METHOD STATEMENT FOR DESCRIPTION

Project Title: FALCON 5/F-15QA BEDDOWN PROJECT

Location: AL UDEID AIR BASE, STATE OF QATAR

Contract No: W912ER20C0010

Employer: UNITED STATES ARMY CORPS OF ENGINEERS (USACE)

Bahadir Construction Engineering Contracting & Trading Inc. Co and

Name:
Impresa Costruzioni Giuseppe Maltauro (ICM S.p.A.) Joint Venture (BMJV)
Contractor
Contact 10th Floor, Burj Al Gassar Tower, West Bay, Doha – Qatar, PO Box 207229
Details: T: +974 44 81 81 49 | F: +974 44 81 82 90 | E: [email protected]

Name:
Subcontractor
Contact
Details:

Document Title: SD-0X INSERT DOCUMENT TITLE

Product Insert location and facility

Insert Product Title or Document Type Location:
Identification: code

Ref No: Rev. Date:

Specification Refer to Submittal
Issue Purpose: Section No. Register

Doc. Originator: BMJV

Revisions:

Rev. No. Date Description

= issue purpose

BMJV Document Authority

Position Name Signature Date

Prepared by: Site Engineer

Reviewed by: Construction Manager

Site Safety and Health
Reviewed by:
Officer
Reviewed by: CQC System Manager

Approved by: Project Manager

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 METHOD STATEMENT FOR DESCRIPTION

TABLE OF CONTENTS

1. INTRODUCTION..................................................................................................................................................... 3
2. LOCATION / IDENTIFICATION OF THE WORKS.................................................................................................. 3
3. PERMITS AND LICENSES REQUIRED................................................................................................................. 3
4. HEALTH & SAFETY ENVIRONMENT.................................................................................................................... 3
5. QUALITY................................................................................................................................................................. 3
6. RESPONSIBILITIES............................................................................................................................................... 3
7. SEQUENCE OF WORK.......................................................................................................................................... 3
7.1 INSERT SUB-TITLE............................................................................................................................................. 3
8. RESOURCES.......................................................................................................................................................... 3
8.1 INSERT SUB-TITLE............................................................................................................................................. 3
9. REFERENCE.......................................................................................................................................................... 3
10. ATTACHMENTS.................................................................................................................................................... 3

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 METHOD STATEMENT FOR DESCRIPTION

1. INTRODUCTION

2. LOCATION / IDENTIFICATION OF THE WORKS

3. PERMITS AND LICENSES REQUIRED

4. HEALTH, SAFETY & ENVIRONMENT

5. QUALITY

6. RESPONSIBILITIES

PERSONNEL DUTIES

7. SEQUENCE OF WORK
 All necessary work permits shall be obtained from the authorities, prior to the commencement of any
activity at site and shall remain valid throughout the entire duration of the operation.
 Ensure that all warning signboards available at work area.
 Ensure that persons involved with the works are adequately trained & equipped with the required PPE
against the work hazards.
 Ensure having adequate number & suitable type of equipment and trained & experienced operators that
enable the work to be done smoothly in relation with the HSE, Quality & Client requirements.
 Warning signs & traffic cones should be set all around the site as necessary. Signs must be clearly visible
to the workforce & drivers by both day & night Reflective surface type should be used where necessary &
additional illumination is to be provided depending on the Demolishing conditions.
 During night time, working areas should be marked prominently with warning lights and there should be
an arrangement to ensure uninterrupted operation of these lights throughout the darkness.
 Trench shall be smooth, regular and free from stones or any hard objects which may damage the pipe or
cause stress concentrations.
 Ensure formation level is checked by BMJV inspectors and obtained approval from the client prior to start
the pipe bedding
 The materials for pipe bedding in the dry area shall be as per the approved materials from approved
source free from any contaminants and from any foreign materials.
 The thickness of bedding shall be as per approved drawing/project specification
 Bedding will be compacted using plate compaction
 Bedding compaction will be tested using nuclear gauge method to 90% proctor density
 Bedding material shall be placed in the trench as indicated or as required as replacement materials used
in those areas where unstable materials were removed. Compaction of the bedding material shall be as
specified for cohesionless material in Section 31 00 00 EARTHWORK of the Project Specification.
 Trenches to be lined with geotextile to obtain smooth side and bottom surfaces so that the geotextile will
not bridge cavities in the soil or be damaged by projecting rock. Lay the geotextile flat but not stretched
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 METHOD STATEMENT FOR DESCRIPTION

on the soil, and secure it with anchor pins in accordance with manufacturer's instructions. Overlap at
least 150 to 300 mm, and secure with anchor pins along the overlaps.

