PRECAST

CONCRETE PRODUCTS
CATALOGUE BOOK

PT Waskita Beton Precast Tbk

Dedication for Movement

www.waskitaprecast.co.id
Table of Contents
No Product Type Page

1 Spun Pile & Spun Pile C-T 3

2 Square Pile 7
3 CCSP 9
4 FCSP & FRSP 12
5 PC-I Girder 15
6 PC-U Girder 18
7 PC-T Girder 20
8 Box Girder 22
9 U-Ditch & Cover U-Ditch 24
10 Box Culvert 26
11 RC Pipe 27
12 Full Slab 29
13 Half Slab 31
14 SprigWP (Rigid Pavement) 32
15 Voided Slab 33
16 Balok & Kolom Gedung 35
17 Tetrapod 36
18 Barrier 37
19 Bantalan Jalan Rel Kereta 38
20 Façade 40
21 Tiang listrik 41
2
SPUN PILE
Description Technical
Pile that capable to support axial forces, and bending Type of Pile : Prestresed Concrete Spun Pile
moment. This product have advantages in bending Join System : Welded at join Plate
moment capacity. This produt suitable to use in Type of shoe : Pencil (Typical Product)
structure with dominant lateral forces such as bridges Mamira (By Order)
and docks. For Spun Pile with C-T Connection, this Cross Shoe (By Order)
product can be used as retaining wall strucutre. This Method of Driving : Diesel or Hydraulic Hammer
product can also to be used on another structure Hydraulic Static Pile Driving
Innerboring

Design & Manufacturing Reference

Design JIS A5335-1987 Prestressed Concrete Spun Pile

JIS 543-00 Design, Manufactured and Installation of Concrete

Piles

SNI 03-2847-2013 Indonesian Concrete Code

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)
2
Concrete Compressive Strength at : 28 Days : 600 kg/cm (Cube), SNI 2847-2013 (Structural Concrete Requirement)
50 MPa (Cylinder)
PC Wire SBPDL 1275/1420 JIS G 3536 : 2008 (Steel wires and strands for prestressed concrete)

KBjP-R SNI 1155 : 2011 (Kawat baja tanpa lapisan untuk konstruksi beton pratekan (PC
Wire / KBjP) )
PC Bar SWPD-1 JIS G 3137 : 2008 (Small diameter steel bars for prestressed concrete)

KBjP-Q RI SNI 7701 : 2011 (Kawat baja kuens (Quench) tempet untuk konstuksi beton
pratekan (PC Bar / KBjP-Q) )
Spiral Wire SWM-A / SWM-P JIS G 3532 : 2011 (Low carbon steel wires)
Join Plate SS400 JIS G 3101 : 2011 (Roled Steel for General Structure)
Mamira Shoes SS400 JIS G 3101 : 2011 (Roled Steel for General Structure)
C-T Connector For Female Connector : Steel Pipe Ø165,2 x 12 (SS400) JIS G 3101 : 2011 (Roled Steel for General Structure)
For Male Connector : "T" Profile Steel (SS400)
Welding AWS E7016 (For joining spun pile) AWS D1.1 : 2000 (Structural Welding Code - Steel)
AWS E6013 (For Installing C-T Connector)

Type Of Pile
Top Side Bottom Side
Plate

Shoe

BOTTOM PILE
Join
Plate

Plate

MIDDLE PILE
Join
Join
Massive

Plate

UPPER PILE
Join
Massive

Shoe

SINGLE PILE

L (m) 3
Product Dimension Prestressed D Spiral Wire
Steel

D
T

L
Outside Wall Concrete Bending Moment
Join System Diameter Thickness Cross Unit Weight
Length Allowable
Class Crack Ultimate
D T Section L Axial Load
(mm) (mm) (cm2) (kg/m) (m) (ton.m) (ton.m) (ton)
60 A2 2,50 3,75 72,60
60 A3 3,00 4,50 70,75
300 452 113 6 - 13
60 B 3,50 6,30 67,50
60 C 4,00 8,00 65,40
Ilustration for two jointed

65 A1 3,50 5,25 93,10

65 A3 4,20 6,30 89,50
350 582 145 6 - 15
65 B 5,00 9,00 86,40
Spun Pile

Det. A 65 C 6,00 12,00 85,00

75 A2 5,50 8,25 121,10
75 A3 6,50 9,75 117,60
400 766 191 6 - 16
75 B 7,50 13,50 114,40
75 C 9,00 18,00 111,50
80 A1 7,50 11,25 149,50
80 A2 8,50 12,75 145,80
450 80 A3 930 232 6 - 16 10,00 15,00 143,80
80 B 11,00 19,80 139,10
80 C 12,50 25,00 134,90
90 A1 10,50 15,75 185,30
90 A2 12,50 18,75 181,70
500 90 A3 1159 290 6 - 16 14,00 21,00 178,20
Det. A : 90 B 15,00 27,00 174,90
90 C 17,00 34,00 169,00
Upper Pile 100 A1 17,00 25,50 252,70
Joint Plate 100 A2 19,00 28,50 249,00
600 100 A3 1571 393 6 - 16 22,00 33,00 243,20
Det. B
100 B 25,00 45,00 238,30
Welding
100 C 29,00 58,00 229,50
Bottom Pile 120 A1 40,00 60,00 409,53
Joint Plate 120 A2 45,00 67,50 405,47
800 120 A3 2.564 641 6 - 24 49,00 73,50 397,40
120 B 55,00 99,00 380,83
Det. B : 120 C 66,00 132,00 367,76
140 A1 75,00 112,50 611,22
140 A2 81,00 121,50 602,69
1000 140 A3 3.782 946 6 - 24 95,00 142,50 584,32
Welded 140 B 105,00 189,00 564,94
Arround 140 C 120,00 240,00 548,38
E7016 150 A1 120,00 180,00 790,37
150 A2 6 – 24 134,00 201,00 786,12
1200 150 A3 4.948 1.237 >24 upto 156,00 234,00 761,38
150 B 50*) 170,00 306,00 727,96
*) : Special Order 150 C 200,00 400,00 708,14

Type of Shoes Type of Lateral Connection (By Order) Grouting

Mamira Pencil Cross C-T Connector

Shoe Shoe Shoe
C
For D800 to D1200 Connector T 4
Connector
Bearing Capacity Estimation
Based on : SE PUPR; No. 31/SE/M /2015

