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Installation / User Manual: Apsystems Yc500A/I

Manual de YC500 de Apsystems para Norteamérica

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0% found this document useful (0 votes)
129 views27 pages

Installation / User Manual: Apsystems Yc500A/I

Manual de YC500 de Apsystems para Norteamérica

Uploaded by

uknowiadoreu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 27

Installation / User Manual

APsystems YC500A/I
Photovoltaic Grid-connected Microinverter
Rev 5.8

Please scan the QR code to get


mobile app and more support
to help the installation.

ALTENERGY POWER SYSTEM Inc.


www.APsystems.com

APsystems America
600 Ericksen Ave NE, Suite 200 Seattle, WA 98110
TEL: 844-666-7035 EMAIL: [email protected]

© All Rights Reserved (For North America)


Table of Contents

Important Safety Instructions............................................................................................................. 2


Safety Instructions................................................................................................................................................ 2
Radio interference statement...............................................................................................................................3
Communication Statement...................................................................................................................................3
APsystems YC500 System Introduction............................................................................................... 4
APsystems Microinverter YC500 Series Introduction......................................................................... 6
APsystems Microinverter System Installation.................................................................................... 7
Additional Installation components from APsystems..........................................................................................7
Required Parts and Tools from you...................................................................................................................... 7
YC500A Installation Procedures............................................................................................................................8
Step 1 - Install the AC Branch Circuit Junction Box...................................................................................... 8
Step 2 - Attach the APsystems Microinverters to the Racking or the PV Module Frame........................... 8
Step 3 - Connect the APsystems Microinverter AC Cables...........................................................................9
Step 4 - Ground the System........................................................................................................................ 10
Step 5 - Connect APsystems Microinverters to the PV Module................................................................. 11
Step 6 - Complete the APsystems Installation Map................................................................................... 11
YC500I Installation Procedures........................................................................................................................... 13
Step 1 - Position the AC bus cable.............................................................................................................. 13
Step 2 - Install the AC branch circuit junction box..................................................................................... 13
Step 3 - Attach the APsystems Microinverters to the racking or the PV module frame............................13
Stpe 4 - Connect the APsystems microinverter to AC bus cable................................................................14
Step 5 - Install a AC bus protective end cap at the end of AC bus cable....................................................15
Step 6 - Connect APsystems Microinverters to the PV Modules............................................................... 15
Step 7 - Complete the APsystems Installation Map................................................................................... 16
YC500I Installation Procedures........................................................................................................................... 17
APsystems microinverter system operating instructions................................................................. 18
Troubleshooting................................................................................................................................. 19
Status Indications and Error Reporting...............................................................................................................19
Start up LED.................................................................................................................................................19
Operation LED............................................................................................................................................. 19
GFDI Error....................................................................................................................................................19
Other Faults.................................................................................................................................................19
Troubleshooting a non-operating APsystems Microinverter............................................................................. 20
Replace a microinverter.....................................................................................................................21
Technical Data.................................................................................................................................... 22
APsystems YC500A/I Microinverter Datasheet...................................................................................................23
Wiring Diagram.................................................................................................................................. 24
YC500A Sample Wiring Diagram - 120V/ 240V Split Phase................................................................................ 24
YC500I Sample Wiring Diagram - 120V/ 240V Split Phase................................................................................. 25

1
Important Safety Instructions

This manual contains important instructions to follow during installation


and maintenance of the APsystems Photovoltaic Grid-connected Inverter
(Microinverter). To reduce the risk of electrical shock and ensure the safe
installation and operation of the APsystems Microinverter, the following
symbols appear throughout this document to indicate dangerous conditions
and important safety instructions.

SAVE THESE INSTRUCTIONS! This manual contains important instructions


for models YC500A/YC500I that must be followed during
Installation and maintenance of the Photovoltaic Grid-connected Inverter.

