Manual de Servicio Refrigerador LG Modelo GR-B318SS
Manual de Servicio Refrigerador LG Modelo GR-B318SS
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
SAFETY PRECAUTIONS
Please read the following instructions before servicing your refrigerator.
1. Unplug the power before handling any elctrical componets.
2. Check the rated current, voltage, and capacity.
3. Take caution not to get water near any electrical components.
4. Use exact replacement parts.
5. Remove any objects from the top prior to tilting the product.
                                                                                          -2-
1. SPECIFICATIONS
1-1 LFX31945**
  31 cu.ft.
         ITEMS                        SPECIFICATIONS                                     ITEMS                   SPECIFICATIONS
DOOR DESIGN              Side Rounded                                            VEGETABLE TRAY         Clear Drawer Type
DIMENSIONS (inches)      35   3/4   X 30   1/4   X 70   1/4   (WXDXH) 31cu.ft.   COMPRESSOR             Linear
NET WEIGHT (pounds)      158kg (348lb)                                           EVAPORATOR             Fin Tube Type
COOLING SYSTEM           Fan Cooling                                             CONDENSER              Spiral Condenser
TEMPERATURE CONTROL Micom Control                                                REFRIGERANT            R-134a (135 g)
DEFROSTING SYSTEM        Full Automatic                                          LUBRICATING OIL        ISO10 (280 ml)
                         Heater Defrost                                          DEFROSTING DEVICE      SHEATH HEATER
DOOR FINISH              PCM, VCM, Stainless                                             REFRIGERATOR   LED Module
                                                                                  LAMP
HANDLE TYPE              Bar                                                             FREEZER        LED Module
INNER CASE               ABS Resin
INSULATION               Polyurethane Foam
DIMENSIONS
                                                 Description                                                       LFX31945**
Depth w/ Handles                                                                                   A                 36 1/4 in
Depth w/o Handles                                                                                  B                 33 3/4 in
Depth w/o Door                                                                                     C                 29 1/2 in
Depth (Total with Door Open)                                                                       D                 48 1/8 in
Height to Top of Case                                                                              E                 68 3/4 in
Height to Top of Door Hinge                                                                        F                 70 1/4 in
Width                                                                                              G                 35 3/4 in
Width (door open 90 deg. w/o handle)                                                               H                     40 in
Width (door open 90 deg. w/ handle)                                                                I                     45 in
                                                                            -3-
2. PARTS IDENTIFICATION
                                                                              Adjustable refrigerator
                                                                              shelf
                                                                              The refrigerator
                                                                              compartment shelves
                                                                              are adjustable to allow
                                            LED interior lamps
                                                                              flexibility for storage
                                            The interior lamps light up the
                                                                              needs. Preserve large
                                            inside of the refrigerator.
                                                                              size food or containers.
    Water filter
    The water filter purifies
    water.                                                                     Grab-N-Go Case
                                                                               The convenience of a "soft cool"
        NOTE                                                                   storage area and ease in spreading
    The filter should be replaced                                              product stored in this area.
    every 6 months. Please refer
    to°Replacing the filter°
    in this manual for details.                                                          Cheese &Butter Bin
    * This function may not be                                                           Cheese & Butter and
    available, depending on                                                              Condiment bins, that
    the model.                                                                           are specially designed
                                                                                         for food that can be
                                                                                         stored at a warmer
                                                                                         temperature. This makes
                                                                                         spreading butter and
   Indoor ice bin                                                                        slicing cheese easier.
   100 ice cubes are
   automatically produced over
   per 24-hour period.                                                                   Condiment Bin
 Crisper
 The crisper controls humidity                                                            Auto closing hinge
 and helps vegetables and                                                                 The refrigerator doors
 fruit to stay crisp.                                                                     and freezer drawers
                                                                                          close automatically when
                                                                                          you push them slightly.
 Fixed door bin                                                                           (The door only closes
 The fixed door bin is used                                                               automatically when it is
 to preserve chilled food or                                                              open at an angle of less
 drinks that are of a suitable                                                            than 30¡C.)
 size for storing in this bin.
                                                                                          Glide’N’Serve
      Pull out Drawer                                                                     When you want to store
      It is a convenient feature                                                          food items at a much
      that allows you to fill large                                                       lower temperature, you
      containers such as the extra                                                        can use the temperature
      bin and It is useful to store.                                                      controller to maintain the
                                       Dura Base¤ Divider                                 lowest possible chilling
                                       This is a convenient feature that                  temperature (without
                                       allows you to fill large containers,               freezing).
                                       such as an ice chest, cooler or
                                       pitcher, with ice.                                 F-Basket
                                                                                          This is a convenient
                                                                                          feature that allows you
                                                                                          to fill small frozen food,
                                                                                          beverage to needed
                                                                                          quick cooling.
                                                             -4-
3. DISASSEMBLY
3-1 REMOVING AND REPLACING REFRIGERATOR DOORS
 Removing Refrigerator Door
      CAUTION: Before you begin, unplug the refrigerator. Remove food and bins from doors.
      Left Door -FIG. 2
 1. Disconnect water supply tube by pushing back on the disconnect ring (3).-FIG. 1
 2. Open door. Loosen top hinge cover screw (1).
    Use flat tip screwdriver to pry back hooks on front underside of cover (2). Lift up cover.
 3. Disconnect door switch wire harness and remove the cover.
 4. Pull out the tube.
 5. Disconnect all 3 wiring harnesses (4). Remove the grounding screw (5).
 6. Rotate hinge lever (6) counterclockwise. Lift top hinge (7) free of hinge lever latch (8).
      CAUTION: When lifting hinge free from the latch, be careful that door does not fall forward.
 7. Lift door from middle hinge pin and remove door.
 8. Place the door with the insides facing up, on a not scratch surface.
      Right Door -FIG. 3
 1.   Open the door, remove 1 screw on the top of the hinge cover. Loosen top hinge cover screw (1). Lift up cover (2).
 2.   Disconnect door switch wire harness and remove the cover.
 3.   Rotate hinge lever (3) clockwise. Lift top hinge (4) free of hinge lever latch (5).
 4.   Lift door from middle hinge pin and remove door.
      CAUTION: When lifting hinge free from the latch, be careful that the door does not fall forward.
 5. Place the door with the insides facing up, on a not scratch surface.
Figure 2 Figure 3
                                                                                                                          
                                                                            
                                                                                                 !