Hilley Equation Other Equation

2
𝑒𝑓 × 𝑤 × 𝐻 𝑊 + n 𝑊𝑝 Type of Hammer Type of Pile Common Equation
𝑃𝑢 = ⋅ Gravity Steel, steel sheet 𝑃=
3𝑊𝐻
(
𝑊
)
𝑠 + (𝑐1 +𝑐2 +𝑐3 )/2 𝑊 + 𝑊𝑝 𝑆+0,35 𝑊+𝑋
2𝑊𝐻
𝑃𝑢 Steam (Single Act.) All Type 𝑃= 𝑆+0,1
𝑃𝑎 = Steam (Double Act.) All Type 𝑃=
2𝐸
𝑁 𝑆+0,1
1,6𝐸
Diesel Hammer All Type 𝑃=
𝑥
Where : 𝑆+0,1( )
𝑊
H : Ram Stroke * For diesel hammer, if (X/W) value less than 1, took 1 value
s : Penetration per Blow
W : Ram Weight
Wp : Pile Weight
ef : Hammer Efficiency (See Table 1)
n : Restution Coefficient (See Table 3)
C1 : Immediate stress that permitted on pile
head (See Table 2)
C2 : Immediate stress that permitted for elastic
deformation on pile (See Table 4)
C3 : Immediate stress that permiteed for
eqrthquake on site (See Table 4)
N : Safety factor (N=3)
Calendering Graph Interpretation
4 5 6 7 8 9 10
1 2 3

h s = h / 10
Table 3
Table 1 Material n
Wooden Pile 0,25
Jenis Palu Efisiensi (ef) Wooden Bearing above Steel Pile 0,32
Drop Hammer 0,75 - 1,00 Wooden Bearing on Steel Pile 0,4
Single Act. Hammer 0,75 - 0,85
Steel Pile without wooden bearing / Concrete 0,5
Double Act. Hammer 0,85
Pile with bearing
Diesel Hammer 0,85 - 1,00
Cast iron hammer above concrete pile
0,4
without cap
Table 2
C1 (mm)
Material Driving stress on pile head
3,5 MPa 7,0 MPa 10,5 MPa 14,0 MPa
Pole or steel pipe
- Direct on pile head 0 0 0 0
- Direct on wooden pile head 1 1 3 5
Precast concrete pile with 75 – 100 mm cap
3 6 9 12,5
thickness
Steel cap that contain wood for H-Steel pile or
1 2 3 4
steel pipe pile
Cap block that contain 5 mm fiber component
0,5 1 1,5 2
between two 10mm thickness steel plate 5
Bearing Capacity Estimation
Table 4
Easy Medium Hard Very hard
Stress Material
driving driving driving driving
Wooden Pile
0,33 L 0,67 L 1,0L 1,3 L
(E = 10 kN/mm2)
Precast Concrete Pile 0,25 L 0,5 L 0,75 L 1,0 L
Pile Length, c2
(E = 14 kN/mm2)
Steel Pile 0,25 L 0,5 L 0,75 L 1,0 L
(E = 200 kN/mm2)
Soil around pile and
Earthquake, c3 1,3 1,3 - 2,5 3,8 - 6, 1,3 - 3,8
below pile
Note
L is pile length (m)

Guide For Choosing Hammer Type

Step-1 Step-2
Calculate Cylinder Weight Choose Hammer Type

W = 0,5 P + 600 Cylinder Max. Cyl Frequency

Type Weight Stroke
P = Pm L (kg) (m) (Times/ min)
Wheres : DD18 1800 2,1 40 - 60
W : Cylinder Weight (kg) DD25 2500 2,5 40 - 50
P : Pile Weight (kg) DD32 3200 2,5 / 30 40 - 50
Pm : Pile Unit Weight (kg/m)
DD40 4000 2,5 / 30 35 - 50
L : Pile Length (m)
DD53 5300 2,5 / 30 45 - 50
Source : Buku Pondasi Tiang Pancang Vol. I,
Ir. Sardjono HS
DD63 6300 2,5 / 30 35 - 50
DD73 7300 2,5 / 30 35 - 50
DD83 8300 2,5 / 30 35 - 50
DD103 10300 2,5 / 30 35 - 50
DD113 11300 2,5 / 30 35 - 50
DD128 12800 2,5 / 30 35 - 50
DD160 16000 2,5 / 30 36 - 50
DD180 18000 2,5 / 30 37 - 50
DD200 20000 2,5 / 30 38 - 50
Source : Indotrading.com

6
SQUARE PILE
Description Technical
Pile that capable to support axial force, and bending Type of Pile : Prestresed Concrete Square Pile
moments. Pile that have dominant axial force Join System : Welded at Steel Joint Plate
capacity. Generally used for building foundations, Type of shoe : Pencil (Typical Product)
and also other structure with dominant axial forces Method of Driving : Diesel or Hydraulic Hammer

Design & Manufacturing Reference

Design ACI 543R- 15 Design, Manufacture and Installation

SNI 03-2847-2013 Indonesian Concrete Code

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)
Concrete Compresive Strength at 28 Days : 500 kg/cm2 SNI 2847-2013 (Persyaratan Beton Struktural)
(Cube), 42 MPa (Cylinder)
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi beton pratekan
(PC strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress Relieved Srand
for Prestressed Concrete)
SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for prestressed
concrete)
Spiral Wire SWM-A / SWM-P JIS G 3532 : 2011 (Low carbon steel wires)
Reinforcement BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
Bar BjTP 24 For D < 13mm
Joint Plate SS400 JIS G 3101 : 2011 (Roled Steel for General Structure)
Welding AWS E7016 AWS D1.1 : 2000 (Structural Welding Code - Steel)

Type of Square Pile

Top Side Bottom Side
Shoe

Bottom Pile
Plate
Join
Plate

Plate
Join

Join

Middle Pile
Massive

Plate
Join

Upper Pile
Massive

Shoe

Single Pile
L (m)

7
Product Dimension Spiral Wire

Prestress
Steel
L

Dimension (D) Unit Bending Moment Allowable Length

(cm) Class Weight Cracking Nominal Axial Load of Pile (L)
(kg/m) (Ton.m) (Ton.m) (Ton) (m)
A 2,25 3,84 81,40 6 - 12
25 x 25 B 156 2,50 4,81 79,62 6 - 14
C 2,76 5,77 77,92 6 - 16
A 3,62 5,77 118,59 6 - 12
B 3,95 6,92 116,76 6 - 14
30 x 30 225
C 4,33 8,30 114,66 6 - 16
D 4,88 10,38 111,60 6 - 18
A 5,22 7,30 163,98 6 - 12
B 5,91 9,69 160,68 6 - 14
35 x 35 306
C 6,58 12,11 157,45 6 - 16
D 7,24 14,53 154,32 6 - 18
A 7,84 11,07 213,96 6 - 14
B 8,64 13,83 210,60 6 - 16
40 x 40 400
C 9,43 16,61 207,32 6 - 18
D 11,65 24,91 198,01 6 - 20
A 11,11 15,57 270,98 6 - 14
B 12,02 18,68 267,61 6 - 16
45 x 45 506
C 12,90 21,80 264,30 6 - 18
D 14,63 28,02 257,88 6 - 20
A 15,07 20,76 335,12 6 - 14
B 16,08 24,21 331,72 6 - 16
50 x 50 625
C 17,08 27,68 328,38 6 - 18
D 18,06 31,13 325,09 6 - 20

Join Detail Prestress Selection of Pile Drive

Steel Type of Diesel Hammer
Pile Dimension
Single Pile Jointed Pile
Upper Pile
Joint Plate 25 x 25 K 13 K 13 / K 25
Welded 30 x 30 K 13 K 25 / K 35
Around 35 x 35 K 25 K 35
Bottom Pile 40 x 40 K 25 / K 35 K 35 / K 45
Joint Plate 45 x 45 K 35 / K 45 K 45 / KB 45
50 x 50 K 45 / KB 45 K 45 / KB 45 / KB 60
8
CCSP
Description
Sheet pile which has corrugated geometry causes sheet pile to have a large bending moment capacity. Sheet pile
is suitable for use as a retaining wall with a deep embedment depth. Drive efficiently cause this sheet pile have 1
m width.

