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Swiss Made Gear Hob Cutters Guide

The document discusses various hob cutters for gear cutting, including: 1) The ORIGIN DUPLEX hob cutter, which has two cutting areas spaced at a multiple of the pitch, simplifying setting up and reducing roundness and warping issues. 2) The Z2 tooth-by-tooth gear cutter, which is available uncoated or coated in various sizes for machining different materials like steel, brass, aluminum, and comes in standard modules from 0.03-1.000. 3) The ORIGIN hob cutter for epicyclic and involute teeth, which lists recommended cutting speeds and coatings for various materials.

Uploaded by

Logan Rao
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© © All Rights Reserved
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0% found this document useful (0 votes)
153 views16 pages

Swiss Made Gear Hob Cutters Guide

The document discusses various hob cutters for gear cutting, including: 1) The ORIGIN DUPLEX hob cutter, which has two cutting areas spaced at a multiple of the pitch, simplifying setting up and reducing roundness and warping issues. 2) The Z2 tooth-by-tooth gear cutter, which is available uncoated or coated in various sizes for machining different materials like steel, brass, aluminum, and comes in standard modules from 0.03-1.000. 3) The ORIGIN hob cutter for epicyclic and involute teeth, which lists recommended cutting speeds and coatings for various materials.

Uploaded by

Logan Rao
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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E2F Z2

TRINITY ORIGIN

SWISS MADE
8100 DUPLEX

REVOLUTION
8700
Hob cutters for gears
Hob cutters for gears

Type Name of tool Standard modules* Tool Tool Machined part Page

Tooth by tooth

m 0.03 - 1.00 5
gear cutter

m 0.015 - 1.000 6
ORIGIN

Hobs for epicyclic


& involute teeth

m 0.015 - 0.800 7
ORIGIN DUPLEX

m 0.015 - 1.000 8

Two-way hob
cutter

m 0.015 - 0.800 9

*Depends on the gearing norm


Other modules upon request

2 swiss made
Hob cutters for gears

Type Name of tool Standard modules* Tool Tool Machined part Page

REVOLUTION
Hobs for
asymmetrical 10
by profile
gears and special
profiles
E2F

Hobs for frontal m 0.05 - 0.50 11


gear cutting
TRINITY

Hobs for conical m 0.05 - 0.30 12


gears

Hob cutters for


8100

involute gears m 0.05 - 1.00


ISO53 / DIN867 13
DIN quality AAAA
8700

Skiving cutter for m 0.05 - 1.00


internal gear teeth 14

*Depends on the gearing norm


Other modules upon request

swiss made
3
New DUPLEX ORIGIN Hobs for epicyclic
& involute teeth

Hobbing with two hob cutters is known to produce burr-free


hobbing. It is a functional process, but requires a sometimes
tedious start-up. It is necessary to make an adjustment for each
hob, and the stacking of the arbor, tools and spacers results in
a bad roundness and warping.

Louis Bélet SA has found a simple solution that can be used by


everyone to solve these problems: ORIGIN DUPLEX hobs.

ORIGIN DUPLEX on a shank Circular ORIGIN DUPLEX

Made of one-piece solid carbide, these cutters have two cutting areas, one on the right and one on the left.
The two profiles are spaced a multiple of the pitch.

This simplifies the setting. In addition, roundness and axial warpage are greatly reduced.

Cutting face

Cutting face

4 swiss made
2019
Tooth by tooth gear cutter Z2

d1
Material Vc uncoated Vc coated Uncoated Coated Rec. Coating

Steel 20AP 70 90 TRIO (PO)

e
Steel Law 100X 70 90 TRIO (PO) d2

l2
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO)
CK45 80 90 TRIO (PO)
316L 60 70 TRIO (PO)
Other stainless steel 60 70 TRIO (PO)

L
Leaded brass 150 170 - SOLO (DA)
Lead-free brass 150 170 SOLO (DA)
CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA) D
Aluminium 200 220 SOLO (DA)
Titanium 80 90 - -