7.1 RC Pipes Installation for Storm Drainage Underground Network

A. DELIVERY HANDLING & STORAGE

1. Each pipe and fitting shall be marked with the following:

a. Serial number
b. Class of pipe
c. Nominal diameter
d. Name or Trade mark of Manufacturer
e. Date of manufacture
f. Details on fittings such as angle of change and taper
g. Circular concrete pipes with asymmetrical reinforcement shall have the letter "T" clearly
marked on the inside and outside to indicate the top of the pipe when laid.

2. The acceptability of the pipes and fittings on delivery to the Site will be based on the results
of tests carried out by one or more of the following:
a. The manufacturer at the place of manufacturer
b. The Engineer
c. A third party on behalf of the Engineer

3. The Engineer shall be permitted at all reasonable times to visit places of manufacture to
witness tests.
4. Transport, handling and storage of pipes and fittings shall be carried out as follows:
a. In accordance with the manufacturer’s recommendations subject to the approval of the
Engineer.
b. Effective precautions shall be taken to prevent damage to the pipe and fittings.

5. Reinforced concrete pipes and fittings and flexible or ogee joints shall comply with
the relevant provisions of BS 5911: Parts 100 and 110 respectively.

6. All pipes and fittings shall have gasket type joints of spigot and socket or rebated form,
unless otherwise described in the Project Specification or shown on the Project Drawings.
7. Each item to be provided shall be stored and handled in accordance with the
recommendations of the manufacturer and as follows:

a. Unloading of pipes and fittings shall be coordinated with the construction schedule and installation
sequence to avoid double handling and unnecessary equipment movement. Access to the job site
shall be provided to ensure that the trucks can deliver the pipes to the unloading area.

b. Special attention shall be given to avoid damage when handling the RC pipes, especially to the pipe
ends. Pipes must never be dragged or rolled over on rough ground. Correct equipment shall always be
used for loading/unloading in order to protect the sockets and spigots.

c. RC pipes shall be stack on even ground, either on timber or on soft sand heap. The involved personnel
shall make sure that the bottom row is securely checked and that the following number of layers for
stacking pipes on site is never exceeded.

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 METHOD STATEMENT FOR DESCRIPTION

d. Lifting of pipe in the nylon slings and rest on the ground. Must be leveled surface with loose soil not
contaminated with gravels. The lifting operator should take care when pipe near to touch the ground.
Two sides of pipe shall be secured with wooden piece to stop the rolling.

e. Joint rubber rings and other materials that shall be used in RC pipes installation must be stored away
from direct sunlight, heat, dust or possible contact with oil.

