PT PROSPERA BRILLAR INDONESIA
Komp. Ruko Air Mas Block A2 N o.8
Kel. Teluk Tering, Kec. Batam Kota, Kota Batam
T el: +62778 4088125
BATAM - INDONESIA
WELDING PROCEDURE SPECIFICATION
AWS D1.1 2015 Structural Welding Code-Steel
Company Name : PT. PROSPERA BRILLAR INDONESIA By : Baringin Asido Authorized by. :
Welding Procedure
: PRO-WPS-AWS-005 Revision No. : 0 Date : 12-Apr-21
Specification No.
Welding Process(es) : Type (s) : Manual
SMAW
Supporting doc No.(s) : Prequalified WPS AWS D1.1 2015
JOINTS
Joint Design : CJP Single V Butt Weld Backing : No Backing Material : No.
Root Opening : 3 mm Root Face : 0,5 - 3,0 mm Back Gouging
: -
Methode
Groove Angle : 60° Radius (J-U) : -
JOINTS DETAIL :
Note : For CJP grove details will be based from AWS D1.1 2015 Figure 3.3 Prequalified CJP Grove Weld
BASE METALS :
Mat'l Specification : S235JR
Type or Grade : All
Mat'l Specification Range : AWS D1.1:2015 Group II & Lower Welded to Group II & Lower
Thickness Range :
Base Metal : Groove, mm : 3 mm to unlimited Fillet, mm : All
Pipe Diameter Range : Groove, mm : 20 mm and over Fillet, mm : All
Other : -
FILLER METALS :
Welding Process : SMAW
Spect. No. : A5.1
AWS No, (Class) : E7016-1H4 & E7018-1 H4R
Filler Metal F-No. / A-No. : -
Filler Metal Ø, mm : 2,5 & 3,2
Filler Metal Trade Name : ESAB E7016-1H4 & ESAB E7018-1H4
Consumable Insert : N/A
Alloy Element : N/A
Supll. Filler Metal : N/A
FOR SAW, Flux Class : N/A Flux type : -
Flux Trade Name : - Re Crushed Slag : N/A
Other : -
POSITION PREHEAT
Position(s) of Groove : All Thickness Range / Min Temperature
Welding Progression : Uphill Over 3 mm thru 20 mm : 32 F or 0 C
Over 20 mm thru 38 mm : 50 F or 65 C
Position(s) of Fillet : All Over 38 mm thru 65 mm : 150 F or 110 C
Over 65 mm : 225 F or 150 C
Max interpass Temp. : 450 F or 230 C
POST WELD HEAT TREATMENT GAS
Temperature range : N/A Percent Composition
Time range : N/A Gas (es) Mixture Flow Rate
Shielding - - -
Other : N/A
Trailing - - -
Backing - - -
ELECTRICAL CHARACTERISTIC
Current AC or DC : DC Polarity : EP
Amps(range) : Volt :
Tungsten electrode size and type : N/A pulsing Current (GTAW) : N/A
Mode of metal transfer for FCAW : N/A Electrode wire feed speed range : N/A
Techniques
String or weave Bead : Weave Orifice, cup or nozzle size : N/A
Initial and interpass cleaning : initial, root: Grinding, interpass cleaning: grinding chipping &brushing
Methode of back Gouging : (Where Accessible) Arc Air + Grinding or only grinding
Oscilation : N/A Contact Tube to Work Distance : 6-25 mm
Multiple or single pass (per side) : Multiple
Closed to Out Chamber : N/A
Multiple or single electrodes : Single Electrode Spacing : N/A
Travel Speed Range :
Peening : N/A
Other : -
Notes : When base metal temperature is below 32 F (0 C), the metal shal be preheatedto a minimum of 70 F (20 C)
and the minimum interpass temperatur shall be maintainduring welding
Filler Metal Current
Weld Layer(s) Process Volt Range
Class Ø, mm Type Polarity Amp. Range
Root SMAW E7016 2.5 DCEN 80 - 110 A 23 V
Hot Pass SMAW E7018 3.2 DCEP 110 - 140 A 23 V
1st (Fill) SMAW E7018 3.2 DCEP 110 - 140 A 23 V
2st (Fill) SMAW E7018 3.2 DCEP 110 - 140 A 23 V
Capping SMAW E7018 3.2 DCEP 110 - 140 A 23 V
Note : Max Current is within the range of recommended operation by filler metal manufacturer
Prepared by Reviewed / Witnessed by Witnessed / Approved by Witnessed / Approved by
PT. Prospera Brillar Indonesia Contractor BP 3rd Party