Tolerances D : h5

Standard modules: 0.030 - 1.000. Other modules upon request

Available
d1 e d2 l2 D L Z uncoated or coated
Option : circular saw
<2 0.3 - 1.0 1.0 1 3 38 2-3
e
2 0.3 - 1.0 1.0 1 3 38 2-3 Z
3 0.3 - 1.0 2.0 2 3 38 3 2-12
4 0.3 - 1.5 2.5 2 4 38 5
5 0.3 - 1.5 3.5 2 5 38 6
6 0.3 - 1.5 3.5 2 6 38 6
7 0.3 - 1.5 3.5 2 7 38 6
d1

8 0.5 - 2.0 4.0 3 8 51 6


10 0.5 - 3.0 5.0 4 10 51 6
d2

12 0.5 - 3.0 6.0 4 12 61 8


15 2.0 - 5.0 8.0 4 10 61 8
20 2.0 - 5.0 8.0 4 10 61 12
25 2.0 - 5.0 8.0 4 10 61 12 CARB

swiss made
5
ORIGIN Hobs for epicyclic & involute teeth

Material Vc uncoated Vc coated Uncoated Coated Rec. Coating

Steel 20AP 70 90 TRIO (PO)


Steel Law 100X 70 90 TRIO (PO)
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO)
CK45 80 90 TRIO (PO)
316L 60 70 TRIO (PO)
Other stainless steel 60 70 TRIO (PO)
Leaded brass 150 170 - SOLO (DA)
d1
d2

Lead-free brass 150 170 SOLO (DA)


CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA)
Aluminium 200 220 - SOLO (DA)
Titanium 80 90 - -

Tolerances d 2: H3 e: +0/-0.01

Standard modules: 0.015 - 1.000. Other modules upon request

Available
uncoated or coated d1 e d2 Z d1 e d2 Z

6 4 3.5 12 12 6 6.0 15
Z 6 5 3.5 12 12 8 6.0 15
6 6 3.5 12 16 4 8.0 15
8 4 3.5 12 /15 16 6 8.0 15
8 5 3.5 12 / 15 16 8 8.0 15
8 6 3.5 12 / 15 16 10 8.0 15
8 6 4.5 12 / 15 16 12 8.0 15
8 8 4.5 12 / 15 18 6 6.0 15
λ 10 4 3.5 12 / 15 18 6 8.0 15
0° 0° 10 4 4.0 12 / 15 18 8 8.0 15
10 4 4.5 12 / 15 18 10 8.0 15
10 5 3.5 12 / 15 18 12 8.0 15
CARB 10 6 3.5 12 / 15 24 4 8.0 15
10 5 4.5 12 / 15 24 5 8.0 15
10 6 4.5 12 / 15 24 6 8.0 15
12 6 3.5 15 24 8 8.0 15
12 5 4.5 15 24 10 8.0 15
12 6 4.5 15 24 12 8.0 15
12 8 4.5 15 24 15 8.0 15
12 10 4.5 15 32 15 13.0 15
12 6 5.0 15
12 8 5.0 15

6 swiss made
Gear cutting hob on a shank ORIGIN

d1
Material Vc uncoated Vc coated Uncoated Coated Rec. Coating d3

l3
Steel 20AP 70 90 TRIO (PO)
Steel Law 100X 70 90 TRIO (PO)

e
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO) d2

l2
CK45 80 90 TRIO (PO)
316L 60 70 TRIO (PO)
Other stainless steel 60 70 TRIO (PO)
Leaded brass 150 170 - SOLO (DA)

L
Lead-free brass 150 170 SOLO (DA)
CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA)
Aluminium 200 220 - SOLO (DA)
Titanium 80 90 - -

d3
Tolerances D : H5

Standard modules: 0.015 - 0.800. Other modules upon request

d1 e d2 l2 D L Z d3 l3 Available
uncoated or coated

3.0 4 2.0 2 6 45 8 2.0 1


3.5 4 2.5 2 6 45 8 2.5 1
Z
4.0 5 3.0 3 6 45 8 3.0 1 8-15
5.0 6 3.5 3 6 45 10 3.5 1
6.0 6 4.0 3 6 45 12 4.0 1
8.0 6 - - 6 45 12 5.0 1
10.0 8 - - 6 45 15 6.0 1
12.0 8 - - 6 45 15 8.0 1
16.0 8 - - 10 51 15 10.0 2 λ
20.0 8 - - 10 51 15 12.0 2 0° 0°