B. TRENCH FORMATION
1. Excavation shall be in accordance to approved MS for earthworks ref:
2. Ensure formation level is checked by BMJV inspector and obtained approval to start the
bedding.
7.2. RC Pipes laying and Joining Procedure
 Pipelines shall be laid accurately to the lines levels and depths shown on the approved drawings.
Where changes of direction are required, deflections shall be made in accordance with the
manufacturer’s recommendations.
 Where pipelines of constant gradient are to be laid, the Contractor shall provide, fix and
maintain at such points as may be directed by the Engineer’s Representative properly painted
sight rails and boning rods of pre-determined measurement for the boning in of individual pipes
to correct alignment. The sight rails shall be situated vertically over the line of pipes or
immediately adjacent thereto and there shall at no time be less than three sight rails in position
on each length of pipeline under construction to any one gradient.
 If the Contractor wishes to propose an alternative method of controlling pipeline alignment, he
shall submit his proposed method to the Engineer’s Representative for approval.
 The section of pipe shall be fitted together correctly and shall be laid true to line and grade in
accordance with the bench marks established by the Contractor. The bench marks shall be
approved by the Engineer.
 Pipes shall be laid with the class identification marks or the jointing marks shown by the
manufacturer in the uppermost position. Pipe sections shall be so laid and fitted together that
the pipeline will have a smooth and uniform interior. The pipeline shall be clean and
unobstructed at the time of its installation and shall be true to the required line and levels.
 Cutting of reinforced concrete pipes will not be allowed. Special length of pipes shall be
manufactured for closures as required.
 Where socketed pipes are required to be laid on a granular or sand bed, or directly on a trench
bottom, joint holes shall be formed in the bedding material or final excavated surface to ensure
that each pipe is uniformly supported throughout the length of its barrel and to enable the joint
to make.
 Pipes shall be laid on setting blocks only where a concrete bed or cradle is used.
 Where pipes are required to be bedded directly on the trench bottom, the final excavated
surface shall be trimmed and leveled to provide even bedding of the pipeline and shall be free
from all extraneous matter that may damage the pipe, pipe coating or sleeving.
 Pipes including any lining or sheathing shall be examined for damage and the joint surfaces and
components shall be cleaned immediately before laying.
 Check the spigot and socket end and the rubber gasket to ensure that they are all clean. The
rubber ring is then stretched over the inner end of the spigot. Plucking and adjustment of the
ring is done until it is uniformly seated around its circumference.
 Place wooden spacer in every 90 degrees in the inner face of the socket by adheres with wooden
adhesive to protect over tight spigot and socket and lead to the damage or crack.
 The recommended lubricant shall be liberally applied to the installed rubber gasket and the
socket giving special attention to the lead in bevel. Any excess lubricant on the spigot needs not
to remove.
 Keeping the pipes centered in line, carefully move the spigot towards the laid socket until the
entire rubber gasket makes contact with the lead in bevel around the full circumference
 The spigot shall then pull or pushed slowly “home” into the socket as far as possible. Maximum force is
required at the beginning of travel when the rubber gasket is being compressed between the spigot head

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 METHOD STATEMENT FOR DESCRIPTION

and the smooth cylindrical face of the socket. During travel, a much smaller force will slide the gasket into
the socket until the joint is completely homed.
 If the gasket does not slide smoothly and uniformly into the joint or if any point becomes
pinched between the spigot shoulder and the pipe must be withdrawn, alignment and gasket
position checked and the above steps starting from 5-9 repeated after ensuring rubber integrity.
 Whenever work ceases on any pipeline the unfinished end of the pipeline shall be securely
closed with tight fitting plug or cover.
7.3.Inspections during inspection
 Pipes and fittings including any sheathing, inside linings and outside coatings, shall be inspected
by the Contractor immediately before and after installation, and damage or other imperfection
shall be repaired by the Contractor as directed by the Engineer before installation and in
accordance with the following:
a. Material required for the repair of pipe, sheathing, linings and coatings shall be
obtained by the Contractor and shall be used in accordance with the manufacturer’s
recommendations.
b. Without relieving the Contractor of any of his obligations, the Engineer may inspect and
test the pipe and appurtenances by any appropriate means, and damage discovered by
such inspection shall be repaired by the Contractor.
c. The Contractor shall remove from Site any pipe or appurtenance which in the opinion
of the Client is so damaged as to be unfit for incorporation in the Works. The obtaining
of replacements for damaged pipes and fittings to the approval of the Client shall be an
obligation of the Contractor.
7.4. Closures and short sections
 For the purpose of reducing the angular deflections at pipe joints, and for closure sections, the
Contractor will be permitted to install pipe sections of less than standard length. Closing lengths
and short sections of pipes of all types shall be fabricated and installed by the Contractor as
found necessary at Site. Where closing pieces are required, the Contractor shall make all
necessary measurements and shall be responsible for the correctness thereof. The Contractor
shall be responsible for taking the measurements required to determine the lengths of cut
portions of pipes for insertion as closing lengths in pipelines.
JOINING OF HDPE LINER IN RCP LINE (Where Applicable)
(As per Manufacturer’s Recommendation)
1. EQUIPMENT
a. Certified Applications
b. Hot Air Welding Machine
c. Extruder Welding Machine
d. Rotary Grinder
e. Cutters
f. Hand Roller
g. Protective Coverall
h. Gloves and Goggles
i. Remover
j. Ventilation Fan