Specifications subject to change without notice - please ensure you are using
the most recent update found at www.APsystems.com

WARNING: This indicates a situation where failure to follow


instructions may cause a serious hardware failure or personnel
danger if not applied appropriately. Use extreme caution when WARNING
performing this task. SYMBOL

NOTE: This indicates information that is important for optimized


Microinverter operation. Follow these instructions closely.
NOTE
SYMBOL

Safety Instructions
 Do NOT disconnect the PV module from the APsystems Microinverter
without first disconnecting the AC power.
 Only qualified professionals should install and/or replace APsystems
Microinverters.
 Perform all electrical installations in accordance with local electrical codes.
 Before installing or using the APsystems Microinverter, please read all
instructions and cautionary markings in the technical documents and on
the APsystems Microinverter system and the solar-array.
 Be aware that the body of the APsystems Microinverter is the heat sink
and can reach high temperatures. To reduce risk of burns, do not touch
the body of the Microinverter.
 Do NOT attempt to repair the APsystems Microinverter. If it fails, contact
APsystems Customer Support (206-855-5100) to obtain an RMA number and
start the replacement process. Damaging or opening the APsystems
Microinverter will void the warranty.

APsystems YC500A/I Installation/User Manual 2


Important Safety Instructions

Radio interference statement


FCC Compliance:The equipment can comply with the limits for a class B
digitaldevice,pursuant to part 15 of the FCC Rules, which are designed to
protect against harmful interference in a residential installation. The
equipment could radiate radio frequency energy and this might cause harmful
interference to radio communications if not following the instructions when
installing and using the equipment. But there is no guarantee that interference
will not occur in a particular installation. If this equipment causes harmful
interference to radio or television reception, the following measures might
resolve the issues:

A) Relocate the receiving antenna and keep it well away from the equipment.

B) Consult the dealer or an experienced radio / TV technical for help.

Changes or modifications not expressly approved by the party responsible


for compliance may void the user’s authority to operate the equipment.

Communication Statement
The APsystems Energy Monitoring and Analysis (EMA) software analyzes
and reports the performance of each module from real-time data collected
through the Energy Communication Unit (ECU) gateway. The EMA
promptly detects any performance issues in the array, pinpointing the
location and nature of the problem and providing precise guidance for
maintenance, all within a user-friendly graphic interface.
Communication between inverters and the ECU may be affected by signal “noise”
from nearby electrical equipment, the distance between inverters and the ECU,
the number of inverters supported, and other factors, so sometimes the ECU
experiences loss of signal or data randomly, that is not a problem or a fault.
If the ECU does not communicate with the EMA database at all, contact APsystems support.

APsystems YC500A/I Installation/User Manual 3


APsystems YC500 System Introduction

The APsystems Microinverter is used in utility-interactive grid-tied


applications, comprised of three key elements:
 APsystems Microinverter
 APsystems Energy Communication Unit (ECU)
 APsystems Energy Monitor and Analysis (EMA) web-based
monitoring and analysis system

Figure 1

APsystems YC500A/I Installation/User Manual 4


APsystems YC500 System Introduction

This integrated system improves safety; maximizes solar energy harvest;


increases system reliability, and simplifies solar system design, installation,
maintenance, and management.

APsystems Microinverters maximize PV energy


production
Each PV module has individual Maximum Peak Power Tracking (MPPT)
controls, which ensures that the maximum power is exported to the utility
grid regardless of the performance of the other PV modules in the array.
When PV modules in the array are affected by shade, dust, orientation,
or any situation in which one module underperforms compared with the
other units, the APsystems Microinverter ensures top performance from
the array by maximizing the performance of each module within the array.

More reliable than centralized or string inverters


The distributed APsystems Microinverter system ensures that no single
point of system failure exists across the PV system. APsystems Microinverters
are designed to operate at full power at ambient outdoor temperatures of
up to 149°F (65°C). The inverter housing is designed for outdoor installation
and complies with the NEMA 6 environmental enclosure rating.

Simple to install
You can install individual PV modules in any combination of module
quantity, orientation,different type and power rate.(check our online module
compatibility checker called Edecider or contact APsystems).
For YC500I, the Ground wire (PE) of the AC cable is connected
to the chassis inside of the Microinverter, eliminating the
installation of grounding wire.
For YC500A, the Ground wire is installed outside of the
Microinverter. As the following figures:

Figure 2

Smart system performance monitoring and analysis


The APsystems Energy Communication Unit (ECU) is installed by simply
plugging it into any wall outlet and providing an Ethernet or Wi-Fi
connection to a broadband router or modem.After installing and setting the ECU
(see ECU manual), the full network of APsystems Microinverters automatically reports
to the APsystems Energy Monitor and analysis (EMA) web server.The EMA software
displays performance trends, informs you of abnormal events, and controls system
shutdown when it is needed. (See ECU manual for instructions.)
APsystems YC500A/I Installation/User Manual 5
APsystems Microinverter YC500 Series Introduction

The APsystems YC500 Microinverters connect with the Split-phase


grid, and operate with most 60 and 72 cell PV modules. For more
information, please see the Technical Data page (p.22) of this manual.

