
C653 R951 R952
R406 C413 CL2024
C987 CL413
22
C655
7
R418
R407 CL405 JL305
R435
IC401
R411 CL3579
R412 CL3572 CL3575
R431
JL360
IC452 CL3574 CL3571
30
29
R314
C409
CL414
C465 R451
F JL311
R453
R432
C423
Q304
C466
R389
C404
CL410
JL307
CL3573 CL3570
21
8
JL303
R313
Q305
R498
FB455
JL315
C408
JL319
JL309
C463
CL412 JL462 R318 JL2038 C2019
JL463 C462 JL321
CL411
JL314
11
R310
JL317
CL415
14
15
JL310
JL308
JL304
JL323 R478
JL322
JL320
JL050
JL302
Q402
JL461
JL306
CL2025
JL316
JL460 CL2035 R2022
JL2037
JL2040
(11)
C406
C405
JL329 JL326 R316
1-983-188-
JL301
C311
C424
R2021
JL401 CL2021
JL318
R429
C367
JL328
C066
JL324 JL312 CL2036 CL2023
JL023 JL2034
CL2020
JL406 JL405 JL402 CL2022
JL2039
C064 Q005
Q1000
R148
G
C1000
JL022 R534
R529
R034 R1006
K
Q459
E
R1003
D1001
R1001 R230
JL327
E
R1007
R028
Q1002
R528
R037 Q1005
R174
JL130
C1001
R1002
JL136
A
E
E
JL021 R1004
E
JL294
Q1001
JL325 R273
FB107
JL070
R512
R514
JL024
R1005
JL209
JL212
R254
R215
JL146
FB108
JL144 R513
R091
FB109 C146 C137 C133
C2000
JL142 R237 C140 C135
C148
FB106
R119
R524
C095 JL149 R274
JL524 JL525
C111
C153
R533
JL143
C501
JL137 JL138 C164
RB106
R515
IC003
4
5
R255
R120
IC002
R284
C502
R170
JL145 JL147 JL528
C168
R222
R129
R293
9
IC106
C065 C102
C008
R143
C112
RB104
JL269
R187
JL230 CL2026
R107
1
8
C097 JL527
JL287
R097
R094
C154
R140
C087 R103 R522
RB105
JL002 R147
R139
C504
IC102
R240
H JL194 JL526 C155
C114
C012 JL231
JL232 JL150
R137
JL529 R102
C115
C158 C156
JL139
JL141
C157
JL140 JL530
JL521
R154
R175
R123
R176
R131
JL148
C118
TH571
JL520 CL2011
JL523 C117
C159
JL522 C2128
R155
C160 C282 R249
C120
C122 JL2031
R157
R256
R532
R152 RB101
R298
JL123 JL124 C131 C280 R149
C281 R104 CL2010
R145
R144
JL107 JL122 JL119 C144 CL2004
JL151 C136 C121 R184
K
JL115 C147 C138 C134 C123 R146
D2009
JL155 JL121 D2007
JL289
JL118 A K
R2103 R2104
R195
JL152 JL154 JL120 JL117 R518
A
JL116 Q2008
I JL106 R546 R2102
D2008
JL135
R209
R203
R2107
R049
JL109 E
R220
R543
JL132 R050
R544
R545
JL134 C061 JL2033
JL297 JL153
Q2007
R046 R2106
JL131
R045
JL105 JL069
IC010
C2123
C675 JL227 C060
CL2038
JL176
R3009
R709 C669 JL044
R719
C667 R711
R3014
C2122
JL617
IC609
R722
R3015
JL175
CL3003 JL174 JL059
JL195 Q011
JL125 R068 CL2039
R708 JL169 E
JL172 JL008
R723
JL173
C666 JL205 JL235
JL108 JL199
R191
JL001
JL215 JL197 JL171 R064
R917 C670
C672
C062
J
R720
JL012
R066
C3019
R065
C673
R018
JL201 JL200 JL198 JL196 R053
C032
JL206 JL204 JL203 JL202 R015 JL071 Q012 JL068
C674
C671
C3018
C678 JL004
R022
R069
E
C3000 JL601
IC3001 C986
JL615
JL216
JL072 IC007
JL910
JL045
R020
R3032 JL114
JL217 C031 R019
CL3058
CL3059 JL909
CL3004 JL908 JL113 Q461
R3049 JL614
R3040
CL3064 R792
JL049 JL046 E
CL3001
CL3006 JL616
R060
R033
CL3002
CL3008
R3043
R3044
R3045
R3048
JL613
R035
R3041
R3004
R3047
CL3000
Q004
JL048
R3046 R029
CL3007 R3005 JL073
JL047
CL3005 JL011
R3042
CL3009 CL3063 R070
R3039 R3003 C051
K
C080
IC006 IC004
JL005
HCD-M40D/M60D/M80D
45 45
HCD-M40D/M60D/M80D
6-11. PRINTED WIRING BOARD - MOTHERBOARD Board (Component Side) (M80D) - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MOTHERBOARD BOARD
(M80D)
J603
TB3501 TB2000 AUDIO IN
A TB3500 (TV)
(COMPONENT SIDE)
WOOFERS MID/TWEETERS
SUBWOOFER (ONLY FOR SS-M80D) (ONLY FOR SS-M80D)
L
(ONLY FOR SS-WM80D)
L R L R FOR
CN1000
R SERVICE USE
+ – + – + – + – + –
HDMI OUT
(TV) ARC V
(CHASSIS) (CHASSIS) (CHASSIS)
8 7
21 22
CN108
JL3501
JL3502 6 1
(CHASSIS) C2091
C3652
20 23
1 19
C2079
R126
C3646
R1010 R124
C2095 C2136
R1012
L1001 L1002 R1011 C1006
R1020 R1019
R101
5
R1014
C658
C656
C659
R1000
>012P
CL328
R1015
CL329
C941
SMPS BOARD 1 23
IC903
CN302
CN3501
C938
(M60D/M80D)
2 24
C2067
RB303
C3654
C2071
C3656
C2068
C NO7700
RB305 C943
C2076
C3664
FB610
RB302
C3612 C3611 C3615 C3614 C3621 C3616 C2069
CONNECT TO
(Page 49)
RB304
27
28
SERVICE, OPTICAL DEVICE (7G)
1
RB301
JL332
96 65
97 64
JL331
R379
R380
C3593 C3585 C3595 C3586 C3597 C3587
C2063 C2058 C2060 C2059
R367 RB306
RB307
R365 R369
IC306
C341
RB308
C337
IC301
R349
R351
R345
R344