2. PREPARATION
a. The welding foreman shall be responsible for overseeing on site welding operation.
b. The welding team shall consist of two trained workers, one of them is the welder
operating inside the line and the other is the helper who is on standby at the starting
point of the line. The helper will not enter the line except in case of emergency and will

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 METHOD STATEMENT FOR DESCRIPTION

strictly observe the preparations at all times maintaining continuous contact with the
helper.
3. GENERAL
a. A line will normally consist of the RC pipes laid between two adjacent manholes, called
the starting point where the welding activities will begin and the finishing point located
on the opposite end.
b. The line shall be clean and free from water before welding commences.

4. WELDING PROCEDURE
a. The extract fan shall be installed and put on operation prior to the commencement of
the welding process.
b. The welder will commence welding activities from the starting point, one pipe joint and
moving to the next pipe joint until reaching the finishing point.
c. Clean the flat side of the T-lock liner and lightly grind the surface and edge of the overlap
using a circular grinder.
d. Lightly tack weld the flap overlaps from the spigot end of the pipe to the bell end of the
adjoining pipe using hot air welder, in order to ensuring that the overlapping flap will not
move during extrusion process.
e. Set the extrusion welder at a temperature of approximately 270°C to 300°C and set the
pre-heater between numbers 5-8 on the temperature gauge.
f. Apply the extrusion material to the seam foamed ensuring cover to both sides of overlap
and finished extrusion seam shall be a minimum of 16 mm in width. If the flap from
spigot area is trimmed, 100 mm width strip will be used and welding will be done as
above in both ends of the strips.

 REPAIRING OF HDPE T-GRIP LINER IN RCP

(As per Manufacturer’s Recommendation)

1. All construction damaged liner, patches; small holes discovered visually shall be constructed
or repaired using extrusion welding.
a. Repairing defects discovered as follows:
1. Mark the defective area for repair.
2. Use a rotary grinder to grind the area that has been incompletely welded.
3. Grind at least 15 mm all around the hole or void left by incomplete welding.
4. Using the extrusion welder, place an extrusion material over the affected area.

b. Repairing holes in the lining due to test sampling or construction damage:

1. Size the patch to ensure that there is a minimum 25 mm overlap all around the
border of the repair area.
2. Use the hot air gun to tack the patch in position.
3. Grind the border area of the patch and the embedded Tip-Grip lining on the
concrete surface/pipe wall.
4. Extrusion welds the patch along its border to the lined concrete structure/pipe.

 PROTECTION FOR PIPES UNDER THE AIRFIELD

1. Pipes in Airfield shall be protected as per manufacturer’s recommendation, design drawings
and Project Specification.
 CONNECTION TO GOVERNMENT MAIN (As Required)
1. Connection to government mains shall be done at manholes. Pipe saddles and oblique
junctions will not be permitted.

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 METHOD STATEMENT FOR DESCRIPTION

2. Where possible and practicable, connections shall be made to future connection ports in
existing Government manholes. The caps on future connection ports to which connections
are made shall be cleaned and delivered to the government stores on completion of the
work.
3. Where it is not possible or practicable to utilize future connection ports in existing manholes,
connections shall be made by either breaking into existing manholes or constructing new
manholes on existing mains.
4. If it is necessary to break into an existing manhole, the Contractor shall break into the
manhole wall, insert pipework, break out the existing benching, construct benching to suit
new connection and make good. If necessary, the Contractor shall relocate the access ladder
and the cover slab to suit the new benching layout.
5. Manholes built on an existing Government main shall be constructed in accordance with
Clause 6 of this Part. On completion, such manholes shall become the property of the
government.
6. The Contractor shall be responsible for all over-pumping operations associated with making
connections to Government mains:
 AIR TESTING
1. Air testing shall be done for the diameter’s availability of mechanical test plugs.
2. A manometer gauge shall be connected to the test plug fixed at one end of the length to be
tested and all junctions and connections to the sewer shall be plugged.
3. Air shall be pumped in slowly to the pipe until a pressure of 100 mm water gauge is
indicated on a manometer connected to the system. After the internal pressure of 100 mm
water gauge is obtained, 5 min shall be allowed for the air temperature to stabilize within
the pipe.
4. Air may be added to restore the pressure to 100 mm water gauge. During a further period of
5 min, the tests considered pass if the pressure shall not fall below 75 mm water gauge
without further pumping.

