Mohamed Rashad El-Masry

E-MAIL: [email protected]
MOBILE: +2 01225878086
ADDRESS: 63 Belal Ibn Rabaa, El-Zohor, Port Said.

 PERSONAL STATEMENT

With more than ten years’ experience in oil and gas industry, my tenacious and proactive approach resulted in numerous important company benefits. My excellent team working skills
have provided my team with excellent task execution timing, and my ability to develop safety awareness has resulted in an amazing HSE records for my current organization, after nine
years in operations, currently seeking a new challenge to utilize my accumulated skills and technical experience.

 SKILLS

 Soft Skills:

o Languages:

 Arabic: excellent; Spoken, written and Reading.

 English: very good; Spoken, written and Reading.
 French: fair; Spoken, written and Reading.

o Computer:

 Microsoft office (Word, Excel, power point and outlook)

 Process simulation software ( HYSIS and UNISIM)
 Production reporting (Energy Components, Business Objects)
 Computerized Maintenance management system CMMS (SAP)

 Other skills and knowledge:

 Demonstrate strong supervisory and leadership behaviours and

competencies.
 Knowledge and track record of HSE leadership.
 Clear and demonstrable knowledge of integrity and process safety
management.
 Good communications skills and ability to develop procedures,
temporary operating instructions, practices and strategies from first
principles.
 Excellent coaching skills and a willingness to train and develop the
site operations team in operating discipline.
 Have been involved in Logistics management for Major new projects
and existing facilities.
 Demonstrated ability to drive change within an environment of
continuous improvement.

 DETAILS OF EXPERIENCE

BAPETCO, SHELL-EGPC JV, Egypt Mar 2015 - Present

Production/process section Head
 1. Responsibilities:

One of Bed-3 area production management team, my main responsibilities are to

ensure that oil and gas process facilities and company’s assets are operated in
optimum and safe conditions, support shift supervisors in troubleshooting and conduct
training to the junior engineers; support bed-3 area production manager in the
administrative affairs related to production department.

2. Accountabilities/Deliverables:

 Provide technical support to Bed-3 area production shift supervisors and

production engineers.
 Conduct training sessions to junior engineers and technicians.
 Represent production department when contacting vendors.
 Coordinate with planning department to prepare Bed area production budget.
1. Coordinate with production manager to determine production needs
2. Prepare AFEs (approval for expenditure) forms.
3. Supply the buyer with technical data.
4. Monitor purchasing process and contact purchasing department until
receiving of the requested movables.
 Be the production department focal point in the major planned shutdowns.
 Coordinate with project department in pre-commissioning, commissioning and
start-up of new equipments and facilities.
 Hand over new wells from drilling department, Hand over existing wells to well
service department and act as production focal point in pre-commissioning,
commissioning of new wells from projects department.
 Represent the production department in the safety studies (HAZOP, HAZID,
SIL and SCE identification), facilities de-bottlenecking workshops.
 Contribute to Operational Readiness (OR) activities for plant upgrades and new
projects.
 Represent the company in the international conferences.
 Prepare and update manpower schedule of Bed-3 area production department
stuff and contractors (≥ 150 personnel).
 Ensure assets reliability and applying RCA analysis to avoid repeated trips of
equipments/plant.
 Represent the production department to update and approve engineering
drawings (PFDs, P&IDs & plot plan) of the existing facilities.
 Represent production department in the planning meeting, video conferences
with Cairo office.
 Establish LEAN processes to increase the efficiency of production activities.

3. Projects:

 Construction, pre-commissioning, commissioning and start-up of VRU.

 Update the engineering drawings of Bed area facilities.
 Bed-3 pre-compression crossover.

OGS / BP-PHPc , Egypt Part-time

CAMS Assessment/Coach/ On Job Trainer

1. Responsibilities:
 One of CAMS management team, my main responsibilities is to assist in building of
competency assurance management system CAMS for PHPC (BP-EGPC JV, Egypt);
and assist in CAMS implementation phase by assessment, coaching and on job
training of safety, process and production competencies (onshore and off-shore).