                                                                                                       "
                     !
                                          "                                                                 #
                     #
$
               %
                           &
Figure 1
Correct Incorrect
                                                           -5-
3-2 DOOR                                                         Door Gasket Replacement
  Mullion Removal                                            1. Insert gasket into channel
                                                                Insert and press gasket into channels at doorliner.
1. Remove 2 screws.
                                                                 Mullion Replacement
                                                             1. Connect wire harness.
                                            Gasket
                                            Channel
Gasket
                                                           -6-
3-3 Door Alignment                                                 3-4 FAN AND FAN MOTOR
If the level of refrigerator doors is uneven, follow the           1. Remove the freezer drawer.
instructions below to align the doors:                             2. Remove the plastic guide for slides on left side by
Turn the leveling legs (CCW) to raise or (CW) to lower the            unscrewing phillips head screws.
height of the front of the refrigerator by using flat blade        3. Remove the grille assembly by removing four screws
screw driver or 11/32" wrench. Use the wrench (Included               and pulling the grille assembly forward.
with the User Manual) to adjust the bolt in the door hinge to      4. Remove the Fan Motor assembly by loosening 3 screws
adjust the height. (CW to raise or CCW to lower the height.)          and disassembling the shroud.
The Left refrigerator door has an adjustable nut, located on       5. Pull out the fan and separate the Fan Motor and Bracket
the bottom hinge, to raise and lower them to align properly.          Motor.
If the space between your doors is uneven, follow the
instructions below to align the Left door evenly: Use the
wrench (included with the Use & Care Guide) to turn the nut
                                                                                FAN MOTOR
in the door hinge to adjust the height To the right to raise or
to the left to lower the height.
On the other hand, The Right refrigerator door does not
have an adjustable nut. If the space between your doors is
uneven, follow the instructions below to align the Right                                                      Shroud
door:                                                                             BRACKET
1. With one hand, lift up the Right door you want to raise at                      MOTOR
middle hinge.
2. With other hand, use pliers to insert snap ring as shown.
3. Insert additional snap rings until the Right door is aligned.
(Three snap rings are provided with unit.)
Down
Up
                                                               -7-
* Ice Fan Assembly Replacement                                3-5 DEFROST CONTROL ASSEMBLY
                                                              Defrost Control assembly consists of Defrost Sensor and
 1) Remove the plastic guide for slides on left side by
                                                              FUSE-M.
    unscrewing phillips head screws.
                                                              The Defrost Sensor works to defrost automatically. It is
 2) Pull out the cover sensor to disassemble by using tools
                                                              attached to the metal side of the Evaporator and senses its
    shown in the figure.
                                                              temperature. At 46F(8°C), it turns the Defrost Heater off.
 3) Pull out the cover grille to disassemble by using tools
                                                              Fuse-M is a safety device for preventing over-heating of
    shown in the figure.
                                                              the Heater when defrosting.
 4) Put your hand into the inside of grille to disassemble
                                                              1. Pull out the grille assembly. (Figure 1)
    shown in the figure.
                                                              2. Separate the connector with the Defrost Control
 5) Disconnect wire harness of the grille assembly.
                                                                 assembly and replace the Defrost Control assembly after
 6) Remove the Ice fan assembly by loosening all screws.
                                                                 cutting the Tie Wrap. (Figure 2)
(1) (2)
(3) (4)
(5) (6)
                                                          -8-
3-6 Refrigerator Light (Top)                                 3-6-2 Refrigerator Light (Side)
Unplug Refrigerator, or disconnect power at the circuit      1. Unplug refrigerator power cord from electric outlet.
breaker.                                                     2. Put flat screwdriver into sevice hole and remove cover of
If necessary, remove top shelf or shelves.                      refrigerator light.
3-6-1 Refrigerator Compartment Lamp
1) Release 2 screws.
2) Hold both ends with your both hands and pull it
   downward to remove it.
                                              Case, lamp
                                                             5. Assemble the cover in reverse order.
                                                           -9-
3-6-3 Cap Duct LED LAMP(Bottom)                                   3-7 MULTI DUCT
1. Unplug refrigerator power cord from electric outlet.           1. Remove 2 screws and guide rail.
2. Open the refrigerator door to need diassembly.
3. Put flat screwdriver into service hole, remove the cover
   of cap duct LED LAMP.
                                                              - 10 -
3-8 DISPENSER                                                       3-10 ICE BUTTON ASSEMBLY
                                                                    1) Remove the 1 screw holding the lever.
                                                                    2) Remove the spring from the hook.
                                                                    3) Push and pull on the tab to remove.
                                                                              Button Lever
3) If nozzle is interfered with button,    4) Remove the
   push and pull out the bottom of            lead wire.
   button.
hinge
                                                                - 11 -
3-13 ICEMAKER REPLACEMENT                                       CAUTION: Make sure that the motor housing is taped to
                                                                the mold, if not positioned correctly the cover will not fit
1) Remove 4 screws as shown.
                                                                properly.
                                                   In-door
                                                   motor
                                                       - 12 -
3-15 CAP DUCT MOTOR REPLACEMENT
1) Separate the Housing of the Cap Duct Motor.
                         Duct Door
                         Link
                         Cap Duct Motor
                                           NG Position
4) Insert 2 screws.
                                                          - 13 -
3-16 HOW TO REMOVE A ICE BIN              3-17 HOW TO INSERT A ICE BIN
1) Grip the handles, as shown.            1) Insert the Ice Bin, slightly tilting to avoid touching the
                                             Icemaker. (Especially, Ice-Detecting Sensor)
                                      - 14 -
3-18 HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER
Step 3) Remove the two screws from the guide rails (one       Step 4) Removal of the freezer door is done by l ifting clear
        from each side).                                              of the rail support.
                                                                      Fully extend both rails.
Step 5) Remove only 1 screw of gearice, and disassemble       Step 6) Remove 2 screws of both side of supporter covers
        the bar and gearice                                           tv and disassemble the supporter cover tv.
                                                          - 15 -
3-18-2 Follow Steps to Reinstall
Step 1) Insert both side of supporter cover tv into                  Step 2)     Assemble a bar and gear ice with screw.
        connector rails, and then screw them.                                    Push the otherside of the gear to inside of the
                                                                                 bar.
