WORK METHOD OF MEZZANINE-1 EXTENSION
ASSEMBLY SHOP
Proposed by Approved by
2020 . Dec . 15
HMMI Project In Indonesia
GIIC Real Estate Row 32, Blok BG
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
1. Outline Information 2. Layout of Site Construction
1 Name of work Mezzanine-1 Extension
AE
2 Location Assembly Shop CL A8-A8b/ADa-AE
3 Schedule 12 Dec 2020 – 31 Dec 2020 (20 Days) FL+5000
FL+4850
̵ PT. Patama Adijaya Steel (steel structure)
̵ CV. Aris Wiatama (temporary facility)
̵ CV. Akbar Putra Jaya (bondek)
4 Subcontractor
̵ CV. Hilti (drill & chemical)
̵ CV. Pinanggih Jaya 1 (cleaning, wiremesh, ADa
concrete) Work Area
- Materials used accordance to drawing A8 A8b
5 Quality target - Welding quality accordance to drawing
- No defect
- Fire work risk controlled
- Electric shock risk controlled
6 Safety target - Fall down risk controlled
- 5S Program (Seiri, Seiton, Seisou,
Seiketsu, Shitsuke)
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
3. Organization Chart of Site Operational and Calamity
ORGANIZATION CHART OF ACCIDENT AND CALAMITY
ACCIDENT
ADMINISTRATION
TAKENAKA STAFF
GUNTUR
(0813 2441 1573)
PROJECT MANAGER / SITE MANAGER
IR. RIDWAN WIDYANA,MM IPM HOSPITAL
(0812 201 1172) PERMATA KELUARGA
(021 8990 5588)
FIRE RESCUE
CONSTRUCTION MANAGER M&E MANAGER DAMKAR KAB.BEKASI
I WAYAN SAKLIT TRISTA (021 8833 2113)
(0817 188 8666) (0815 1029 1774)
POLICE
POLRES METRO BEKASI
GA / ADM HO SHE DEPT MANAGING OFFICER (021 8911 3533)
ABDUL HARIS MARINGAN ERYANTO HELMI HAJIN
(0815 1124 4024) (0813 8366 0613) (021 573 5660)
TECHNICAL DIRECTOR
AHCMAD HELMI
(021 573 5660)
International PRESIDENT DIRECTOR
Client
Dept. YOSHIMASA MITA Mr. Kwak
(021 573 5660)
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
4. Work Schedule
December 2020
No Work Item
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 Drawing & work method approval
2 Scaffolding setting
3 Marking
4 Material order & fabrication
5 Welding (honeycomb fill & H-Beam)
6 Steel structure erection
7 Welding (rigid joint)
8 Bondek, shear connector, endplate install
9 Chemical steel bar & wiremesh install
10 Cleaning & concrete casting
11 Steel structure finishing
12 Replace scaffolding
Responsible on 25-31 Dec 2020
Operational
• 25-26 Dec : Awang S, Arifin, Samsudin Safety Hilti (1 worker)
• 27-31 Dec : Paul C, Agus W • 25-31 Dec : by Safety Dept • 27 Dec : Abi/Tarman
Mechanic Patama (10 workers) Pinanggih Jaya 1 (10 workers)
• 25-28 Dec : Sunardi • 25-30 Dec : Bimo • 25-31 Dec : Toto/Asep
• 29-31 Dec : Dayat APJ (3 workers) ARW (2 workers)
Logistic • 27-28 Dec : Pian • 25-31 Dec : Puput
• 25-31 Dec : Sigit
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
5. Manpower & Machinery
Manpower Man/day Machinery Item Qty
Chief Engineer 1 Unit crane 1
Site Engineer 1 Welding electric trafo 2
Quality Control 1 Steel cutter 1
Safety Officer 2 Bar cutter 1
Mechanic 1 Concrete vibrator 1
Logistic 1 Total 6
Supervisor (Steel Structure) 1
Work instructor (Steel Structure) 1
Erection & Welding 3
Finishing (Steel Structure) 2
Scaffolding 2
Drill & Chemical 2
Rebar 2
Concrete 2
Total 22
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
6. Protective Equipment
Personal Protective Equipment That Must be Used Safety Work Equipment
1. Welding mask
6.
2. Gas mask
3. Protective clothing
Fire Blanket
4. Safety shoes APAR
5. Welding gloves
6. Full Body Harness
Safety Cone Safety Line
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
7. Safety Facility Plan
AE
FL+5000
Working Fire
Point Protection
FL+4850 1 2
3
6
4 5
ADa Scaffolding
Barricade
A8 A8b
APAR
Legend
1. Working area Fire
extinguisher Safety
2. Fire protection Officer
3. Scaffolding
4. Material
5. Fire extinguisher
6. Barricade area
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
8. Method of Work
Flowchart
Start A B
Scaffolding Existing Endplate
Setting Cutting Concrete Casting
Material Bondek & Endplate Steel Structure
Fabrication Installation Finishing
NOT OK
Shear Connector
Material Check Installation Replace Scaffolding
OK NOT OK
Bondek Check Finish
Honeycomb Fill
OK
Gusset
Chemical Dowel
Installation
Slab Rebar
Steel Erection
Installation
NOT OK NOT OK
Welding Check Rebar Check
OK OK
A B
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
8. Method of Work
Job Safety & Quality Analysis
No Name of Work Dangerous Point Safety Control Quality Control
1 Honeycomb fill, - Worker falling down - Use personal protective equipment - Make sure the materials
gusset welding - High voltage - Worker must use full body harness with are in good condition
- Fire occurred when double hook into scaffolding after welding
welding the material - Check cable for welding works - Welding quality check
- Use pan fire protection
- Fire protection must protect finishing
area and electrical wiring
2 Steel erection - Worker falling down - Use personal protective equipment - Steel structure position
- Broken wire rope hoist - Worker must use full body harness with check
double hook into scaffolding
- Make sure wire rope hoist is in good
condition before erection
3 Existing endplate - Worker falling down - Use personal protective equipment - Make sure the materials
cutting - Steel cutter injure the - Worker must use full body harness with are in good condition
body double hook into scaffolding after cutting
- Fire occurred when - Use pan fire protection
cutting the material - Check steel cutter before use
- Cut the material carefully
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
8. Method of Work
Steel Erection Method
Sling 16 mm
Unit Crane
Capacity : 830 kg
at reach 6 m
IWF 350x175x7x11
Length : 12434 mm
Weight : 617 kg
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
9. License of Heavy Equipment Operating
Mobile Crane Operator License
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
10. Drawing For Construction
❖ Work Method of Mezzanine-1 Extension HMMI Project In Indonesia
10. Drawing For Construction
FL+4850