Model Max. #
AC grid PV Module Module Connector
Number Per branch
7 for 20A MC-4 Type or Customize
YC500A 60Hz/240V 60,72 Cell
breaker
7 for 20A MC-4 Type or Customize
YC500I 60Hz/240V 60,72 Cell
breaker
6 for 20A MC-4 Type or Customize
YC500A 60Hz/208V 60,72 Cell
breaker
6 for 20A MC-4 Type or Customize
YC500I 60Hz/208V 60,72 Cell
breaker

APsystems YC500A/I Installation/User Manual 6


APsystems Microinverter System Installation

A PV system using APsystems Microinverters is simple to install. Each


Microinverter easily mounts on the PV racking, directly beneath the PV
module(s). Low voltage DC wires connect from the PV module directly
to the Microinverter, eliminating the risk of high DC voltage.
Installation MUST comply with local regulations and technical rules.

Special Statement! An AC GFCI device should not be used to protect the


dedicated circuit to the APsystems microinverter even though it is an outside
circuit. None of the small GFCI devices (5mA-30 mA) are designed for back
feeding and will be damaged if back feed. In a similar manner, AC AFCIs
have not been evaluated for back feeding and may be damaged if back feed
with the output of a PV inverter.

WARNING: Perform all electrical installations in accordance


with local electrical codes.

WARNING: Be aware that only qualified professionals should


install and/or replace APsystems Microinverters.

WARNING: Before installing or using an APsystems


Microinverter, please read all instructions and warnings in the
technical documents and on the APsystems Microinverter system
itself as well as on the PV array.

WARNING: Be aware that installation of this equipment


includes the risk of electric shock.

WARNING: Do not touch any live parts in the system, including


the PV array, when the system has been connected to the electrical
grid.

NOTE: Strongly recommend to install surge protection devices


in the dedicated meter box.

Additional Installation components from APsystems


 AC branch end cable (sold separately)
 Protective end cap (sold separately)
 AC bus protective end cap (sold separately)
 Sealing caps (sold separately)

Required Parts and Tools from you


In addition to your PV array and its associated hardware, you will need
the following items:
 An AC connection junction box
 Mounting hardware suitable for module racking
 Sockets and wrenches for mounting hardware
 Continuous grounding conductor and grounding washers
 A Phillips screwdriver
 A torque wrench

APsystems YC500A/I Installation/User Manual 7


YC500A Installation Procedures

APsystems Microinverters are designed to only operate when they can sense
power coming from the grid. Even if they are plugged into the solar array,
they will not turn themselves on until they can read power from the grid.

WARNING: Do NOT connect APsystems Microinverters to the


utility grid or energize the AC circuit until you have completed all
of the installation procedures as described in the following sections.

Step 1 - Install the AC Branch Circuit Junction Box

Figure 3

a. Install an appropriate junction box at a suitable location on the PV


racking system (typically at the end of a branch of modules).
b. Connect the open wire end of the AC branch end cable into the
junction box using an appropriate gland or strain relief fitting.
c. Wire the conductors: L1 - BLACK; L2 - RED; N -WHITE.
d. Connect the AC branch circuit junction box to the point of utility
interconnection.

Step 2 - Attach the APsystems Microinverters to the Racking


or the PV Module Frame
Attach to the racking
a. Mark the location of the Microinverter on the rack, with respect to
the PV module junction box or any other obstructions.
b. Mount one Microinverter at each of these locations using hardware
recommended by your module racking vendor.
c. GROUNDING WASHER: If using the appropriate grounding washer
(check with a licensed electrician), attach the grounding washer between
the frame and the Microinverter.
Option 1:

Figure 4
B A

APsystems YC500A/I Installation/User Manual 8


YC500A Installation Procedures
Option:2

Figure 5

Attach to the PV module frame.


Drill holes on the PV module frame before installing YC500. Please check with
the module manufacturer the compatibilty of such installation process.
54 46 54

M4
(not supplied by APsystems)
Figure 6

WARNING: Prior to installing any of the microinverters, verify


that the utility voltage at the point of common connection matches
the voltage rating on microinverter label.