Step 3) Put gear ice assembled with the bar by screw into            Step 4) Insert opposite gear ice into connector rail and
        connector rail’s hole.                                               screw them
Step 5) The rail system will align itself by pushing the rails       Step 6) Reinstall the freezer door by inserting the rail tabs
        all the way into the freezer section.                                into the guide rail.
        Pull the rails back out to full extension.
                                                                 - 16 -
3-19 WATER VALVE DISASSEMBLY METHOD                            3-20 FAN AND FAN MOTOR DISASSEMBLY
1) Turn off the water to unit. Remove the waterline from the        METHOD
   valve.                                                      1) Remove screws for the Drain Pipe Assembly and the 1
                                                                  connected to the Motor Cover.
                                                                                                         MOTOR COVER
2) Remove cover and 1 screw from the valve.                    2) Separate the Fan Assembly and Motor, turn counter
                                                                  clockwise to remove from the motor shaft.
         Mechanical Cover
                                                                                             FAN ASSEMBLY         MOTOR
                                                           - 17 -
3-21 PULL OUT DRAWER
Top Drawer
1. Use a flat blade screwdriver to push the tab in on the left rail and push the tab on the right rail in with your finger.
   Once the tabs have been pushed in, you can lift the tray up and out.
2. Pull both rails out to the full extension and insert the insert the back of the tray into both rails. Then set the front of the
   tray into the rail and push it until you hear it click into place.
Middle Drawer
1. To remove the middle drawer.
   Pull the drawer out to full extension. Lift the front of the drawer up, then pull it straight out.
2. To install, slightly tilt up the front and insert the drawer into the frame and push it back into push it back place.
                                                                - 18 -
3-22 CAUTION : Sealed System Repair
Before making a sealed system repair : Start with the power cord unplugged from the outlet. Plug in the power cord and
between 6 and 12 seconds after it has been pugged in, unplug it from the power source. this will allow both sides of the 3
way valve to be opened to allow for proper evacuation.
F-Evaporator
R-Evaporator R-Evaporator
             
           	
              
                                                                F-Evaporator
                              	                                                       F-Evaporator
                              	
 
                                      	  
                                            
 	
 
                                                                                                                 To Fresh Food
                                                                                                               (Refrigerant outlet)
To Freezer(Refrigerant outlet)
Note : To service sealed system, follow the directions in 3-22 and 3-23 above.Then service is the same as a single
       evaporator system.
                                                                   - 19 -
3-24 HOW TO REMOVE AND REINSTALL THE HOMEBAR
3-24-1 CASE ASSEMBLY, HOME BAR                                   3-24-2 DOOR BASKET OF HOME BAR DOOR
  The Home Bar is removable for easy cleaning and                     The Door Baskets are removable for easy cleaning and
  adjustment.                                                         adjustment.
  1. To remove the Home Bar, Slopingly lifts the Home Bar             1. To remove the Door Baskets, simply lifts the Door
  up and pulls straight out.                                          Baskets up and pulls straight out.
  2. To replace the Home Bar, Slopingly slides it in above            2. To replace the Door Baskets, slides it in above the
  the desired support and push down until it snaps into               desired support and push down until it snaps into place.
  place.
                                                                      NOTE : Some Door Baskets may vary in appearance
  NOTE : Some Home Bar may vary in appearance and                     and will only fit in one location.
  will only fit in one location.
1. To remove the Door Baskets of Homebar, simply lifts the Door Baskets of Homebar up and pulls straight out.
  2. To replace the Door Baskets of Homebar, slides it in above the desired support and push down until it snaps into
  place.
NOTE : Some Door Baskets of Homebar may vary in appearance and will only fit in one location.
                                                             - 20 -
3-24-4 COVER FRONT
  The Cover Front is removable for easy cleaning and adjustment.
1. To remove the Cover Front, simply lifts the basket doorr up and pulls slopingly out.
2. Remove two screws of The Cover Front and pull slopingly straight out.
  NOTE : To replace the Cover Front and basket door, Slide them in above desired support and push down until them
  snaps into place.
                                                                                    !
                                 
                                                           - 21 -
3-26 HOW TO REMOVE AND REINSTALL THE DOOR FOAM ASSEMBLY, REFRIGERATOR
1. Remove the Screw of Right Hinge Cover. 2. Remove two Wire connectors.
                                            - 22 -
3-27 HOW TO REMOVE FRAME DOOR SWITCH OF DOOR FOAM
1. Remove screws on hinge assebmbly, Upper 2. Separate the Cap,decor on the frame door.
3. Press the hook of door switch,                     4. Remove a wire connector for change.
   Then pushes it outward.
                                             - 23 -
3-28 HOW TO REMOVE THE HOME BAR DOOR.
1. Remove the screw located on the top of hinge. 2. Remove the cap hinge(upper)
Cap Hinge(Upper)
3. Remove the bar by pushing it up from the                      4. Pull out the bar thought the top hinge.
   bottom through the SVC hole (bottom hinge).
          Bar
                                                   SVC Hole
                                                        - 24 -
4. ADJUSTMENT
4-1 COMPRESSOR                                                   4-2-3 Compressor protection logic
4-1-1 Role                                                           Since linear Comp conducts linear reciprocating motion,
                                                                     we have protection logic for compressor, motor and PCB
The compressor intakes low temperature and low pressure
                                                                     as the below.
gas from the evaporator of the refrigerator and compresses
this gas to high-temperature and high-pressure gas. It then
                                                                 - Stroke Trip
delivers the gas to the condenser.
                                                                   During the operation, if stroke is above the target value,
                                                                   decrease the target volt by 3V.
                                                            - 25 -
5. CIRCUIT DIAGRAM
                     - 26 -
6. TROUBLESHOOTING
6-1 Error Code Summary
  WARNING: When checking Resistance values, make sure to
              turn off the power, and wait for the voltage to
              discharge.                                                                                     FRESH AIR FIL TER
NOTE) Within 3 hours after the error : Press the Ice Plus button and Freezer button simultaneously
      3 hours after the error : All errors, except for "Er rt", "Er SS",
      "Er IS(except for Icing sensor)", "Er gF", "Er It" error, are displayed.
      "Er IS" which is displayed without input of user is the error of Icing Sensor.
