Design of Box Type Culvert: Both Side
Design of Box Type Culvert: Both Side
Spacing Spacing L-
11 Shear reinforcement
W- wise wise
Top slab Shear links 10 dia @ 100 c/c 100 c/c
Bottom slab Shear links 10 dia @ 100 c/c 100 c/c
Side wall Shear links 10 dia @ 100 c/c 100 c/c
Intensity of live Load for class 70R Tracked vehicle :
W= PI/bef
Where
P = Wheel load
I = impact factor
bef = effective width of dispersion
Here , B = 7.5 m
lo = 3.3 m
B/l = 7.5/3.3 = 2.273
a = 1.50 m
From clause 305.16,IRC 21:2000, For this B/l value
α = 2.6
bef = 2.6x1.5(1-1.5/3.3) +0.84+2*0.075
3.117 m
Net effective width of dispersion for tracks,after allowing for overlap is
= 1.2+0.42+2.05+3.117/2
= 5.2285 m
Effective length of dispersion is
lef = 4.57+2 (0.3+0.075) = 5.32 m
This length is greater than the actual span available, Therefore,the intensity of live load
needs to be reduced proportionately.
Reduced load = 700x3.3 = 434.211 KN
5.32
Impact factor :
Impact factor is 25% for spans upto 5 m,Linearly reducing to 10% for span of 9m
7 Steel Fy 500
1 Solution Genral
For the purpose of design , one metre length of the box is considered.
The analysis is done for the following cases.
(I) Live load, dead load and earth prssure acting , with no water pressure from inside.
(II) Live and dead load on top and earth pressure acting from out side, and water pressure acting from inside,
with no live load on sides
(III) Dead load and earth pressure acting from out side and water pressure from in side.
Ka = 0.244
\ Latral pressure due to dead load and live load = Pv x Ka `
p = 4.719 x 0.244 = 1.15133 t/m2
Latral pressure due to soil Ka x w x h = 0.244 x 1.50 x 2 h= 0.73 h
Hence total pressure = 1.151 + 0.732 h
Latral presure intencity at top = 1.15133 t/m2
Latral pressure intencity at bottom = 1.151 + 0.732 x 3.3 = 3.56693 t/m2
w= 6.2561 t/m2
Fig 1 show the box culvert 1.1513 1.1513262
frame ABC D, along with the external
A E B
loads, Due to symmetry, half of
frame (i.e. AEFD ) of box culvert is
considered for moment distribution. h 3.30
Since all the members have uniform 1.1513262 3.30
thickness, and uniform diamentions, 0.732 h
the relative stiffness K for AD will be
D F C
equal to 1 while the relative stiffness
3.5669 1.1513262 2.4156
for AE and DF will be 1/2.
w = 8.2811 t/m2
Fig 1
1 1/2
Distribution factore for AD and DA= = 2/3 Distribution factore for AB and DC= = 1/3
1+1/2 1+1/2
wL2 6.256 x 3.3 2=
Fix end moments will be as under : MFAB= = -5.6774 t-m
12 12
Mfdc= +
wL2
=
8.281 x 3.3 2= 7.51505 t - m
12 12
pL2 WL Where W is the total tringular earth pressure.
MFAD = + +
12 15
MFAD = +
1.151 x 3.3 2
+ 2.416 x 3.3
x
3.3 = 2 t-m
12 2 15
pL2 WL
MFDA = - -
12 15
MFDA = -
1.151 x 3.3 2-
- 2.416 x 3.3
x
3.3 = -1 -1 = -2
12 2 10
The Moment distribution is carried out as illustrate in table
Fixed End Moments
Member DC DA AD AB 4 6.25605 4
7.515053 -2 2 -6 3
D F C
3.5669262 3.5669262 0.33293
w = 8.2811 t/m2
Fig 3
wL2 = 6.256 x 3.30 2=
Fix end moments will be as under : MFAB= -5.6774 t-m
12 12
Mfdc=
wL2
=
8.281 x 3.3 2= 7.51505 t - m
12 12
pL2 WL Where W is the total tringular earth pressure.
MFAD = + +
12 10
MFAD = +
0.333 x 3.3 2
+ 0.818 x 3.3
x
3.3 = 1 t-m
12 2 10
pL2 WL
MFDA = - -
12 15
MFDA = -
0.333 x 3.3 2
- 0.818 x 3.3
x
3.3 = -1 t -m
12 2 15
The moment distribution is carrired out as illustred in table.
Fixed End Moments
Member DC DA AD AB 4 6.25605 4
7.515053 -1 1 -6 2
1/3 x 0 = 0 t/m2
Lateral pressure due to soil = 3.30
1/3 x 2 = 0.667 t/m2 3.30
Hence earth pressure at depth h is =
0 + 0.667 h D F C
2.2 2.2 0.8184
Earth pressure intensity at top = 0 t/m2 3.234 w= 8.2811 t/m2 3.234
Fig 5
Earth pressure intensity at Bottom= 0 + 0.667 x 3.30 = 2.2 t/m2
In addition to these, the vertical wall lslab subjectednto water pressure of intensity ZERO at top and 3.234
t/m2 at Bottom, acting from inside . The lateral pressure on vertical walls Is shown in fig 5 and 6
Mfdc=
wL2
=
8.281 x 3.3 2= 7.51505 t - m
12 12
pL2 WL Where W is the total tringular earth pressure.