WARNING: Do not place the inverters (including DC and AC connectors)


Where exposed to the sun, rain or snow, even gap between modules.
Allow a minimum of 3/4’’(1.5cm.) between the roof and the bottom of the
Microinverter to allow proper air flow.

Step 3 - Connect the APsystems Microinverter AC Cables

A B

Figure 7
Male
Female
Connector
Connector

Best Practice: Use screwdriver to split the Main connectors.

Figure 8
a. Check the Microinverter technical data page (p.22) for the maximum
allowable number of Microinverters on each AC branch circuit.
b. Plug the AC female connector of the first Microinverter into the male
connector of the next Microinverter, and so on, to form a continuous
AC branch circuit.
APsystems YC500A/I Installation/User Manual 9
YC500A Installation Procedures
c. Install a protective end cap on the open AC connector of the last
Microinverter in the AC branch circuit.

Figure 9

AC connector interface as follows.


L2 L1 L1 L2

N N
Female Connector Male Connector Figure 10

WARNING: Do NOT exceed maximum number of Microinverters


in an AC branch circuit, as displayed on the Technical Data page
(p.22) of this manual.

NOTE: Please contact with ALTENERGY POWER SYSTEM Inc for


the purchase of AC extended cables when microinverters which are
installed space far and AC cable is not long enough.

Step 4 - Ground the System


If you already use grounding washers (WEEB) to ground the Microinverter
chassis to the PV module racking as described in Step 2, skip this step.

Figure 11

Each APsystems Microinverter comes with a ground clamp that can


accommodate a single #6 awg strand and #4 awg solid conductor. Check
your local electrical code for grounding conductor sizing requirements.
Connect the grounding electrode conductor to the microinverter ground
clamp.

NOTE: The AC output neutral is not bonded to ground inside the


microinverter.

APsystems YC500A/I Installation/User Manual 10


YC500A Installation Procedures
Step 5 - Connect APsystems Microinverters to the PV Module
Connect the DC cables from the PV Modules to the Microinverter per the
diagram below:

NOTE: When plugging in the DC cables, the Microinverter should


immediately blink one quick red and three short green. This will happen
as soon as the cables are plugged in and will show that the Microinverter is
functioning correctly. This entire check function will start and end
within 5 seconds of plugging in the unit, so pay careful attention to
these lights when connecting the DC cables.

B A

Figure 12

WARNING: Insure that all AC and DC wiring is correct. Check that


none of the AC and DC wires are pinched or damaged. Be sure that
all junction boxes are properly closed.

NOTE: About A and B Sides corresponding the location of modules,


EMA registration show acquiesce in this installation. if there are
different connection methods, please email the detail installation
drawings to us to register, or the A, B Sides corresponding component
location will not correspond to the EMA position.

Step 6 - Complete the APsystems Installation Map


Fill in the APsystems Registration Cards, which provide system information
and the installation map. Feel free to provide your own layout if a larger or
more intricate installation map is required. The layout map provided is
designed to accomodate labels in vertical or horizontal orientation to meet
all the field PV connections.
a. Each APsystems Microinverter has removable serial number labels.
Peel labels off, affix one to the respective location on the APsystems
installation map, and fill in A,B in the label below(as figure15)
according to the layout on the roof(as figure 14). Then affix another
label to the PV module frame which is easy to see. The warranty cards
can obtain from the appendix of this manual or APsystems website
www.APsystems.com
b. Fill the warranty cards and email to APsystems at
[email protected]

APsystems YC500A/I Installation/User Manual 11


YC500A Installation Procedures
c. APsystems will create the EMA account and email you the account
information. Then you can use the EMA website to view detailed
performance of your PV system. You can learn more information on
energy monitoring and analysis system from APsystems website
www.APsystems.com

Figure 13

B A B A B A

Microinverter 101123458044 ……
101123458045 101123458054
serial numbers Figure 14

APsystems Microinverter&Energy Communication Unit


Warranty Card
The APsystems Installation Map is a diagram of the physical location of each microinverter in your PV installation.
Each APsystems microinverter has a removable serial number label located on the mounting plate. Pee l the label
and affix it to the respective location on the APsystems installation map.
Installation Map Template
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

B A B A B A

To register your APsystems microinverter, please mail this warranty registration card to: emasupport@ altenergy- power. com Figure 15

NOTE: 1. The layout of the inverters' serial numbers on the warranty card
is only suitable for general arrangement.
2. Step 1~6 can change sequence for convenience of installation.
3. Warranty card is located in Appendix last page of this manual.
4. You can use Scanning Gun or mobile phone to scan the
serial numbers on the map when set ECU (see ECU manual).
5. Using apsystems' mobile app ArrayApp can make the
installation and registion much more simple.

