GS Caltex
Crenovative Lubricant Leader in Great Spirits
Agenda
3. GSC
1. Company 2. GS Solution
Steel Mill
Overview for Steel Mill
Customers
1. Company Overview - Vision
Leaping forward as a global leader in total energy service.
Over the past 40 years GS Caltex, which aims to be a total energy service leader, has excelled in the petroleum and
petrochemical businesses, but has also diversified its energy business, to become the leader in the energy industry.
Furthermore, GS Caltex has expanded into many business areas such as city gas, LNG, electric power, exploration & production,
convenience retail, e-business, and new & renewable energy, thereby covering all energy fields and becoming a total energy
service provider with global competitiveness.
Through our products and services which differentiate us from our competitors, we will continue to strive towards our vision:
“The Leader in Providing Total Energy Service.”
1. Company Overview – Key Facts
1. Company Overview – Lubricants Business
LUBRICANT
PREMIUM LUBRICANTS PRODUCTS AND TECHNOLOGY
GS Caltex produces 9,000 barrels per day of lubricants and 8,000 MT of grease
products. Underpinned by premium products and technology, we are ranked
first in the Korean finished lubricant products market based on market share
and sales volume
TRULY A HIGH PERFORMANCE AND ENVIRONMENTALLY
FRIENDLY BASE OIL THROUGH THE CUTTING EDGE
HYDROCRACKING TECHNOLOGY
GS Caltex began base oil production with 16,000 barrels per day capacity. As of
2010, its production capacity has increased to 23,000 barrels per day. By using
the latest cutting edge hydrocracking technology, GS Caltex produces high
quality environment-friendly base oil which satisfies the strict specifications of
lubricant manufacturers.
AIMING FOR THE WORLD TOP LUBRICANTS
Exporting to more than 30 countries world-wide, GS Caltex has emerged as
world-class lubricants products manufacturer. As part of the effort to provide
premium quality lubricants products, GS Caltex built many state-of-art lubricant
blending plants as well as introduced quality control systems such as ISO
9001/14001, QS 9000 and ISO/TS 16949. GS Caltex provides premium quality
products to Korean government and various global companies including Volvo
Construction Equipment, Samsung Electronics, Hyundai & Kia Motors, LG
Electronics, LG Chemicals, POSCO, Hyundai Heavy Industries, Doosan Infracore
as OEMs.
1. Company Overview – Base Oil Capacity
LUBRICANT
Kixx : GS Caltex Family Brand Name
LUBO : Lube Base Oil
Multiple Group II/III Production
- Group II : 2cSt/150N/220N/600N
- Group III : 4cSt/6cSt/8cSt
Production Capacity
- Total : 26,000 BPCD
- Group II/Group III Flexible
Start Up : Since 2007
GS Caltex Base oil Plant
1. Company Overview – Kixx LUBO
1. Company Overview – Kixx LUBO
GS Caltex Base Oil
High Quality Base Oil
Kixx LUBO
Color : Clean
Sulfur,wt% : 0.0
Very High
Aromatics, wt% : 0.0 Viscosity Index
1. Company Overview – R&D Center
GSC R&D Center has many test machines including Chassis Dynamometer, Engine
Dynamometer for developing OEM F/F lubricants,.
1. Company Overview – Manufacturing Facility
GS Manufacturing Facility
The latest Blending Facility, SMB system, is able to
manufacture finished lubricants quickly and accurately
SMB(Simultaneous Metering Blender)
1. Company Overview – Manufacturing Facility
GS Lubricants Manufacturer – System Approval
Quality control ability
- ISO 9001/TS 16949, ISO 14001
- Chevron best lab award ( many times )
ISO 9001 ISO/S 16949 ISO 14001
1. Company Overview – Global OEM Approval
Providing High Quality Products through Accumulated technology
develop & supply lubricant for
Factory Fill & A/S
GS Caltex has many certifications from global automobile makers
1. Company Overview – GSC Lubricant History
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.1 Steel Mill Environment
Severe Lubricating Environment
• High Temperature
Promotion Oil Oxidation
Oil Thickening, Sludge
Short Drain Term
• High Pressure
Promotion Wear
Occurring High Friction
• Water Exposure
Loss of Lubricants
Falling off in quality
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.2 Steel Mill Lubricants
Requirement for Lubricants
• High Temperature
Anti-Oxidation
Cooling
Detergent
• High Pressure
Friction Modifying
Extreme Pressure Agent
• Water Exposure
Water Resistance
Demulsibility
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.3 GS Industrial Lubricants Product Line-up
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.3 GS Still Mill Lubricants Product Line-up
• Hydraulic Fluid
GS Hydro HD - Anti-Wear Type Hydraulic Oil