2. Key Roles:

 Participate in Building Competency Architecture Draft for production and safety

disciplines and finalize it after review and approval by the client.
 Construct competency matrix for production department engineers and
technicians.
 Develop competency dictionary and job competency Profiles
 Participate in CAMS periodical workshops between OGS, PHPC and BP
representatives.
 Produce training curriculums for in-house training as appropriate.
 Develop and deliver training for HSE, Processing Equipment and Operation
 Monitor individual progress against competency development and review it with
team leader and the project manager.
 Provide observations against performance on task assessment sheets.
 Continuously improve and revise/ carry out orientation & Training.
 Manage the on job training plan.
 Assist in completing the IDP.
 Provide monthly progress reports.

3. Achievements:

 Being the youngest engineer who joins the CAMS team.

 During my first month in the team, my contribution helped to increase the
project’s actual progress 3% against target.

OGS /Apache-Qarun, Egypt Part-time

Operational Excellence Auditor
 1. Responsibilities:

One of OGS consultancy team, my main responsibilities is to perform auditing and

assessment to production operations, process safety and asset integrity in Qarun
facilities (Apache-EGPC JV, Egypt); and assist in operational excellence
implementation phase.

2. Key Roles:

 Participate in proposal preparations of the OE program, and customize best

practices to be applicable to Qarun operations.
 Perform site visits to Qarun assets and collect data for gap analysis.
 Establish meeting routines with front line and senior staff to assess compliance.
 Review and assess operational safety compliance:
 Shift handover.
 Operational registers.
 Competence tracking system.
 Management of change procedure (MoC)
 Operating Envelopes and operating conditions
 Permit to Work system (CSE, working at heights, excavation, radiation…..Etc)
 Review and assess process safety compliance:
 Identification of SCEs and Performance Standards and align with maintenance
strategies
 Execute performance assurance activities and manage deviations
 enable data to be exchanged with other systems, particularly for loading tasks
and routines into the CMMS
 Apply risk based methodologies for the development of inspection and
maintenance strategies
 Asset Management to define and improve Data & Document system includes
as built drawings, cause and effects, operating manual etc…
 Identify the gaps in Competency Assurance for Karama & Bani Swief facilities.
 Inspect and evaluate workplace environments, equipment, or practices to
ensure compliance with safety standards.
 Prepares and submits audit findings and makes recommendations to
leadership.

BAPETCO, SHELL-EGPC JV, Egypt Oct 2011 - Mar 2015

Bed area Production/ process Senior Supervisor

1. Responsibilities:
To ensure that on-spec hydrocarbon products are produced and delivered to the
custody transfer points as per agreed production plan whilst meeting HSE, asset
integrity and cost targets; process and wells data acquisitions carried out as per
Production Technologist advice.

2. Key Roles:

 Member of the BED3 Production Operations Leadership Team

 Deliver production plan of oil and gas wells and maintenance plan of (BED3,
BED2, NEAG) facilities
 Supervise the daily work of the contractor of operations and maintenance
services.
 Ensure the right data collection in terms of subsurface request.
 Take charge as the Deputy Emergency Controller/On Site Commander in case
of any emergency.

3. Accountabilities/Deliverables:

 Process Engineering duties:

 Participate in HAZOP, HAZID, SIL and safety reviews with contractors.

 Assist in resolution of field problems, issue field recommendations on unit
design and participates in implementing efficient corrections that reduce
operational problems.
 Propose and justify facility change proposals (FCPs) to equipment or to
operating procedures to improve safety/efficiency/reliability of equipment.
 Work with process design software tools (i.e. HYSYS, UNISIM, etc.) and
perform and optimize process simulation design.
 Prepare required inputs for PFDs, P&IDs & plot plan drafting and updating to
assure that the drafting requirements and design intent of process facilities are
met.
 Participate in preparing process operating manuals for new facilities.
 Use of operating envelopes to optimize facility’s units.