 BACKFILLING AND COMPACTION

1. Backfilling and compaction works shall be done as per approved Method Statement
Document No. “MS for Earthworks”.
 FLUSHING (if Required)
1. A separate Method Statement shall be submitted to the Client for review prior to
commencement of work.
 CCTV SURVEYS (If Required)
1. The Contractor shall on written instruction of the Engineer undertake a CCTV survey on
designated lengths of pipelines laid during the execution of the Works, including pipeline
cleaning where necessary and submission of a Survey Report, as part of the final inspection
of the Works.
2. The Certificate of Completion for the Works or part thereof shall not be issued until the
CCTV Survey, including provision of the Survey Report, and any subsequent “SEWER”
remedial works have been completed to the satisfaction of the Engineer.

3. Should any length of the surveyed between adjacent manholes, or the manholes indicate
failure to comply with the requirements of the Contract, the whole cost of any pipeline
cleaning, the CCTV Survey, Survey Report and any subsequent remedial works carried out to
the satisfaction of the Engineer shall be borne by the Contractor.

4. The CCTV Survey shall be carried out by an approved specialist subcontractor designated in
the Project Specification. The subcontractor shall provide suitable documentation to verify
previous experience in undertaking CCTV Surveys to the satisfaction of the Engineer.

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 METHOD STATEMENT FOR DESCRIPTION

5.Pipeline cleaning and CCTV surveys and reporting shall be carried out as specified in QCS
2014 Part 10 “PIPELINE CLEANING AND INSPECTION OF SEWER LINE”.
 Quality Control
1. Each activity shall be inspected and approved by IR separately.
2. Test will be carried out according to the approved ITP.
3. Ensure all surveying instruments are having valid calibration certificates and surveyors
carrying out the work are qualified.
4. Incoming materials delivered at site shall be inspected and approved by Site Supervision
Consultant prior for installation.
5. All tests related to RC Pipe installation for Storm Drainage Underground Network process
shall comply with QCS 2014/Project Specification.
6. In case of any failure, QA/QC Personnel shall be immediately notified to inspect the weld,
check the machine and analyze the failure reason for necessary corrective and preventive
action.
 Weld Joints Control
1.Welding operations shall be done by certified pipe welders.
2.Joint number, welder’s number and date of jointing shall be marked.
3.Visual inspection will be carried out on every joint and inspection form will be signed by
the contractor and the client after the inspection.
 Specialists Inspections and testing
1. The Employer may employ the services of a specialist firm to assist the Engineer as he may
require in any matter connected with pipes, and fitting including the inspection of materials and
workmanship and the witnessing of tests at any stage during the execution and maintenance of
the Works.
2. Such independent tests may be carried out at any stage during the execution and maintenance
of the Works, but they shall not relieve the Contractor of his obligations under the Contract.
3. To the extent ordered by the Engineer, the Contractor shall provide labor, plant, tools and
materials (but not special testing equipment) for direct assistance to the specialist firm in their
inspection and independent testing and for any further work, investigations, and repairs which
the Engineer considers necessary as a result of such inspection or testing .
4. The provision of labor, plant and materials as aforesaid shall be an obligation of the Contractor
where in the Engineer's opinion the inspection test or further investigation shows that materials
and workmanship provided by the Contractor do not comply with the designated requirements.