128
L3511
L3507
L3509
L3501
L3503
L3505
L2003
L2002
33
1 RB309
D 32
R355
R354
R331
R334 R332 R342
C307
R356
R340
R327
54
R470
1
X301 C308
FB321 FB320
R472
FL301 C362
C322 C323
R779
6
R782
(CHASSIS)
R781
1
C958 R784
C3544 C3549 C3547 C3550 C3546 C3552 C2045 C2046
>013P
C3539 C3540 C3545 C3541 C3542 C3543 C2042 C2043 R989
R987 IC302 JL056
CN451
C076
IC905
MIC USB BOARD
5
E
C3537
R988
C3538
C3536
23 23 44 23 23
C3535
44
C3534
C2039
44 44
C2038
C3533
7
R335
C324 C402 NO4200
(Page 52)
C654
R378
R322
C3513
R329
C2025
C3515
C403
C3520
C2036
C3532
C3531
C3530
R3543 R3547 R2044
R402
1 22 1 22 1 22 1 22
R3551 C664
R2042
R3556
IC3501 IC3502 IC3503 IC2002
R3552
R3554
R3553 C3517 R3561 C3522 C3512 R3557 R2046 C2027
C3525 C411
R415
R401
R408
R2130 C2026
C3521
C3516
C3524
R450
R422
R3521
R3517
R3519
C3514 C3528 C3529 C2024 C2032
C3527
C420
FL601
C3526
R3605
C3518 C3523
R3604
R3603
R3522
R3520
R3518
C2028 R434
R923
C3519
C468
CN303
1
R2031
R2034
2
Q401 CONNECT TO
R2093
R2094
R2118
R2119
E
C421 R421
IC453
C073
JL3578 MS-476 BOARD
JL3579
4
C071
C2010
C467
R424
5
JL3577 C2020
C302
6
R048
F JL363 R409
1
56 29 C2135 E
1 23
IC2001
C2009
CN302 Q007
R404
R039
2 24
(CHASSIS)
CN451
R2020
R447
R446
R448
D402
D401
C2014 C366 R410
CN303
5
C2013 1 28 C2015
R449
R323 R301 C303
7
R040 C418 C419 CONNECT TO
2
C2007
R2019
Q006
C067
C2008 C2021 SERVICE, OPTICAL DEVICE (7G)
R2099
4
(CHASSIS)
(CHASSIS)
R030
5
Q457
R2023
R2006
R2007
R2008
R2011
R2009
R2096
4 1
R2003
C1
R221
R224
R226
E1
JL2042
CN402
Q457
R219
R2126
C143
JL2041
B1 B2
R229
D103
6 5
C2108
C2012
R2125 C141 C2 E2
R2004
R213
R211
C139
R232
R520
R242
R205
R201
R535
R171
R251
C2006
R150
K
R299 R193
R517
G Q111
R295
R257
R218
IC2003 C142
R181
E
1
R270
R261 R141
R247
2
Q110
R180
44 1
>014P
45 176 R272 E
C103
C2131 C2132 C2003
R117
R099 R168 R289
R169
R292
C104
PANEL BOARD
R115
R288
R234
CN122
R291 R290
Q107
R172
CN4101
R510
R116 C106 R173
E
CN2001
C2209
R128
R110
R511
A
C109
R208
(Page 50)
D102
R151
3 4
R127 R521
IC109 R2205
C2205
1
C107 C126
R263
K
JL295
2
1 2
C298
C297
C110
CN2205
R285
16
DC FAN
IC103
C105
R188
17
H
R186
JL296
>015P
C127
X105 C151
R160
RB109 RB108
R2076
C2017
R487
R275
C2023
LED DRIVER BOARD
R577
R158
X104
C2018
C2115
10
R2013 C577 Q572
C152
(M80D)
11
R159
C573 R485
C3503
R278
R190 C129
C162
D2001 E 88 133 R267
C128
R2084
E
CN4302
89 132
Q2000
A/K
R531
C150
A
C116
A K
Q574 R264
C
FB101
Q575
R2014
R491
R2024
E
(Page 53)
R280
R223
Q2005 R2025
B
R196
R233 R166
R225
R550
C161
R132
R483 E RB107
R2015
K
Q571
R509
C1 B2E2
R200
C149
R198
R548
R572 R571
D571
D572
R241
E
R238 R236
R549
R227
C2016
R547
Q576
X103
R113
E1 B1C2 Q2005
C039
C037
C132 (CHASSIS)
C574 C130
R023
I C055
E
JL055
C030
R114
C003 Q108
C054
R087
R024
R027
C005
IC001
CL3029
CL3024
L006
4 5
C3004
R025
L001
CL3022
CN2008 R012
R3019
C015
C053
1 3
CL3028
CL3026
CL3023
CL3020
CL3027
C052 C013
DC FAN
L009
C026 C017 C167 (NC) CL3030
CL3019
L008
CL3042 R3022
R001
IC3000
12
L003
2 16 CL3041
CL3032
R086 CL3043
CN113
R716
R998
10
1 15
C006 C041
CL3045 CL3031
Q009 R3021
C050 C004 C038 Q104 CL3047 CL3046 CL3033
C3001
J R013 C040 C047 E E
R109 R3016 CL3016
R051
R3020
R026
2 6
C024
CL3048 CL3015
IC009
R061
R062
CL3049
CP3000
Q103
CL3062
L007
CL3014
L002
CN601
R108
1 7
CL3040 CL3013
CN001
R014
R032
E
CL3054 CL3050 CL3012
C029
E Q008 FB602 CL3055
FB601 CL3051 CL3039
C016 C049 FB603 CL3056
C014 CL3038
C091
CL3052
C092
C019 C028 CL3057
C083 CL3037
R3018 CL3036
R088 C084 CL3035
L004
C068
Note 1: When the MS-476 board is defective, exchange the 11
CL3011
R077 R3030
C085 CL3034
entire CDM90 ASSY.
1
C011
C010
(11)
C072
1-982-625-
C093
11
>016P
C096
JL053
K
C057
C048 >017P
Note 2: When the complete MOTHERBOARD board is SMPS BOARD
(M60D/M80D) MIC USB
replaced, spread the compound referring to “NOTE OF JL057
BOARD
NO7600
REPLACING THE IC3501 (M80D), IC3502, IC3503 (Page 49) CN4203
(M60D, M80D) AND IC2002 ON THE MOTHERBOARD (Page 52)
BOARD AND THE COMPLETE MOTHERBOARD (CHASSIS) (CHASSIS)
BOARD” on servicing notes (page 7).
