Characterisation of The Egyptian Pliocene Bentonite From The Sohag Region For Pharmaceutical Use
Characterisation of The Egyptian Pliocene Bentonite From The Sohag Region For Pharmaceutical Use
https://doi.org/10.1007/s12517-018-3691-3
S. I. GEOLOGY OF AFRICA
Abstract
This paper aims to prepare purified Na-bentonite with improved properties for its use in the pharmaceutical industry. Calcium
bentonite from the Sohag region of Egypt was activated with various proportions of sodium carbonate (2, 3, 5 and 8 wt.%).
Additionally, bentonite was purified by sedimentation to eliminate impurities, especially quartz. The results of X-ray diffraction
(XRD) and swelling volume data confirmed that raw bentonite was converted to sodium bentonite using 5% Na2CO3. The
sodium bentonite (M5) obtained by activation met the chemical and microbiological requirements set by the pharmacopoeias
regarding toxic trace elemental contents (As, Pb and Cd), the absence of E. coli, the total contents of aerobic microbes and
physicochemical properties such as swelling volume, pH and sedimentation volume. Therefore, (M5) bentonite can be desig-
nated as being potentially appropriate for pharmaceutical applications. The cation exchange capacity (CEC), surface area,
porosity, pH, gel formation and swelling volume data indicated that M5 bentonite could be used to formulate oral suspensions
and in topical application.
Keywords Bentonite . Sohag . Soda activation . Microbial contents . Pharmaceutical uses . Egypt
Bentonite has diverse terminologies when used by min- Material and methods
eralogists, chemists or pharmacists. The term bentonite (or
bentonitic clays) is used to label mudstones that largely Raw bentonite
comprise smectite clays. Pharmaceutically, bentonite is a
naturally existing, crystalline, hydrated aluminium silicate Raw bentonite was collected from a bentonitic bed (5–9 m
and clay-like mineral that is obtainable as an odourless pale thick) confined to the Madmoud Formation (El Haddad
buff or cream- to greyish-coloured fine powder free from 2014; Refaey et al. 2015; El Shater et al. 2015; Soliman
fine sand (Raymond et al. 2003). 2016). Seventeen representative samples were collected
The US Pharmacopoeia (US Pharmacopeia 2004a, b) de- from four columnar sections covering the clays of this for-
scribes bentonite as a native, colloidal, hydrated aluminium mation and exposed in four sites in the investigated area
silicate and uses the term purified bentonite to characterise a (Table 1 and Figs. 1 and 2). Nine samples were collected
colloidal montmorillonite that has been processed to remove from Wadi Abu Gelbana (site I), five samples from Wadi
its grit and non-expandable components. Dir El-Haddid (site II and site III) and three samples from
Currently, bentonites are considered to be the most im- Wadi El-Kiman (site IV).
portant types of clays used for various purposes because The bentonite is dark grey and brown in colour and
their surface area and cation exchange capacity (CEC) mainly consists of montmorillonite with minor kaolinite,
values are high, and they can swell in water. Therefore, the illite, quartz and felspars (El Shater et al. 2015; Soliman
aim of this study is to examine the appropriateness of some 2016). It was soaked in distilled water for 48 h and was
types of Egyptian bentonites from Sohag region for their use stirred twice, once after every 24-h period of soaking time.
in new fields, including medication and ecological applica- The dispersed clay was passed through a 45-μm sieve
tions, following the physical treatment and activation of (ASTM) and allowed to settle. The water was then
these samples by Na2CO3. The specifications of each appli- decanted, and the slurry was dried at 60 °C. To obtain fine
cation are described for both treated and untreated samples. powder, the dried sample (sample M1 from Wadi Abu
Gelbana) was ground, passed through a 125-μm sieve
and labelled (M0).
Geological setting of the studied area
Granulometry and micromorphology
The study area lies at the eastern side of the Nile Valley of
Sohag Province, Upper Egypt. It occupies the area between The representative samples were mechanically analysed by
the foot of the eastern limestone plateau and the floodplain of wet sieving, using a standard sieve with openings of
the Nile between latitudes 26° 00′N to 27° 00′N and longitude 0.063 mm that was placed in a mechanical shaker for ap-
31° 15′E to 32° 15′E (Fig. 1). The study area comprises various proximately 15.0 min. The fine-grained (i.e. mud) fractions
sediments ranging in age from Lower Eocene to Recent (Said of the examined samples (i.e. particles with diameters of
1975, 1990; Omer 1996; Omer and Issawi 1998; Hassan et al. less than 63 μm) were determined using the pipette meth-
2005) as shown in Fig. 1. The studied samples were collected od. The fractions retained in the sieve and the mud
from the Madmoud Formation (Pliocene) deposits that are analysed by the pipette method were weighted, and their
characterised by their high fine earth fraction and smectite con- percentages were calculated and plotted (Table 1 and
tent (El Shater et al. 2015; Refaey et al. 2015; Soliman 2016). Figs. 3 and 4).
