PRABHU INDUSTRIES Ordering Qty
# 70,'ICON',II Floor,19th Main,I Block, Rajajinagar,Bangalore - 10 REF. No. - PI/0104/UBL CHM/2019-20 /R4
Ph.: 23127328, 23122763 Fax :23127502
CLIENT M/s. UB - Chamundi
LOCATION New - BOTTLING HALL EXPANSION
Sr. No Description Unit Qty
A STEAM SYSTEM Reamarks
STEAM PIPELINE FROM EXISTING STEAM HEADER AT OLD B.HALL TO
I PROPOSED PRS INLET
SUPPLY
1 CS PIPE SEAMLESS, IBR Grade SCH-40
Size : 125NB Mtr 8
2 IBR BEND SEAMLESS,IBR Grade SCH-40
Size : 125NB No 3
C.S S/O FLANGE, IBR Grade, RAISED FACE, # 150 WITH M.S BOLTS,
3
NUTS & GASKETS
Size : 125NB No 3
4 PISTON VALVE #150 , IBR
Size : 125NB F/E No 1
5 PRS FOR NEW PROPOSED BOTTLING HALL
SIZE : 125 NB X200 NB , FLOWRATE 5500 KG/HR , INLET PRESSURE - 10.5
BAR BAR , OUTLET PRESSURE -2.0 - 2.5BAR, PID Based with Pneumatiuc No 1
Actuator
STEAM PIPELINE FROM EXISTING STEAM HEADER UPTO NEW
II PROPOSED BOTTLING HALL ENTRANCE
1 CS PIPE SEAMLESS, IBR Grade SCH-40
Size : 200NB Mtr 120
2 IBR BEND SEAMLESS,IBR Grade SCH-40
Size : 200NB No 8
C.S S/O FLANGE, IBR Grade, RAISED FACE, # 150 WITH M.S BOLTS,
3
NUTS & GASKETS
Size : 200NB No 14
4 CS PISTON VALVE #150 , IBR
Size : 200NB F/E No 1
5 C.S EXPANSION LOOP SCH-40
Size : 200NB No 2
7 C.S BLIND FLANGE # 150
Size : 200NB No 3
STEAMLINE FROM PROPOSED STEAM MAIN LINE TAPPING TO
III PASTEURIZER M/C INLET
1 CS PIPE SEAMLESS, IBR Grade SCH-40
Size : 100NB Mtr 6
Size : 150NB Mtr 48
2 IBR BEND SEAMLESS,IBR Grade SCH-40
Size : 150NB No 4
3 PISTON VALVE #150 , IBR
Size : 150NB No 1
C.S S/O FLANGE, IBR Grade, RAISED FACE, # 150 WITH M.S BOLTS,
4
NUTS & GASKETS
Size : 100NB No 2
Size : 150NB No 2
5 CS ECC. REDUCER SMLS SCH 40
Size : 100NB X 150NB No 2
STEAM FLOW METER FOR PASTUERIZER INLET, VORTEX WITH
6 PRESSURE / TEMPRATURE COMPENSASION
Size : 100NB No 1
STEAMLINE FROM PROPOSED STEAM MAIN LINE TAPPING TO
IV
BOTTLE WASHER M/C INLET
1 CS PIPE SEAMLESS, IBR Grade SCH-40
Size : 100NB Mtr 6
Size : 150NB Mtr 42
2 IBR BEND SEAMLESS,IBR Grade SCH-40
Size : 150NB No 4
C.S S/O FLANGE, IBR Grade, RAISED FACE, # 150 WITH M.S BOLTS,
3
NUTS & GASKETS
Size : 100NB No 2
Size : 150NB No 2
4 PISTON VALVE #150 , IBR
Size : 150NB No 1
5 CS ECC. REDUCER SMLS SCH 40
Size : 100NB X 150NB No 2
STEAM FLOW METER FOR BOTTLE WASHER INLET VORTEX WITH
6 PRESSURE / TEMPRATURE COMPENSASION
Size : 100NB No 1
V STEAM DRAIN LINES & STEAM ACCESSORIES
