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Rotator: Assembly Assembly Assembly Instructions

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507 views18 pages

Rotator: Assembly Assembly Assembly Instructions

Uploaded by

Drow Ranger
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Assembly instructions

ROTATOR

AV 12 AV 14S A
AV 12S AV 17S A
AV 14S AV 17S A 203
AV 17S

5002901 en
w w w.indexat or.com 2300001 | 3375 | 2013-12-19
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Introduction
These assembly instructions must accompany the rotator until it has been fully installed.
The instructions must be added to the technical documentation for the complete machine.

Designated use
• The rotator may only be used by trained personnel.
• The rotator must be manoeuvred from outside the risk area.
• The rotator is designed for positioning vertically-hanging loads.
• AV rotators are usually used on harvesting heads.
Attention!
Note that the rotator will need a short braking distance before it stops completely.

Unauthorised use
• It is forbidden to mount/use a rotator on a machine where the risk area is not sufficient.
• The rotator is not designed for pulling the base machine.
• The rotator is not designed to be permanently fixed mounted on the crane.
• No manoeuvring may take place if there are any personnel in the risk area.

Installation requirements
• The linking device must be jointed in two directions, right-angled to each other, on a
horizontal plane, and have sufficient work area to be able to freely handle vertically
hanging loads.
• Maximum hydraulic pressure: see technical data.
• Maximum permitted revolution speed: 30 rpm This is controlled by oil flow from the base
machine to the rotator. Rotators not marked LS on the tag contain flow limiters (not
applicable to GV 3 which never have inbuilt flow limiters).
• For max. axial load: see technical data
• The valve on the base machine, controlling the rotation function, must have a closed
neutral position to avoid uncontrolled operation.
• Install a pressure limiter in the base machine's hydraulic system if the pressure cannot
be controlled sufficiently.

Maintenance
In the case of leakage, abnormal play, cracks or other operational disruptions, the rotator
must immediately be serviced by authorised personnel. Additional damage can occur.
Defective parts shall be replaced with original spare parts from Indexator.

2 © Indexator AB 2300001 2013-12-19 08:39


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Safety
Risk area
The size of the risk area depends on the application and is determined by the application
manufacturer. The risk area must be at least as big as the largest load, or as the width of
the tool on a horizontal plane. The manufacturer shall clearly warn about this.

A DANGER No personnel are permitted in the area under hanging loads/tools. It is a strictly
prohibited area.

A Caution Risk of skin irritation/allergic reactions. There can be a number of chemical


preparations on the rotator. Use protective gloves when handling.

2300001 2013-12-19 08:39 © Indexator AB 3


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STOP
STOP

STOP

4 © Indexator AB 2300001 2013-12-19 08:39


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Ra < 8 µm
0,1

M16 x 6

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Ra< 1,25 m
50 HRC

120Nm

00

00

00

00

6 © Indexator AB 2300001 2013-12-19 08:39


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CETOP RP70H / ISO4406


NAS 1638
5 mm 15 mm
<21 MPa (< 3000 psi) 16 13 6
≥ 21 MPa (≥ 3000 psi) 15 11 5

2300001 2013-12-19 08:39 © Indexator AB 7


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*
AV 12, AV 12S, AV 14S, AV 17S

8 © Indexator AB 2300001 2013-12-19 08:39


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24h

STOP

250h 600Nm

250h

120Nm

STOP STOP STOP

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250h

Alt.
250h 120Nm

250h 1000h

Max
1,5 mm

20Nm

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40h 3 min

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Technical data
Max. axial
Max. axial dynamic load Torque at 25
Weight (kg) static load (kN) (kN) MPa (Nm)
AV 12 53,1 100 50 2200
AV 12S 55,7 100 50 2200
AV 14S 55,5 100 50 3300
AV 14S A 56,2 100 50 3300
AV 17S 61,7 160 50 3300
AV 17S A 61,8 160 50 3300
AV 17S A 203 62,8 160 50 3300

All rotators have unlimited rotation.

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Hydraulics
AV 12 AV 12S AV 14S AV 14S A
Max.
operating
25 25 25 25
pressure
(MPa)

Rec. oil flow


25 25 35 35
(l/min)

Upper hydraulic connection G 1/2 G 1/2 G 1/2 G 1/2


Lower hydraulic connection G 1/2 G 1/2 G 1/2 G 1/2

AV 17S AV 17S A AV 17S A 203


Max.
operating
25 25 25
pressure
(MPa)

Rec. oil flow


35 35 35
(l/min)

Upper hydraulic connection G 1/2 G 1/2 G 1/2


Lower hydraulic connection G 1/2 G 1/2 G 1/2

14 © Indexator AB 2300001 2013-12-19 08:39


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Measurements
J
A
D (x6)
K B
E

I C G H

F
L

AV 12 AV 12S AV 14S AV 14S A


A 80,5 101 101 101
ØB 35 45 45 45
ØC 173 173 173 173
ØD 17 17 17 17
E 42 58 58 58
F 30 30 30 30
G 362 388 388 388
H 317 333 333 333
ØI 218 218 218 218
J 131 170 170 170
K 38,5 38,5 38,5 38,5
ØL 209 209 209 209

(mm)

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J
A
D (x6)
K B
E

I C G H

F
L

AV 17S AV 17S A AV 17S A 203


A 101 101 101
ØB 45 45 45
ØC 173 173 203
ØD 17 17 21
E 58 58 58
F 40 40 40
G 408 408 408
H 353 353 353
ØI 218 218 218
J 170 170 170
K 40 40 40
ØL 243 243 243

(mm)

16 © Indexator AB 2300001 2013-12-19 08:39


17 © Indexator AB 2300001 2013-12-19 08:39
,

Indexator Rotator Systems


Tel + 46 933 148 00
[email protected]
www.indexator.com

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