APsystems YC500A/I Installation/User Manual 12


YC500I Installation Procedures
Step 1 - Position the AC bus cable
Step 2 - Install the AC branch circuit junction box

Figure 16

a. Install an appropriate junction box at a suitable location on the PV


racking system ((typically at the end of a branch of modules).
b. Connect the open wire end of the AC bus cable into the junction
box using an appropriate gland or strain relief fitting.
c. Wire the conductors of the AC bus: L1 - BLACK; L2 - RED; N -WHITE; PE -
GREEN.
d. Connect the AC branch circuit junction box to the point of utility
interconnection.
WARNING: Wiring colour code can be different according local regulation,
check all the wires of the installation before connecting to the AC bus to be
sure they match.Wrong cabling can damage irreparably the microinverters,
such an issue is not covered by the warranty.

Step 3 - Attach the APsystems Microinverters to the racking or


the PV module frame
Attach to the racking
a. Mark the location of the Microinverter on the rack, with respect to
the PV module junction box or any other obstructions.
b. Mount one Microinverter at each of these locations using hardware
recommended by your module racking vendor.

Option 1:

M8
(not supplied by APsystems)
Figure 17
B A
Option 2:

M8

Figure 18

APsystems YC500A/I Installation/User Manual 13


YC500I Installation Procedures
Attach to the PV module frame.
Drill holes on the PV module frame before installing YC500I. Please check with
the module manufacturer the compatibilty of such installation process.
54 46 54

M4
Figure 19

WARNING: Prior to installing any of the microinverters, verify


that the utility voltage at the point of common connection matches
the voltage rating on microinverter label.

WARNING: Do not place the inverters (including DC and AC connectors)


Where exposed to the sun, rain or snow, even gap between modules.
Allow a minimum of 3/4’’(1.5cm.) between the roof and the bottom of the
Microinverter to allow proper air flow.

Stpe 4 - Connect the APsystems microinverter to AC bus cable

Figure 20

Best Practice: Use the Withdrawal Tool of AC Bus to split the connectors.

a. Check the Microinverter technical data page(p.22) for the maximum


allowable number of Microinverters on each AC branch circuit.
b. Plug the AC connector of the Microinverter into the AC bus

APsystems YC500A/I Installation/User Manual 14


YC500I Installation Procedures
AC connector interface as follows.
L2 PE

Figure 21
N L1

Cover any unused connectors with sealing caps to protect the connectors.

Figure 22

WARNING: Do NOT exceed maximum number of Microinverters


in an AC branch circuit, as displayed on the Technical Data page
(p.22) of this manual.

Step 5 - Install a AC bus protective end cap at the end of AC bus


cable
a. Strip cable jacket. c. Insert the wires into the cable clamps.

b. Insert the cable end into the seal. d. Rotate the nut with 3.3N·m until the
latching mechanism meets the base.

Figure 23
Nut Seal Body

Step 6 - Connect APsystems Microinverters to the PV Modules

Figure 24

APsystems YC500A/I Installation/User Manual 15


YC500I Installation Procedures
WARNING: Double check to make sure all of the AC and DC wiring
has been correctly installed. Ensure that none of the AC and/or DC
wires are pinched or damaged. Make sure that all of the junction
boxes are properly closed.

NOTE: When plugging in the DC cables, the Microinverter should


immediately blink one quick red and three short green. This will happen
as soon as the cables are plugged in and will show that the Microinverter is
functioning correctly. This entire check function will start and end
within 5 seconds of plugging in the unit, so pay careful attention to
these lights when connecting the DC cables.

NOTE: About A and B Sides corresponding the location of modules,


EMA registration show acquiesce in this installation. if there are
different connection methods, please email the detail installation
drawings to us to register, or the A, B Sides corresponding component
location will not correspond to the EMA position.