                                       Error Display
         Error Detection        Freezer    Refrigerator                                                   Remark
 NO                                                          Error Generation Factors
            Category         Temperature Temperature
                            (Error code ) (Error code )
           Ice maker kit                                     Other Electric system error        When the ice does not drop
  9           defect              Er               It       such as moter, gear, Hall IC,       even when the I/M Test S/W
                                                            operation circuit within I/M kit               is pressed
              Flow                                           Error of flow meter or water        Error of flow meter or water
  10      Meter(Sensor)           Er               gF        input or low water pressure       input or low water pressure or
             Defect                                                                                 flow meter connection
                                                               Even though it is passed               Temperature Fuse
                                                            1 hour since then Defrosting,          Disconnection, Heater
  11     Poor Defrosting          Er              dH          if Defrosting sensor is not       disconnection, DRAIN Jam,
                                                            over 46°F(8°C), it is caused            Poor Relay for Heater
         Abnormality of                                      It is caused when feedback
  12    BLDC FAN Moter            Er               IF        signal isn’t over 65 seconds      Poor BLDC Motor connection,
         for Ice Making                                        during BLDC FAN motor                DRIVE IC, and TR
                                                                       operating
         Abnormality of                                      It is caused when feedback
        BLDC FAN Moter                                       signal isn’t over 65 seconds      Poor BLDC Motor connection,
  13                              Er               FF          during BLDC FAN motor                DRIVE IC, and TR
          for Freezer
                                                                       operating
          Abnormality of                                     It is caused when feedback
  14    BLDC FAN Moter            Er              CO         signal isn’t over 65 seconds      Poor BLDC Motor connection,
         for Refrigerator                                      during BLDC FAN motor                DRIVE IC, and TR
                                                                       operating
         Abnormality of                                      It is caused when feedback
        BLDC FAN Moter                                       signal isn’t over 65 seconds      Poor BLDC Motor connection,
  15      for Mechanic            Er              CO           during BLDC FAN motor                DRIVE IC, and TR
              Room                                                     operating
                                                               Communication Error                   Poor Communication
         Communication                                      between Micom of Main PCB               connection,Poor TR of
  16        Error                 Er              CO                                            Transmitter and Receiver Tx/Rx
                                                                and Display Micom
                                                                                               between display and main board.
                                                         - 27 -
7. PCB PICTURE
7-1 Main PCB
     EBR730936
     (2011.01~)
CON3
CON2
CON1
                                  - 28 -
7-2 Display PCB & Sub PCB
P/No Picture
     Display PCB
     EBR 729554
      (2011.03~)
      Sub PCB
    EBR60070709
     (2011.01~)
                            - 29 -
8. Troubleshooting With Error Display
8-1 Freezer Sensor Error (Er FS)
                                                            <Temperature table-1>
                                                          (1) To (2)                Result
                                                        -22°F           °C          40
                           <CON7>
                                                        -13°F           °C          30
                                                        -4°F            °C          23
                                                        5°F             °C          17
                                                        14°F            °C          13
                                                        23°F            °C          10
                                                         32°F       °C               8
                                           - 30 -
8-2 Refrigerator Sensor Error (Er rS)
                                                           <Temperature table-2>
                                                          (1) To (2)             Result
                            <CON7>                      23°F         °C          38
                                                         32°F     °C             30
                                                         41°F     °C             24
                                                        50°F         °C         19.5
                                                        59°F         °C          16
                                           - 31 -
8-3 Icing Sensor Error (Er IS)
                                                             <Temperature table-1>
                                                           (1) To (2)                Result
                            <CON5>                       -22°F           °C          40
                                                         -13°F           °C          30
                                                         -4°F            °C          23
                                                         5°F             °C          17
                                                         14°F            °C          13
                                                         23°F            °C          10
                                                          32°F       °C               8
                                            - 32 -
8-4 Defrost Sensor Error (F dS)
                                           - 33 -
8-5 Defrost Sensor Error (R dS)
                                                           <Temperature table-3>
           Check the Gray to Gray.                        (1) To (2)             Result
                                                        23°F         °C          38
                                                         32°F     °C             30
                                                         41°F     °C             24
                                                        50°F         °C         19.5
                                                        59°F         °C          16
                                           - 34 -
8-6 Defrost Heater Error (F dH)
<CON3>
<CON3>
                                                - 35 -
8-7 Defrost Heater Error (R dH)
<CON3>
<CON3>
                                                - 36 -
8-8 Refrigerator Fan Error (Er rF)
<CON6>
                                                - 37 -
8-9 Freezer Fan Error (Er FF)
                                               - 38 -
8-10 Icing Fan Error (Er IF)
<CON7>
                                                - 39 -
8-11 Condenser Fan Error (Er CF)
   3       Check the Fan motor and surrounding.       Rotate fan using your hand.
                                                      It feel sticky, change the motor.
                                             - 40 -
8-12 Communication Error (Er CO)
<CON5>
<CON5>
                                                - 41 -
9. Troubleshooting Without Error Display
9-1 Cube mode doesn’t work
<Ice Maker>
<Dispenser Motor>
                                                - 42 -
9-2 Crush mode doesn’t work
   2      Check the Sky Blue to White.                    Lever s/w       Result       SVC Action
          (While pushing the lever S/W)
                                                                        112 ~ 115 V    Go to the 3
                                                           Pushing
                                                                           Other      Change PCB
                                                             Not          0~2V         Go to the 3
                                                           pushing         Other      Change PCB
<CON2>
<CON3> <CON1>
<Ice Maker>
                                                 - 43 -
9-3 Water mode doesn’t work
                                                    - 44 -
9-4 Freezer room lamp doesn’t work
1 Check the Freezer door switch. If feel sticky, Change the door s/w.
<CON7>
                                           - 45 -
9-5 Refrigerator room lamp doesn’t work
1 Check the Refrigerator door switch. If feel sticky, Change the door s/w.
<CON7>
                                                 - 46 -
9-6 Poor cooling in Fresh food section
                                                - 47 -
No               Checking flow                             Result & SVC Action
<CON6>
                                      - 48 -
9-7 Poor cooling in Freezer compratment
                                               - 49 -
No                Checking flow                                     Result & SVC Action
                                               - 50 -
10. Reference
10-1 TEST MODE and Removing TPA
Main PCB
After measure the values, you should put in the TPA again.