HCD-M40D/M60D/M80D
46 46
HCD-M40D/M60D/M80D
6-12. PRINTED WIRING BOARD - MOTHERBOARD Board (Conductor Side) (M80D) - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MOTHERBOARD BOARD
A (M80D)
(CONDUCTOR SIDE)
ANTENNA FM
4 3
JL2030
CN900 JL110
B 2 1
JL2029
C3657
JL102 JL111 JL2026
CL2041
C3634
JL620 JL631 JL905
JL900 JL101
JL901 C2084
JL619 CL2042 CL3589
C3647
A
C3635
D900
C1013 C2137 CL2040
C930 L900
R937 C1005
C932 A/K
C180
IC1000
K
R1026
JL2035
JL1003 CL2030 CL3586
L605
R1027 R1023 R1022
C1010
R940 CL3553
L901 C931 C933
C1003
R1017
R1024 C1004
R939
C1009
JL635
IC1001
L902
R944
C934
JL2221 E
Q303
C181
IC902
C936
C CL3587
C1011
JL604
X900
R1025 CL3554 JL2021
R943 JL618
R946
R359
JL605
R857
CL3588
R947
Q302
CL380 JL2020
R945
E
C306 CL3533
C348
R309
C364
JL2222 C346 C347 C352 C3599 C3589 C3591
C650
JL330 C3588 C3601 C3584
C647
R370
C375
C351 CL395
R382
C359
CL3585 CL3583
R319
CL3584 CL3582 CL3580
C343 CL307 CL3581
R381
R671
JL2223
C315
R662
CL308 CL311 CL309
R303 R302 R321
C344
JL2200
C321
C643 R663 C340 CL313 CL316 CL310
C372
JL2224 R669 C339 R360
C641 RB310
IC303 JL355
C342 CL315 R358
C334
C338
R339
R328
C360
D JL2206 C373 C369
C350
C358 R330
C326
R1008 C328
R348
C365
JL2203 L301 C330
C331
C336
R352 C319 CL3543 CL3524 CL3541
JL362 JL359 C325
R325
C357
JL356
JL357 R326 CL3532
C363
JL358 CL3548
C316
C952 C951 CL3547 CL3542
JL2005 CL3536
C662
R660 CL3534 CL3549
R658
R657 JL361
X602
C954
C963
JL603 C981 CL3528
R665
R955 JL2006
C985
R953 C950 CL3537
R664 CL3526
C726
C663
C960
C648
48
37
CL3551
R983
JL2015 CL3540 CL3522
36
1
R981
R674
CL3539 CL3538 CL3546
IC904
C695 JL2009 CL3535 CL3550 CL3520
C640
R982 CL3527
R690
R661 R637 JL2012
E C644 JL2018 CL3531 CL3552 CL3530 CL3544 CL3529 CL3545
R785
R984
R677
JL2207
R794
R985
R959
JL2016 JL2008
R986
25
12
C642
13
24
R778
JL2011
R687
R957
IC606 C949
R783
CL401
C646
C645
CL402
JL2003
1
28
CL408 R691 CL3517 CL3516
JL313 JL2036 CL3515 CL3514 CL3513
CL403 C407
R950
CL404
R688 CL3518
C649 C653 R951 R952
R406 CL409
C987 C655
CL405
C413 CL413 CL2024
22
7
R407 CL3575
R418
JL305
R435
R411
IC401
R412 CL3572
R431
JL360 CL3579
IC452 CL3574
29
30
C409
R314
CL414
C465 R451
JL311
R453
R432 CL3571
C423
CL3568
F CL3569
C466
C404
E
R389
JL307
CL3573 CL3570
21
Q304
8
R313
CL410
R498
FB455
JL315
JL319
JL309
C463
JL462 JL2038
Q305
CL412 R318 C2019
JL463 C462 JL321
JL303
C408 CL411 CL415
E
JL314
R310
JL308
JL317
CL2025
15
14
JL306
JL323 R478 JL322
CL2035
11
JL320
CL2021
E
JL050
JL302
C424 Q402
JL304
JL461
JL316
JL2040
R2022
JL2037
JL460
C406
JL301
R316
C311
R2021
C405
(11)
JL401 R2010 CL2023
1-982-625-
JL318
R429
JL328 JL326 JL324
C367
C066
JL329
JL310
JL312 CL2036
JL023 JL2034
CL2020
CL2022
JL406
JL402
JL405
JL2039
Q1001
Q005
Q1000
R148
C064
C1000
R1003
JL022 R534
R529
R034
K
G
D1001
Q459
R1006 R1001 R230
JL327
R1002
R1007
E
Q1002
R028
R528
R174
E
JL130 R037
C1001
JL325
JL136
C501
E
A
E
R1004 R273
E
JL294
R512
JL070
R514
JL021 JL024 JL209
R1005
Q1005 JL212
FB106
R215
FB107
JL146 R254
FB108
C148 C146 C137 R513
R091
JL144 C133
C2000
FB109 R237 C140 C135
JL142
RB106
R119
R524
C095 JL149 JL524 R274
JL525
C111
JL138
R533
JL137 C153
C164
R515
IC003
C168
JL143 R255
R120
IC002
R284
C502
R107 R170
JL145
R222 C102
R129
R293
JL147 JL528
IC106
C065
C008
R143
C112
R187
CL2026
RB104
JL287
C097 JL527 JL269
R097
R094
JL230
C154
R140
R139
R103 R522
RB105
C087 JL002 C504
R240
R147 JL194 JL526 C155
IC102
C114
C012 JL231
H JL232 JL150
JL529
R137
R102
C115
JL139
C158 C156
JL141
C157
JL140 JL530
JL521 CL2011
R154
R123
R176
R131
R175
C118
JL148
TH571
JL520
R155
JL523 C117
C159
JL522 C2128
C160 C282 R249
C120
R256 R298 C122 JL2031
R532
R152 RB101
C280 R149
R145
JL119
C131
R144
R157
JL123 JL124 C281 R104
CL2004
JL121
CL2010
JL107 JL151 JL155 C147 C121 R184
K
JL115 C144 C138 C136 C123 R146
D2009
C134
JL122 D2007
JL116
JL118 JL289 A K R2103
JL154 R195 R518
JL120 JL117
A
Q2008
A
JL106 R546 JL109 R2102
D2008
JL152 JL135
R209
R203
I
R2107
R049
E
R220
R050
R543
R544
R545
R2104
K
JL134 C061
JL153
Q2007
JL297
JL132 R046 R2106
JL2033
JL105 JL069 R045
JL131 IC010
C2123
C675 JL227 C060
CL2038
JL176
R3009
R917 C670 R711
R709 C669 JL044
R719
R3014
CL3003 JL617 C2122
IC609
R722
R3015
JL175
C667
JL174 JL059 Q011
JL172
JL195
R068 CL2039
JL197
R708 JL169 E
JL008
R723
JL173
JL205
JL199
JL108 JL125 C666 JL215
R191
JL235 JL012 JL001
JL171 R064
