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Cogen Literature

The document discusses superefficient co-generation systems that can achieve efficiencies up to 93%. Co-generation systems simultaneously generate power, heat, refrigeration/chilling, and water recycling/desalination. They reduce energy costs and CO2 emissions while improving productivity, quality, and earning carbon credits. The document provides examples of co-generation systems using steam engines/turbines or gas turbines that produce mechanical/electric power along with thermal applications. Industries adopt co-generation to reduce costs, improve reliability and productivity, and support sustainable development.

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Dennis Ramsumair
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0% found this document useful (0 votes)
142 views

Cogen Literature

The document discusses superefficient co-generation systems that can achieve efficiencies up to 93%. Co-generation systems simultaneously generate power, heat, refrigeration/chilling, and water recycling/desalination. They reduce energy costs and CO2 emissions while improving productivity, quality, and earning carbon credits. The document provides examples of co-generation systems using steam engines/turbines or gas turbines that produce mechanical/electric power along with thermal applications. Industries adopt co-generation to reduce costs, improve reliability and productivity, and support sustainable development.

Uploaded by

Dennis Ramsumair
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SUPEREFFICIENT

CO-GENERATION SYSTEMS

Features
Highest overall efficiencies upto
93%.
Reduces Energy Costs.
Improves Productivity & quality.
Saves Water.
Earns Carbon Credits.
Reduces CO2 Emissions.
Supports sustainable
development initiatives.
Improves customer confidence.

Combined Generation of : Fuels & Energy Sources.


™ Power ™ Natural Gas
™ Heat ™ Heavy Fuel Oil
™ Refrigeration / Chilling ™ Biogas
™ Water Recycling Plants / Desalination ™ HSD / Kerosene / LDO
Plants by multistage evaporation. ™ Biomass / Agro Fuels
™ Evaporation & Drying. ™ Coal
™ Process Waste Heat

TRANSPARENT ENERGY SYSTEMS PVT. LTD.


“Pushpa Heights”, 1st Floor, Bibwewadi Corner, Pune – 411 037. Tel : 020-4211347 E-Mail :- [email protected]
COGENERATION ALTERNATIVES
COGENERATION ALTERNATIVES

FUEL : STEAM ENGINE / STEAM TURBINE BASED


Biomass, Agrofuels, RANKINE CYCLE CO-GENERATION
Coal, Heavy Oil,
Natural Gas.
High
Pressure Steam
HP Steam

Boiler

Steam
Engine / Mechanical / Electric
Turbine Power Generator

LP Steam

Ammonia Lithium
Steam Waste Water
Absorption Bromide
For By Desalination
Refrigeration Absorption
Heating Evaporation Plant
Plant Chiller

GAS TURBINE BASED COMBINED CYCLE


FUEL : CO-GENERATION
Natural Gas /
Light Oil
Gas Mechanical / Electric
Turbine Power Generator
Turbine Exhaust Heat
Options

High Pressure Waste Heat Waste Heat


Low Pressure Hot Air
Heat
Heat Recovery Recovery Hot Recovery
Generation /
Recovery Water Thermic
Steam Boiler Drying
Steam Boiler Generator Fluid Heater

Steam
Mechanical / Electric
Engine / Thermic Fluid
Power Generator
Turbine To
L P Steam Process

Process Ammonia Lithium


Waste Water
Absorption Bromide
Steam To Recycling by
Refrigeration Absorption
Plant Evaporation
Plant Chiller
COGENERATION DIAGRAM
COGENERATION DIAGRAM

RECIPROCATING ENGINE BASED OTTO / DIESEL


FUEL : CYCLE CO-GENERATION
Natural Gas / Biogas
Light Oil / Heavy Oil
Jacket Hot Water Mechanical / Electric
ENGINE Power Generator
Options
JACKET HEAT REJECTION

Exhaust Gas
Hot Water Based Hot Water Waste Water
Hot Water Ammonia Based Lithium
Absorption Bromide Recycling by
Generator
Refrigeration Plant Absorption Chiller Evaporation

Options
High Pressure Low Pressure Waste Heat Waste Heat
Heat Heat Recovery Recovery Hot Air
Recovery Recovery Hot Water Thermic Generation
Steam Boiler Steam Boiler Generator Fluid Heater Drying

LP STEAM L P Steam
Steam OPTIONS
OPTIONS
Thermic Fluid
Engine / Mechanical / Electric To process
Turbine Power Generator

L P Steam

Process Ammonia Lithium Waste Water


Absorption Bromide
Steam Refrigeration Absorption Recycling by
To Plant Plant Chiller Evaporation

Services offered by Transparent

Optimum system design.