Technical
Type of Sheet Pile : CCSP (Corrugated Concrete Sheet Pile) Prestressed
System of Joint Between Sheet Pile : Male-Female (Typical)
Water Tight Joint (Special Order)
Method of Driving : Vibro or Diesel Hammer (Typical)
Vibro Hammer and Water Jet (Typical)
Design & Manufacturing Reference
Design JIS A5326 - 1988 Prestressed Concrete Sheet Piles

SNI 03-2847-2013 Indonesian Concrete Code

JIS A5373 - 2010 Precast Prestressed Concrete Product

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)
2
Concrete Compressive Strength at : 28 Days : 700 kg/cm SNI 2847-2013 (Persyaratan Beton Struktural)
(Cube), 55 MPa (Cylinder)
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi beton
pratekan (PC strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress Relieved Srand
for Prestressed Concrete)

SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for prestressed
concrete)
Reinforced BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
Rebar
BjTP 24 For D < 13mm

Water Jet System (Special Order)

Bottom Side Top Side

½” Pipe

½” Pipe

Socket Pipe Drat

Connector 3 cm
Nozzle Socket Pipe
Connector
Note : This system recommended to used in granuler soil / sand

9
Product Dimension

Type Height Thickness Width Cross Moment Unit Crack Panjang

H t W Section of Inertia Weight Moment
(mm) (mm) (mm) (cm2) (cm4) (kg/m) (Ton.m) (m)
W-325 A 1000 325 110 996 1315 134261 329 11,4 8 -13
W-325 B 1000 13,3 8 - 14
W-350 A 1000 350 120 996 1468 139432 368 15,6 9 - 15
W-350 B 1000 17 10 - 15
W-400 A 1000 400 120 996 1598 248685 400 20,1 10 - 16
W-400 B 1000 23,4 11 - 16
W-450 A 1000 450 120 996 1835 353354 459 26,9 11 - 17
W-450 B 1000 30,7 11 - 17
W-500 A 1000 500 120 996 1818 462362 455 35,2 12 - 17
W-500 B 1000 40,4 13 - 18
W-600 A 1000 50,6 12 - 17
500 120 996 2078 765907 525 13 – 21
W-600 B 1000 59,6
> 21 Up to 27 *)
W-900 10000 *) 900 130 996 3221 2827998 814 44,88 Up to 35 m

*) = Special Order

10
Guide For Choosing Vibro Hammer

Correlation Between nSPT & Driving Classification

Normal
Soil Type Extracting Normal Driving Heavy Driving
Fine 1-6 7 - 17 18 - 35
Medium 3- 8 9 - 22 23 - 42
Coarse 5 - 10 11 - 27 28 - 48
Step-1
Correlation Between Cone Resistance (CPT) & Driving Classification
Normal
Soil Type Normal Driving Heavy Driving
Extracting
Fine 3 - 18 19 - 44 45 - 80
Medium 5 - 16 17 - 46 47 - 80
Coarse 5 - 14 15 - 40 41 - 65

Calculating Pile Weight

Pile Weight (kg) = Unit Weight (kg/m) x Pile Length (m) Step-2

Nomogram to calculate Vibro Hammer Centrifugal Force Step-3

11
FCSP & FRSP
Description
Sheet pile which has a flat geometry, so that the bending moment is not too big compared to CCSP, but
has a lighter weight which makes the shipping process easier. This sheet pile is suitable for shallow
embedment depth retaining wall
Technical
Type of Sheet Pile : FCSP (Flat Concrete Sheet Pile) Prestressed
FRSP (Flat Reinforced Sheet Pile) Non-Prestressed
System of Joint Between Sheet Pile : Male-Female (Standard)
Water Tight Joint (Special Order)
Method of Driving : Vibro or Diesel Hammer (Standard)
Vibro Hammer and Water Jet (Special Order)
Design & Manufacturing Reference
Design JIS A5326 - 1988 Prestressed Concrete Sheet Piles

SNI 03-2847-2013 Indonesian Concrete Code

JIS A5373 - 2010 Precast Prestressed Concrete Product

JIS A5325 - 1990 Reinforced Concrete Sheet Pile

Specification of Source Material

FCSP
Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)

Concrete Compressive Strength at : 28 Days SNI 2847-2013 (Persyaratan Beton Struktural)

2
: 700 kg/cm (Cube), 55 MPa
(Cylinder)
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi beton pratekan (PC
strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress Relieved Srand for
Prestressed Concrete)
SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for prestressed concrete)
PC Wire SBPDL 1275/1420 JIS G 3536 : 2008 (Steel wires and strands for prestressed concrete)
KBjP-R SNI 1155 : 2011 (Kawat baja tanpa lapisan untuk konstruksi beton pratekan (PC Wire / KBjP) )
PC Bar SWPD-1 JIS G 3137 : 2008 (Small diameter steel bars for prestressed concrete)

KBjP-Q RI SNI 7701 : 2011 (Kawat baja kuens (Quench) tempet untuk konstuksi beton pratekan (PC Bar /
KBjP-Q) )
Reinforced Rebar BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
BjTP 24 For D < 13mm
FRSP
Item Spescification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates
SNI 8321-2016 Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)

Concrete Compressive Strength at : 28 Days : SNI 2847-2013 (Persyaratan Beton Struktural)

2 2
350 kg/cm or 500 kg/cm (Cube) ,
30 MPa or 42 MPa (Cylinder)
Reinforced BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tualangan Beton)
Rebar
BjTP 24 For D < 13mm 12
Product Dimension
Tip

W (Width)
L (Length) t (Thickness)

FCSP
Width Thickness Unit Bending Moment Length
Type W t Weight Crack Ultimate L
(mm) (mm) (kg/m) (Ton.m) (Ton.m) (mm)
FCSP-220 A 500 3,32 5,39
B 3,7 6,74
C 4,05 8,09
D 500 220 280 4,39 9,44 6 - 14
E 4,71 10,79
F 5,22 10,96
G 5,97 13,7
FCSP-320 A 500 6,05 7,85
B 6,65 9,81
C 7,24 11,77
D 7,81 13,73
E 8,37 15,59
F 8,91 17,65
G 9,43 19,61
500 320 400 6 - 14
H 9,94 21,57
I 10,43 23,54
J 10,91 25,52
K 11,37 27,46
L 11,81 29,42
M 12,24 31,38
N 13,38 31,88
FRSP
Width Thickness Unit Crack Length
Type W t Weight Moment
(mm) (mm) (kg/m) (Ton.m) (m)
Concrete Compressive Strength: 350 kg/cm2 (Cube); 30 MPa (Cylinder)

FRSP - 220 A 500 500 220 280 1,45 4 - 10

FRSP - 320 A 500 500 320 400 3,22 4 - 12

Concrete Compressive Strength: 500 kg/cm2 (Cube); 42 MPa (Cylinder)

FRSP - 220 B 500 500 220 280 1,7 4 - 10

FRSP - 320 B 500 500 320 400 3,61 4 - 12

13
Nomogram For Choosing Type of Diesel Hammer

20
Sheet Pile Length (m)

15

10

0
(22 X 50) (32 X 50)
Sheet Pile Dimension (cm x cm)