C672
R720
C3019
R066
R065
C673
R018
JL196
J
R022 C062
JL206
C678 R053
C032
C674 JL204 JL203 JL202 JL201 JL200 JL198 R015 JL071
C671
C3018
JL601
R020
JL004
R069
C3000 C986 E
IC3001 JL615
JL216
IC007 Q012 JL068
JL910
JL072
CL3005 R3048
R3045
R3032 JL217 JL114
CL3058 C031 R019 JL045
JL909
CL3008 CL3004
CL3059
CL3064
JL908 JL113 Q461
CL3001
R3049
R3040
JL614 R792
JL049 JL046 E
R060
JL616
CL3002
Q004
CL3006
R3043
R3044
R035
JL613
R3041
R3004
R3047
CL3000
E
JL048
R033
R3046 R029
CL3007 JL047 JL073
R3005 JL011
R3042
CL3009 CL3063 R3003 R070
R3039 C051
K
C080
IC006 IC004
JL005
HCD-M40D/M60D/M80D
47 47
HCD-M40D/M60D/M80D
6-13. PRINTED WIRING BOARD - SMPS Board (M40D) - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
SMPS BOARD
(M40D) AC IN
A Ú RU, AUS
¹ E4, E93, LA9
JW6020 JS6000
ET6000
CN6001
(CHASSIS)
C6000
C6003
B 2 1
JL6002
JL6001
Ú
¹ JS6008
JW6002
JW6028
JW6008
JS6006
LF6000
C6006
C
LF6001
VR6000
F6000
JL6000
C6007
JS6003 D6000
¹
JS6001
JW6009
TH6000
R6333
D6001
JW6018
JW6010
D JL6301 R6302 R6301 R6300
C6300
JL6309 C6310
C6311
JL6305 JW6003
JL6302 R6319 R6318
AD6341
JW6025
JL6303 JW6012
R6310
C6340
R6316
R6313
R6315
D6340
K
IC6300
C6305
R6303
R6340
R6341
D6303 A K Q6303
E R6307
Q6302
E
E
C6309 C6312 TH6300
R6334
JW6016
JL6304 JL6541
C6307
JL6538
JW6004 JS6300
A
D6311
R6321
R6309
JW6015
R6312
K
FB6301 R6306 FB6300 R6305 C6322
C6313
A
D6313
Q6304
F R6330 Q6301 Q6300 D6307
D6308
A K
C6303
C6320
C6317
C6319
C6314
K
D6312
R6326
R6322
R6335
K
D6300
K
D6306
R6320
R6336
A
E Q6305
JL6300 R6327
R6551
G T6300
JS6302
R6328
C6315 C6301
JW6001
JR6004 JW6024
R6338
E Q6307 JR
R6339 JW6000
JL6306 JL6307 JL6308
C6321
PH6300 PH6302 PH6301
H JL6534
JL6528
JL6535
JL6532
2 1
JL6530 JS6501
JL6529 R6502
D6500
Q6501
R6500 R6501
R6521
D6502 JL6526
JL6500 K A A K A K
R6538
R6548
D6511 JL6521 D6503 R6504
E
C6502 A K
K
D6505
K
D6516
JW6014
D6510
R6523
R6503
R6546
Q6504
D6509
A
JL6533
R6536
R6535
R6549
JL6542
A
Q6500 E R6505
R6545
R6508
R6543
I
R6537 K
JL6531 JL6513
A
D6515
R6550
R6512 C6501 C6500 R6539
C6504 F6500
C6522
JL6536
K
JL6522
R6507
E
R6544
IC6500
Q6506 D6501 D6504
CN6500
R6509
JL6514
R6542
JL6523 JL6508 C6524 C6507
Q6507 E
R6518 JW6005
JL6517
JL6516
>001P
C6506
C6521 C6509 JW6023 C6529
JL6515
JL6525 C6511
R6541 C6510
JL6524 JW6022 JW6007 MOTHERBOARD BOARD
J (M40D)
C6505
R6517 R6520 JW6026
JL6527 JW6013
R6516 R6515 R6514 JL6520 CN2007
R6525
JL6519
R6540
JW6006
JL6506 JL6518 (Page 42)
JW6027
JS6504
JL6503
JL6510
JW6011
JW6017
JS6503
JL6504
C6503
C6523 C6515
ET6501
JW6021
JW6019
JW6029
JL6511
JR (CHASSIS)
K JR6005
JL6507
11 NO6501 3 1
ET6500
FB6502 JW6030
JL6509
JL6512 FB6501 11
1-982-604- (11)
(CHASSIS) >004P MOTHERBOARD BOARD
(M40D)
CN001
(Page 42)
HCD-M40D/M60D/M80D
48 48
HCD-M40D/M60D/M80D
6-14. PRINTED WIRING BOARD - SMPS Board (M60D/M80D) - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MOTHERBOARD BOARD MOTHERBOARD BOARD MOTHERBOARD BOARD MOTHERBOARD BOARD
A SMPS BOARD (M60D) (M80D) (M60D) (M80D)
(M60D/M80D) CN001 CN001 CN3501 CN3501
Ú M60D: RU, AUS, AEP/M80D: RU, AUS
(Page 44) (Page 46) (Page 44) (Page 46)
¹ M60D: LA9, BR/M80D: E4, E93, LA9, BR
>010P >016P >006P >012P
B (CHASSIS)
JL7607 JL7608 R7613
F7602 JL7713 R7712 R7713 JL7711 C7711
IC7700
JL7604
C7608
D7600 NO7700
NO7600
JW7001
1 3 11 JL7609 R7711 R7714 C7706 R7707
ET7600
K A
R7709
ET7700
1 4
Q7700 R7718 R7710
JL7605
R7627
R7611
JW7034
JL7505
Q7701
E JS7700 JW7042 JL7712 JL7703 JL7705
Q7625
C7610 JL7601 C7710
IC7600
JL7602
JW7047
R7626
D7601 R7716 D7705 D7706 D7707 R7706 R7705
C7607
(CHASSIS)
C7708
JL7702 JL7701 JW7037
R7717
JW7049 R7609 R7612 JL7706 JW7046 K A
C
E
JW7051
JS7601 CL7600 CL7607 D7701D7700 R7702
JW7022
C7606
CL7605 R7625 CL7606 JW7015 R7703
C7603 A K R7720
R7622
JL7600
T7401 R7701 R7700 JW7055
Q7600
FB7167 C7605 C7601
K A
R7624 R7621 E Q7601
E
R7606 D7704 C7703 R7719
R7616
JW7044 JL7714
R7623 R7620
R7509 JW7043
R7508
R7619 C7600 R7610 PH7501
JL7501
R7602 R7601
C7518
C7519
R7511
CL7602
R7600
JS7422
JW7039 CL7603
C7511
C7167 R7614 C7512
R7615 R7518 JL7704
JL7404
CL7601
R7510
R7507
C7514
R7519
K
D7506
PH7401 PH7101 PH7103 PH7102
D R7415 R7516 C7510 JW7052
A
JW7026
JL7406
IC7500
C7516
JL7718
C7520
CL7405
D7408
A
D7502
C7503
A
D7409
JL7108 C7712
C7411
R7421
JL7403
CL7406
R7514
R7413
Q7300 C7304 C7506
R7515
C7513
K A C7700
R7405
K R7313
K
C7406 R7411 R7312