Step 7 - Complete the APsystems Installation Map


Fill in the APsystems Registration Cards, which provide system information
and the installation map. Feel free to provide your own layout if a larger or
more intricate installation map is required. The layout map provided is
designed to accomodate labels in vertical or horizontal orientation to meet
all the field PV connections.
d. Each APsystems Microinverter has removable serial number labels.
Peel labels off, affix one to the respective location on the APsystems
installation map, and fill in A,B in the label below(as figure27)
according to the layout on the roof(as figure 26). Then affix another
label to the PV module frame which is easy to see. The warranty cards
can obtain from the appendix of this manual or APsystems website
www.APsystems.com
e. Fill the warranty cards and email to APsystems at
[email protected]
f. APsystems will create the EMA account and email you the account
information. Then you can use the EMA website to view detailed
performance of your PV system. You can learn more information on
energy monitoring and analysis system from APsystems website
www.APsystems.com

B A
Figure 25

APsystems YC500A/I Installation/User Manual 16


YC500I Installation Procedures

Figure 26

APsystems Microinverter&Energy Communication Unit


Warranty Card
The APsystems Installation Map is a diagram of the physical location of each microinverter in your PV installation.
Each APsystems microinverter has a removable serial number label located on the mounting plate. Pee l the label
and affix it to the respective location on the APsystems installation map.
Installation Map Template
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

B A B A B A

To register your APsystems microinverter, please mail this warranty registration card to: emasupport@altenergy-power. com Figure 27

NOTE: 1. The layout of the inverters' serial numbers on the warranty


card is only suitable for general arrangement.
2. Step 1~7 can be done in any order.
3. Warranty card is located in Appendix last page of this manual.
4. You can use Scanning Gun or mobile phone to scan the
serial numbers on the map when set ECU (see ECU manual).
5. Using apsystems' mobile app ArrayApp can make the
installation and registion much more simple.

APsystems YC500A/I Installation/User Manual 17


APsystems microinverter system operating instructions

To operate the APsystems microinverter PV system:


1. Turn ON the AC circuit breaker on each microinverter AC branch
circuit.

2. Turn ON the main utility-grid AC circuit breaker. Your system will


start producing power after a five-minute waiting time.

3. The units should start blinking green every 2 seconds five minutes
after turning on the AC circuit breaker. This means they are producing
power normally, but have not yet connected to the ECU. After the ECU
has been plugged in and acknowledges the Microinverters, they will
start to blink green every 10 seconds.

4. Plug in the ECU and follow the instructions according to the manual
for the ECU.

5. The APsystems Microinverters will start to send performance data over


power line to the ECU. The time required for all the Microinverters in the
system to report to the ECU will vary with the number of Microinverters
in the system. You can verify proper operation of the APsystems
Microinverters via the ECU. See the ECU Installation and Operation
Manual for more information.

NOTE: Once AC power is applied, about 0.1A current and 25VA(W)


power for each microinverter may be measured with a meter. This
Current and Power are Reactive. The inverters ARE NOT operating.
After an over 300s waiting time, the inverters will start operation.

APsystems YC500A/I Installation/User Manual 18


Troubleshooting

Qualified personnel can use the following troubleshooting steps if the


PV system does not operate correctly:

Status Indications and Error Reporting


Start up LED
One quick red light followed by three short green blinks when DC power
is first applied to the Microinverter indicates a successful Microinverter
startup.

Operation LED
Flashing Slow Green (10 sec. gap) - Producing power and communicating
with ECU
Flashing Fast Green (2 sec. gap) - Producing power and not
communicating with ECU over 60mins
Flashing Red - Not producing power
Steady Red - Electrode assembly ground fault protection

GFDI Error
A solid red LED indicates the Microinverter has detected a Ground Fault
Detector Interrupter (GFDI) error in the PV system. Unless the GFDI error
has been cleared, the LED will remain red and the ECU will keep reporting
the fault.
After the ground fault error is fixed, follow the instructions in the ECU
Installation and Operation Manual to clear this GFDI error reporting.

Other Faults
All other faults are reported to the ECU. Refer to the ECU
Installation and Operation Manual for a list of additional faults
and troubleshooting procedures.

WARNING: Only qualified personnel should directly handle the


APsystems microinverter.

WARNING: Never disconnect the DC wire connectors under


load. Ensure that no current is flowing in the DC wires prior to
disconnecting. An opaque covering may be used to cover the module
prior to disconnecting the module.