14
PC-I GIRDER
Description Technical
Precast beam girder that use “I” shape section, “I” shape Type of Girder : PC I Girder
section causes beam to have greater Ix (Inertia of x Axis) on Prestressing System : Post-tension, Pre-tension
same cross sectional area, so beam girder become more Production System : Segmental, Non Segmental
efficient on economical. This PC I Girder can be used on bridge Erection System : Launching Gantry
for road or railway. Launching Truss
Double Crane
Single Crane
Design & Manufacturing Reference
Design RSNI T-02-2005 Standar Pembebanan untuk Jembatan

BMS 7 Bridge Design Code

AASHTO - 2002 Standard Specification for Highway Bridge

ACI 318-2011 Building Code Requirement for Structural Concreter

SNI 03-2847-2013 Indonesian Concrete Code

PCI Mnl-133 Bridge Design Manual

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)
Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for
concrete)
2
Concrete Compressive strength at 28 day : 500 - 800 kg/cm SNI 2847-2013 (Persyaratan Beton Struktural)
(Cube); 42 – 65 MPa (Cylinder) depends on beam span

Reinforced Rebar BjTS 40 For D >10mm SNI 2052-2014 (Baja Tulangan Beton)
BjTP 24 For D ≤ 10mm
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi
beton pratekan (PC strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress
Relieved Srand for Prestressed Concrete)
SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for
prestressed concrete)
Post Tension VLM System
System
DSI System
Post Tension Grout Compressive Strength : BS EN 447 : 2007 (Grout for Prestressing Tendon. Basic Requirement)
at 7 Day : 27 MPa
at 28 Day : 30 MPa
Pin Connector S45C JIS G 4051:2009 (Carbon steel for machine structural)
C45 DIN EN 10083-2:2006-10(Steel for quenching and tempering)

15
Product Dimension

H (cm)
Unit
Notation Type 1 Type 2
(mm)
90 125 140 160 170 185 210 230
A mm 550 550 700 700 800 800 800 800
B mm 650 650 650 650 700 700 700 700
Tw1 mm 170 170 180 180 200 200 200 200
Tw2 mm 550 550 600 600 600 600
h1 mm 130 130 130 130 130 130 130 130
h2 mm 75 75 75 75 120 120 120 120
h3 mm 100 100 100 100 250 250 250 250
h4 mm 125 175 225 225 250 250 250 250
h5 mm 130 130 130 130 130 130 130 130
h6 mm - - 22 22 40 40 40 40
h7 mm 21 21 22 22 50 50 50 50
h8 mm 125 175 225 225 250 250 250 250
span (K-800) m 16-19 16-28 16-35 24-43 35-44 37-48 38-52 45-52
span (K-500) m 16-18 16-24 16-28 20-33 27-40 29-42 32-45 37-48
Recommended CTC Spacing (Center to Center) : 1,4 m; 1,85 m ; 2,1 m ; 2,4 m
But another CTC Spacing can be accomodated
For fast production process, we
recommended to use this standard
dimension :
1. Span 16 m, H 90
2. Span 20 m, H 125
3. Span 25 m, H 160
4. Span 30 m, H 170
5. Span 40 m, H 210
6. Span 45 m, H 210
7. Span 50 m, H 230 (Half-PCT Section)
Half-PCT Section
Increase Lateral Stability 16
Segmental Connection Detail

Alt. 1 Shear Key Alt. 2 Pin Connector

(Match Casting) (Direct Casting)

Lifting System for Erection (Optional)

Wire Rope

This system will increase stability while erection

process, because turning point positioned above
centroid.

17
PC-U GIRDER
Description Technical
Precast beam girder that use “U” shape section, “U” shape Type of Girder : PC U Girder
section causes beam to have greater Iy (Inertia of y Axis) on Prestressing System : Post-tension, Pre-tension
same cross sectional area, so lateral stability is increased, make Production System : Segmental, Non Segmental
erection team more confidence while lifting this product. This Erection System : Launching Gantry,
PC U Girder can be used on bridge for road or railway. Launching Truss
Double Crane
Single Crane

Design & Manufacturing Reference

Design RSNI T-02-2005 Standar Pembebanan untuk Jembatan

BMS 7 Bridge Design Code

AASHTO - 2002 Standard Specification for Highway Bridge

ACI 318-2011 Building Code Requirement for Structural Concreter

SNI 03-2847-2013 Indonesian Concrete Code

PCI Mnl-133 Bridge Design Manual

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)
Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)
2
Concrete Compressive strength at 28 day : 500 - 800 kg/cm SNI 2847-2013 (Persyaratan Beton Struktural)
(Cube), 42 – 65 MPa (Cylinder) depends on beam
span
Reinforced Rebar BJTS 40 For D >10mm SNI 2052-2014 (Baja Tualangan Beton)
BjTP 24 For D ≤ 10mm
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi beton
pratekan (PC strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress Relieved
Srand for Prestressed Concrete)
SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for prestressed
concrete)
Post Tension System VLM System
DSI System
Post Tension Grout Compressive Strength : BS EN 447 : 2007 (Grout for Prestressing Tendon. Basic Requirement)
at 7 Day : 27 MPa
at 28 Day : 30 MPa
Pin Connector S45C JIS G 4051:2009 (Carbon steel for machine structural)
C45 DIN EN 10083-2:2006-10 (Steel for quenching and tempering)

18
Product Dimension

H > 1400 MM H ≤ 1400 MM

Height A B Span (m)

(cm) (mm) (mm) K-500 K-800

H-120 130 1200 21-25 26-29

H-130 230 1300 23-27 28-30

H-140 330 1400 25-29 30-33

H-165 130 1650 28-34 35

H-175 230 1750 31-36 37-41

H-185 330 1850 34-38 39-42

H-220 680 2200 Max 50

H-240 880 2400 Max 53

Recommended CTC Spacing (Center to Center) : 3,1 m

But another CTC Spacing can be accomodated
For fast production process, we
recommended to use this standard
dimension :
1. Span 20 m, H-120
2. Span 25 m, H-130
3. Span 30 m, H-140
4. Span 32 m, H-165
5. Span 35 m, H-185
6. Span 40 m, H-185
7. Span 50 m, H-220 (Special Order)

19
 PC-T GIRDER
Precast beam girder that use “T” shape section, “T” shape Technical
section causes beam to have greater Iy (Inertia of y Axis) on Type of Girder : PCT Girder
same cross sectional area, so lateral stability is increased, make Prestressing System : Post-tension, Pre-tension
erection team more confidence while lifting this product. This Production System : Segmental, Non Segmental
PC T Girder can be used on bridge for road or railway. Erection System : Launching Gantry
Launching Truss
Double Crane
Single Crane

Design & Manufacturing Reference

Design RSNI T-02-2005 Standar Pembebanan untuk Jembatan

BMS 7 Bridge Design Code

AASHTO - 2002 Standard Specification for Highway Bridge

ACI 318-2011 Building Code Requirement for Structural Concreter

SNI 03-2847-2013 Indonesian Concrete Code

PCI Mnl-133 Bridge Design Manual

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)