R7416 D7403 E R7513
K
R7311
JL7401
C7701
D7503
C7410 JL7500
R7412
JL7400
JW7025
JW7045
JL7717
C7507
JW7013 C7404 JW7035
C7508
C7505
R7310 C7509
JW7014
JW7030
R7309 JW7053
A
E Q7401
JL7300
C7407
D7401
R7504
C7303 D7505
R7406
D7703
K
IC7400
D7404
CL7400 JW7036
Q7400 R7409
C7408
JL7715
R7407
K A K A
CL7402 R7502 R7506
A
JW7054
E 1 7
JW7038 JW7040
A
R7408
C7413
2 6 JW7027
C7400
D7410
E
F7400
R7500
C7409
R7410
JW7009
R7403
CL7401
CL7404
R7417
R7419
C7412
R7402 C7402
Q7500
R7418 JL7405
JL7402
CL7403
JS7500
R7420 K A R7404
D7702
D7400
JW7024
JW7020
JW7021
JW7017
C7217
JS7204
JW7032
JW7033
C7215 C7500
F
T7501
JS7203
C7209
R7248
R7255 JS7501 R7501
Q7501
R7505
JW7048
R7503
JW7007
C7501
JS7701
JL7709 JL7707
Q7200 Q7201 Q7202 D7203 C7216 JL7710 JL7708
JW7028
G
JW7016
JW7018
JW7010
JS7702
JW7029 JL7716 Ú
R7240 FB7200 R7244 FB7201 R7246 FB7202 JW7050
R7238 R7242 R7245
JW7006
JL7305
JW7019
FB7521
JW7011
JW7012
IC7300
C7521
C7504 C7502
C7301
D7301
JW7008
R7254 R7250
K A
JW7023
C7300
H
R7251
R7305 R7307
C7213
R7302
R7306
C7206
R7243
IC7200 C7207
R7253
R7300
D7202
R7301
R7247 R7303
C7204 JL7303 R7304
L7201 R7252
JW7041
R7241
C7210
R7239
C7205
R7249
JS7100
Ú
C7212
R7236
I JW7031
JS7117 ¹
JW7003
JS7104
¹ C7108
VR7100
JW7005
JS7102
F7101
Ú
LF7101
LF7102
C7109
D7200
D7300
R7110
C7107
C7202
JS7111
J
JW7002
L7200 JS7113
¹
JW7000
JL7100
C7201
AC IN
C7101
1 2
C7103
C7104
K C7200
ET7100
ET7101
JS7108 CN7100
11
1-736-877- (11)
(CHASSIS) (CHASSIS)
HCD-M40D/M60D/M80D
49 49
HCD-M40D/M60D/M80D
6-15. PRINTED WIRING BOARD - PANEL Board - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PANEL BOARD
Ú M40D
¹ M60D/M80D VFD_IR BOARD
CN4001
B (Page 51)
>018P
S4114 S4126
S4101
SOUND
FIELD FIESTA
CL4178 CL4162
CN4100
R4111 CL4192 CL4145 1 9 CL4158
2 8
CL4160
R4141
C
JW4106
R4119 CL4159
S4115
JW4101
R4125 CL4166 S4100
C4136
CL4177
JW4105
CL4161
C4134
JW4111
IC4100
R4132 CL4165
JW4125
CL4148 CL4163
C4137
JW4123
JW4102
R4126
CL4147 CL4164 CL4193 C4138
JW4115
S4116
JW4114
JW4118
JW4107
JW4108
JW4119
JW4113
JW4112
JW4109
JW4124
JW4117
¹ D4106 ¹ D4104
D CL4175
CL4133 S4111
CL4173
CL4169 CL4195 CL4194 FUNCTION
R4143
CL4171 R4131
S4125 CL4127 S4102
R4146
S4118
JW4121
CL4181
JW4122 CL4167
JW4103 CL4128
CL4126 CL4125 ¹
CL4168
15 CN4101 CN4102 SAMPLER FLANGER
R4136
17 1 ¹
R4137
CL4183 E S4109 S4108
TUNING + 16 14 2
CL4149
CL4182 CL4131 R4104 C4108 Q4101
R4122
CL4180 CL4144
EN4100 R4158
CL4176 CL4146 R4157
D4101
VOLUME/DJ CONTROL CL4152 CL4135
CL4170
CL4172
R4118
CL4179
E CL4174
CL4150
R4127
S4124 R4112
R4113
S4117 MEGA BASS CL4134
R4117 CL4132
CL4141 R4123
S4110
R4128
TUNING – CL4139
CL4129 BLUETOOTH
R4121
PAIRING
JW4120
CL4130
JW4110 JW4104 S4103
ISOLATOR
CL4142 ¹ D4105 ¹ D4102
F S4123
R4114
S4119 S4120 DJ OFF S4104 S4105
R4120
R4129 R4159 CL4140 CL4136
MIC/GUITAR LEVEL MIC/GUITAR LEVEL VOICE VOCAL
CL4151 R4124 CL4137
+ – CL4143 CHANGER FADER R4115 S4107
R4116
S4122 W.PARTY
S4121 CL4138 S4106
R4130 MIC CHAIN
GUITAR PARTY
ECHO LIGHT
12
G 1-982-733- (12)
¹ Ú
17 1 15 1
16 2 14 2
CN4101 CN4102
>003P
H
>009P MOTHERBOARD BOARD
>014P
(M40D)
MOTHERBOARD BOARD MOTHERBOARD BOARD CN102
(M60D) (M80D) (Page 42)
CN122 CN122
(Page 44) (Page 46)
I
HCD-M40D/M60D/M80D
50 50
HCD-M40D/M60D/M80D
6-16. PRINTED WIRING BOARD - VFD_IR Board - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
VFD_IR BOARD
B
CL4009
R4001
CL4011
R4009
R4010
R4007
R4008
JW4012
D4001
CL4005 R4002 CL4032
CL4010 CL4023
C4001 CL4008 CL4026
CL4004 C4003
JW4011
C4006
R4005
R4004
C4008
C4009
C4002
R4003
JW4013
CL4007 R4006
CL4006 ND4001 CL4025 C4007
4 5
C CL4002 VACUUM FLUORESCENT
R4011 CL4024
DISPLAY CL4035 CL4034
CL4001 CL4033 C4005
IC4001
JW4014
C4004 R4012
C4010
2 8 CL4036
CN4001 CL4038 CL4029 CL4027
CL4037 1 9 CL4003 C4015 CL4028
C4011 C4016 CL4039
D C4014
CL4031
CL4030 12
1-982-734- (12)
>018P
PANEL BOARD
E CN4100
(Page 50)
HCD-M40D/M60D/M80D
51 51
HCD-M40D/M60D/M80D
6-17. PRINTED WIRING BOARD - MIC USB Board - • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
MIC USB BOARD J4200
J4201
MIC2/
MIC1 GUITAR
B REC/PLAY
5V 1A
CN4200
CL4200
5 6 7
C4234
C4204
C 1 4
Q4200 E A/K D4211 K/A
K A A K
JW4206
C4233
D4210
C4225 CL4211 JW4201
JW2404
CL4228
D4200
C4246
CL4203
CL4229
A
D
A/K
CL4202
C4221
K
C4201
R4223
R4226
CL4230 C4200
R4222 JR JR2403
R4233
C4232
K/A
R4232
K/A
CL4204 D4202 D4201
>002P
CL4223
A K A K