GS Hydro ALP - Zinc free Type Hydraulic Oil
• Turbine Oil
GS Turbine Oil - Steam Turbine Oil
GS Gas Turbine Oil - Gas Turbine Oil
• Gear Oil
GS Gear EP - Extreme Pressure Industrial Gear Oil
• Grease
New Golden Pearl EP - Multipurpose Extreme Pressure Lithium Grease
GS Molytex EP - Molybenum Disulfide Extreme Pressure Lithium Grease
GS Therma EP - High Temperature, Non-Melting Grease
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Fluid – GS Hydro
High Refined Base Oil
Heat Stability & Anti-Oxidation
Excellent Demulsibility
• GS Hydraulic Oil
GS Hydro
GS Hydro HD
GS Hydro HDZ
GS Hydro ALP
GS Hydester
Hydraulic Safety Oil
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Oil • Requirement
Power Transfer Viscosity, Viscosity Index
Minimize Wear Anti-Wear
Reduce Friction Anti-Oxidation (RPVOT)
Provide Cooling Heat Stability (CM, NOC)
Prevent rust & Corrosion Demulsibility, Water-resistance
Minimize deposit & contamination Minimize deposit & contamination
Anti-Corrosion
Anti-Foaming
Cooling
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Fluid - GS Hydro Series
GS Hydro GS Hydro HD GS Hydro HDZ
R&O Type (ISO HL) Anti-Wear Type (ISO HM) High VI Anti-Wear Type (ISO HV)
- GS Caltex world wide Brand - GS Caltex world wide Brand - GS Caltex world wide Brand
- Group II Plus Base Oil - Group II Plus Base Oil - Group II Plus Base Oil
- RBOT : 450 - 4-ball wear : 0.45 - VI : >150
- TOST : 1500 + - Denison Hydraulic HF-0 - 4-ball wear : 0.45
- DIN 51524 Part 1 HL - Eaton-Vickers - Denison Hydraulic HF-0
- ANSI/AGMA 9005-E2 - Cincinnati Machine P-68,69,70 - Eaton-Vickers
- Bosch Rexroth - Cincinnati Machine P-68,69,70
- David Brown Table M
- ISO Standard 6743 Part4, HM - Bosch Rexroth
- DIN 51524 Part 2, HLP - ISO Standard 6743 Part4, HM
- SAE MS 1004 HM - DIN 51524 Part 2, HLP
- US Steel 126, 127 - SAE MS 1004 HM
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Fluid - GS Hydro (R&O Type)
General purpose, rust and oxidation inhibited circulating oil designed for use in a variety of industrial
applications where anti-wear or EP properties are not required.
High VI means maintaining of
Superior Oxidation & Thermal Stability stable viscosity against the
temperature change
• GS Hydro produce less sludge than
Other products (test under 150℃, 168hrs)
GSC Others GSC Others
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Fluid - GS Hydro (R&O Type)
APPLICATIONS
• Non-turbine circulating oil systems in mobile and stationary industrial equipment
• Industrial equipment requiring a rust and oxidation inhibited lubricant, such as electric motor bearings,
blowers, pumps, compressors, machine tools and industrial spindles
• Enclosed gear applications where an anti-wear or EP lubricant is not required
• Mobile and stationary hydraulic systems where anti-wear fluids are not required
• Bath, splash, circulating, spray and mist lubrication systems.
Typical value
•ISO Grade 32 46 68 100 150 220 320
•AGMA Lubricant No. 0 1 2 3 4 5 6
•David Brown Grade - - - - 4M 5M 6M
•Flash Point, COC, °C 228 234 258 265 268 271 275
•Pour Point, °C -33 -30 -27 -24 -21 -18 -12
•Rust Preventing Characteristics (D665B) Pass Pass Pass Pass Pass Pass Pass
•Viscosity,
mm²/s @ 40°C 31.6 44.0 64.2 95.0 142.2 208.7 308.2
mm²/s @ 100°C 5.5 7.0 9.0 11.7 15.1 19.6 25.0
•Viscosity Index 114 117 115 114 107 105 103
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Fluid - GS Hydro HD (AW Type)
Premium quality, anti-wear hydraulic fluid, designed for use in mobile and stationary high pressure
hydraulic systems.
Longer Drain Term
Oxidation Stability Test ( Time to TAN 2.0 @ 95℃ )
Longer Equipment Life
• GS Hydro HD has better Anti-wear
property than others (4-Ball Test)
GSC Others GSC Others
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Fluid - GS Hydro HD (AW Type)
APPLICATIONS
• Industrial hydraulic systems
• Hydraulics of mobile and construction equipment
• Hydraulic systems with vane, gear or piston pumps
• Plastic injection molding machines
• Machine tools
• Enclosed gear systems
• Industrial circulating systems
Typical value
ISO Grade 32 46 68 100 150
Density, kg/L @ 15℃ 0.855 0.858 0.861 0.865 0.874
Viscosity,
mm²/s @ 40°C 31.3 44.5 63.9 96.5 143.5
mm²/s @ 100°C 5.5 7.0 9.0 11.7 15.0
Viscosity Index 113 116 117 111 106
Pour Point, ℃ -33 -33 -30 -24 -15
Flash Point, COC, ℃ 221 229 235 243 250
Rust Preventing Characteristics (D665) Pass Pass Pass Pass Pass
Oxidation Characteristics (D943) 1500+ 1500+ 1500+ 1500+ 1500+
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• GS Hydro HD 46 (AW Type)
Typical Max.