WARNING: Always disconnect AC power before disconnecting


the PV module wires from the APsystems microinverter. Either
disconnecting by the appropriate AC circuit breaker or unplugging
the first AC connector of the first Microinverter in a branch circuit
is suitable as a means of disconnection.

WARNING: The APsystems microinverter is powered by PV module


DC power. AFTER disconnecting the DC power, when reconnecting
the PV modules tothe Microinverter, be sure to watch for the three
short LED flashes.

APsystems YC500A/I Installation/User Manual 19


Troubleshooting

Troubleshooting a non-operating APsystems Microinverter


There are two possible overall areas of trouble:
A. The Microinverter itself may be having problems.
B. The Microinverter itself is working fine but it is having trouble
communicating with the ECU. The items below refer to Microinverter
issues, not communication issues (addressed in the ECU manual).

A quick way to tell whether the issue is the Microinverter or a


communication problem with the ECU:
1. Diagnosing from the Microinverter: A red light – either blinking or
solid on the Microinverter, or no light at all. No light, or a red light, means
it is definitely a Microinverter problem.
2. Diagnosing from the ECU:
a. No-Data-Display: This is probably a communication issue- not a
Microinverter problem.
b. Problems with erratic display: Data is displayed for some period
and then no data is displayed: most likely a communication issue.
c. 0 watts, or 2 watts: Possibly a Microinverter problem
d. Erratic data display that is not coordinating with data displays
from other units: most likely a Microinverter problem.

To troubleshoot a non-operating APsystems Microinverter, Follow


the steps below in order:
1. Verify the utility voltage and frequency are within ranges shown
in the Technical Data section of this manual.
2. Check the connection to the utility grid. Verify utility power is
present at the inverter in question by removing AC, then DC
power. Never disconnect the DC wires while the microinverter
is producing power. Re-connect the DC module connectors and
watch for three short LED flashes.
3. Check the AC branch circuit interconnection between all the
microinverters. Verify each inverter is energized by the utility grid
as described in the previous step.
4. Make sure that any AC breaker are functioning properly and are closed.
5. Check the DC connections between the microinverter and the PV module.
6. Verify the PV module DC voltage is within the allowable range shown
in the Technical Data of this manual.
7. If the problem persists, please call APsystems Customer Support.

WARNING: Do not attempt to repair the APsystems microinverter.


If troubleshooting methods fail, please return the microinverter to
your distributor for replacement.

APsystems YC500A/I Installation/User Manual 20


Replace a microinverter

Follow the procedure to replace a failed


APsystems Microinverter.
A. Disconnect the APsystems Microinverter from the PV Module,
in the order shown below:
1. Disconnect the AC by turning off the branch circuit breaker.
2. Disconnect the AC connector of the microinverter.
3. Cover the module with an opaque cover.
4. Disconnect the PV module DC wire connectors from the Microinverter.
5. Remove the Microinverter from the PV array racking.

B. Remove the opaque cover, Install a replacement Microinverter to the rack.


Remember to observe the flashing LED light as soon as the new Microinverter
is plugged into the DC cables.

C. Connect the AC cable of the replacement Microinverter.(YC500A)

C. Connect the AC cable of the replacement Microinverter and the neighboring Microinverter
to complete the branch circuit connections.(YC500I)

D. Close the branch circuit breaker, and verify operation of the replacement
Microinverter.

APsystems YC500A/I Installation/User Manual 21


Technical Data

WARNING: Be sure to verify the voltage and current specifications


of your PV module match with those of the Microinverter. Please refer to the
datasheet or usermanual which can be download from APsystems website
www.APsystems.com.

WARNING: You must match the DC operating voltage range of


the PV module with the allowable input voltage range of the
APsystems Microinverter.