C4220 CL4219 C4224
CL4231
JW4207
R4235
MOTHERBOARD BOARD
JW4210
C4215 R4236
CL4227 CL4216
(M40D)
C4203
E CL4224 CL4222 JW4204
CN451
CL4201
R4212
(Page 42)
CL4205
CL4206
IC4200 C4230 C4229
CL4208
R4231
C4216
C4213
R4215
R4230
D4205
C4218
R4229
C4228
C4239 K A >008P
C4226
C4223
CL4221 JW2403
CL4207
CL4220 C4209
R4234 Q4209
MOTHERBOARD BOARD
Q4201 E
E
JW4202 R4221 C4222 CL4218 (M60D)
C4227
R4228
CL4217
R4225
R4246
1 3 NO4200 6 CN451
F R4214 JW4205 (Page 44)
Q4210
CL4212 R4247
E
C4219
JW4203
C4211
C4242
FB4201
>013P
JW2402
C4214
2 6 CL4232 CL4213 JR JR2401
CL4209
CN4203 CL4215
C4217
R4211 1 7 CL4214
JW2401 LP4200 for M40D only
MOTHERBOARD BOARD
CL4233
JW4208
C4210
(M80D)
FB4200
R4209
CL4210
CN451
CL4226 (Page 46)
G
12
1-982-735- (12)
>005P >011P >017P
H
MOTHERBOARD BOARD MOTHERBOARD BOARD MOTHERBOARD BOARD
(M40D) (M60D) (M80D)
CN601 CN601 CN601
(Page 42) (Page 44) (Page 46)
HCD-M40D/M60D/M80D
52 52
HCD-M40D/M60D/M80D
6-18. PRINTED WIRING BOARD - LED CONNECTOR Board (M60D) - 6-19. PRINTED WIRING BOARD - LED DRIVER Board (M80D) -
• See page 41 for Circuit Boards Location. • : Uses unleaded solder. • See page 41 for Circuit Boards Location. • : Uses unleaded solder.
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
A A
LED CONNECTOR BOARD LED DRIVER BOARD
(M60D) (M80D)
SPEAKER LIGHT
PARTY LIGHT
R L
R SUBWOOFER L
B B
CL4326
CL4374
CN4392 CN4391
CL4352
CL4356
CN4301 CN4303 CL4325
1 4 1 4
CN4300
CL4328
CL4371
1 7 1 4 1 7
C4337 C4341 C4340 C4315
C4310
JW4301 C4336 C4339
CL4365
CL4353 CL4373 R4316 C4311 C4314
C 7 1
C CL4372
CL4324
R4330
CN4390 JW4307
C4347
JW4306
C4354
C4352
6 2
CL4354 C4313
R4329
R4317
C4346
C4348
C4301
R4334
R4335
C4350
C4349
CL4303
JW4309
CL4304
C4321
CL4307
R4331
C4320
R4332
CL4308
R4307
CL4301 CL4302 CL4305
D D
R4305
CL4309
CL4302 CL4306
CL4301 CL4300 CL4310
C4300
12 12
C4322
1
C4303
CL4369 CL4358 CL4377
1-983-115- (12) IC4300 CL4322
C4345
13 24 R4304
CL4357 JW4317
>007P CL4355 CL4323
E E
MOTHERBOARD BOARD
(M60D)
CL4314 CL4315 CL4317 CL4320 CL4318 CL4319
CN2206 CL4311
CL4312
JW4312
(Page 44) CL4313 JW4313 JW4325
JW4326 CL4316 CL4321
JW4302
R4326
C4306 C4305 C4304 R4302
F F R4300 R4301 R4328 R4306 JW4327
CL4364
R4323
C4327
C4326
CL4336 R4320
C4317
JW4304
R4325
R4324
CL4338
CL4334 CL4335 R4327
CL4333
CL4339
CL4330 R4321
JR4301
JW4320
JR
CL4337
CL4331 CL4332
C4331
C4330
CL4367 CL4368
CL4340
JW4308
CL4361 CL4360 CL4327
G G
C4308
12 1
CL4363
IC4301 JW4316
C4319
R4318
C4334
13 24 CL4362
CL4342
JW4328
CL4341
C4335 CL4347 CL4351 CL4349 R4333
CL4345 CL4376
C4343
CL4343
CL4375
R4308 CL4348 R4322
CL4346 CL4350
R4309 CL4344
H H CL4370
R4311
R4310
C4333
C4332
JW4301 2 10
CN4302
1 11
JW4321
CL4366
11
I I 1-982-777- (11)
>015P
MOTHERBOARD BOARD
(M80D)
CN2205
(Page 46)
J J
K K
HCD-M40D/M60D/M80D
53 53
HCD-M40D/M60D/M80D
SECTION 7
EXPLODED VIEWS
Note:
• The mechanical parts with no reference • -XX and -X mean standardized parts, so
number in the exploded views are not sup- they may have some difference from the The components identified by mark 0
plied. original one. or dotted line with mark 0 are critical for
• Items marked “*” are not stocked since • Color Indication of Appearance Parts Ex- safety.
they are seldom required for routine ample: Replace only with part number specified.
service. KNOB, BALANCE (WHITE) . . . (RED)
Some delay should be anticipated The components identified by mark 9 con-
when ordering these items. Parts Color Cabinet’s Color tain confidential information.
Strictly follow the instructions whenever the
components are repaired and/or replaced.
7-1. TOP COVER SECTION
#1
3 2
MOTHERBOARD board section
4
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
1 4-726-456-01 COVER, TOP 4 4-726-442-01 PANEL, LOADING
2 4-569-030-01 SPRING (LP) #1 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3
3 4-588-651-01 LOADING, BASE
54
HCD-M40D/M60D/M80D
7-2. MOTHERBOARD BOARD SECTION (M40D)
#2
CD/DVD MECHANISM section
(CDM90-DVBU204//C)
#2 E
#2
ns
56
52
ns
ns
ns
#2 #2
52
52
53
ns
#2
#3
ns
H
54
#2
55
front panel section
#2 A
E chassis section
51
#2 Note: When the complete MOTHERBOARD board is re-
placed, spread the compound referring to “NOTE OF
REPLACING THE IC3501 (M80D), IC3502, IC3503 (M60D,
M80D) AND IC2002 ON THE MOTHERBOARD BOARD
AND THE COMPLETE MOTHERBOARD BOARD” on ser-
vicing notes (page 7).