                                                - 51 -
10-2 TEMPERATRUE CHART - FREEZER AND ICING SENSOR
                                       - 52 -
10-3 TEMPERATRUE CHART - REFRIGERATOR AND DEFROST SENSOR
                                     - 53 -
            Compressor Troubleshooting
Step 1) Open PCB cover Step 2) Check for blinking frequency of LED, PCB
                                                      - 54 -
     Actions to take according to Led blinking frequency
                                                                                                                 1.After resetting
      LED two - time repetiton                                                                      PCB part     power, check if it is
                                                                                                    defect       running normal
1                                                                                                   (piston      2.If the same
                                                                                                    overrun)     symptom arises after
        on - on - off - on - on - off - on - on - off        repeating
                                                                                                                 the first action,
                                                                                                                 replace PCB
                                                                                                                 1.After resetting
                                                                                                                 power, check if it is
                                                                                                                 running normal
      LED four - time repetiton                                                                                  2.If the same
                                                                                                                 symptom arises after
                                                                                                    outlet       the first action,
2
                                                                                                    clogging     replace PCB
        on - on - on - on - off - on - on - on - on - off         repeating                                      3.If the same
                                                                                                                 symptom arises after
                                                                                                                 the second action,
                                                                                                                 replace compressor
                                                                                                                 1. After resetting
                                                                                                                 power, check if it is
                                                                                                                 running normal
      LED five - time repetiton                                                                                  2. If the same
                                                                                                                 symptom arises after
                                                                                                    piston       the first action,
3
                                                                                                    constraint   replace PCB
        on - on - on - on - on - off - on - on - on - on - on - off           repeating                          3. If the same
                                                                                                                 symptom arises after
                                                                                                                 the second action,
                                                                                                                 replace compressor
                                                                                                              1. After resetting
                                                                                                              power, check if it is
                                                                                                              running normal
      LED six - time repetiton                                                                                If the same symptom
                                                                                                  circuit     arises after the first
4                                                                                                 overcurrent action, replace PCB
                                                                                                  error       If the same symptom
        on - on - on - on - on - on - off - on - on - on - on - on - on - off           repeating
                                                                                                              arises after the
                                                                                                              second action,
                                                                                                              replace compressor
                                                                                                                 1.After resetting
      LED seven- time repetiton                                                                                  power, check if it is
                                                                                                    PCB part     running normal
5                                                                                                   defect       2. If the same
                                                                                                    (IPM)        symptom arises after
        on - on - on - on - on - on - on - off - on - on -on - on - on - on- on - off   repeating                the first action,
                                                                                                                 replace PCB
                                                                   - 55 -
10-4 How to check the Fan-Error
     After sending a signal to the fan, the MICOM checks the BLDC fan
     motor s lock status. If there is no feedback signal from the BLDC fan,
     the fan motor stops for 10 seconds and then is powered again for 15
     seconds. To determine that there is a fan motor malfunction,
     this process is repeated 3 times. If the fan motor is determined to be
     defective, the error code will be shown in the display for 30 minutes.
     At this point, the process will be repeated until the fan motor operates
     normally. If normal operation is achieved, the error display is erased and
     the MICOM is reset automatically.
No signal Repeat
                                                          - 56 -
11. COMPONENT TESTING INFORMATION
11-1 Defrost Controller Assembly
 Function      The controller assembly is made up of two different kinds of parts. The fuse and the sensor.
               To determine if these parts are defective, check for resistance. The fuse will cut power to the
               defrost heater at very high temperatures.
                                                        - 57 -
11-2 Sheath Heater (Freezer Room)
 Function      Sheath heater is the part for defrost. All heating wire is connected to only one line. So we
               can decide part is defective or not when we check the resistance.
 How to
 Measure
(1) (2)
                                                   - 58 -
11-2 Sheath Heater (Refrigerator Room)
 Function      Sheath heater is the part for defrost. All heating wire is connected to only one line. So we
               can decide part is defective or not when we check the resistance.
 How to
 Measure
(1) (2)
                                                   - 59 -
11-3 Door Heater Assembly
 How to
 Measure
                                                  1
                         3
                                                   2
                             4
                     6
                                                          5
                 7
                         8
                                       9
 Standard
                             Test Point        Ressult
                                 (1) to (2)   2.3 ~ 2.9
                                                       - 60 -
11-4 Door Switch
                                                              Button
                                                             (Plunger)
1 2 3 4 1 2 3 4
3 4 2 1
                   Beep                                              Beep
               Check the resistance between connectors 1, 2 and 3, 4 .It means
               check whether or not applying an electric current. If there is
               resistance, the switch is good.
                                                     - 61 -
11-5 Dispenser DC Motor
 Function     - Dispenser DC Motor : When customer push the dispenser button, Pull duct door and
                abstract from ice bank.
 How to
 Measure
(1)
(2)
Dispensor DC Motor
                                                   - 62 -
11-6 AC Motor ASSEMBLY
Function The motor in the door pushed the ice into the dispenser.
                     (1)       (2)
                                                                     (1)      (3)
                                                 - 63 -
11-7 Damper
 Function     The damper supplies cold air from the freezer to the chill room using the damper plate. The
              chill room is colder when the damper plate is open. When the damper is closed the chill
              rooms temperature will rise.
 How to
 Measure
                 1   Blue                                                       1   Blue
                                     2   Red
                                                                                                  3     White
3 White
Check to see if there is electrical current, if there is resistance the damper is good.
 Standard            Damper
                       Test Points             Result                 Test Points            Result
                     Red and Yellow        373 ~ 456               Blue and White          373 ~ 456
                                                   - 64 -
11-8 Lamp Socket
 How to
 Measure
(1) (2)
(3) (4)
              Check the resistance between connector of housing and connector of lamp socket. It means
              check whether or not applying an electric current.
              If there is resistance it means the lamp socket is good.
 Standard
                         Test Points                    Result
                   (1) to (2) and (3) to (4)                0
                                                     - 65 -
11-9 Flow Sensor
 How to
 Measure
                                 Flow Sensor
                             (in machine room)
                                                    - 66 -
12. Compressor Troubleshooting
PCB Check (Simplify)
                                                                                                                 Protection Logic
                                                                    TEST 1 Mode
     A-inverter
                                 Con201                                                  Time>30sec                  Y
    Power Off                                           Power On                                                               PCB OK
                                Disconnect                                                & V≒200
Test Mode
                                                     Comp
                         Ref.                                                                     Display & sound                                   Refer
                                                FC75(A-Inverter)
 TEST1            Forced Starting            TDC (Full Stroke)                           Display ON, Buzz 1 time
Troubleshooting
                                                                                                    Comp.        N         Comp.        N
                                      LED blink6        Reset            LED blink6                 Work?                  Check?
