PROCEDURE FOR INSTALATION BELT DOCUMENT NO.
:
CONVEYOR P-T3109-CONS-038
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR May 06, 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 1 of 7 0
PROCEDURE FOR INSTALATION BELT
CONVEYOR
PLTU 1 3X330 MW POWER PLANT
INDRAMAYU - JABAR
DOCUMENT NO: P-T3109-CONS-038
ORIGINATED BY REVIEWED BY APPROVED DISTRIBUTION
BY
- SDCC : Original
- CNEEC : Copy
- Originator: Copy
Tubagus Haerudin M. Alamsyah Iman Paryaman Agus Subagyo -WBS/Sect : Copy
Mech. Engineer Area Manager SMR Site Manager
REV ISSUED EFFECTIVE BRIEF OF REVISION.
NO. DATE. DATE.
00 May 06,2009 May 06,2009
PROCEDURE FOR INSTALATION BELT DOCUMENT NO. :
CONVEYOR P-T3109-CONS-038
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR May 06, 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 2 of 7 0
TABLE of CONTENT
No Description Page
COVER 1 of 7
TABLE of CONTENT 2 of 7
1.0 TITLE 3 of 7
2.0 SCOPE OF APLICATION 3 of 7
3.0 OBJECTIVE 3 of 7
4.0 REFERENCE 3 of 7
5.0 DESCRIPTION OF PROCEDURE 4 of 7
6.0 EXECUTION COAL HANDLING CONVEYOR C5 A/B 5 of 7
7.0 INSPECTION OF ERECTION WORKS 6 of 7
8.0 RIGING PLAN 7 of 7
PROCEDURE FOR INSTALATION BELT DOCUMENT NO. :
CONVEYOR P-T3109-CONS-038
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR May 06, 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 3 of 7 0
1. TITLE
Precedure for installation of belt conveyor set for 3 x 330 MW Coal fired steam power
generation.
2. SCOPE OF APLICATION
This procedure describes the installation of belt conveyor set PLTU 1 Jawa Barat
( Indramayu ) – Indonesia.
In this connection, if any modification to this instruction it shall be carried out after
reviewed by the concern person.
3. OBJECTIVE
This procedure is to ensure that the installation of the belt conveyor set following the
client requirement, code and specification and to obtain good quality workmanship
during the installation works. And this is also as systematic guidance for concerned
Supervisor or Engineer to install the belt conveyor.
4. REFERENCE
4.1. P-T3109-SDCC-001, Guidelines for Establishing Project Procedure.
4.2. E03033-PR-3001, Construction Execution Plan.
4.3. P-T3109-MC-001, Material Receiving.
4.4. P-T3109-MC-003, Moving Storage Procedure.
4.5. Arrangement Drawing from Vendor.
PROCEDURE FOR INSTALATION BELT DOCUMENT NO. :
CONVEYOR P-T3109-CONS-038
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR May 06, 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 4 of 7 0
5. DESCRIPTION OF PROCEDURES
5.1. Material
5.1.1. General
All materials required for completion of installation belt conveyor and
ensure that material to be procured in the field are as follows:
5.1.1.1 Material that broken at result from scratch, and cracking at the
moving can not be used
5.1.1.2. All distortion caused during transportation or handling shall be
corrected by approved method.
5.1.2. Delivery
5.1.2.1. Take delivery of equipment to be erected and inspect for damage.
5.1.2.2. Complete a list of all materials delivered to site and provide a
copy to Client.
5.1.2.3. If following the delivery, equipment members are found to have
defect, cracking, scratch from the required shape they shall be
corrected and repaired prior to erection.
5.1.2.4. Damage beltt members shall be reported, in writing to the Client.
5.1.3. Handling
5.1.3.1. Any movement of material shall be under control of Material
Control Engineer at all times and reported to Client.
5.1.3.2. Unload and load trucks by using cranes or forklifts. Do not unload
materials by free fall from trailers or trucks.
5.1.3.3. To drag or tow material along the ground is prohibited.
5.1.3.4. Steel bar through belting with spreader bar for sling.
5.1.3.5. with an adequate textile or plastic sling through belting
5.1.3.6. Protect outer laps of belting from damage by forks of lift truck
5.1.4. Storage
5.1.4.1. Lay down area to be established with clear marking unit wise.
5.1.4.2. Storage areas are to be properly graded, flattened and made free
from water.
5.1.4.3. Put on stand and vertically stored on flat ground or pallets.
5.1.4.4. Covering and make the holes to covering to avoid raising humidity
inside
5.1.4.5. Keeping all areas designated for storage in a clean, tidy and
orderly manner is mandatory. Easy access should be maintained
for handling, identification and inventory.