MFAD = + -
12 15
MFAD = +
0 x 3.3 2
- 0.818 x 3.3
x
3.3 = -1 t-m
12 2 15
pL2 WL 0- 0.297
MFDA = - +
12 10
MFDA = -
0x 3.3 2
0.818 x
- 3.3
x
3.3 = 0 t -m
12 2 10
The moment distribution is carrired out as illustred in table.
Fixed End Moments
Member DC DA AD AB 3 6.25605 3
7.515053 0 -1 -6 =
The moment distribution carried out as per table 1 for case 1
Joint D A 10.3224825 10.322483
Member DC DA AD AB
3
Distribution factore 0.33 0.67 0.67 0.33 0 6
Fix end moment 7.515053 0 -1 -6 A A
Balance -3 -5 4 2 3 1.65
Carry over 2 -3
4
balance -1 -1 2 1 3.3
Carry over 1 -1
balance 0 -1 0 0 4 1.65
Carry over 0 0 0D D
balance 0 0 0 0 1 7
4
Carry over 0 0
balance 0 0 0 0 14 14
Carry over 0 0 1
balance 0 0 0 0
Carry over 0 0 8
balance 0 0 0 0 Fig 4
Carry over 0 0
balance 0 0 0 0
Final moment 4 -4 3 -3
For horizontal slab AB, carrying UDL @ 6.25605 t/m2.
Vertical reaction at A and B = 0.5 x 6.25605 x 3.3 = 10.3225 t
Similarly, for the Bottom slab DC carrying U.D.L.loads @ 8 t/m2
Vertical reaction at D and C = 0.5 x 8 x 3.30 = 13.6637 t
The body diagram for various members, including loading, B.M. And reactions are shown in fig.6
For the vertical member AD, the horizontal reaction at A is found by taking moments at D.Thus
( ha x 3.30 )+ 3 - 4 + 0 x 3.30 x 3.30 x 1/2
- 1/2 x 1 x 3.30 x 3.30 x 1/3
-ha x 3.30 + -1 + 0 - 1
From which, ha = 1
Hence , hd =( 1 x 3.30 )- 0x 3.30 - 1 = 0.35036
2
6.25605 x 3.30 2=
Free B.M. at mid point E = 9 t-m
8
Net B.M. at E = 9 - 3 = 6 t-m
8 x 3.30 2=
Similarly, free B.M. at F = 11.2726 t -m
8
Net B.M. at F = 11.27257931 - 4 = 7 t-m
For vertical member AD , Simply supported B.M. At mid span
0 x 3.30 2+
Simply supporetd at mid span = 1/16 x 1 x 3.30 2= 0.557024
8
4 + 3
Net B.M. = = 4 + 0.557 = 4 t-m
2
The top slab is subjected to following values of B.M. and direct force
Case B.M. at Center (E) B.M. at ends (A) Shear force
(i) 5.00 4.00 10.32
(II) 5.00 4.00 10.32
(II) 6.00 3.00 10.32
The section will be design for maximum B.M. = 6.00 t -m, and direct force = 13.66 t
Maximum shear force = 5.00 t
DESGN OF SIDE WALL : (Refer: Clause 7.6.4. IRC 112-2011)
The Side wall is checked for Ultimate Limit State
Charecterstic Compressive Strength of Concrete fck = 25 Mpa
Charecterestic Tensile Strength of Reinforcement fy = 500 Mpa
2) Spacing between two adjacent bar should not be more than = 300 mm
3) Dia. Of bar shall not be less of maximum
1 / 4 X20 = 5 mm
& 8 mm , Therefore
Provide T- 12 @ 200 mm c/c as Transverse R/F
Therefore, Ast_trans = ( π / 4 ) x 12^2 x 1000 / 200
2 2
Therefore, Ast_trans = 565 mm / m > 314 mm / m ,OK
Ƥw = Asw/(s.bwsinα)
= 0.0008837
Ƥwmin = (0.072/fck)/fyk
= 0.00072 < 0.000884 OK
∆Ftd = 0.5 VED(cotϴ-cotα)
= 0.5x50000x(cot21.8,-cot90)
= 75034.529 N 75.035 KN
2
= 75034.529/400 = 172.5794 mm /m
DESIGN OF TOP SLAB
Footing is checked for Ultimate Limit State
Charecterestic Compressive Strength of Concrete
fck = 25 Mpa
Charecterestic Tensile Strength of Reinforcement
fy = 500.00 Mpa
Ƥw = Asw/(s.bwsinα)
= 0.0008837
Ƥwmin = (0.072√fck)/fyk
= 0.00072 < 0.000884 OK
∆Ftd = 0.5 VED(cotϴ-cotα)
= 0.5x103224.825x(cot21.8,-cot90)
= 154908.52 N 154.909 KN
2
= 154908.522/400 = 356.2896 mm /m