           Check C                                                                                 Y
                                                                                          Y                      N
                                                                    Heavy Repair                  Leakage?                Recheck
                                                                         - 67 -
12-1 Check A
- There is PC Board located in the PCB case.
  The control driver is PC board for the compressor.
- This step shows the source voltage of the driver PC board.
                                                         - 68 -
                                                                              IPM Output check
- Measure the voltage between the POWER and COMM pins of the connector as shown below.
                                                      - 69 -
12-2 Check B
B1. LED blinks once, then repeats (FCT0 Fault: A-Inverter)                                                                Protection Logic
            Protection
                                     Blink 1 time
              logic
                                  (FCT 0) Check B1
             Check B
                                     Out of spec?               Y
                                     (2.2 - 2.8V)                            Replace Driver PCB
Reset Power
B2. LED blinks two times, then repeats (Stroke Trip: A & E Inverters) Protection Logic
           Protection
                                   Blink 2 times
             logic
                              (Stroke Trip) Check B2                              N
            Check B                                                                                   Fix Harness
                                   Compressor              Y                  Harness             Y
                                                                             Connecting
                                   Doesn’t work
                                                                              Check C
                   Replace
                  Driver PCB
                                           N                           Compressor            Y                          Capacitor   N        Replace
                                                                    Works Intermittently                                 Spec.
                                                                                                                                             Capacitor
                         OK                                                                                             Check C
         Fix    NG                Cycle                Y
        Cycle                    Check E                                                                            Y
                                                                                                                    Compressor       N        Replace
                                                                                                                     Damage
                                               N                                                                                             Compressor
                            Repeat                             Stroke Trip                 Reset                     Check C
                        Check Procedure                          Occur?                    Power
                                                                                                                    Y
                                                                                - 70 -
B3. LED blinks five times, then repeats (Locked Piston: A & E Inverters)                                                    Protection Logic
             Protection                                                                                                            Replace
                                     Blink 5 times
               logic                                                                                                              Compressor
                              (Lock Piston Trip) Check B3
              Check B
                                                                                                                                         N
                                                                                                                  Y
                                        Compressor                   Reset                    Compressor                            Hi side
                                        Doesn’t work                 Power                    Doesn’t work                        restriction
                                                                                                                                   Sealed
                                                                                                 N                                 system
                                                                   Repeat
                                                                                                                                   Repair
                                                               Check Procedure
B4. LED blinks six times, then repeats (Current Trip: A & E-Inverters) Protection Logic
N Y
                                           Y            Replace      NG             IPM
                                                       Driver PCB                 Check B5
      Fix                        Cycle
     Cycle                      Check E                                                  Y
                                                          Y
                              Repeat
                                                  N           Current trip            Reset
                                                                                                             Compressor               NG          Replace
                                                                                                              Damage
                          Check Procedure                      Occur?                 Power                                                      Compressor
                                                                                                              Check C3
                                                                             - 71 -
B5. LED blinks seven times, then repeats (IPM Fault: A & E Inverters)                                               Protection Logic
        Protection
          logic
                                  Blink 7 times                                                                                   A
                           (Lock Piston Trip) Check B5
         Check B
                                                                         - 72 -
12-3 Check C
C1. Harness Connection Check                                                                                               Check Process
C2. Capacitor Specifications
C3. Compressor Check
- Step 1. Power off. Step 2. Check capacitor spec. (table1). Step3. Check resistance of point A
            Step 4. Check wire harness (INF ohm). Step 5. Check resistance at point B. Step 6. Point D.
N N
Y Y
                             Problem                            Problem
                               A~B                                B~D
                                                                             Multi
                                                    Multi
                                                                            Tester
                                                   Tester
                                                                                                                   Co                             Resistance
                                                    C                                                                                FC75LBNA
                          Multi
                         Tester
                                                            Earth
                        Dead short check                                             P
                                                             Multi
                                                            Tester                           C               Hermetic terminal
                                                                          - 73 -
12-4 Check D
D1. Activate Protection logic                                                                                 Cycle check with protection logic
- We have to check Condenser fan and Freezer fan before performing Check D
- Locked Piston, Current trip and stroke trip can be activated by other problems then the driver or compressor.
        Locked piston                      Low                           → Low side restriction can cause a stroke trip.
                                           Side                          → If fault is corrected after refrigerant is recaptured, perform a sealed
                                         Restriction                       system evacuation and dryer replacement.
        Current trip                                                     → Temp. of compressor and discharge line is normal to slightly higher.
                                                                           High side pressure is normal to slightly higher than normal
                                          Low side
                                                                           conditions. This is because condenser cannot condense the air
                                         Refrigeration
                                                                           that is trapped in the condenser. The high side pressure and
                                             leak
                                                                           temperature will not mimic the low side pressures and
                                                                           temperatures.
A Heavy repair
                                                                                 - 74 -
           Compressor Troubleshooting
Step 1) Open PCB cover Step 2) Check for blinking frequency of LED and PCB
                                                    - 75 -
No                               LED operating condition                                           Cause         Service guideline
                                                                  - 76 -
12-5 SERVICE DIAGNOSIS CHART
                                                            - 77 -
12-6 REFRIGERATION CYCLE
Troubleshooting Chart
                                                                                TEMPERATURE
                                   STATE OF              STATE OF THE              OF THE
                     CAUSE                                                                                      REMARKS
                                   THE UNIT              EVAPORATOR             COMPRESSOR
                     PARTIAL    Freezer               Low flowing sound of     A little higher than   • Refrigerant level is low due
                     LEAKAGE    compartment and       Refrigerant is heard     ambient                  to a leak.
                                Refrigerator don't    and frost forms in       temperature.           • Normal cooling is possible by
                                cool normally.        inlet only.                                       restoring the normal amount
                                                                                                        of refrigerant and repairing
   LEAKAGE
                                                                                                        the leak.
                     COMPLETE   Freezer               Flowing sound of         Equal to ambient       • No discharging of
                     LEAKAGE    compartment and       refrigerant is not       temperature.             Refrigerant.