5.1.4.6. Separately store materials which have been found damage or
defective, such materials can be transported to site only after the
defect and the damage has been repaired or eliminated. Store at
designated location all items which can not be repaired.
PROCEDURE FOR INSTALATION BELT DOCUMENT NO. :
CONVEYOR P-T3109-CONS-038
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR May 06, 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 5 of 7 0
5.1.4.7. Store materials according to respective item classification. Do not
store together different elements, sizes and shape.
5.1.4.8. Stack steel members on wooden planks, platforms, skids or other
supports and keep completely clear from the ground and water.
Do not store steel members on uneven supports.
5.1.4.9. Store materials in accordance with supplier’s recommendations
and in sheltered area, especially those materials which are
susceptible to deterioration.
5.1.5. Protection
5.1.5.1. Protect the work and materials from damage by all other trades.
6. EXECUTION INSTALL BELT CONVEYOR
A. Installation Works
Make the temporary table, support and cleam for belt installation
1. Lift up the belt conveyor to support positioned.
2. Pull bell conveyor by using sling from winchi along track pully
3. When finished pull of belt conveyor one rool, hold back winchi to do
splicing of second a belt conveyor.
B. Operation for Splicing Belt
1. Fix the belt on the installation
2. Take the idler roller at the place of the splice.
3. Mount the under plates of the curring press.
4. Draw cutting lines as shon on the photograph respect splice length:
L + 50 mm (on top)
L + 20 mm (on bottom)
5. Strip-of all rubberedges over width of 50 mm
6. Strip-of bottom cover; top cover and weft cords
width up to 500mm can be stripped by using adopted clamps and
a ratchet puller tool.
7. Clean the stripped surfaces with a revolving steel brush. The steel cords
must always remain rubber covered as to assure adhesion with the rubber
layers.
8. For fonger splices draw the finger lines as indicated, start thus drawing in
the center line of the stipped surface moving to each side of the belt.
9. cut the finger using a steel plate cutter or the single cords steps with
a cable shear.
10. Cut the cord at the end of each finger with a cable shear
11. Bring both end together clamp both belt ends in this position
12. Remove the finger beck to each side, put the bottom cover on
a vulcanistation cloth.
13. Apply rubber solution to the surfaces. One layer of solution on the non
vulcanized sheet. Two layers of solution on the vulcanized belt carcass.
PROCEDURE FOR INSTALATION BELT DOCUMENT NO. :
CONVEYOR P-T3109-CONS-038
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR May 06, 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 6 of 7 0
14. Apply on the bottom cover a thin sheet of skin rubber of 0,5 mm.
15. Close the joint by bringing the finger in each other, starting in the center of
the belt width.
16. Fill up the belt edges with uncured rubber. Eventually apply a thin sheet of
skin rubber above the fingers.
17. Apply thin sheet of skin rubber (0,5 mm)above the belt carcass.
18. Cut the required quantity of insertion strip to the exact length using the
electrical plate cutter or the metal shear. (Insertion length = Belt width-
edges width)
19. Clean both sides of the insertion strip with solvent and apply rubber
solution.
20. Put the insertion strips adjacently on the belt carcass over the required
splice length “L”.
21. Aplly the required layers of cover compound on the splice, so as to obtain
a thickness of 0,5 to 1 mm thicker then the original belt thickness.
22. Protect bolth sides of the splice by mean of a cloth, as large as the press
plate mount the upper plate of the curing press. Switch on preassure and
heating devices.
Attention.: On all the layer making the jungtion apply solution and let it dry before
application.
7. INSPECTION OF ERECTION WORK
7.1. Check if any damage caused by transportation.
7.2. Check surface joint of the belt after done pulling .
7.3. Check leveling and specific tolerance from the belt after alighment
7.5. Check tension of the belt after install and alighment.
8. RIGING PLANT
9. HSE ASPECT IDENTIFICATION RISK ASSESSMENT AND RISK
9.1 Check area for installation belt conveyor
9.2 Check position and condition of the winchy before install belt conveyor
9.3 HSE aspects identification list attached
9.4 Used body hardness safety for rigging
9.5 Safety personal should be there if erection
PROCEDURE FOR INSTALATION BELT DOCUMENT NO. :
CONVEYOR P-T3109-CONS-038
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR May 06, 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 7 of 7 0
1.
D D
2. S+20 mm S+20 mm
50 50
50 50
50 50
3.
50 50
PROCEDURE FOR INSTALATION BELT DOCUMENT NO. :
CONVEYOR P-T3109-CONS-038
PLTU 1 3X330 MW POWER PLANT ISSUED DATE :
INDRAMAYU - JABAR May 06, 2009
UNIT ISSUING: APPROVED BY : Site Manager PAGE REVISION
Construction 8 of 7 0
Skin rubbersheet
5 mm