 Project Management duties:

 Supervise execution of construction and commissioning phases.

 Participate in planning and prioritization of brown field construction activities.
 Participate in planning for major shut downs.
 Participate in safety studies (HAZOP, HAZID, SIL, Bow-Ties, SIMOPS and
safety critical elements SCE identification) and safety reviews with contractors.

 Operations duties:

 Play the role of on scene commander (OSC) in case of emergencies.

 Coordinate facility and wells tie-in, commissioning and start-up.
 Operate wells and production facilities in accordance to specified operating
procedures, operating envelopes and design intent; where there is deviation,
ensure authorized approval and control measures are put in place.
  Monitor day to day production performance and take corrective action when
wells and/or facilities do not conform to target performance at stable conditions
e.g. minimize production back pressure, reduction in emissions and waste.
 Implement daily PTW/TRA/TOOL BOXING MEETING.
 Manage energy isolation to ‘SIRPS’ standards (Safe isolation and
reinstatement of plant).
 Execute and improved inspection and maintenance activities in accordance
with approved and recognized philosophies and practices to assure the asset’s
integrity and optimize cost.
 Carry out regular self-verification and assessment of the asset performance in
preparations for Operations Excellence (OE) review and initial/pursue
necessary Operations Integrity (OI) improvement actions e.g.
 Coordinate with planning department to implement maintenance and integrity
execution (MIE).
 Validate Energy Components (EC), is accurate and ready for approval by Field
Manager before Operations Morning Calls.
 Supervisory the accuracy of deferment coding and analysis.
 Production reporting (Field Ops/Production Daily Reports)
 Participate in well reservoir facility management (WRFM) activities
 Drive implementation of action items arising from audits and reviews.
 Deliver participation / leadership incident investigations when required leading
to determination of clear root causes.
 Motivate and develop staff competence through tasks and targets setting,
regular performance coaching and training to improve their performance.

4. Achievements:

 My contribution in supervising brown-field activities of AK CRP project in Bed-3

plant which helped in increasing safety awareness of contractors, this led to
complete the project without accidents.
 My contribution in production optimisation activities and facilities de-
bottlenecking workshops helped to increase the company production to the
highest production.
 Represent BAPETCo in the sustainable development of petroleum and
petrochemical industries international conference.

5. Projects:

 SITRA field water flooding project.

 CRP project
 Construction, commissioning and start-up of new API separator.
 Commissioning and start-up of NEAG new slug catcher.

BAPETCO, SHELL-EGPC JV, Egypt Nov 2013 – April 2014

Shutdown engineer
 3. Responsibilities:

Appointed as shutdown focal point for a major planned shutdown to execute 572 different
jobs; S/D scope included internal inspection of 27 pressure vessels and preventive
maintenance activities on vessels, services, and equipment in addition to welding and cutting
of process pipes of existing Bed-3 for AK Project Tie-in.

4. Accountabilities/Deliverables:

 Ensure that work is carried out in accordance with HSE policy and procedures.
 Ensure that all operational activities related to shutdown plan are prepared and
executed in a timely, efficient and effective manner with HSE as a highest
priority.
 Be Permit to Work Administrator for Bed area, performing relevant duties and
tasks of this role.
 Closely interface with Engineering and other department involved in shutdown
planning and execution.
 Review and agree marked P&IDs in accordance with the company standards.
 Contribute as Operations focal point to overall shutdown scheduling and scope
challenge/optimization and execution.
 Prepare and optimize in coordination with engineering operational shut down
plan (equipment isolation and purging, equipment and plant shut down/restart
procedures).
 Identify needs for Operation movables and equipment (N2 purging, water
flushing, leak testing, adaptor flanges…. Etc.) Needed for shut downs and
ensure availability.
 Contribute to production department’s manpower planning for shut down
period.
 Lead and instruct shifts during shut down on relevant activities.
 Write shut down close-out report from Operations perspective and extract
lessons learnt to promote continuous improvement.