Preparation of DPR.
Detailed engineering of system & hook up.
Stage inspection of equipments as per Quality Control Plan.
Project co-ordination.
Final inspection & testing of equipments.
Inspection of site activities.
Pre-commissioning inspection & certification.
Inspection of documents.
Final commissioning & performance testing.
Manpower training and recruitment.
Organization and management development.
NEED FOR COGENERATION
NEED FOR COGENERATION

Captive Cogeneration
Cogeneration involving simultaneous generation of multiple useful energy sources viz. power,
heat, refrigeration / cooling, water recycling, Evaporation and Drying.

Industries go for Captive Cogeneration due to following principle reasons.

a) To reduce power and other energy costs.


b) To improve productivity and reduce costs of production through reliable uninterrupted availability
of quality power from Cogeneration plant.
c) Cogeneration system helps to locate manufacturing facility in remote low cost areas.
d) Improves energy efficiency, and reduces CO2 emissions therefore it supports sustainable
development initiatives.
e) The system collects carbon credits which can be traded to earn revenue.
f) Due to uninterrupted power supply it improves working conditions of employees raising their
motivation. This indirectly benefits in higher and better quality production.
g) Cogeneration System saves water consumption & water costs.
h) Improves brand image and social standing.

Transparent co-generation systems are specially designed to suit each individual application, to cater to
its peculiar energy demand pattern.

Transparent Cogeneration Systems would see accelerating demand on account of rapid deregularisation
of electricity markets worldwide.

Distributed Cogeneration
It is now worldwide trend to take recourse to “Distributed Generation” in preference to the large
interconnected networks.

This concept called Distributed Cogeneration Systems (DCS) has gained tremendous importance world
wide and particularly in North America and Europe due to following reasons.
1) DCS enables multiple sources of revenue earnings e.g. in addition to power the project can sell
steam, refrigeration, recycled water, desalinated water etc.
2) Multiple sources of revenue are vitally important for power projects particularly operating on costly
petroleum fuels. In DCS cost of fuel gets distributed on all these energies making the tariff of each of
these energies more reasonable and therefore attractive for the purchaser.
3) Biomass based cogeneration projects are renewable energy projects. Biomass based cogeneration
systems reduce NOx emissions due to reduced flame temperatures in boilers.
4) All cogeneration projects are classified under “sustainable development initiatives”, as they help
reduce CO2 emissions and earn carbon credits. Trading of carbon credit is going to be a real
phenomenon in very near future. These projects being clean energy initiatives, help restore already
offbalanced ecological equilibrium.
5) Cogeneration projects are also water saving projects. This is because heat from exhaust steam of
steam turbine is not directly rejected in cooling tower but it is either sold to consumers or used for
driving Ammonia Absorption Refrigeration Plant (AARP) which in turn can drive Cold Storages, Ice
plants, AARP has one unique feature that it can be aircooled and therefore the feasibility and location
of the project doesn’t critically depend on availability of water.
INDUSTRY APPLICATION
INDUSTRY APPLICATION

TYPICAL APPLICATIONS

Dairy Edible Oil Industry


Paper Mill Distilleries
Textile Industry Wood & Timber
Software Park Rice Mills
Hotel Automobiles
Ceramic Industry Solvent Extraction Plants
Commercial Complex Refineries
Chemical & Process Industry Fertilizer
Food Industry Pesticides
Sugar Industry Breweries
Five Star Industrial Estate Sugar Mill
Cement Industry Waste to Energy Plants
Steel Industry Refuse Incineration Plants
Residential Complex Biomethanation of Waste

Transparent cogeneration systems involve following components:


H. P. Boiler Transparent Make

Waste Heat Recovery Boiler Transparent Make


Ammonia Absorption Refrigeration Plants Transparent Make with know-how from Mattes AG, Germany
Waste Water Recycling Plants Transparent Make
Multistage Evaporators Transparent Make
Dryers Transparent Make
Flue Gas Diverter valve Transparent Make
Steam Engine Genset Transparent Make with Engine from Spillingwerk Germany
Piping & Instrumentation Engineered by Transparent
Gas Reciprocating Engine Genset Sourced
Heavy Oil Reciprocating Engine Genset Sourced

Gas Turbine Genset Sourced


HSD Reciprocating Engine Genset Sourced
Steam Turbine Genset Sourced
LiBr Absorption Chiller Sourced
Transparent Group of Companies
Transparent group companies, are technology leaders working in the field of Co-generation Systems, Ammonia Absorption
Refrigeration Plants (AARP), Energy Conservation Contracts, Water Recycling Plants. Superefficient Boilers, Heat Recovery
Systems, Pollution control, Drying Plants etc.