CARB

swiss made
7
ORIGIN Duplex hob cutter

Material Vc uncoated Vc coated Uncoated Coated Rec. Coating

Steel 20AP 70 90 TRIO (PO)


Steel Law 100X 70 90 TRIO (PO)
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO)
CK45 80 90 TRIO (PO)
316L 60 70 TRIO (PO)
Other stainless steel 60 70 TRIO (PO)
Leaded brass 150 170 - SOLO (DA)
d1
d2

Lead-free brass 150 170 SOLO (DA)


CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA)
Aluminium 200 220 - SOLO (DA)
Titanium 80 90 - -

Tolerances d 2: H3 e: +0/-0.01

Standard modules: 0.015 - 1.000. Other modules upon request

Available
uncoated or coated d1 e d2 Z d1 e d2 Z

6 5 3.5 12 12 8 6.0 15
Z 6 6 3.5 12 16 6 8.0 15
8 5 3.5 12 / 15 16 8 8.0 15
8 6 3.5 12 / 15 16 10 8.0 15
8 6 4.5 12 / 15 16 12 8.0 15
8 8 4.5 12 / 15 18 6 6.0 15
10 5 3.5 12 / 15 18 6 8.0 15
10 6 3.5 12 / 15 18 8 8.0 15
λ 10 5 4.5 12 / 15 18 10 8.0 15
0° 0° 10 6 4.5 12 / 15 18 12 8.0 15
12 6 3.5 15 24 5 8.0 15
12 5 4.5 15 24 6 8.0 15
CARB 12 6 4.5 15 24 8 8.0 15
12 8 4.5 15 24 10 8.0 15
12 10 4.5 15 24 12 8.0 15
12 6 5.0 15 24 15 8.0 15
12 8 5.0 15 32 15 13.0 15
12 6 6.0 15

8 swiss made
Duplex hob cutter on a shank ORIGIN

d1
Material Vc uncoated Vc coated Uncoated Coated Rec. Coating d3
Steel 20AP 70 90 TRIO (PO)

l3
Steel Law 100X 70 90 TRIO (PO)

e
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO)
d2
CK45 80 90 TRIO (PO)

l2
316L 60 70 TRIO (PO)
Other stainless steel 60 70 TRIO (PO)
Leaded brass 150 170 - SOLO (DA)

L
Lead-free brass 150 170 SOLO (DA)
CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA)
Aluminium 200 220 - SOLO (DA)
Titanium 80 90 - -

Tolerances D : H5
d3

Standard modules: 0.015 - 0.800. Other modules upon request

d1 e d2 l2 D L Z d3 l3 Available
uncoated or coated

3.0 5 2.0 2 6 45 8 2.0 1


3.5 5 2.5 2 6 45 8 2.5 1
Z
4.0 5 3.0 3 6 45 8 3.0 1 8-15
5.0 6 3.5 3 6 45 10 3.5 1
6.0 6 4.0 3 6 45 12 4.0 1
8.0 6 - - 6 45 12 5.0 1
10.0 8 - - 6 45 15 6.0 1
12.0 8 - - 6 45 15 8.0 1
16.0 8 - - 10 51 15 10.0 2 λ
20.0 8 - - 10 51 15 12.0 2 0° 0°

CARB

swiss made
9
REVOLUTION Hobs for asymmetrical gears

Material Vc uncoated Vc coated Uncoated Coated Rec. Coating

Steel 20AP 70 90 TRIO (PO)


Steel Law 100X 70 90 TRIO (PO)
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO)
CK45 80 90 TRIO (PO)
316L 60 70 TRIO (PO)
Other stainless steel 60 70 TRIO (PO)
d2
d1