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
51 4-589-281-01 SCREW, TAPPING 0 56 1-855-006-41 FAN, DC
52 2-677-839-01 +PWH 3X8 (SUMITITE) #2 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
53 4-731-228-01 COVER, SERVICE #3 7-682-547-04 SCREW +B 3X6
9 0 54 A-2197-507-A MOTHERBOARD BOARD, COMPLETE ns not supplied
(for SERVICE)
55 4-728-025-01 SHEET, THERMAL
55
HCD-M40D/M60D/M80D
7-3. MOTHERBOARD BOARD SECTION (M60D)
#2
CD/DVD MECHANISM section
(CDM90-DVBU204//C)
#2 E
#2
ns
ns ns
#2
#2 #2
#2
105
I
106
#2
#2
#2 #3
#2 #2
#2
102
108 103
107
ns
J
104
ns
front panel section I
#2 A
101 chassis section
Note 2: When the complete MOTHERBOARD board is re-
placed, spread the compound referring to “NOTE OF
#2 REPLACING THE IC3501 (M80D), IC3502, IC3503
(M60D, M80D) AND IC2002 ON THE MOTHERBOARD
Note 1: If flexible flat cable is replaced, install it after bending it in BOARD AND THE COMPLETE MOTHERBOARD
the same form as that before replacement. BOARD” on servicing notes (page 7).
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
101 4-589-281-01 SCREW, TAPPING 107 4-728-025-01 SHEET, THERMAL
102 1-912-677-11 FLEXIBLE FLAT CABLE (7 CORE) 0 108 1-855-504-11 DC FAN
103 A-2197-005-A LED CONNECTOR BOARD, COMPLETE #2 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
104 1-912-675-11 FLEXIBLE FLAT CABLE (7 CORE) #3 7-682-547-04 SCREW +B 3X6
105 4-731-228-01 COVER, SERVICE
ns not supplied
9 0 106 A-2197-481-A MOTHERBOARD BOARD, COMPLETE
(for SERVICE)
56
HCD-M40D/M60D/M80D
7-4. MOTHERBOARD BOARD SECTION (M80D)
#2
CD/DVD MECHANISM section
(CDM90-DVBU204//C)
#2 E
#2
ns
ns
ns
J
#2 #2
#2 155
#2 #2
#2 I
156
#2
#2 #2
#2 #3
#2
157
158 152
ns 153
154 J
ns
I
front panel section
#2 A
151 chassis section
E
Note 2: When the complete MOTHERBOARD board is re-
placed, spread the compound referring to “NOTE OF
#2 REPLACING THE IC3501 (M80D), IC3502, IC3503
(M60D, M80D) AND IC2002 ON THE MOTHERBOARD
Note 1: If flexible flat cable is replaced, install it after bending it in BOARD AND THE COMPLETE MOTHERBOARD
the same form as that before replacement. BOARD” on servicing notes (page 7).
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
151 4-589-281-01 SCREW, TAPPING 157 4-728-025-01 SHEET, THERMAL
152 1-912-678-11 FLEXIBLE FLAT CABLE (11 CORE) 0 158 1-855-504-11 DC FAN
153 A-2192-364-A LED DRIVER BOARD, COMPLETE #2 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
154 1-912-675-11 FLEXIBLE FLAT CABLE (7 CORE) #3 7-682-547-04 SCREW +B 3X6
155 4-731-228-01 COVER, SERVICE
ns not supplied
9 0 156 A-2197-453-A MOTHERBOARD BOARD, COMPLETE
(for SERVICE)
57
HCD-M40D/M60D/M80D
7-5. FRONT PANEL SECTION
203
ns
ND4001 #2
202 ns
211
#2
201
EN4100 204
209 210
ns
ns #2
ns
#2
205
ns
208
212
213
207
ns
206 212
Note: If flexible flat cable is replaced, install it after bending it in
the same form as that before replacement.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
201 1-912-674-11 FLEXIBLE FLAT CABLE (9 CORE) 209 4-726-444-21 BUTTON, LEFT (H/M/L) (M40D)
202 4-731-227-01 FILTER, FL 210 4-726-454-01 INDICATOR, BT
203 A-2192-361-A VFD_IR BOARD, COMPLETE 211 4-726-441-01 WINDOW
204 1-912-672-11 FLEXIBLE FLAT CABLE (17 CORE) (M60D/M80D)
204 1-912-673-11 FLEXIBLE FLAT CABLE (15 CORE) (M40D) 212 4-731-310-01 FOOT
213 4-726-439-01 PANEL, FRONT (H/M/L) (M80D)
0 205 A-2192-362-A PANEL BOARD, COMPLETE (M60D/M80D) 213 4-726-439-11 PANEL, FRONT (H/M/L) (M60D)
0 205 A-2196-732-A PANEL BOARD, COMPLETE (M40D) 213 4-726-439-21 PANEL, FRONT (H/M/L) (M40D)
206 4-726-455-01 KNOB, VOLUME #2 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
207 4-726-448-01 BUTTON, CENTER
208 4-726-445-01 BUTTON, RIGHT (H/M/L) EN4100 1-493-463-11 ENCODER, ROTARY (VOLUME/DJ CONTROL)
ND4001 1-483-549-11 VACUUM FLUORESCENT DISPLAY
209 4-726-444-01 BUTTON, LEFT (H/M/L) (M80D) ns not supplied
209 4-726-444-11 BUTTON, LEFT (H/M/L) (M60D)
58
HCD-M40D/M60D/M80D
7-6. CHASSIS SECTION (M40D)
251
251
252
253
#2
ns
254
ns
251
ns ns
#2 255
255
Note: If flexible flat cable is replaced, install it after bending it in
the same form as that before replacement.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
251 2-677-839-01 +PWH 3X8 (SUMITITE) 255 4-731-310-01 FOOT
0 252 A-2196-391-A SMPS BOARD, COMPLETE (RU, AUS) #2 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
0 252 A-2203-519-A SMPS BOARD, COMPLETE (E4, E93, LA9) ns not supplied
253 1-912-670-11 FLEXIBLE FLAT CABLE (7 CORE)
254 A-2192-363-A MIC USB BOARD, COMPLETE
59
HCD-M40D/M60D/M80D
7-7. CHASSIS SECTION (M60D/M80D)
#2
ns
302
302
303
(M80D)
ns
#2
ns
ns ns
304
#2
301
(M80D)
305
#2 #2
305
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
301 A-2192-363-A MIC USB BOARD, COMPLETE 0 304 1-855-502-11 DC FAN (M80D)
302 2-677-839-01 +PWH 3X8 (SUMITITE)
0 303 A-2188-428-A SMPS BOARD, COMPLETE 305 4-731-310-01 FOOT
(M60D: LA9, BR/M80D: E4, E93, LA9, BR) #2 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3
0 303 A-2203-614-A SMPS BOARD, COMPLETE ns not supplied
(M60D: RU, AUS, AEP/M80D: RU, AUS)
60
HCD-M40D/M60D/M80D
7-8. CD/DVD MECHANISM SECTION
(CDM90-DVBU204//C)
351 (including MS-476 board)
ns
354
353
352
353
353
355
ns
ns
ns
MS-476 board
(ns)
357
ns
356
Note: If flexible flat cable is replaced, install it after bending it in
the same form as that before replacement.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
351 A-1937-669-C CDM90 ASSY (including MS-476 board) 356 1-912-676-11 FLEXIBLE FLAT CABLE (5 CORE)
352 3-087-599-01 INSULATOR SCREW 357 1-912-662-11 FLEXIBLE FLAT CABLE (24 CORE)
353 2-634-618-21 INSULATOR ns not supplied
354 4-418-987-01 SHEET (S76)
0 355 A-2046-956-A SERVICE, OPTICAL DEVICE (7G)
61
HCD-M40D/M60D/M80D
SECTION 8
LED CONNECTOR
ELECTRICAL PARTS LIST
LED DRIVER MIC USB
MOTHERBOARD MS-476
• Items marked “*” are not stocked since The components identified by mark 0
PANEL SMPS VFD_IR they are seldom required for routine ser- or dotted line with mark 0 are critical for
vice. safety.
