Cooling Towers
1 03/27/2021 Gyanendra Sharma - NPTI Delhi
CONTENT
DEFINITION & PRINCIPLE
CIRCUIT DIAGRAM
COMPONENT OF COOLING TOWER
CLASSIFICATION OF COOLING TOWER
BASIC DIAGRAM
FACTOR AFFECTING THE COOLING OF WATER
IN A COOLING TOWER
FACTOR AFFECTING THE RATE OF HEAT
DISSIPATION FROM COLLING POND
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DEFINITION & PRINCIPLE
COOLING TOWERS ARE USED TO TROUGH AWAY THE HEAT OF HOT WATER
EXTRCTED FROM EXHAUST OF TURBINE TO ATMOSPHERE
PRINCIPLE
COOLOING TOWERS ARE BASED UPON THE PRINCIPLE OF EVAPOURATION
AS SURFACE AREA OF FLUID INCREASES HEAT REJECTION RATE ALSO
INCREASES ENHENCE COOLING
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CIRCUIT DIAGRAM OF COLLING
TOWER
PLANT HEAT EXCHANGER
COOLING
TOWER AIR
AIR
MAKE UP
WATER
COLD SOURCE
WATER MAKE
UP
PUMP
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COMPONENTS OF COOLING TOWER
Frame and casing
Fill
Cold water basin
Drift eliminators
Air inlet
Louvers
Nozzles
Fans
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Frame and casing
Most towers have structural frames that
support the exterior enclosures (casings),
motors, fans, and other components. With
some smaller designs, such as some glass
fiber units, the casing may essentially be the
frame.
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Fill
Most towers employ fills (made of plastic or wood) to facilitate
heat transfer by maximising water and air contact. Fill can
either be splash or film type.
With splash fill, water falls over successive layers of horizontal
splash bars, continuously breaking into smaller droplets, while
also wetting the fill surface. Plastic splash fill promotes better
heat transfer than the wood splash fill.
Film fill consists of thin, closely spaced plastic surfaces over
which the water spreads, forming a thin film in contact with the
air. These surfaces may be flat, corrugated, honeycombed, or
other patterns. The film type of fill is the more efficient and
provides same heat transfer in a smaller volume than the
splash fill
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Cold water basin
The cold water basin, located at or near the
bottom of the tower, receives the cooled
water that flows down through the tower and
fill. The basin usually has a sump or low point
for the cold water discharge connection. In
many tower designs, the cold water basin is
beneath the entire fill.
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Drift eliminators
These capture water droplets entrapped in
the air stream that otherwise would be lost to
the atmosphere
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Air inlet
This is the point of entry for the air entering a
tower. The inlet may take up an entire side of
a tower—cross flow design— or be located
low on the side or the bottom of counter flow
designs.
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Louvers
Generally, cross-flow towers have inlet
louvers. The purpose of louvers is to equalize
air flow into the fill and retain the water within
the tower. Many counter flow tower designs
do not require louvers.
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Nozzles
These provide the water sprays to wet the fill.
Uniform water distribution at the top of the fill
is essential to achieve proper wetting of the
entire fill surface. Nozzles can either be fixed
in place and have either round or square
spray patterns or can be part of a rotating
assembly as found in some circular cross-
section towers
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Fans
: Both axial (propeller type) and centrifugal
fans are used in towers. Generally, propeller
fans are used in induced draft towers and
both propeller and centrifugal fans are found
in forced draft towers.
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CLASSIFICATION
ON THE BASIS OF MATERIAL USED
(A) TIMBER
(B) CONCREATE
(C) METALLIC OR STEEL DUCT
CONT……
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ON THE BASIS OF DRAFT
(A) ATMOSPHERIC DRAFT
(B) NATURAL DRAFT
(C) MECHANICAL DRAFT
1. INDUCED DRAFT
2. FORCED DRAFT
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FACTOR AFFECTING THE COOLING OF
WATER IN A COOLING TOWER
TEMPERATURE OF AIR
HUMIDITY OF AIR
TEMPERATURE OF HOT WATER
SIZE & HEIGHT OF TOWER
VELOCITY OF AIR ENTERING THE TOWER
ACCESSIBIITY OF AIR TO ALL PART OF COOLING
TOWER
DEGREE OF UNIFORMITY IN DESCENDING
WATER
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FACTOR AFFECTING THE RATE OF HEAT
DISSIPATION FROM COLLING POND
INITIAL TEMP. OF WATER ENTERING THE
POND
ATMOSPHERIC TEMP.
RELATIVE HUMIDITY
WIND VELOCITY
EARTH TEMP. AND ATMOSPHERIC
PRESSURE
AREA AND DEPTH OF POND
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