5. Achievements:

 My contribution as the shutdown focal point in the largest planned shutdown in

Bed-3 area helped to complete the shutdown without accidents.

BAPETCO, SHELL-EGPC JV, Egypt Sep 2009 - May

2010
Production Engineer
 1. Responsibilities:

The production shift engineer main role is to assist the shift supervisor to ensure that
on-spec hydrocarbon products are produced and delivered to the custody transfer
points as per agreed production plan whilst meeting HSE, asset integrity and cost
targets; and perform most of paper work required to execute routine production
department’s activities.

2. Accountabilities/Deliverables:

 Energy component (EC) data entry for daily report.

 Use SAP system to create PM notifications and work orders.
 Preparations of mechanical isolation (marked P&ID, TRA).
 Proactively monitor, review and analyse plant and equipment performance and
provide feedback to Line Management, identify opportunities to maximize
production and performance and share best practice.
 Ensure all chemical injection meet performance and contractual specifications
 Analyse and resolve production/process issues utilizing the appropriate
techniques.
 Encourage the reporting of all incidents, ensure that incidents are investigated
and action incident close-outs as appropriate
 Supervise safe start up and shut down of the processing plants.
 Production Well Testing – confirm well test procedures and instruction,
execution.
 Prepare production department PTW.
 Play the role of OSC in case of absence of the shift supervisor and assist the
shift supervisor in case of emergency.
 Prepare incident notification reports.
 Participate in technical reports.
 Assist the shift supervisor in production operations activities
 Attend planning YTT meeting.

3. Achievements:

 Establishment of BAPETCO graduated engineers’ community which aimed to

share knowledge between new hired engineers via holding a weekly technical
presentation.
 The first engineer that passes competency development scheme.

ROYAL CHEMICALS CO. , Egypt Apr 2008 - Sep 2009

Operation/ process Engineer
1. Responsibilities:

To operate fatty acid and glycerine processing complex in the operating envelope
relevant to different feeds, that requires controlling the operating parameters of
 fatty acid atmospheric distillation unit, oil splitting unit, chemical purification unit,
concentration and glycerine vacuum distillation unit.

2. Accountabilities/Deliverables:

 Involved in start-up and safe shut down of fatty acid and glycerine complex.
 Monitor the plant operation and operate the plant within operation limits as
per procedures or official approved documents in the best possible technical,
economic, safety and environmental conditions.
 Monitor chemicals consumption process to withdraw required chemicals out
of warehouse.
 Arrange with tank farm supervisor to switch feed, recycle and products tanks.

3. Achievements:

 After only four months of joining Royal Chemicals Company, I was promoted
to play the role of complex shift leader that is the shortest time in the
company as it usually takes one year at least for a new hired engineer to
become a shift leader.

EAF, Egypt Oct 2005 - Apr 2008

Teams Coordinator

1. Responsibilities:

To coordinate with exploration contractors (WesternGeco, CGG) and EAF mine

clearance crews to perform seismic operation in the western desert.

2. Accountabilities/Deliverables:

 Leading of 500 personnel to perform mine clearance activities in the western

desert.
 Coordinate with exploration companies’ representatives to Schedule and
prioritize geophysical data acquisition activities.
 Provide supervisory to administrative affairs.
 Set-up meetings to discuss issues and keeping up communications.
 Manage logistics required for accommodation and move of EAF camp.

3. Achievements:

 My leadership and supervisory skill helped to execute five mine clearance

projects (south of Alameen, North of Alameen, Negela, Siwa and Zareef)
without accidents.
 Establishment of lean processes that helped to reduce camp move time
from 15 to 5 days.