Note: Some delay should be anticipated when Replace only with part number specified.
• Due to standardization, replacements in ordering these items.
the parts list may be different from the • SEMICONDUCTORS The components identified by mark 9 con-
parts specified in the diagrams or the com- In each case, u: μ, for example: tain confidential information.
ponents used on the set. uA. . : μA. . , uPA. . , μPA. . , Strictly follow the instructions whenever the
• -XX and -X mean standardized parts, so uPB. . : μPB. . , uPC. . , μPC. . , components are repaired and/or replaced.
they may have some difference from the uPD. . : μPD. .
original one. • CAPACITORS When indicating parts by reference num-
• RESISTORS uF: μF ber, please include the board name.
All resistors are in ohms. • COILS
METAL: Metal-film resistor. uH: μH
METAL OXIDE: Metal oxide-film resistor.
F: nonflammable
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
A-2197-005-A
LED CONNECTOR BOARD, COMPLETE (M60D) 0 A-2192-362-A
PANEL BOARD, COMPLETE (M60D/M80D)
******************************* 0 A-2196-732-A
PANEL BOARD, COMPLETE (M40D)
************************************************************* *********************
*************************************************************
A-2192-364-A
LED DRIVER BOARD, COMPLETE (M80D)
************************** 0 A-2188-428-ASMPS BOARD, COMPLETE
************************************************************* (M60D: LA9, BR/M80D: E4, E93, LA9, BR)
0 A-2196-391-A SMPS BOARD, COMPLETE (M40D: RU, AUS)
A-2192-363-A
MIC USB BOARD, COMPLETE 0 A-2203-519-A SMPS BOARD, COMPLETE (M40D: E4, E93, LA9)
*********************** 0 A-2203-614-A SMPS BOARD, COMPLETE
************************************************************* (M60D: RU, AUS, AEP/M80D: RU, AUS)
*********************
90 A-2197-453-A MOTHERBOARD BOARD, COMPLETE *************************************************************
(for SERVICE) (M80D)
90 A-2197-481-A MOTHERBOARD BOARD, COMPLETE A-2192-361-A
VFD_IR BOARD, COMPLETE
(for SERVICE) (M60D) **********************
90 A-2197-507-A MOTHERBOARD BOARD, COMPLETE *************************************************************
(for SERVICE) (M40D)
***************************** MISCELLANEOUS
**************
< IC >
0 56 1-855-006-41 FAN, DC
IC2001 6-718-103-01 IC TAS5538DGGR (M80D) 102 1-912-677-11 FLEXIBLE FLAT CABLE (7 CORE)
IC2001 6-723-247-01 IC TAS5534DGGR-S (M40D/M60D) 104 1-912-675-11 FLEXIBLE FLAT CABLE (7 CORE)
IC2002 6-723-793-01 IC TAS5634 0 108 1-855-504-11 DC FAN
IC3501 6-723-793-01 IC TAS5634 (M80D) 152 1-912-678-11 FLEXIBLE FLAT CABLE (11 CORE)
IC3502 6-723-793-01 IC TAS5634 (M60D/M80D)
154 1-912-675-11 FLEXIBLE FLAT CABLE (7 CORE)
IC3503 6-723-793-01 IC TAS5634 (M60D/M80D) 0 158 1-855-504-11 DC FAN
************************************************************* 201 1-912-674-11 FLEXIBLE FLAT CABLE (9 CORE)
204 1-912-672-11 FLEXIBLE FLAT CABLE (17 CORE) (M60D/M80D)
MS-476 BOARD 204 1-912-673-11 FLEXIBLE FLAT CABLE (15 CORE) (M40D)
************
253 1-912-670-11 FLEXIBLE FLAT CABLE (7 CORE)
When the MS-476 board is defective, exchange the entire CDM90 ASSY. 0 304 1-855-502-11 DC FAN (M80D)
************************************************************* 351 A-1937-669-C CDM90 ASSY (including MS-476 board)
0 355 A-2046-956-A SERVICE, OPTICAL DEVICE (7G)
356 1-912-676-11 FLEXIBLE FLAT CABLE (5 CORE)
357 1-912-662-11 FLEXIBLE FLAT CABLE (24 CORE)
Note 1: W h e n t h e c o m p l e t e M O T H E R B O A R D b o a r d i s
replaced, spread the compound referring to “NOTE OF
REPLACING THE IC3501 (M80D), IC3502, IC3503
(M60D, M80D) AND IC2002 ON THE MOTHERBOARD
BOARD AND THE COMPLETE MOTHERBOARD Note 2: If flexible flat cable is replaced, install it after bending it in
BOARD” on servicing notes (page 7). the same form as that before replacement.
62
HCD-M40D/M60D/M80D
MEMO
63
HCD-M40D/M60D/M80D
REVISION HISTORY
Ver. Date Description of Revision
1.0 2018.02 New
How to search for a contact point of signal lines or the like in DIAGRAMS SECTION
If a contact point of a BLOCK DIAGRAM, PRINTED WIRING BOARD or SCHEMATIC DIAGRAM is shown in a different page, use
the PDF file search function to find one.
e.g.) If a contact point is shown as , follow the procedure below.
Procedure:
1. Press the [F] key while pressing the [Ctrl] key.
2. Input “>001Z” in the search box and press the [Enter] key.
3. The relevant part (page), where the contact point is shown, appears.
Note: If you still see the original page, press the [Enter] key again.
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