WARNING: The maximum open circuit voltage of the PV module


must not exceed the specified maximum input voltage of the APsystems

APsystems YC500A/I Installation/User Manual 22


APsystems YC500A/I Microinverter Datasheet
Region North America
Model YC500A YC500I
Input Data (DC)
MPPT Voltage Range 22V-45V
Operation Voltage Range 16V-52V
Maximum Input Voltage 55V
Startup Voltage 22V
Maximum Input Current 12A x 2
Output Data (AC)
Nominal Output Voltage 208V* 240V* 208V* 240V*
Maximum Continuous Output Power 500W 500W 500W 500W
Nominal Output Current 2.4A 2.08A 2.4A 2.08A
** ** **
Default Output Voltage Range 183V-229V 211V-264V 183V-229V 211V-264V**
Maximum Output Fault Current (Peak) 33.4A 54.8A 33.4A 54.8A
Maximum Output Fault Current (RMS) 2.79A 4.85A 2.79A 4.85A
Maximum Output Fault Current Duration 1.875ms 1.639ms 1.875ms 1.639ms
Reactive Current 0.1A
Extended Output Voltage Range 181V-298V
Nominal Output Frequency 60Hz
Default Output Frequency Range 59.3Hz-60.5Hz**
Extended Output Frequency Range 55.1Hz -64.9Hz
Power Factor >0.99
Total Harmonic Distortion <3%
6 for 20A 7 for 20A 6 for 20A 7 for 20A
Maximum Units Per Branch
*** *** ***
Breaker Breaker Breaker Breaker***
Efficiency
Peak Efficiency 95.5%
CEC Weighted Efficiency 95%
Nominal MPPT Efficiency 99.5%
Night Power Consumption 120mW
Mechanical Data
Operating Ambient Temperature Range -40 oF to +149 oF (-40°C to +65°C )
Storage Temperature Range -40 oF to +185 oF (-40°C to +85°C )
Dimensions (W x H x D) 8.7” × 6.6” × 1.1”(221mm × 167mm × 29mm)
Weight 5.5lbs/2.5kg
AC Cable (AC Bus) 12AWG
Enclosure Rating NEMA 6
Cooling Natural Convection-No Fans
Features & Compliance
Communication (Inverter To ECU) Power Line Communication
Emissions & Immunity (EMC) Compliance FCC Part15; ANSI C63.4;ICES-003
Transformer Design High Frequency Transformers, Galvanically Isolated
Safety Class Compliance UL1741,CSA C22.2 No.107.1-01
Monitoring Via EMA Software
Grid Connection Compliance IEEE1547
*
The default AC output is 240V mode. For 208V mode, please set the AC output range through ECU.
**
Programmable through ECU to meet customer need.
***
Depending on the local regulations.
© All Rights Reserved
2016/12/20 REV5.8

APsystems YC500A/I Installation/User Manual 23


Figure 28

24
APsystems YC500A/I Installation/User Manual
YC500A Sample Wiring Diagram - 120V/ 240V Split Phase

AC BRANCH END CABLE


SOLAR
PANEL BLACK - L1
RED - L2
WHITE - N METER TO METER
OR AC
DISTRIBUTION
AC JUNCTION BOX PANEL
BRANCH END CAP APsystems
INSTALLED ON THE UP TO 7 YC500 PER YC500A
OPEN AC CONNECTOR BRANCH CIRCUIT
20 AMP CIRCUIT
BREAKER PER
ETHERNET CONNECTION BRANCH CIRCUIT
TO BROADBAND ROUTER 120 VAC POWER CABLE
Wiring Diagram

ECU
GROUND NEUTRAL
ENERGY COMMUNICATION UNIT DISTRIBUTION PANEL
120V/240V SPLIT PHASE
Figure 29

25
APsystems YC500A/I Installation/User Manual
YC500I Sample Wiring Diagram - 120V/ 240V Split Phase

SOLAR
PANEL AC BRANCH END CABLE
BLACK - L1
RED - L2
WHITE - N
GREEN - PE METER TO METER
OR AC
DISTRIBUTION
AC JUNCTION BOX PANEL
APsystems
BRANCH END CAP YC500I
INSTALLED ON THE UP TO 7 YC500 PER
OPEN AC CONNECTOR BRANCH CIRCUIT
20 AMP CIRCUIT
BREAKER PER
ETHERNET CONNECTION BRANCH CIRCUIT
TO BROADBAND ROUTER 120 VAC POWER CABLE
Wiring Diagram

ECU
GROUND NEUTRAL
ENERGY COMMUNICATION UNIT DISTRIBUTION PANEL
120V/240V SPLIT PHASE
APsystems Microinverter &Energy Communication Unit
Warranty Card
The APsystems Installation Map is a diagram of the physical location of each microinverter in your PV installation. Each APsystems microinverter
has a removable serial number label located on the mounting plate. Peel the label and affix it to the respective location on the APsystems installation
map.

Installation Map Template


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

To register your APsystems microinverter, please mail this warranty registration card to: [email protected]

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