2
Concrete Compressive strength at 28 day : 800 kg/cm SNI 2847-2013 (Persyaratan Beton Struktural)
(Cube), 65 MPa (Cylinder) depends on beam
span
Reinforced BJTS 40 For D >10mm SNI 2052-2014 (Baja Tualangan Beton)
Rebar
BjTP 24 For D ≤ 10mm
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi beton
pratekan (PC strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress Relieved
Srand for Prestressed Concrete)
SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for prestressed
concrete)
Post Tension VLM System
System
DSI System
Post Tension Compressive Strength : BS EN 447 : 2007 (Grout for Prestressing Tendon. Basic Requirement)
Grout
at 7 Day : 27 MPa
at 28 Day : 30 MPa
Pin Connector S45C JIS G 4051:2009 (Carbon steel for machine structural)
C45 DIN EN 10083-2:2006-10 (Steel for quenching and tempering)

20
Product Dimension
Spesifikasi Rekomendasi :
Span : 50 – 60 m
CTC (Center to Center) : 2,5 m

21
BOX GIRDER
Description Technical
Segmental beam product that has a hollow cross section Prestressin System : Post-Tension
in the middle. The purpose of this hollow cross section is Production System : Long Line
for efficiency. The advantage of the box girder is that Match Case
isn’t necessary to cast a deck. So that after the erection, Erection Method : Span by Span
it can proceed to the stage of pavement work or the Balance Cantilever
installation of railroad tracks.

Design & Manufacturing Reference

Design RSNI T-02-2005 Standar Pembebanan untuk Jembatan

BMS 7 Bridge Design Code

AASHTO-2002 Standard Specification for Highway Bridge

ACI 318-2011 Building Code Requirement for Structural Concrete

SNI 03-2847-2013 Indonesian Concrete Code

PCI Mnl -133 Bridge Design Manual

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)
Admixture ASTM C494 - 2016
(Standard Specification for chemical admixture for concrete)
2
Concrete Compressive strength at 28 day : 600 kg/cm SNI 2847-2013
(Cube), 50 Mpa (Cylinder) (Persyaratan Beton Struktural)
Reinforced Rebar BjTS 40 For D >10mm SNI 2052-2014 (Baja Tulangan Beton)
BjTP 24 For D ≤ 10mm
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi beton
pratekan (PC strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress
Relieved Srand for Prestressed Concrete)
SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for
prestressed concrete)
Post Tension VLM System
System
DSI System
Post Tension Grout Compressive Strength : BS EN 447 : 2007 (Grout for Prestressing Tendon. Basic Requirement)
at 7 Day : 27 MPa
at 28 Day : 30 MPa

Product Dimension

22
Product Dimension

TIPE 1

TIPE 2
Type Of Span
Expansion Cast in Situ Expansion
Joint Closure Joint

Balance Cantilever

Span by Span
23
U – DITCH & COVER
Description Technical
Precast channels that have a rectanguler cross section, are Type of Production : Wet cast with high
generally used as drainage channel on the road edge. Product frequency vibration
is able to loaded with vertical load but not for very heavy loads
(Like truck, or train)

Design & Manufacturing Reference

Design SNI 03-2847-2013 Indonesian Concrete Code

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)
Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)
Concrete Compressive Strength at : 28 Days : 350 SNI 2847-2013 (Persyaratan Beton Struktural)
kg/cm2(Cube) , 30 MPa (Cylinder)
Wire Mesh JKBN Bentuk A SNI 07-0663-1995 (Jaringan Kawat Baja Las untuk Tulangan Beton)
Reinforced Rebar BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
BjTP 24 For D < 13mm

Product Dimension
Cover U-Ditch Dimensi Cover U-Ditch
Dimensi U-Ditch Type Tebal Lebar Panjang Coakan
T (mm) W (mm) L (mm) R (mm)
A 102 390 600 55
U 300
B 75 390 600 55
A 122 500 600 57
U 400
B 90 500 600 57
A 132 640 600 78
U 500
B 90 640 600 78
T A 142 740 600 78
R U 600
B 100 740 600 78
A 152 940 600 78
U 800
U-Ditch
T B 100 940 600 78
A A 152 1180 600 106
U 1000
T B 120 1180 600 106
A 152 1390 600 117
U 1200
B 120 1390 600 117
t1 A 180 1620 600 130
U 1400
Lifting B 150 1620 600 130
Hole A 200 1840 600 140
A1 U 1600
B 180 1840 600 140
Note : A=For heavy load, B=for light load
t

X
C D 24
Product Dimension
( A x A1 x L. Eff) Type A A1 B C D T L. eff x weight
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
300 x 200 x 1200 A 287 200 280 390 60 52 1200 40 138
300 x 300 x 1200 B 291 300 280 390 60 49 1200 40 168
300 x 300 x 1200 C 296 400 280 390 60 47 1200 40 197
300 x 400 x 1200 D 300 500 280 390 60 45 1200 40 224
400 x 300 x 1200 A 394 300 390 500 70 53 1200 70 215
400 x 400 x 1200 B 396 400 390 500 70 52 1200 70 247
400 x 500 x 1200 C 398 500 390 500 70 51 1200 70 278
400 x 600 x 1200 D 400 600 390 500 70 50 1200 70 308
500 x 300 x1200 A 492 300 488 640 70 74 1200 70 283
500 x 400 x 1200 B 494 400 488 640 70 73 1200 70 327
500 x 500 x 1200 C 496 500 488 640 70 72 1200 70 370
500 x 600 x 1200 D 498 600 488 640 70 71 1200 70 413
500 x 700 x 1200 E 500 700 488 640 70 70 1200 70 455
600 x 400 x 1200 A 592 400 586 740 70 74 1200 70 350
600 x 500 x 1200 B 594 500 586 740 70 73 1200 70 394
600 x 600 x 1200 C 596 600 586 740 70 72 1200 70 438
600 x 700 x 1200 D 598 700 586 740 70 71 1200 70 480
600 x 800 x 1200 E 600 800 586 740 70 70 1200 70 523
800 x 600 x 1200 A 792 600 780 940 100 74 1200 70 574
800 x 700 x 1200 B 794 700 780 940 100 73 1200 70 618
800 x 800 x 1200 C 796 800 780 940 100 72 1200 70 661
800 x 1000 x 1200 D1 800 1000 780 940 100 70 1200 70 747
800 x 1000 x 1200 D2 800 1000 770 1000 100 100 1200 100 978
800 x 1200 x 1200 E 800 1200 780 940 100 70 1200 70 837
1000 x 650 x 1200 A 1000 650 980 1180 110 90 1200 70 741
1000 x 800 x 1200 B 978 800 940 1180 110 101 1200 100 955
1000 x 1000 x 1200 C1 1000 1000 940 1180 110 90 1200 100 1059
1000 x 1000 x 1200 C2 1000 1000 970 1200 100 100 1200 100 1038
1000 x 1200 x 1200 D 1000 1200 940 1180 110 90 1200 100 1185
1000 x 1400 x 1200 E 1000 1400 940 1180 110 90 1200 100 1309
1200 x 1000 x 1200 A 1165 1000 1090 1390 130 112 1200 100 1369
1200 x 1200 x 1200 B 1200 1200 1090 1390 130 95 1200 100 1469
1200 x 1400 x 1200 C 1200 1400 1090 1390 130 95 1200 100 1616
1200 x 1600 x 1200 D 1200 1600 1090 1390 130 95 1200 100 1753
1400 x 1200 x 1200 A 1336 1200 1220 1600 150 132 1200 120 1941
1400 x 1400 x 1200 B 1357 1400 1220 1600 150 121 1200 120 2094
1400 x 1600 x 1200 C 1379 1600 1220 1600 150 111 1200 120 2234
1400 x 1800 x 1200 D 1400 1800 1220 1600 150 100 1200 120 2360
1600 x 1400 x 1200 A 1548 1400 1440 1840 170 146 1200 150 2500
1600 x 1600 x 1200 B 1565 1600 1440 1840 170 137 1200 150 2650
1600 x 1800 x 1200 C 1583 1800 1440 1840 170 129 1200 150 2810
1600 x 2000 x 1200 D 1600 2000 1440 1840 170 120 1200 150 2960