The Madmoud Formation forms a single lithostratigraphic The morphology of the Madmoud clays in representative
unit (Said 1981) and includes estuarine fine clastic sediments samples was examined using a JOEL JSM-35C scanning elec-
formed as a result of the rising and invasion of the tron microscope equipped with an energy dispersive X-ray
Mediterranean Sea through a long gulf extending from Cairo (EDX) detector at the Central Lab, Sohag University, Sohag,
to Aswan in the Pliocene (Issawi et al. 1978; Hassan et al. Egypt. Samples were mounted on Al stumps using conductive
2005). This formation was divided into two main divisions glue. Then, the surfaces of the stumps (samples) were coated
(lower and upper members) based on its deposition environ- with a thin layer of Au.
ment and facies (Omer 1996). The lower part is composed
mainly of bedded to massive dark brown (chocolate) clay to Sample preparation and Na activation
dark grey marine clay with thin interbeds of fine sand and silt
(Fig. 2). The upper part is dominated by fluvial sediments According to Yildiz and Calimli (2002), bentonite samples
consisting of fining upwards cycles. The sediments are sloped can be activated using sodium carbonate (Na2CO3). To govern
towards the cultivated flood plain covered with the younger the optimum activation dosage, soda samples with few mass
sediments and widespread in both the surface and subsurface ratios of 2, 3, 5 and 8 g per 100 g of bentonite sample, labelled
in the study area. M2, M3, M5 and M8, respectively, were added to 1000 mL of
Arab J Geosci (2018) 11:385 Page 3 of 12 385
Fig. 1 Location of the studied area (Sohag Governorate, Upper Egypt), locations of the selected columnar sections of Madmoud Formation and
geological map of east of Sohag Governorate (modified from Mahran 1995)
boiling water. The suspension was agitated slowly and constant- 24 h to permit impurities, particularly quartz, to settle. After 24 h,
ly with a magnetic stirrer and heated for 1 h. Next activation, it the supernatant was decanted, and the sedimentation process was
was endorsed to become cold at chamber temperature, and it was repeated until the supernatant became clear. The collected super-
diluted with distilled water to reach a concentration of 5 g of natants were centrifuged at 10,000 rpm to allow the clay samples
activated clay per 1000 mL of distilled water. The diluted sus- to settle; they were then dried at 60 °C. Each dried sample was
pension was homogeneously dispersed and allowed to stand for further ground to get fine powder for experimental use.
385 Page 4 of 12 Arab J Geosci (2018) 11:385
Madmoud Wadi Abu Gilbana 1 M 8.8 7.2 12.1 15.2 10.4 46.3
(site I) 2 M 14.2 21.5 15.8 10.8 4.2 33.5
3 M 17.3 18.4 4 10 4.6 45.7
4 M 13.5 12 5.3 9.4 7.3 52.5
5 M 10 12 10.3 13.4 3.3 51
6 M 5 16.7 6.8 24 7 40.5
7 M 7.4 7.2 15 9.6 8 52.8
8 M 9.5 12 18.5 7.5 10.5 42
9 M 8 12 10 19 15 36
Wadi Dir El Haddid 10 M 8.4 12.3 13 11.8 20 34.5
(sites II and III) 11 M 6 7.3 11.3 17.3 19.5 38.6
12 M 5.1 9.8 10.4 16.8 12.2 45.7
13 M 4.7 11.7 15.2 3.4 22.3 42.7
14 M 11.8 11.1 10.1 3.7 30.8 32.5
Wadi El-Kiman 15 M 7.4 5 8.8 15.3 12.3 51.2
(site IV) 16 M 5.4 14.6 10.1 6.7 14.8 48.4
17 M 7.1 8 8.8 18.3 22.1 35.7
Arab J Geosci (2018) 11:385 Page 5 of 12 385
40
4Ø %
5Ø %
30
6Ø %
7Ø %
8Ø %
20 9Ø %
10
0
1M 2M 3M 4M 5M 6M 7M 8M 9M 10M 11M 12M 13M 14M 15M 16M 17M
Sample Number
385 Page 6 of 12 Arab J Geosci (2018) 11:385
Table 2 Mineralogical
composition of Madmoud Formation Locality Samples Montmorillonite% Kaolinite% Quartz% Feldspars%
deposits following the method of
Moore and Reynolds (1997) Madmoud Wadi Abu Gilbana 1 M 82 8.7 8.5 Trace
(site I) 2 M 84.2 6.3 9.5 0
3 M 85.5 6.7 7.5 0
4 M 85.1 7 7.9 0
5 M 76.4 14.9 8.7 0
6M 87 7 6 0
7M 79.5 13.6 4.2 Trace
8M 75.7 12.8 8.4 3.1
9M 79 14.9 4.1 Trace
Wadi Dir ELHa-did 10 M 73.4 12.3 10.7 3.6
(sites II and III) M11 79.7 14.5 4 Trace
M12 80.8 12.5 6.5 Trace
M13 77.1 11.2 10.5 Trace
M14 81.7 7.2 9.9 Trace
M15 79 11.8 8.1 Trace
Site (IV) 16 M 88.6 8.6 2.4 Trace
17 M 77.8 14.2 6.8 Trace
Average 82 10 7 Trace
suspension. If the plate count was not appropriate, dilu- possible number (MPN) of CFU. Five replicates were
tion counts were made, and the greatest dilution that made of each inoculation for three adequate sequential
could still supply growth was equated with the most dilutions.