7.5. HDPE PIPES LAYING AND JOINTING PROCEDURE FOR SUBDRAIN

 Install pipe in accordance with the manufacturer's recommendations. Thoroughly examine each
section of pipe before being laid; do not use defective or damaged pipe. Do not lay pipe when
the trench conditions or weather is unsuitable for such work. Remove water from trenches by
sump pumping or other approved methods. Lay the pipe to the grades and alignment as
indicated. Bed the pipe to the established grade line. Centre perforations on the bottom of the
pipe. Lay bell-and-spigot type with the bell ends upstream. Approval of all in-place pipes by the
Contracting Officer is required prior to backfilling.
7.6. Butt Fusion Jointing Procedure
 Check that equipment are complete, clean, undamaged and in good working order.
 Check pipes/fittings to be jointed are of the same nominal size, pressure rating and materials.
 Clean pipes ends to be jointed.
 Fixed the clamps on both pipes completely and position the trimming tool.
 Position the pipes with ends just clear of trimming tool and tighten clamps.
 Switch trimming tool on and press pipe ends towards the trimming tool and continue shavings
until both pipe ends produced straight ends.

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 METHOD STATEMENT FOR DESCRIPTION

 Turn off trimming tool and release the pipes away from trimming tool then remove the blades to
check the condition of both pipe ends.
 Examine the pipe ends and check the mismatch is within acceptable limits.
 Set both pipe ends (or pipe and fitting ends) together and check there is no visible gap (the
allowable gap between pipes ends shall be not be more than 5mm). Re-trim if necessary.
 Switch on generator and allow heater plate to reach operating temperature.
 Enter the appropriate fusion pressure drag. Press pipes towards the heater plate using required
pressure.
 Check initial bead size.
 After the initial bead-up, the pressure in the system should be set to the appropriate heat / soak
pressure. The pipes should remain in contact with the heater plate for the appropriate heat /
soak time.
 After attaining the required time for heating/soaking time, release the heater plate.
 Examine if any molten material are present. If present, do not make the joint.re-trim the pipes
ends and re-do the same procedure mentioned above.
 If no more molten materials observed, immediately drag the two ends together within 10
seconds by a smooth action. The fused material should roll back in a uniform manner.
 Allow the joint to cool for the specified period whilst maintaining it at the cooling pressure.
 After cooling (the temperature of the bead should be less than 40°C) release the clamps.
 Remove jointed pipe from clamps.
 Inspect the joint visually for correct cultivated double bead, bead size & any in crack.
 Thickness of granular bedding shall be as per approved drawing. The bedding shall not contain
particles with sharp edges which could damage the pipe.
 Install the joined pipe length with the help of self-loader in trench on the approved bedding.
Inspect the joints prior to start filling.
 Granular surround will commence after approval of laid pipe, thickness shall be as per the
approved drawing.
 Start backfilling once approved granular surround trench after backfilling completed start for
hydro testing purposes
7.7. Hydro Testing
 The pipeline shall be tested between valve chambers or into sections not exceeding 400m in
length unless approved otherwise by Engineer. The section tests shall be carried out as follows:
 Each pipeline or section thereof shall be filled with water and all air removed as far as possible.
 The test pump and gauge shall be connected to the pipeline at a location other than the highest
point in the pipeline to facilitate release of air from the highest point.
 The test pressure shall be such that the entire pipeline or section being tested is subjected to 1.5
times the working pressure
 The pressure shall then be raised by pumping in water until the test pressure is reached and shall
be maintained at this level by further pumping until it is steady and pressure gauge reading to be
recorded as initial reading in presence of Engineer once reading recorded remove pump and seal
all valves, after 24 hours take final reading in presence of Engineer. If no pressure drop or within
the tolerance level then the line is accepted.
 If the pipeline fails to pass the test, effected joints to be uncovered to locate the fault and
repaired and the pipeline retested until it passes the pressure test. Exposed pipe joints, fittings,
valves shall be visually inspected during the re- tests.
 When all sections have been joined together after completion of section testing, unless
otherwise directed by Engineer the entire pipeline shall than be subjected to final test.
8. RESOURCES

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 METHOD STATEMENT FOR DESCRIPTION

8.1 INSERT SUB-TITLE

9. REFERENCE

10. ATTACHMENTS
APPENDIX 1 - ACTIVITY HAZARD ANALYSIS
 Document reference no.- insert reference here
APPENDIX 2 - INSPECTION AND TEST PLAN
 Document reference no.- insert reference here
APPENDIX 3 – DRAWINGS ETC.

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