1 CS PIPE SEAMLESS, IBR Grade SCH-40
Size : 15NB Mtr 24
2 C.S SOCKET BEND, Grade SCH-40
Size : 15NB No 10
C.S S/O FLANGE, IBR Grade, RAISED FACE, # 150 WITH M.S BOLTS,
3
NUTS & GASKETS
Size : 15NB No 14
4 PISTON VALVE #150 , IBR
Size : 15NB No 3
5 CMTD MODULE
Size : 15NB No 4
6 DISC CHECK VALVE
Size : 15NB No 4
7 AIR VENT
Size : 15NB No 2
B CONDENSATE SYSTEM
CONDENSATE PIPING FROM NEW BOTTLE WASHER OUTLET TO
I COMMON HEADER CONNECTION
1 MS ERW PIPE, 'C' CLASS
Size : 50NB Mtr 556
2 MS ERW 'C' CLASS BEND
Size : 50NB No 6
3 MS S/O FLANGE, # 150 WITH M.S BOLTS , NUTS & GASKETS
Size : 50NB No 2
4 NON RETURN VALVE # 150
Size : 50NB No 1
CONDENSATE PIPING FROM NEW PASTUERIZER OUTLET TO
II
COMMON HEADER CONNECTION
1 MS ERW PIPE, 'C' CLASS
Size : 50NB Mtr 54
2 MS ERW 'C' CLASS BEND
Size : 50NB No 6
3 MS S/O FLANGE, # 150 WITH M.S BOLTS , NUTS & GASKETS
Size : 50NB No 2
4 NON RETURN VALVE # 150
Size : 50NB No 1
CONDENSATE COMMON HEADER LINE FROM NEW B.HALL PIPERACK
III TO PPPU INLET AT OLD B.HALL
1 MS ERW PIPE, 'C' CLASS
Size : 80NB Mtr 114
2 MS ERW 'C' CLASS BEND
Size : 80NB No 10
3 MS S/O FLANGE, # 150 WITH M.S BOLTS , NUTS & GASKETS
Size : 50NB No 2
Size : 80NB No 8
4 PISTON VALVE # 150
Size : 80NB No 3
5 M.S CON. REDUCER ERW C- CLASS
Size : 80NB X 50NB No 2
6 CONDENSATE RECOVERY PUMP - (FOR NEW BOTTLING HALL) No 1
Size : 80NB (CAPACITY : 5500KG / HR) WITH CONDENSATE METER AND
INSULATION JACKET
C COMPRESSED AIR SYSTEM
COMPRESSED AIR PIPING FROM EXISTING C.AIR RINGMAIN AT
I
EXISTING CANNING HALL TO PROPOSED BOTTLING HALL
a) SS 304 ERW SCH 10 PIPE WITH BENDS, FLANGES, REDUCERS, SS
CLAMPS COMPLETE, WITH SS BOLTS, NUTS AND GASKETS
Size : 100NB Mtr 126
Size : 50NB Mtr 12
Size : 40NB Mtr 138
Size : 25NB Mtr 30
Size : 20NB Mtr 24
Size : 15NB Mtr 18
b) SS 304 BALL VALVES WITH SS INTERNALS # 150
Size : 100NB No 2
Size : 50NB No 2
Size : 40NB No 10
Size : 25NB No 6
Size : 20NB No 4
Size : 15NB No 5
COMPRESSED AIR DRAIN PIPING FOR COMPROSSED AIR HEADER &
VIII
PIPINGS
1 AUTO DRAIN MODULE No 2
Size : 20NB
2 SS 304 ERW SCH 10 PIPE WITH BENDS, FLANGES, REDUCERS, SS
CLAMPS COMPLETE, WITH SS BOLTS, NUTS AND GASKETS
Size : 20NB Mtr 12
3 SS 304 BALL VALVES WITH SS INTERNALS # 150
Size : 20NB No 6
D SOFT WATER SYSTEM
SOFT WATER PIPING FROM EXISTING BOTTLING HALL TO PROPOSED
I
BOTTLING HALL
a) SS 304 ERW SCH 10 PIPE WITH BENDS, FLANGES, REDUCERS, SS