7.1Å
pH measurement
336
540 Q
K
380 M
K F K Q
220 Q MK Q
F
60
4 18 32 46 60 74
2 Theta
385 Page 8 of 12 Arab J Geosci (2018) 11:385
Intensity(Counting)
M1 from Wadi Abu Gelbana 784
ground, passed through a 125-μm
sieve; M2 = activated sample with 560 M8
2 Na2CO3 per 100 g of bentonite; M5
M23 = activated sample with 2 336
Na2CO3 per 100 g of bentonite;
M3
M5 = activated sample with 2 112
M2
Na2CO3 per 100 g of bentonite; M0
M8 = activated sample with 2
Na2CO3 per 100 g of bentonite) 10 20 30 40 50 60 70
2 Theta
composition and the shape and degree of dispersion of pri- were identified: inter-granular and intra-granular micropores.
mary clay particles, as well as sedimentation conditions, the The first type is illustrated in Fig. 4e, f and h, where the
microaggregates in clayey sediments can take different contact types of micrograins or microcrystals are face-to-
forms and range in diameter from fractions to scores of edge or edge-to-edge (Fig. 5e, f) and face-to-face (parallel
micrometres (Grabowska-Olszewskab et al. 1984). platelets), as in Fig. 4h. The second type was probably created
In the samples collected from the Madmoud deposits that by diagenetic dissolution or leaching processes (Fig. 5i). Here,
contain up to nearly 90% smectite (Table 2), the obtained BSE the pores almost reach an isometric form and are several mi-
images (Fig. 5a–i) of clay particles show wide variations in crons in diameter.
their sedimentary microstructures. The first and most common
microstructure is that of poorly developed plates, which ex-
hibit the irregular outlines and loose texture of detrital clay Mineral composition and the effects of soda
particles (Fig. 5a, b, d). The second-most recorded microstruc- activation
ture of the Madmoud smectite is allogenic layering, which
often forms undulating laminae (Fig. 5g). The third-most re- Mineralogy
corded microstructure is the turbulent type (Fig. 5h), in which
the orientation of clay materials causes the pronounced anisot- The diffraction patterns of the untreated, ethylene glycol-
ropy of the physical and mechanical effects. A deformed hon- solvated and heated samples are shown in Fig. 6. In the inves-
eycomb microstructure was also recorded in these clays. One tigated sediments, the shift of (001) basal spacing of the main
of its features is the presence of open, nearly isometric cells clay mineral phase after ethylene glycol solvation from 15 to
that are 2–5 μm in size, in which the cell walls are mostly 17 Å and the collapse to d = 9.6 Å suggests that the main clay
montmorillonite (Fig. 4e, f). mineral present is Ca-montmorillonite (Lim and Jackson
Additionally, some smectite samples show matrix micro- 1986). The detected clay minerals include smectite (with an
structures and flocculent textures (Fig. 5c, i). Based on mutual average value of 82%) with minor amounts of kaolinite
grain-to-grain relationships, two main types of micropores (10%), whilst the non-clay minerals include quartz and feld-
spar (sanidine) (Table 2 and Fig. 7).
