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No: Trai/Pd/Mwi/71: Toprun Automotive India PVT LTD

This document provides work instructions for producing a shield cover part for a vehicle seat. It outlines the following steps: 1. Injection molding the part from polypropylene resin in a 450-ton machine. 2. Picking the part from the machine and placing it on a conveyor for trimming. 3. Trimming the gate point from the part. 3. Performing a 100% visual inspection with a sample part and checking for defects like flashing, shortfill, or sink marks. The document also includes caution points to check machine stops, isolate first parts, and escalate abnormalities. Packaging instructions and a diagram of the part are provided.

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ubraghu
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0% found this document useful (0 votes)
287 views

No: Trai/Pd/Mwi/71: Toprun Automotive India PVT LTD

This document provides work instructions for producing a shield cover part for a vehicle seat. It outlines the following steps: 1. Injection molding the part from polypropylene resin in a 450-ton machine. 2. Picking the part from the machine and placing it on a conveyor for trimming. 3. Trimming the gate point from the part. 3. Performing a 100% visual inspection with a sample part and checking for defects like flashing, shortfill, or sink marks. The document also includes caution points to check machine stops, isolate first parts, and escalate abnormalities. Packaging instructions and a diagram of the part are provided.

Uploaded by

ubraghu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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TOP

RUN
AUT
OMO
TIVE
INDIA
PVT
LTD
TOPRUN AUTOMOTIVE INDIA PVT LTD
WORK INSTRUCTION
DOC NO : TRAI/PD/MWI/71
WOR
K Product Machine Resin / Part Assembly / Subparts
OPE
CUSTOMER
RATI CAR MODEL DRIVE PART DESCRIPTION / PART NUMBER TONNAGE DESCRIPTION Item No Drier Temp
Part WeightAssemb Part Description Item No Qty
ON
SHEE
T Material PP
Grade HP310SU2I
As Per
SHIELD COVER FR SEAT INR, LH(MNL)/RH(H/ADJ) Color NNB/RBD
HTL - SU2I - 450T - Control
88030-BV000/88040-BV100
Eo.No Plan

Eo Date
No Description / Explanation PICTURE / SKETCH

1 INJECTION MOLDING

2 PICK THE PART FROM MACHINE FOR ROBO AND KEPT IN THE PART FOR THE CONVEYOR

3 GATE POINT TRIMMING THE PART

4 100% VISUAL INSPECTION WITH SAMPLE PART


2. PICK THE PART FROM MACHINE 3. GATE POINT TRIMMING THE
1.INJECTION MOLDING FOR ROBO AND KEPT IN THE PART
5 DATE AND SHIFT CODE MENTION IN PART FOR THE CONVEYOR
PART

6 PACK THE PART AS PER PACKING STANDARD

6. PACK THE PART AS PER 5. DATE AND SHIFT CODE 4. 100% VISUAL INSPECTION
PACKING STANDARD MENTION IN PART WITH SAMPLE PART

CAUTION POINTS Q-ALERT POINTS CAUTION AREAS


1 Every machine stop isolate the first 2 pcs for QA verifcation to setup
bin (yellow bin or trolley)

2 Confirmed rejects should be moved to red bin or trolley for QA Verification

3 Check all the caution points for flash, shortfill and any other defects
Hole flash
e
4 Any abnormalities or high rejection , escalate to supervisor
Flow mark
Front side e
e

Preparation
1 Arrange packaging cover as per lot qty Shortfill
2 Use Pen knife for deflashing e

Rear side Sink Mark


e
`

00 12.02.2019 Initial Released Rajesh Satheesh Magesh


Rev Date History / Change of content Prepared By Reviewed By Approved By

TRAI/PD/002 Page 1 of 2 Rev 00/21.02.2018


TOP
RUN
AUT
OMO
TIVE
INDIA
PVT
LTD
TOPRUN AUTOMOTIVE INDIA PVT LTD
WORK INSTRUCTION
DOC NO : TRAI/PD/MWI/71
WOR
K Product Machine Resin / Part Assembly / Subparts
OPE
CUSTOMER
RATI CAR MODEL DRIVE PART DESCRIPTION / PART NUMBER TONNAGE DESCRIPTION Item No Drier Temp
Part WeightAssemb Part Description Item No Qty
ON
SHEE
T Material PP
Grade HP310SU2I
As Per
SHIELD COVER FR SEAT INR, RH(MNL)/LH(H/ADJ) Color NNB/RBD
HTL - SU2I - 450T - Control
88040-BV000/88030-BV100
Eo.No Plan

Eo Date
No Description / Explanation PICTURE / SKETCH

1 INJECTION MOLDING

2 PICK THE PART FROM MACHINE FOR ROBO AND KEPT IN THE PART FOR THE CONVEYOR

3 GATE POINT TRIMMING THE PART

4 100% VISUAL INSPECTION WITH SAMPLE PART


2. PICK THE PART FROM MACHINE 3. GATE POINT TRIMMING THE
1.INJECTION MOLDING FOR ROBO AND KEPT IN THE PART
5 DATE AND SHIFT CODE MENTION IN PART FOR THE CONVEYOR
PART

6 PACK THE PART AS PER PACKING STANDARD

6. PACK THE PART AS PER 5. DATE AND SHIFT CODE 4. 100% VISUAL INSPECTION
PACKING STANDARD MENTION IN PART WITH SAMPLE PART

CAUTION POINTS Q-ALERT POINTS CAUTION AREAS


1 Every machine stop isolate the first 2 pcs for QA verifcation to setup
bin (yellow bin or trolley)

Flow mark
2 Confirmed rejects should be moved to red bin or trolley for QA Verification
e
3 Check all the caution points for flash, shortfill and any other defects
Hole flash
e
4 Any abnormalities or high rejection , escalate to supervisor

Front side
e

Preparation Sink Mark


1 Arrange packaging cover as per lot qty Shortfill
2 Use Pen knife for deflashing e

Rear side
e
`

00 12.02.2019 Initial Released


Rev Date History / Change of content Prepared By Reviewed By Approved By

TRAI/PD/002 Page 2 of 2 Rev 00/21.02.2018

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