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Mercedes Benz Model 963-964 Set Valve Clearance

This document provides instructions for adjusting valve clearance on engines 470.9, 471.9, and 473.9. It details the steps to remove the cylinder head cover, attach a turning device, check and adjust clearance, and reinstall the cover. Tolerance values for inlet and outlet valves and engine brake valves are provided.

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100% found this document useful (5 votes)
8K views3 pages

Mercedes Benz Model 963-964 Set Valve Clearance

This document provides instructions for adjusting valve clearance on engines 470.9, 471.9, and 473.9. It details the steps to remove the cylinder head cover, attach a turning device, check and adjust clearance, and reinstall the cover. Tolerance values for inlet and outlet valves and engine brake valves are provided.

Uploaded by

George
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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AP05.30-W-0560H Set valve clearance 14.12.

2018

Engine 470.9, 471.9, 473.9 in model 963, 964

1 Intake valve rocker arm spindle


2 Exhaust valve rocker arm spindle
3 Jam nut
4 Adjustment screw

N05.30-2098-05

3 Jam nut
4 Adjustment screw

N05.30-2103-01

Topical note Notes on avoiding damage through AH00.00-N-5000-01H


contamination and foreign objects
Adjust
1 Remove cylinder head cover
Engine 470.9 AR01.20-W-5014HB
Engine 471.9 AR01.20-W-5014HA
Engine 473.9 AR01.20-W-5014V
2 Attach turning device to timing case
AR03.30-W-1600-03H
Bolt, turning device to timing case *BA01.60-N-1002-01N
Turning device *904589046300
3 Check and adjust valve clearance AP05.30-W-0560-01H
Check or adjust the valve clearance when
the engine is cold, at the earliest 30 min after
switching off the engine. Including for short-
term operation to ensure uniform warming up.
The test tolerance for valve clearance applies
only for the check and not for adjustment.
Jam nut on rocker arm adjustment screw *BA05.00-N-1001-01M
Valve clearance *BE05.30-N-1001-01S
Test tolerance for valve clearance *BE05.30-N-1002-01S
Torque tool set *003589050900
Adjustment tool *470589042100
Turning device *904589046300
4 Check and adjust valve clearance on engine AP14.15-W-1460-01H
brake valve
The exhaust valves (engine) must be
checked and, if necessary, adjusted before
adjusting the engine brake valve.
Jam nut on rocker arm adjustment screw *BA14.15-N-1001-01G
© Daimler AG, 4/2/21, L/10/20, ap05.30-w-0560h, Set valve clearance Page 1 of 3
Engine 470.9, 471.9, 473.9 in model 963, 964
Valve clearance *BE14.15-N-1001-01H
Test tolerance for valve clearance *BE14.15-N-1002-01H
Torque tool set *003589050900
Adjusting tool *470589042300
Turning device *904589046300
5 Remove turning device and install the cap on
the timing case
AR03.30-W-1600-03H
Screw/bolt, cap of TDC inspection hole to *BA01.60-N-1001-01N
timing case
Bracket for front axle travel sensor to *BA32.30-N-1005-04B
crescent-shaped crossmember
Turning device *904589046300
6 Install cylinder head cover
Engine 470.9 AR01.20-W-5014HB
Engine 471.9 AR01.20-W-5014HA
Engine 473.9 AR01.20-W-5014V

Check values for valves

Number Designation Engine 470.9 Engine 471.9


BE05.30-N-1001-01S Valve clearance Inlet mm 0,4 0,4
Outlet mm 0,6 0,6

Check values for valves

Number Designation Engine 473.9


BE05.30-N-1001-01S Valve clearance Inlet mm 0,4
Outlet mm 0,6

Check values for valves

Number Designation Engine 470.9 Engine 471.9


BE05.30-N-1002-01S Test tolerance for valve clearance mm 0,05 0,05

Check values for valves

Number Designation Engine 473.9


BE05.30-N-1002-01S Test tolerance for valve clearance mm 0,05

Check values for engine brake valves

Number Designation Engine 470.9,


471.9, 473.9
BE14.15-N-1001-01H Valve clearance mm 4,6

Check values for engine brake valves

Number Designation Engine 470.9,


471.9, 473.9
BE14.15-N-1002-01H Test tolerance for valve clearance mm 0,05

Timing case

Number Designation Engine 470.9, 471.9 Engine 473.9


BA01.60-N-1001-01N Screw/bolt, cap of TDC inspection hole to timing case Nm 30 30

Timing case

Number Designation Engine 470.9, 471.9 Engine 473.9


© Daimler AG, 4/2/21, L/10/20, ap05.30-w-0560h, Set valve clearance Page 2 of 3
Engine 470.9, 471.9, 473.9 in model 963, 964
BA01.60-N-1002-01N Bolt, turning device to timing case Nm 30 30

Engine timing - general

Number Designation Engine 470.9,


471.9, 473.9
BA05.00-N-1001-01M Jam nut on rocker arm adjustment screw Nm 50

Engine brake in general

Number Designation Engine 470.9,


471.9, 473.9
BA14.15-N-1001-01G Jam nut on rocker arm adjustment screw Nm 50

Level control

Number Designation Model 963, 964


BA32.30-N-1005-04B Bracket for front axle travel sensor to crescent- M10 Nm 50
shaped crossmember

904 589 04 63 00 470 589 04 21 00 470 589 04 23 00 003 589 05 09 00


Turning device Adjustment tool Adjusting tool Torque tool set

© Daimler AG, 4/2/21, L/10/20, ap05.30-w-0560h, Set valve clearance Page 3 of 3


Engine 470.9, 471.9, 473.9 in model 963, 964

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