The XRD patterns of the original and purified Na2CO3- Table 4 Specific surface area and porosity of raw (M0) and purified
sample (M5)
activated samples are illustrated in Fig. 8. The quartz con-
tent decreases in the Na-activated samples. The Na- Properties M0 M5
montmorillonite obtained by soda activation at a concen-
tration of 5 g Na2CO3/100 g bentonite has a lower d001 BET surface area (m2/g) 66.84 86.015
spacing (~12.6 Å) than the original Ca-montmorillonite Micropore area (m2/g) 31.73 36.43
(15 Å) (Fig. 8), suggesting that Na+ ions replaced Ca2+ Total pore volume (cm3/g) 0.066 0.089
ions in the montmorillonite interlayer. According to Micropore volume (cm3/g) 0.013 0.016
Viseras et al. (2006), the quartz content should be less Average pore diameter (nm) 5 4.47
than 2% due to adequate evidence of carcinogenicity in
laboratory animals and, to some extent, in humans (IARC
1997). The quartz in the bentonite studied here was suc- Chemical composition
cessfully removed by soda activation followed by sedi-
mentation (Fig. 8). Table 3 shows the results of the major elemental analyses of
the raw and activated samples. These analyses illustrated that
their Al2O3/SiO2 ratio was 1/3, as expected for the studied
Swelling volume sediment samples, where montmorillonite represents the ma-
jor component of these clays. The slight decrease in SiO2 and
The swelling volumes (mL) of the Madmoud bentonite sam- increase in Al2O3 after Na2CO3 activation followed by sedi-
ples before and after their activation by different concentra- mentation confirmed that the minor amounts of quartz impu-
tions of Na2CO3 are displayed in Fig. 9. The swelling vol- rities in these samples were removed and that there was a
ume of the original bentonite was 6 mL, but it increased to proportional increase in the clay mineral content, in accor-
30 mL as the concentration of Na2CO3 increased to 5 g/ dance with the results of XRD analyses (Fig. 8).
100 g Na2CO3 (sample M5) (Fig. 8). At higher Na2CO3 Whilst the content of Na2O increased, that of CaO signif-
concentrations, the swelling volume did not increase. The icantly decreased, in accordance with the conversion of calci-
increase in swelling volume with higher concentrations of um bentonite to sodium bentonite. In contrast, the content of
Na2CO3 indicates the progressive replacement of exchange- MgO was unaffected. Small amounts of K2O and CaO
able Ca+2 by Na+, thereby facilitating swelling due to the remained in the purified samples. The presence of K2O is most
weak electrostatic interactions between the Na+ ions and the likely due to illite, whereas the presence of CaO is most likely
negatively charged smectite layer. This allows the entrance
of excess water molecules.
The maximum possible replacement of Ca+2 was noticed at
5% Na2CO3, i.e. sample M5, which displays a maximum
swelling volume in accordance with the results of XRD anal-
yses (Fig. 8, pattern M5).
Table 5 Results of the microbial analysis (no. of UFC/g sample) as they show the H4 hysteresis loop, suggesting that slit-
M0 M5 shaped porosity exists between plate-like particles (Fig. 10).
The hysteresis loop is caused by the capillary condensation
Total aerobic bacteria 200 175 of nitrogen in slit-like mesopores. The small hysteresis below
E. coli Absent Absent P/P0 values of approximately 0.45 and the steeply sloped part
Staphylococcus aureus Absent Absent at P/P0 values of 0.98–1.00 indicate the presence of micro-
Pseudomonas aeruginosa Absent Absent pores and macropores, respectively. The isotherms of samples
Total spores Absent Absent M0 and M5 are comparable; the only noticeable difference is
the increase in the area of the hysteresis loop in the Na-
activated sample, indicating the increased mesoporosity and
higher adsorption volume relative to the original sample
due to trace amounts of calcite and/or feldspar. Finally, the
(Fig. 10). Additionally, the Na-activated sample (M5) contains
percentages of Fe2O3, TiO2 and MnO illustrated slight de-
a higher BET specific surface area and a lower average pore
creases in the activated samples, which increased the purity
size than the untreated sample M0 (Table 4).
and whiteness of the purified clay.
The studied bentonite clay was free of the toxic trace ele-
ments Pb and As, as the concentrations of both elements fell Microbiological analysis
below the detection limits of AAS (i.e. 0.05 and 0.01 ppm for
As and Pb, respectively), which are considerably lower than The microbial test (Table 5) revealed that both the raw and Na-
the limits allowed by pharmacopoeia, i.e. 40 and 5 ppm, re- activated samples are free of pathogenic bacteria and that the
spectively, for raw bentonite (US Pharmacopoeia 2007), and total bacteria count fell within the permitted range of different
15 and 3 ppm, respectively, for purified bentonite (Lopez- pharmacopoeia (i.e. the raw samples had a value of CFU/g
Galindo and Viseras 2004). The concentration of Cd was very and the Na-activated samples had a value of 175 CFU/g), i.e.
low, i.e. < 0.02 ppm. < 103 CFU/g, as established for the safe use of bentonite in
preparing pharmaceutical products (US Pharmacopoeia
2007). The samples did not display contamination by E. coli
Exchangeable cations or salmonella species. Hence, the absence of E. coli required
by pharmacopoeias was fulfilled by the studied bentonite (US
The CEC value of the raw sample (M0) was 67 meq/100 g Pharmacopoeia 2007). Based on these results, both the raw
bentonite. This high CEC value indicates that it can be utilised and activated forms of bentonite were microbiologically clean
for pharmaceutical use. The Na activation did not affect the and could be utilised for pharmaceutical purposes.
CEC of the sample. Therefore, the Na-activated bentonite can
also be utilised for pharmaceutical purposes. Pharmacopoeia requirements
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