Business groups, Products & Systems


Transparent Energy Systems Private Limited
Our company was incorporated on 16th April, 1986 with the name of Vapor Energy Machines Private Limited. The first commercial production was
started in January, 1988. The name of the company was changed from Vapor Energy Machines Private Limited to Transparent Energy Systems
Private Limited on 18th December, 1995.

1. Co-generation Systems - www.tesplcogen.com


Cogeneration Systems involving combined generation of
- Power - Heat - Refrigeration / Chilling - Water Recycling / Desalination by multistage evaporation.
Fuels and energy sources for Cogeneration.
- Natural Gas - Heavy Fuel Oil (HFO) - Coal - Process Waste Heat
- Biogas - HSD / Kerosene / LDO - Biomass
Types of Cogeneration Systems
- Steam Engine / Turbine Based Co-generation - Reciprocating Engine Generator Based Co-generation - Gas Turbine Based Co-generation
Type of Industries
- Dairies - Paper Mills - Textile Industries - Software Parks - Chemicals & Process Industries
- Hotels - Ceramic Industries - Commercial Complexes - Sugar Industries - Residential Complexes
- Food Industries - Cement - Steel - Five Star Industrial Estate

2. Ammonia Absorption Refrigeration Plants- www.tesplaarp.com


- Refrigerant Evaporators - Refrigerant Circulation Systems - Air Handling Units - Accessories
- Flash Vessels - Ammonia Vaporizers - Turnkey Refrigeration Contracts.

3. Heat Recovery Systems – www.heatrecovery-system.com


Waste Heat Recovery Boilers - Finned Tube - Water Tube - Smoke Tube
Waste Heat Recovery Thermic Fluid Heaters
Heat Recovery & Efficiency improvement Retrofits
- Combustion Air Preheater - Economisers ( Smoke tube / water tube / finned tube type) - Condensate Recovery Systems
- Blow Down Heat Recovery Systems - Flash Steam Recovery Systems

4. Boilers & Heaters – www.tespl.com


- 96% Superefficient Oil / Gas Fuelled Boilers - 93% Superefficient Thermic Fluid Heaters / Hot Air Generators
- 89% Superefficient Agrofuelled / Coal Fired Boilers. - Superefficient High Pressure steam Boilers, (Oil / Gas / Coal / Biomass Fired)
for Cogeneration application

5. Energy Conservation Projects – www.tespl.com


Conservation of Electrical heating to Steam / Thermic Fluid / Hot Water Heating

6. Water Treatment Plants & Other Accessories – www.tespl.com


- Feed Water Deaerators - Pressure Reducing Station
- Water Softners - High / Low pressure chemical dosing systems
- Demineralising Plants - Structural / Self supported / Guyrope supported Steel Chimney / Stacks
- Sand Filters - Fuel Storage & Handling Systems.
- Activated Carbon Filters - Moisture Seperators

Transparent Technologies Private Limited


7. Evaporation, Water Recycling & zero effluent discharge plants – www.waterrecyclingplant.com
Hot Water / Steam Driven Multistage Evaporators for continuous water distillation, desalination, product concentration & crystallization.
- Falling Film Evaporators - Rising Film Evaporators - Plate Evaporators - Fluidized Bed evaporators
- Natural Circulation Evaporators - Forced Circulation Evaporators - Counterflow Evaporators
- Assisted Circulation Evaporators - Agitated Evaporators - Spiral Tube Evaporators

8. Dryers – www.ttplpune.com
- Spray Dryers - Fluid Bed Dryers / Coolers / Agglomerators - Fluidized Bed Incinerators / Calciners
- Flash Dryers - Paddle Dryers / Vacuum Paddle Dryers - Dry Powder Mixing Systems and Granulators
- Spray Coolers - Spray Reactors cum Dryers - Disintegrators & Pulvarisers
- Fluidized Bed / Spray Dryers - Homogenizers and Dispersion Mills

9. Pollution Control Group – www.air-pollutioncontrol.com


Incinerators
- Spray Dryer cum Combustion Chamber Incinerators
- Fluidized Bed Incinerators for Liquids and Solids & Gases - Packaged Fixed Grate Incinerators for Solids
- Liquid / Gas Incinerators - Fluidized Bed Paint Stripping Systems for Paint Coating
Air Pollution Control
- Cyclone / Multicones - Bag Filters - Wet / Venturi Scrubbers - Mechanical Dust Collectors - Flue Gas Desulphurisation Plants

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