Leaded brass 150 170 - SOLO (DA)


Lead-free brass 150 170 SOLO (DA)
CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA)
Aluminium 200 220 - SOLO (DA)
Titanium 80 90 - -

Tolerances d 2: H3 e: +0/-0.01

Standard modules: by profile

Available
d1 e d2
uncoated or coated

6 4 3.5
6 5 3.5
6 6 3.5
8 4 3.5
8 5 3.5
8 6 3.5
10 4 3.5
10 5 3.5
λ 10 6 3.5
0° 0° 10 5 4.5
10 6 4.5
12 6 4.5
CARB 12 8 4.5
12 6 5.0
12 8 5.0
12 6 6.0
12 8 6.0
16 6 8.0
Z: by profile 16 8 8.0
16 10 8.0
18 6 6.0
18 6 8.0
18 8 8.0
24 6 8.0
24 8 8.0

10 swiss made
Hobs for frontal gear cutting E2F

Material Vc uncoated Vc coated Uncoated Coated Rec. Coating e


Steel 20AP 70 90 TRIO (PO)
Steel Law 100X 70 90 TRIO (PO)
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO)
CK45 80 90 TRIO (PO)
316L 60 70 TRIO (PO)
Other stainless steel 60 70 TRIO (PO)
Leaded brass 150 170 - SOLO (DA)

d1
d2
Lead-free brass 150 170 SOLO (DA)
CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA)
Aluminium 200 220 - SOLO (DA)
Titanium 80 90 - -

Tolerances d2: H3 e: +0/-0.01

Standard modules: 0.030 - 0.500. Other modules upon request

Available
d1 e d2 Z uncoated or coated

6 2 3.5 2-5
8 2 3.5 2-5
10 2 3.5 2-5
Z2-5
10 2 4.5 2-5
12 2 4.5 2-5
12 2 5.0 2-5
12 2 6.0 2-5
16 2 8.0 2-5
18 2 6.0 2-5 λ
18 2 8.0 2-5 0° 0°
24 2 8.0 2-5

CARB

swiss made
11
TRINITY Hobs for conical gears

Material Vc uncoated Vc coated Uncoated Coated Rec. Coating


e
Steel 20AP 70 90 TRIO (PO)
Steel Law 100X 70 90 TRIO (PO)
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO)
CK45 80 90 TRIO (PO)
316L 60 70 TRIO (PO)
Other stainless steel 60 70 TRIO (PO)
d1
d2

Leaded brass 150 170 - SOLO (DA)


Lead-free brass 150 170 SOLO (DA)
CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA)
Aluminium 200 220 - SOLO (DA)
Titanium 80 90 - -

Tolerances d 2: H3 e: +0/-0.01

Standard modules: 0.030 - 0.500. Other modules upon request

Available
d1 e d2
uncoated or coated

6 4 3.5
6 5 3.5
6 6 3.5
8 4 3.5
8 5 3.5
8 6 3.5
10 4 3.5
10 5 3.5
λ 10 6 3.5
0° 0° 10 5 4.5
10 6 4.5
12 6 4.5
CARB 12 8 4.5
12 6 5.0
12 8 5.0
12 6 6.0
12 8 6.0
16 6 8.0
Z: by profile 16 8 8.0
16 10 8.0
18 6 6.0
18 6 8.0
18 8 8.0
24 6 8.0
24 8 8.0

12 swiss made
Hob cutter for involute gears ISO53 / 8100
DIN867 - DIN quality AAAA

Material Vc uncoated Vc coated Uncoated Coated Rec. Coating

Steel 20AP 70 90 TRIO (PO)


l2 l1 l2
Steel Law 100X 70 90 TRIO (PO)
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO)
CK45 80 90 TRIO (PO)
316L 60 70 TRIO (PO)

d1
d3
d2
Other stainless steel 60 70 TRIO (PO)
Leaded brass 150 170 - SOLO (DA)
Lead-free brass 150 170 SOLO (DA)
CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA)
Aluminium 200 220 - SOLO (DA)
Titanium 80 90 - -