25
BOX CULVERT
Description Technical
Precast channels that have a rectanguler cross section, are Type of Production : Wet cast with high
generally used as crossing channel on the road or water tunnel frequency vibration
but can be used too as a drainage channel on road edge.
Product is able to loaded with vertical load such as vehicle load
Design & Manufacturing Reference
Design SNI 03-2847-2013 Indonesian Concrete Code

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)
Concrete Compressive Strength at : 28 Days : 350 kg/cm2(Cube), SNI 2847-2013 (Persyaratan Beton Struktural)
30 MPa (Cylinder)
Reinforced Rebar BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
BjTP 24 For D < 13mm

Product Dimension T1
A
T2 T1

A1

X
X
T2

C
Size Dimension Approx.
Wide x Depth x Length Type A1 A T1 T2 C L X Weight
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
400 x 400 x 1200 BC 400 400 400 85 85 570 1200 80 515
500 x 600 x 1200 BC 500 500 500 90 90 680 1200 85 665
600 x 600 x 1200 BC 600 600 600 95 95 790 1200 90 860
800 x 800 x 1200 BC 800 800 800 110 110 1020 1200 105 1285
1000 x 1000 x 1200 BC 1000 A 1000 1000 125 125 1250 1200 120 1760
1000 x 1500 x 1200 BC 1000 B 1000 1500 170 170 1340 1200 150 2558
1000 x 2000 x 1200 BC 1000 C 1000 2000 180 180 1360 1200 170 3185
1200 x 1200 x1200 BC 1200 1200 1200 142 142 1484 1200 140 2430
1500 x 1500 x 1200 BC 1500 1500 1500 165 165 1784 1200 160 3600
2000 x 1000 x 1200 BC 2000 A 2000 1000 180 180 2360 1200 170 4025
2000 x 1500 x 1200 BC 2000 B 2000 1500 200 200 2400 1200 190 4818
2000 x 2000 x 1200 BC 2000 C 2000 2000 210 210 2420 1200 200 5775
2000 x 2500 x 1200 BC 2000 D 2000 2500 230 230 2460 1200 210 6865
2000 x 3000 x 1200 BC 2000 E 2000 3000 250 250 2500 1200 230 8175

26
 RC PIPE
Description Technical
Precast channels that have a circular cross section, are Type of Production : Wet cast with high
generally used as buried water tunnel. frequency vibration

Design & Manufacturing Reference

Design JIS A 5372-2004 Precast Reinforced Product

SNI 03-2847-2013 Indonesian Concrete Code

ASCE 15-98 Standard Practice for Direct Design of Buried

Precast Concrete Pipe Using Standard Installation
(SIDD)

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for
concrete)
2
Concrete Compressive Strength at : 28 Days : 350 kg/cm or 600 SNI 2847-2013 (Persyaratan Beton Struktural)
2
kg/cm (Cube), 30 MPa or 50 MPa (Cylinder)
Spiral Wire SWM-P JIS G 3532 : 2011 (Low carbon steel wires)
Rubber Gasket Class 2 No. 3B, Class 2 No. 2B JIS K 6353 - 2011 (Rubber Goods for Water Work)

Product Dimension
Length
A Pot. A-A : Spiral Wire

Thickness
Inner Diameter

Wire
Outter Diameter

27
Product Dimension
Product Class Inner Outer Length Thickness Weight Crack Ultimate Hydrostatic
Type Diameter Diameter Load Load Pressure
(mm) (mm) (mm) (mm) (kg) (kN/m) (kN/m) (MPa)
Class-1 35,4 53 -
Class-2 58,9 93,2 -
Ø 800 2K 800 932 2500 66 1203 35,4 70,7 0,2
4K 39,3 78,5 0,4
6K 44,2 88,3 0,6
Class-1 41,3 61,9 -
Class-2 68,7 108 -
Ø 1000 2K 1000 1164 2500 82 1894 41,3 82,5 0,2
4K 51,1 103 0,4
6K - - 0,6
Class-1 50,1 91,3 -
Class-2 83,4 134 -
Ø 1500 2K 1500 1724 2500 112 3966 50,1 101 0,2
4K 62,8 126 0,4
6K - - 0,6

28
Full Slab
Description Technical
Precast Slab Pretesnsion prodct used in the pile slab Prestressing System : Pre-tension
structure as main road or ramp. Full slab is easy to install. Erection Method : Single Crane
This product is solution for constructing road on poor soil Double Crane
conditions. Launching Gantry
Launching Truss
Design Reference
Design RSNI T-02-2005 Standar Pembebanan untuk Jembatan

BMS 7 Bridge Design Code

AASHTO-2002 Standard Specification for Highway Bridge

ACI 318-2011 Building Code Requirement for Structural Concrete

SNI 03-2847-2013 Indonesian Concrete Code

PCI Mnl -133 Bridge Design Manual

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)

Concrete Compressive Strength at : 28 Days : 500 SNI 2847-2013 (Persyaratan Beton Struktural)
2
kg/cm (Cube); 42 MPa (Cylinder)
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi beton pratekan (PC
strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress Relieved Srand for
Prestressed Concrete)

SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for prestressed concrete)

Reinforced Rebar BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)

BjTP 24 For D < 13mm

Product Dimension

*) Lebar dapat menyesuaikan kebutuhan pengguna 29

Product Dimension
300 mm

200 mm

150 mm

2580 mm
Tipe 1A & 2A
300 mm

200 mm

150 mm

2430 mm

Tipe 1B & 2B
Connection System

D13-200 6D19
D13-200
D13-200

Cast in Situ
Non Shrinkage Concrete
K500 (Cube) or 42 MPa (Cylinder)

30
Half Slab
Description
Reinforced slab products that have function as semi-finished slabs (topping is required on the half slab surface).
Making slab works more practical and time efficient and less supporting tools.