CLAMPS COMPLETE, WITH SS BOLTS, NUTS AND GASKETS
Size : 80NB Mtr 150
Size : 65NB Mtr 12
Size : 50NB Mtr 24
Size : 25NB Mtr 18
Size : 20NB Mtr 18
Size : 15NB Mtr 12
b) SS 304 BALL VALVES WITH SS INTERNALS # 150
Size : 80NB No 4
Size : 65NB No 1
Size : 50NB No 2
Size : 25NB No 2
Size : 20NB No 2
Size : 15NB No 2
c) WATER FLOW METER VORTEX TYPE
Size : 80NB No 1
E RC/RO WATER SYSTEM
RC/RO WATER PIPING FROM EXISTING BOTTLING HALL TO
I PROPOSED BOTTLING HALL
SS 304 SCH 10 PIPE WITH BENDS, FLANGES, REDUCERS, SS CLAMPS
a)
COMPLETE, WITH SS BOLTS, NUTS AND GASKETS
Size : 80NB Mtr 330
Size : 65NB Mtr 12
Size : 50NB Mtr 60
Size : 40NB Mtr 18
Size : 25NB Mtr 24
Size : 20NB Mtr 18
Size : 15NB Mtr 12
b) SS 304 BALL VALVES WITH SS INTERNALS # 150
Size : 80NB No 5
Size : 65NB No 1
Size : 50NB No 2
Size : 40NB No 2
Size : 25NB No 4
Size : 20NB No 2
Size : 15NB No 2
c) WATER FLOW METER VORTEX TYPE
Size : 80NB No 1
F CO2 PIPING SYSTEM
CO2 PIPING FROM EXISTING CO2 MAIN LINE AT OLD BOTTLING HALL
I TO PROPOSED FILLER AT NEW BOTTLING HALL
SS 304 ERW SCH 10 PIPE WITH BENDS, FLANGES, REDUCERS, SS
1
CLAMPS COMPLETE, WITH SS BOLTS, NUTS AND GASKETS
Size : 25NB Mtr 6
Size : 40NB Mtr 144
2 SS 304 BALL VALVES WITH SS INTERNALS # 150
Size : 40NB No 1
Size : 25NB No 1
G CAUSTIC PIPING SYSTEM
CAUSTIC PIPING FROM EXISTING CAUSTIC MAIN LINE AT OLD
I BOTTLING HALL TO PROPOSED BOTTLE WASHER AT NEW
BOTTLING HALL
SS 304 ERW SCH 10 PIPE WITH BENDS, FLANGES, REDUCERS, SS
1 CLAMPS COMPLETE, WITH SS BOLTS, NUTS AND GASKETS
Size : 40NB Mtr 132
2 SS 304 BALL VALVES WITH SS INTERNALS # 150
Size : 40NB No 2
H GLYCOL SUPPLY AND RETURN PIPING SYSTEM
I GLYCOL PIPING FROM OUTSIDE UTILITY BLOCK TO PROPOSED
PASTEURIZER AT NEW BOTTLING HALL
1 M.S ERW, HEAVY CLASS PIPE
Size : 80NB Mtr 468
2 M.S BEND, HEAVY CLASS
Size : 80NB No 40
3 M.S S/O FLANGE # 150
Size : 80NB No 12
4 C.S BUTTERFLY VALVE
Size : 80NB No 4
I FILTER WATER PIPING
FILTER WATER PIPING FROM EXISTING FILTER WATER MAIN LINE AT
I OLD BOTTLING HALL TO PROPOSED BOTTLE WASHER AT NEW
BOTTLING HALL
SS 304 ERW SCH 10 PIPE WITH BENDS, FLANGES, REDUCERS, SS
1
CLAMPS COMPLETE, WITH SS BOLTS, NUTS AND GASKETS
Size : 80NB Mtr 138
Size : 50NB Mtr 12
Size : 40NB Mtr 12
Size : 25NB Mtr 12
2 SS 304 BALL VALVES WITH SS INTERNALS # 150
Size : 80NB No 4
Size : 50NB No 1
Size : 40NB No 2
Size : 25NB No 2
c) WATER FLOW METER VORTEX TYPE
Size : 80NB No 1