                                Refrigerator don't    heard and frost isn't                           • Normal cooling is possible by
                                cool normally.        formed.                                           restoring the normal amount
                                                                                                        of refrigerant and repairing
                                                                                                        the leak.
                     PARTIAL    Freezer               Flowing sound of         A little higher than   • Normal discharging of the
   CLOGGED BY DUST
                     COMP-      Freezer and           Low flowing sound of     A little higher than   • Low pressure at high side of
                     RESSION    Refrigerator don't    refrigerant is heard     ambient                  compressor due to low
COMPRESSION
 DEFECTIVE
12-6-1 Cleaning
There is no need for routine condenser cleaning in normal Home operating environments. If the environment is
particularly greasy or dusty, or there is significant pet traffic in the home, the condenser should be cleaned
every 2 to 3 months to ensure maximum efficiency.
                                                                  - 78 -
12-6-2 SEALED SYSTEM DIAGNOSIS
                         Equalization                                                  Equalization
                            Test                                                          Test
         Very Fast                            Very Slow                Very Slow
                                                                                      Compressor Not
                                                                                        Pumping
                          Trace of Oil
                                                  Yes
                              No
                                                  Leak
Undercharge
(The equalization test is trying to restart a compressor using a start kit after it has been operating.)
                                                        - 79 -
13. ICEMAKER OPERATING METHOD AND TROUBLE SHOOTING
13-1 Icemaker’s Basic Operating Method
Power On
Start Position • Adjusts Ice Tray to Start Position with power on.
Full Ice?
                    Harvest
                     Mode                                          • Twist the ice tray to drop ice into the ICE BIN.
To reset the icemaker’s operation, set the power switch OFF position and back it to ON position.
                               Power
                               Switch
Ice Tray
Ice-detecting sensor
Icemaker Unit
                                                               - 80 -
13-2 ICE MAKER FUNCTIONS
13-3-1 Icemaker not making ice or not making enough ice (Environmental Diagnosis)
  Icemaker can’t make ices itself. Basically, water, temperature and time are needed.
   - Water : If no Water, then no Ice.
   - Temperature : The compartment, where the icemaker is located, has to be at least 1°F so that icemaker dumps ices to
                     the bin.
   - Time : At least 80 minutes must be passed to make one series of ices after water comes into icemaker.
        Test Mode should not be carried out before checking below.
  Is measured                           1. Does cold air come out from air vent normally?  Check if Icing fan is working.
  temperature below 10°F         No                                                        Check if multi duct is blocked.
                                        2. Are the R & F room cold enough?      Measure the temp. and Check gas leakage
  in the icemaker
                                          at the back.
  compartment                           3. Does icemaker compartment door close tightly?
Time Yes
  How long has customer                 1. At least 120min. must be passed to make ices after water comes into icemaker.
                                 No
  waited for icemaker to                2. At least 24 hours must be passed to have ice bin full of ices. (not in case of
  make ices?                               installation)
If the issue haven’t resolved yet, though you have checked all the items above, go to next step.
                                                            - 81 -
13-3-2 Icemaker not making ice or not making enough ice
       (Icemaker Unit & Ice-detecting sensor Diagnosis)
  Icemaker Unit and Ice-detecting sensor Diagnosis
   The icemaker unit and Ice-detecting sensor is programmed to be diagnosed.
   Follow the procedure step by step to check to see if icemaker and Ice-detecting sensor is working normally.
Icemaker Unit
Ice-detecting sensor
Fill Key
Caution : Be sure that the ice tray is not filled with water before pressing fill key.
                                                              - 82 -
2st STEP (Ice-detecting sensor Diagnosis)
 1. Remove Ice bin from compartment                 2. Close the left door                     3. Wait for 3min.
                                                    (Door switch pushed)
  If ETY is shown on the display after the procedure above, Ice-detecting sensor is normal.
  If FULL is shown on the display after the procedure above, Ice-detecting sensor is abnormal.
     ETY = empty
13-3-3 Icemaker not making ice or not making enough ice (Other Suspected Items)
Strongly suspect items below If the issue remains yet, though all the diagnosis for icemaker has been carried out.
   - Cap duct bad sealing
   - Defective thermal sensor in the icemaker compartment
   - Not cold icemaker compartment area (sealed system)
                                                           - 83 -
14. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM
14-1 FUNCTION
14-1-1 Function
1. When the appliance is plugged in, it is set to 37°F for Refrigerator and 0°F for freezer.
   You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button.
2. When the power is initially applied or restored after a power failure, it is set to Control temperature Previously.
3. If you do not press any button after turning on the power, only CRUSH or CUBE Label that has been selected will be
   turned on and all other LEDs on the display Panel will be turned off within 60 seconds. (Power Save Mode)
4. If you press a button, only CRUSH, CUBE label and Lock icon that has been selected will be turned on and all other
   LEDs on the display Panel will be turned off within 20 seconds. (Power Save Mode)
                                                          - 84 -
14-1-4 Filter condition display function
1. There is a replacement indicator light for the filter                                  In initial Power On      Blinking
                                                                      Classification
   cartridge on the dispenser.                                                              / Filter RESET
2. Water filter needs replacement once six months or of
   using water filter.                                                    Filter Status
3. When the Water Filter Icon blinks, you must exchange                      Display
   the filter.
4. After replacing the filter, press and hold the Light/Filter
   button for more than 3 seconds.
   After then water Filter icon turn off with reset status.
• When you press the Air Filter Button, the “POWER” will be turned on again.
• Air Filter POWER function automatically turns off after a fixed time passes.
                                                                 - 85 -
14-1-8 CONTROL OF FREEZER FAN MOTOR
1. Freezer fan motor has high and standard speeds.
2. High speed is used at power-up, for Ultra Ice, and when refrigerator is overloaded.
   Standard speeds is used for general purposes.
3. To improve cooling speed, the RPM of the freezer fan motor change from normal speed to high.
4. High speed (2700RPM) : Initial power on or load corresponding operation, Ultra Ice.
   Normal speed (2400RPM) : General working conditions.
                                                            - 86 -
14-1-14 Defrosting (removing frost)
1. Defrosting starts each time the COMPRESSOR running time Betwee 7~50 hours.
2. For initial power on or for restoring power, defrosting starts when the compressor running time reaches 4 hours.
3. Defrosting stops if the sensor temperature reaches 46.4°F(8°C) or more. If the sensor doesn’t reach 46.4°F(8°C) in 1
   hours, the defrost mode is malfunctioning. (Refer to the defect diagnosis function, 8-1-15.)