Design Reference
Design SNI 03-2847-2013 Indonesian Concrete Code

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)

Concrete Compressive Strength at : 28 Days : 350 SNI 2847-2013 (Persyaratan Beton Struktural)
kg/cm2(Cube) ; 30 MPa (Cylinder)
Reinforced Rebar BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
BjTP 24 For D < 13mm

Product Dimension

t = min. 80 mm

W1 & W2 dimensions determined based on floor plan of the building, and

lifting equipment available at site

31
Sistem Perkerasan Rigid Waskita Precast – SPRig WP

Design & Manufacturing Reference

Design No. 038/TBM/1997 Tata Cara Perencanaan Geometrik Jalan Antar Kota

No. 007/BM/2009 Geometri Jalan Bebas Hambatan untuk Jalan Tol

SE No : 15/SE/M/2015 Pedoman Pelaksanaan Perkerasan Beton Semen

Pracetak-Prategang

SNI 03-2847-2013 Indonesia Concrete Code

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)
Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)
Concrete Compressive Strength at : 28 Days : 700 SNI 2847-2013 (Persyaratan Beton Struktural)
2
kg/cm (Cube)
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi beton pratekan (PC
strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress Relieved Srand for
Prestressed Concrete)
SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for prestressed concrete)
Reinforced BJjS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tualangan Beton)
Rebar BjTP 24 For D < 13mm

Product Dimension Top View

W (mm) L (mm)
1800 12000
Traffic Direction 3600 12000
Available in 2 thicknes :
180 mm & 200 mm
Length (Length)

Side View

T (Thickness)
W (Width)

W (Width)
Technical Specification
Designed for : Class 1 Road (MST : 10 Ton) & Highway

Advantage
1. Easier to replace because of single panel prestressing system 32
2. Easy to install
Voided Slab
Description Technical
Precast Concrete Pretensions that have function as short Prestressing System : Pre-tension
span bridges (span max 17 m). Void in the slab makes Erection Method : Single Crane
bridge structure lighter and more efficient. Double Crane
Launching Gantry
Launching Truss
Design Reference
Design RSNI T-02-2005 Standar Pembebanan untuk Jembatan

BMS 7 Bridge Design Code

AASHTO-2002 Standard Specification for Highway Bridge

ACI 318-2011 Building Code Requirement for Structural Concrete

SNI 03-2847-2013 Indonesian Concrete Code

PCI Mnl -133 Bridge Design Manual

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)
Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)

Concrete Compressive Strength at : 28 Days : 500 SNI 2847-2013 (Persyaratan Beton Struktural)
2
kg/cm (Cube); 42 MPa (Cylinder)
PC Strand KBjP-P7 RB SNI 1154-2011 (Tujuh kawat baja tanpa lapisan dipilin untuk konstruksi beton pratekan (PC
strand/KBjP-P7))
Grade 270 ASTM A-416 (Standard Specification for Uncoated Seven_Wire Stress Relieved Srand for
Prestressed Concrete)
SWPR7BL JIS G 3536 : 2014 (Uncoated Stress-Relieved steel wires and strands for prestressed concrete)
Reinforced BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
Rebar
BjTP 24 For D < 13mm

TIPE 1
Product Dimension
Span-L (m)
Height-H (cm)
K-500 K-800
H-57 5 - 14 15
H-62 5 - 15 16
H-66 5 - 16 17

H TIPE 2
Span-L (m)
Height-H (cm)
K-500 K-800
H-52,5 5 - 11 12
H-62,5 5 - 14 15 - 17

33
 Typical Cross Section
b Type 1
h2 H (mm)
h1 Notation Unit
h Tipe 1 Tipe 2
H 570 620 660 525 625
B mm 970 970 970 1200 1200
h h mm 285 310 330 262,5 312,5
h1 mm 25 25 25 25 25
h2 mm 75 100 120 75 100
B = 970 mm b mm 50 50 50 50 50
D mm 250 300 350 250 300
b Type 2
h2
h1
h
H

B = 1200 mm

34
Balok-Kolom Precast
Description Technical
This precast building beam and column systems are Type of Connection : Wet Join with Unbounded Post
more practical to do, don’t need a lot of formwork and Tension System
falsework, so installation time be quicker. Beam-column
connection system equipped with prestress component,
so the building is more ductile when facing earthquake
loads.

Design & Manufacturing Reference

Design SNI 03-2847-2013 Indonesian Concrete Code

SNI 7833-2012 Tata Cara Perancangan Beton Pracetak & Beton

Prategang untuk Bangunan Gedung

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)
Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for
concrete)
Concrete Compressive Strength at : 28 Days : 350 SNI 2847-2013
kg/cm2(Cube); 30 MPa (Cylinder) (Persyaratan Beton Struktural)
Reinforced BjTS 40 For D ≥ 13mm SNI 2052-2014
Rebar (Baja Tulangan Beton)
BjTP 24 For D < 13mm

Product Dimension
Connection System

Balok Precast

Dimension :
Beam : Beam Width & Height
depends on user preference, Beam
length 3-12 m
Column : Column can be single
column, and continuous column.
Length for single column between
3 – 5 m, and maximum length of
continuous columns 12 m 35
Kolom Precast Single Kolom Precast Continuous
Tetrapod
Description Technical
Precast concrete that functions as a breakwater and can Stability Index (Kd) : 6-8
be used on jetty structure. Has an stability index (Kd)
between 6-8

Design Reference
Design SNI 03-2847-2013 Indonesian Concrete Code

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)
2
Concrete Compressive Strength at : 28 Days : 600 kg/cm SNI 2847-2013 (Persyaratan Beton Struktural)
(Cube); 52 MPa (Cylinder)
Spiral Wire SWM-P JIS G 3532 : 2011 (Low carbon steel wires)
Reinforced Rebar BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
BjTP 24 For D < 13mm

Product Dimension

Jenis Volume Tinggi Berat

(m3) Tetrapod (ton)
(H) (mm)
H (Tinggi Tetrapod)

WBP-Tetra 0.25 0,1 710 0,25

WBP-Tetra 0.5 0,2 900 0,5
WBP-Tetra 1 0,4 1130 1
WBP-Tetra 2 0,8 1420 2
WBP-Tetra 4 1,6 1790 4
WBP-Tetra 8 3,2 2260 8
WBP-Tetra 12.5 5 2620 12,5

36
Moving Concrete Barrier (MCB)
Description Technical
Precast Concrete Barrier which has many functions, it Type of Connection : Shear Key
can be used as a road median / road lane separator, and
work area fence on the project site. Thanks for its small
form, makes it easy to move and install. This product is
knock down, so it can be assembled and disassembled
according to user needs.