 EDUCATION

Suez Canal University, Suez, Egypt 2000 - 2005

B.Sc. of Chemical and petroleum refining
engineering
  Final Grade: - GOOD.
 Last Year Grade: - VERY GOOD.
 Graduation Project: - EXCELLENT [gas sweetening].

 natural gas processing

 Transportation and storage of oil and gas.
 process operations
 water treatment in industry
 pollution control and treatment in the chemical industries
 petroleum refining
 chemical equipment and reactors design
 petrochemical industries
 corrosion and corrosion protection
 materials testing
 oils lubrication
 catalysts in the manufacture of petroleum
 design of chemical processes
 Process control
 Fluid flow mechanics.
 Thermodynamics.
 Process safety in chemical industries
 Chemical industries economics
 Computer applications in chemical industries.
 Evaluation of petroleum products.
PortSaid University, PortSaid, Egypt 2014- 2016
Diploma, business administration
 Management and Organizational development.
 Human Resource Management.
 Principles of Marketing.
 Scientific research.
 Public relations.
 Negotiation management
 Organizational behavior
 Advertisement management.

 TRAINING COURSES:

Integrated Activity Planning (IAP) - Applied course Shell Open University (SOU) 2014
[DNE]
An Overview of Contracts and Agreements used in Shell Open University (SOU) 2015
Hydrocarbon Projects
The Basics of Budgeting Shell Open University (SOU) 2014
Process Safety Management (PSM) Shell Open University (SOU) 2015
Intro to Energy Components Shell Open University (SOU) 2014
HEMP Awareness [DNE] Shell Open University (SOU) 2015
Petroleum Economics & Risk Analysis Shell Open University (SOU) 2013
Leading without Authority Shell Open University (SOU) 2013
Hydrocarbon Allocation online Awareness Course Shell Open University (SOU) 2013
Electrical Centrifugal Subsurface Pumps: Equipment Shell Open University (SOU) 2014
Basics of Process Shell Open University (SOU) 2013
Shell ERP Awareness [DNE] Shell Open University (SOU) 2014
Hydraulic Fracturing awareness module Shell Open University (SOU) 2013
PMF - Upstream Economics Shell Open University (SOU) 2013
Presenting Successfully Shell Open University (SOU) 2013
Interpersonal Communication: Listening Essentials Shell Open University (SOU) 2013
Gas Measurement: Fundamentals Shell Open University (SOU) 2013
Fluid flow and the production systems IPIMS - Online 2012
Production performance evaluation IPIMS - Online 2012
Wellheads, flow control equipment and flow lines IPIMS - Online 2013
Wireline Production Operations IPIMS - Online 2015
Oil systems and equipments IPIMS - Online 2011
Gas systems and equipments IPIMS - Online 2011
Water systems and equipments IPIMS - Online 2011
Oil and gas pipelines IPIMS - Online 2013
Artificial lift methods IPIMS - Online 2013
Oilfield Safety IPIMS - Online 2014
NOT IN USE - Managing Assess and Select I Shell Open University (SOU) 2014
Bed-3 production competency development scheme BAPETCO 2014
Beam pumping operations and design Lufkin 2014
Corrosion and corrosion control fundamentals PETROMAINT 2011
Advanced first aid GTSC 2013
Flare systems, operations and design OGS 2012
Heat transfer and heat transfer equipments NAIT 2012
Process simulation using HYSIS PETROMAINT 2012
IDP awareness and coaching overview BAPETCO 2013
Risk assessment ABS group, INC. 2009
Safety leadership – Explore hidden risks OGS 2013
Gas turbines operations and maintenance American University in Cairo (AUC) 2013
Business management for engineers American University in Cairo (AUC) 2014
Total project management American University in Cairo (AUC) 2015
Task risk assessment (TRA) BAPETCO 2011
WRFM course SHELL 2015

 REFERENCES

References are available on request.