4. Defrosting won’t function if its sensor is defective (wires are cut or short circuited)
* Display check function:      If simultaneously pressing Ultra Ice button and freezing temperature adjustment button for a
                               second, display LCD graphics on. If releasing the button, the LCD graphic displays the previous
                               status.
                               You can check the error code Within 3-hour Period from initial error
                                                             - 87 -
15. EXPLODED VIEW & REPLACEMENT PARTS LIST
   CASE PARTS
   CAUTION : Use the part number to order part, not the position number.
S04 409D
                                                                                                                                                                          158A
                                                            103B                                                    271B    610F
                                                                                                                                                                             S11
                              S04       103A
       501F                                                                         S04
                                                                             207A
                S02                                                                   402A
                                                                                                                                                                             282G
                                                                610D                              406D                               120A
                                                                                                                                                       409H       628A
                                                                       B01
                                                                                                                                                                     631C
                                                                                                                                                                                 631A
                                                                                                                            262B                                     405I
                                                                                                 S11
                                                                                                                                                                                                   409F
S14
                                                                                           406B
                                                                                                                                                        302B
                                                                                                                                   B02
                                                                             262H
                                                  105B
                                                                                                                                                                            400A
                              105A
                                                                                                                                                                                          302C
                                             619D                      249D                            B02                 249C
                      318A
                              317A
                                                                                             S14
                                                                                                                                    105D                         408A
                                                                                                                                                                                                  401A
                                                                                                             106A
              300A
       314A
                                            304A
                              303C                       303A                                                                                      610B
                                                                                          106A
                                                            312C                                                                                                                          408B
                                                                             312D                                                               405H
              306A                                                                                                                                      404A
310B
                       403B                                                                                                                                    405B
                                                                                                                                                                   329A
                                       301A                                                                                                     405F
                                                                                          315B
                     308B                                                                                                                              405C
                                                                                                  315C                                     407A
                                                         410G                                                                                                                      610C
                                                                                                                315A
 308A
                                             315B
                                                    315C
FREEZER PARTS
CAUTION: Use the part number to order part, not the position number.
145G
145C
145J
                                                                                                                     145K
                                                                                       S04
                                         131A
                                                                                               249M
                                                                                                            136C
                                                                                             136B
133C
145F 249L
                                   S04                           132Q
           145M
                                                                                                              136E
                                                                                                     134A
                                                       133C
                            145J
145H
132P
237C
                                                          136A
REFRIGERATOR PARTS
CAUTION: Use the part number to order part, not the position number.
                                                                                                     141H
                                        142B
143A 141A
141H 141H
141A 141A
141D
                                                                                     154A
                                                                                             161B
151C
                             161C
                151A                                                                          151B
                                                                                     161C
   161A
146E
162B
145D
                              162A
      DOOR PARTS
      CAUTION: Use the part number to order part, not the position number.
                                                  231B              233B
                                                                                                                                                            207D
                                                                                                 241K
                                                                                        235A
                                                                                                                                                                 250W
232A
                                                                       B06
                                                                                                                                                                 281H
                                                                                                 241K
                                                                                                                            312F
                                                                                                                                                                                                                        250D
                                                                                                                                                                                                             241B
241K
                                                                                                                                                                                                                           250D
                                                                                                                                                    312G
281B 241B
                                                                                                                                   207C
                                                                                                   312B                                           146F
                                                                                                                                                                 281H
                                                                                                                                                                                                                    250C
                                                                                                                                                    312E
                                                                           B06
                                          243C                                                                                                                                          241A
                                                                                                                                    624A
                                                                                                                                                   405M
                                   262C                                    244A
                                                                                                                                                                                                262E
                                             243B
                                                                                                          619B      619C                                        409I
                                                                                          615A
                                                                             405M                                                                                                         241J
                                                                                                                                                  233A
402B
409I
                                                   253A
                                                                                                                                                                                                                                      271E
                                                                              250B                                                                                                     250E
                                                                                                                                                                                                           241N                              WSZ064
250A
                                                                                                                                                                                                                                                    212G
                                                                                  S05
                                                                    200A                                     249E
                                                                                                                                                                        232B
                                                          241L                                                                     241E
                                                                                                                                                                                                                               B06
           250B                                                                                                                                                                                                                                       231A
                                                                                        206K                                                                                   S14
                                                                                                                                                                                                           241M
                                                                                           B06
                                                                                                                                                                        241F
                                                                                         212D                        249J
S05                                        206L                                                                                                                                               241C
                                                 B06                                    201A
                                                                                                                                                                                       241D
                                                                                                                                                                                              S08          279M
                                                                                                                                                                                                                                                    244F
                            203A                                                                                                                   231C
                                                                                                                                                                               S14
        249F
                                                                                                                                                         406G                                 243A
                                                                                                                                                                                S02
                    249K                                                                                                                                                               243K         233C
                                                                                                                                                                                406F                                           B06                     406E
                                                                                                                                                                                                                                                      S03
                                                                                                                                                                                                                               406J
                                                                                                                                                                                                            406I
                                                                                                                                                                                                                  S14                        262F
                                                                                                                                                                                                                                276D
                                                                                                                                                                                                                        406H
DISPENSER PARTS
CAUTION: Use the part number to order part, not the position number.
                                                                                                      276A
                                                                         276G
                                                           276F
                                                                                               276I
                                                                  405A
276B 275A
278C
279A
278D
279L
501D
279B
500C
                                                                                              281A
                               501A
                                                    279C
VALVE & WATER TUBE PARTS
CAUTION: Use the part number to order part, not the position number.
617A
625A
616G
616D
                                                                   616G             623B
                                                                                                                        S04
616J
                                                     623B
                                                            616J
                                                                                                                   616F
                                                                                                                                 627B
                                                            603C
616D
S04
S04
627A
619A
603B
                                                                                                                 624B
ICE MAKER & ICE BIN PARTS
CAUTION: Use the part number to order part, not the position number.
630J
630J
612A
630F
630B
                                                                                 630C
                                                      600A                611A
607A
630A
630H
                                                                                        630D
                    606A
                                                                          630E
                                                                          630Q
                                                                                                             630G
P/No. MFL48178844   DEC., 2013 Printed in Korea