Design Reference
Design SNI 03-2847-2013 Indonesian Concrete Code

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)

Concrete Compressive Strength at : 28 Days : 350 SNI 2847-2013 (Persyaratan Beton Struktural)
kg/cm2(Cube); 30 MPa (Cylinder)
Reinforced Rebar BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
BjTP 24 For D < 13mm

Product Dimension
Lifting Pin
Lifting Pin Reflector
Lifting Pin Reflector Connector
Connector Connector
Reflector

Hole for Cable

Tipe 1 Tipe 2 Tipe 3

Weight : 660 kg Weight : 260 kg Weight : 580 kg

37
Bantalan Jalan Rel

Design & Manufacturing Reference

Design SK.516/KA.604/DRJD/2002 Petunjuk teknis penggunaan bantalan beton

HK.207/SK.61/DJKA/5/13 Standar Beton Pracetak untuk Prasarana

Perkeretaapian

AREMA Ch. 30 Concrete Ties

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 Standard Specification Concrete Aggregates

SNI 8321-2016 Spesifikasi Agregat beton

Cement SNI 15-2049-2004 Semen Portland
Admixture ASTM C494 - 2016 Standard Specification for chemical admixture for concrete
Concrete Compressive Strength at : 28 Days : SNI 2847-2013 Persyaratan Beton Struktural
2
600 kg/cm (Cube); 50 MPa
(Cylinder)
PC Wire SBPDL 1275/1420 JIS G 3536 : 2008 (Steel wires and strands for prestressed concrete)
KBjP-R SNI 1155 : 2011 (Kawat baja tanpa lapisan untuk konstruksi beton pratekan (PC Wire / KBjP) )
PC Bar SWPD-1 JIS G 3137 : 2008 (Small diameter steel bars for prestressed concrete)
KBjP-Q RI SNI 7701 : 2011 (Kawat baja kuens (Quench) tempet untuk konstuksi beton pratekan (PC Bar /
KBjP-Q) )

Product Dimension

Sleeper Length Depth (mm) Width at Rail Seat (mm) Width at Center (mm)
Type
(mm) At Rail Seat At Center Upper Bottom Upper Bottom
BJR-1067 2000 220 195 150 260 150 245
BJR-1435 2440 225 200 190 300 190 285

38
Technical Specification
Type Track Design Train Sleeper Moment at rail seat Moments at Centre
Gauge Axle Load Speed Weight Positive(+) Negative(-) Positive(+) Negative(-)
(mm) (ton) (km/h) (kg)
BJR-1067 1067 18 120 203 1500 750 660 930
BJR-1435 1435 25 160 316 2300 1500 1300 2100

Rail Seat Centre Rail Seat

BJR-1067 : 750 kg.m BJR-1067 : 750 kg.m

BJR-1435 : 1500 kg.m BJR-1435 : 1500 kg.m

BM
Kondisi 1 (-) (-)

(+)
BJR-1067 : 660 kg.m
BJR-1435 : 1300 kg.m

BJR-1067 : 930 kg.m

BJR-1435 : 2100 kg.m

BM (-)
Kondisi 2
(+) (+)

BJR-1067 : 1500 kg.m BJR-1067 : 1500 kg.m

BJR-1435 : 2300 kg.m BJR-1435 : 2300 kg.m

39
Façade
Description Technical
Precast concrete that used as façade of building. Easy & Façade & Structural Joint : Mechanical
fast installation and less formwork & falsework. Connection
Façade & Façade Joint : Sealant & Backup Rod

Design & Manufacturing Reference

Design SNI 03-2847-2013 Indonesian Concrete Code

SNI 7833:2012 Tata cara perancangan beton pracetak & beton

prategabg untuk bangunan Gedung

Specification of Source Material

Item Specification Reference
Aggregate ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Cement SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)

Concrete Compressive Strength at : 28 Days : 300 SNI 2847-2013 (Persyaratan Beton Struktural)
2
kg/cm (Cube); 25 MPa (Cylinder)
Wire Mesh JKBN Bentuk A SNI 07-0663-1995 (Jaringan Kawat Baja Las untuk Tulangan Beton)

Reinforced Rebar BjTS 40 For D ≥ 13mm SNI 2052-2014 (Baja Tulangan Beton)
BjTP 24 For D < 13mm

Product Dimension H & W dimension determined based on

building façade, with limitation 5 m on Width
(W) and 3,6 m on Height(H) and Lifting
Equipment SWL

Thickness Recommendation (t) = 10 cm

Opening
Opening can be determined by consumer’s
need
H Façade precast can bear
Embedded Plate
on slab or beam on slab or beam
Embedded
Plate on Facade
t W
Fillet
Weld

Join
plate

Beam
or Slab
Beam
or Slab
Dynabold
Alt. 1 Alt. 2
40
Using Dynabolt Using Weld
ELECTRIC POLES
Description
Prestress Concrete Poles for Electrical Distribution Line with concrete strength at 28 days : 500 kg/cm 2

Design & Manufacturing Reference

Design SPLN D3.019-2 : 2013 Electric Pole Specification
Part 2 : Prestressed Concrete Poles

SNI 03-2847-2022 Indonesia Standard Code for Structual Concrete

Specification of Source Material

Item Specification Reference
Agregat ASTM C33 - 2016 (Standard Specification Concrete Aggregates)
SNI 8321-2016 (Spesifikasi Agregat beton)
Semen SNI 15-2049-2004 (Semen Portland)

Admixture ASTM C494 - 2016 (Standard Specification for chemical admixture for concrete)

Concrete Compressice Strength at 28 day: 500 SNI 2847-2013 (Persyaratan Beton Struktural)
2
kg/cm (Cube); 50 MPa (Cylinder)
PC Wire SBPDL 1275/1420 JIS G 3536 : 2008 (Steel wires and strands for prestressed concrete)

KBjP-R SNI 1155 : 2011 (Kawat baja tanpa lapisan untuk konstruksi beton pratekan (PC
Wire / KBjP))
PC Bar SWPD-1 JIS G 3137 : 2008 (Small diameter steel bars for prestressed concrete)

KBjP-Q RI SNI 7701 : 2011 (Kawat baja kuens (Quench) tempet untuk konstuksi beton
pratekan (PC Bar / KBjP-Q))
Spiral Wire SWM-A / SWM-P JIS G 3532 : 2011 (Low carbon steel wires)
Reinforcement BjTS 40 For D >10mm SNI 2052-2014 (Baja Tulangan Beton)
Bar
BjTP 24 For D ≤ 10mm
-3
Maximum resistance : 5x10 ohm/m (SPLN D3.019-2 : 2013) Electric Pole Specification
Part 2 : Prestressed Concrete Poles
Welding AWS E7016 AWS D1.1 : 2000 (Structural Welding Code - Steel)

Product Dimension

PC Bar/ PC Wire
Spiral Wire

Dl Du

Tapered, L / 75
Tebal

41
Product Dimension Product Instalation
Sesuai SPLN D3.019-2: 2013
Outer Nominal
Length - Working Tebal Produk
Diameter
Type L load (mm)
(mm)
(m) (daN)
Upper (Du) Bottom(Dl) Upper Bottom
9/100
9 100 157 277 40 55
(157)
9/200
9 200 157 277 40 55
(157)
9/350
9 350 190 310 45 60
(190)
11/200
11 200 190 337 45 70
(190)
11/350
11 350 190 337 45 70

5/6 L
(190)

L
11/500
11 500 190 337 45 70
(190)
12/200
12 200 190 350 45 75
(190)
12/350
12 350 190 350 45 75
(190)
12/500
12 500 190 350 45 75
(190)
13/350
13 350 190 363 45 80
(190)
1/6 L
13/500
13 500 190 363 45 80
(190)
14/350
14 350 190 377 45 90
(190)
14/500
14 500 190 377 45 90
Good Soil
(190) Condition
Poor Soil
Normal Embedded Condition
Using Bamboo
Or crucuk kayu

42
PT Waskita Beton Precast Tbk
Gedung Teraskita
JL. MT Haryono Kav. No. 10A, Cawang,
Jakarta Timur – 13340
Telp. +6221 2289 2999
Fax. +6221 2983 8025
Email : [email protected]
Marketing Email : [email protected]
Home Page : www.waskitaprecast.co.id