Tolerances d2: H3 e: +0/-0.01

Standard modules: 0.050 to 1.000 every 0.05. Other modules: upon request
Option : on a shank
Available
Art. n° d1 e l1 d2 d3 l2 Z d1 uncoated or coated
d3

15
l3
8100d8e8m#.## 8 8.0 6 3.5 5.0 1.0
8100d8e10m#.## 8 10.0 8 3.5 5.0 1.0 15
Z15
e

8100d8e12m#.## 8 12.0 10 3.5 5.0 1.0 15


8100d10e8m#.## 10 8.0 6 3.5 6.0 1.0 15 d2
l2

8100d10e10m#.## 10 10.0 8 3.5 6.0 1.0 15


8100d10e12m#.## 10 12.0 10 3.5 6.0 1.0 15
8100d12e8m#.## 12 8.0 6 4.5 8.0 1.0 15
8100d12e10m#.## 12 10.0 8 4.5 8.0 1.0 15
L

8100d12e12m#.## 12 12.0 10 4.5 8.0 1.0 15 λ


8100d16e8m#.## 16 8.0 6 8.0 10.0 1.0 15 0° 0°
8100d16e10m#.## 16 10.0 8 8.0 10.0 1.0 15
8100d16e12m#.## 16 12.0 10 8.0 10.0 1.0 15
8100d18e8m#.## 18 8.0 6 8.0 12.0 1.0 15 CARB
8100d18e10m#.## 18 10.0 8 8.0 12.0 1.0 15
8100d18e12m#.## 18 12.0 10 8.0 12.0 1.0 15
8100d24e12m#.## 24 12.0 9 8.0 16.0 1.5 15
d3
8100d24e15m#.## 24 15.0 12 8.0 16.0 1.5 15
8100d24e20m#.## 24 20.0 17 8.0 16.0 1.5 15
8100d32e12m#.## 32 12.0 9 13.0 24.0 1.5 15
8100d32e15m#.## 32 15.0 12 13.0 24.0 1.5 15
8100d32e20m#.## 32 20.0 17 13.0 24.0 1.5 15
8100d32e25m#.## 32 25.0 22 13.0 24.0 1.5 15
8100d32e30m#.## 32 30.0 27 13.0 24.0 1.5 15

swiss made
13
8700 Skiving cutter for internal gear
teeth

Material Vc uncoated Vc coated Uncoated Coated Rec. Coating

Steel 20AP 70 90 TRIO (PO)


Steel Law 100X 70 90 TRIO (PO)
Carbon steel (Finemac) 50 60 TRIO (PO)
4C27A 60 70 TRIO (PO)
CK45 80 90 TRIO (PO)
316L 60 70 TRIO (PO)
d3
d2

d1
l2 Other stainless steel 60 70 TRIO (PO)
Leaded brass 150 170 - SOLO (DA)
Lead-free brass 150 170 SOLO (DA)
CuBe (copper alloys) 100 120 SOLO (DA)
Nickel silver (Maillechort) 120 140 SOLO (DA)
Bronze 120 140 SOLO (DA)
Aluminium 200 220 - SOLO (DA)
Titanium 80 90 - -

Tolerances d2: H3 e: +0/-0.01

Standard modules: 0.050 - 1.000. Other modules upon request

Available
d1 e d2 d3 l2
uncoated or coated

20-25 12 10 18 10
25-32 12 10 18 10

Other dimensions available upon request.


Z: according to machined part

CARB

14 swiss made
On-line form

You may send a request for a quotation for


hob cutters via our on-line form. Our technical
office shall analyse your requirements and can
recommend the suitable hob cutter for your
application.

Online Spreadsheet for gear hobbing


Calculate your cutting and machining parameters using our interactive tool:

swiss made
15
Louis Bélet SA

Les Gasses 11
CH- 2943 Vendlincourt
Tel. +41 (0) 32 474 04 10
Fax +41 (0) 32 474 45 42

[email protected]
www.louisbelet.ch

07.2020

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