DESIGN OF BOTTOM SLAB
Footing is checked for Ultimate Limit State
Charecterestic Compressive Strength of Concrete
fck = 25 Mpa
Charecterestic Tensile Strength of Reinforcement
= fy 500.00 Mpa
Overall Depth D = 300 mm
Clear Cover = 50 mm
Diameter of Main Rods = 20 mm
Diameter of Distribution Rods = 12 mm
Effective Cover = 50 + 20 / 2 = 60 mm
Effective Depth, d = 300 - 60 = 240 mm
Area of Tension Steel Provided on Bottom Face (per m width), Ast
2
= 1571 mm / m
Depth check for longitudinal direction:
Mu = 7.273 t-m/m
dreq. = (Mu/R.b)0.5
R = 0.165 x fck
4.125
dreq. = 132.78 mm < 240 mm OK
2 0.5
0.5 x fck x b x d [1-(1-4.6Mu/(fck b d ) ]
Ast req =
fy
2
= 742.9539 mm
2
Minimum required steel = 742.954+471.616( due to shear) = 1214.57 mm
2
Minimum Reinforcement = 312 mm
Secondary Reinforcement
Minimum reinforcement (Cl. 16.6.1(3) of IRC:112-2011)
1) 20% of main reinforcement considering one way Slab
2
= 0.2x1571 = 314.2 mm / m
Provide T- 12 @ 200 mm c/c as Transverse R/F
Therefore, Ast_trans
2
= ( π / 4 )12^2 x 1000 / 200 = 565 mm / m
Therefore, Ast_trans
2
= 565 mm / m ,OK
Design of shear Reinforcement:
(Ref: Cl. 10.3.3 of IRC:112-2011)
Check for shear:
Shear force = 136.637 KN/m
Overall depth of Section = 0.300 m
Effective depth of the section = 0.24 m
width of the Section = 1.000 m
2
ƥ1 = Asl/(bw.d) < 0.02 ,Asl = 1571.000 mm /m width
bw = 1000 mm
d = 240 mm
ƥ1 = 0.007
0.5
K = 1+(200/d) < 2.00 (eq. 10.2 cl.10.3.2 of IRC:112)
= 1.913
fck = 25 Mpa
fcd = 11.167 Mpa ,fcd= αcc fck/γm ,αcc = 0.67
NED = 0N
ϭcp = 0 ϭcp= Ned/Ac <0.2fcd
0.2fcd = 2.2334
3/2 1/2
Vmin = 0.031K fck
Vmin = 0.41 N
Strength reduction factor for concrete cracked in shear v = 0.6(1-fck/310)
v = 0.552
(Ref: Eq10.6 cl.10.3.2 IRC:112-2011)
Check for concrete compression strut:
VED < 0.5 bw d v fcd
0.5 bw d v fcd = 0.5 x1000x240x0.552x11.167
= 739702.1
= 73.97021 t > 13.66373 t
Design shear resistance (Ref:cl.10.3.2 Eq.10.1,IRC :112-2011)
0.33
VRdc =[0.12K(80ƥ1fck) +0.15ϭcp]bwd
VRdcmin =[Vmin+0.15ϭcp]bwd
VRdc = [0.12x1.913x(80x0.007x25)^0.33+0.15x0]x1000x240
= 131622.37 N
Vrdcmin = (0.41+0.15x0)x1000x240
= 98400
VRdc = 13.162237 t < 13.663733 t
Hence shear reinforcement - Required design for Shear
fyk = 500.00 mpa
fywd = 0.8xfyk = 400 Mpa
αcw = 1
z = 0.9x240 = 216
Assume inclination of shear reinforcement =α = 90 ˚ = 1.570796
VRdmax Corresponding to strut angle of 45 ˚ = 0.785398
VRdmax = αcw bwz v1 fcd/(cotϴ+tanϴ) (Ref: Eq10.8 cl.10.3.3.2 IRC:112-2011)
= 1x1000x216x11.167/(cot45+tan45)
= 1206036 N
= 120.6036 t > 13.66373 ,OK
VRdmax Corresponding to strut angle of 21.8 ˚ = 0.380482
VRdmax = αcw bwz v1 fcd/(cotϴ+tanϴ)
= 1x1000x216x11.167/(cot21.8+tan21.8)
= 831706
= 83.1706 > 13.66373 ,OK
Consider ϴ = 21.8
ASW VED
=
S Zfywd cotϴ
136637.325
=
216x400x cot21.8
2
= 0.632535 mm /m
Use 1 legged 10 dia @ 100 c/c
2 2
Asw(Provided) = 79 mm > 63.253508 mm OK
Minimum shear reinforcement ratio : (Ref: Eq. 16.4 and 16.5 of IRC:112-2011)
Ƥw = Asw/(s.bwsinα)
= 0.0008837
Ƥwmin = (0.072√fck)/fyk
= 0.00072 < 0.000884
∆Ftd = 0.5 VED(cotϴ-cotα) OK
= 0.5x136637.325x(cot21.8,-cot90)
= 205050.35 N 205.05 KN
2
= 205050.346/400 = 471.6158 mm /m