SPEC
Property Property
Density, @15℃, kg/L report 0.858
Kinematic Viscosity at 40℃, ㎟/s 42.0 ~ 49.0 45.3
Kinematic Viscosity at 100℃, ㎟/s report 6.8
Viscosity Index Min. 95 106 115
Pour Point, ℃ Max. -30 -33 -45
Flash Point (COC), ℃ Min. 204 229
Cleanliness Class, NAS 1638 - 8 5
Foaming Characteristics, ml Sequence I 50/0 5/0 0/0
Sequence II 50/0 5/0 0/0
Sequence III 50/0 5/0 0/0
Water Seperabillity, time to 3ml or less emulsion @54℃, min Max. 30 15 5
Water content, ppm Max. 500 210 0
TAN, mgKOH/g Max. 1.5 0.3
Rust prevent Pass Pass
Air Release @ 50℃, min Max. 10 3.8 1.5
Oxidation Stability(TOST), hr Min. 2,000 4,500+ 5,500+
Copper Corrosion, 3hr @100℃ Max. 1b 1a
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Fluid - GS Hydro HDZ (HVI Type)
Premium quality, shear stable, multi-viscosity, anti-wear hydraulic fluid, designed for use in hydraulic
systems subjected to wide variations in ambient and operating temperatures.
High Performance Heat Stability
• GS Hydro HDZ has better Anti- • GS Hydro HDZ has better Heat
oxidation property than others stability than others
GSC Others GSC Others
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Fluid - GS Hydro HDZ (HVI Type)
Premium quality, shear stable, multi-viscosity, anti-wear hydraulic fluid, designed for use in hydraulic
systems subjected to wide variations in ambient and operating temperatures.
Performance Standards
- Group II Plus Base Oil - Eaton-Vickers
- VI : >150 - Cincinnati Machine P-68,69,70
- 4-ball wear : 0.45 - Bosch Rexroth
- Denison Hydraulic HF-0 - ISO Standard 6743 Part4, HM
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Hydraulic Fluid - GS Hydro HDZ (HVI Type)
Premium quality, shear stable, multi-viscosity, anti-wear hydraulic fluid, designed for use in hydraulic
systems subjected to wide variations in ambient and operating temperatures.
KEY PROPERTIES
ISO Grade 46 68
Density, kg/liter @15˚C 0.865 0.868
Kinematic Viscosity,mm2/s@40˚C 45.3 67.4
Kinematic Viscosity,mm2/s@100˚C 8.0 10.6
Viscosity Index 146 147
Pour Point,˚C -42 -42
Flash Point,COC,˚C 230 234
Rust Preventing Characteristics(D665) Pass Pass
Oxidation Characteristics(D943) 4500+ 4500+
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Special Hydraulic Fluid - GS Hydro ALP (Zinc Free AW Type)
GS Hydro ALP oils are designed to give maximum protection to hydraulic pumps in high-performance
industrial applications as well as in environmentally sensitive areas. They are formulated with high
quality base stocks and an ashless (“Zinc-free”) additive system that provides superior oxidation
stability, water separability, foam suppression, and protection against wear, rust and corrosion.
APPLICATIONS
• Industrial hydraulic systems
• Hydraulics of mobile and construction equipment
• Hydraulic systems with vane, gear or piston pumps
• Enclosed gear systems
• Industrial circulating systems
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Special Hydraulic Fluid - GS Hydro ALP (Zinc Free AW Type)
PERFORMANCE STANDARDS
•Denison Hydraulics HF-0 (ISO 32, 46, 68)
•Vickers M-2950-S, I-286-S [industrial applications],
•DIN 51524 Part 2, HLP
•Bosch Rexroth Spec RE 90 220
•US Steel Spec. 127
•General Motors Spec LS-2
BENEFITS
•Premium performance
Ashless formulation meets or exceeds pump manufacturer’s requirements for viscosity, rust and
corrosion protection, hydrolytic stability, water seperability, foam inhibition, and filterability.
•Superior oxidation stability
Longer service life than conventional antiwear hydraulic oils or vegetable hydraulic oils.
•Excellent antiwear properties
Provides excellent wear protection.
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Special Hydraulic Fluid - GS Hydro ALP (Zinc Free AW Type)
KEY PROPERTIES
ISO Grade 32 46 68
Density, kg/liter @15˚C 0.845 0.849 0.857
Kinematic Viscosity,mm2/s@40˚C 31.8 44.4 67.8
Kinematic Viscosity,mm2/s@100˚C 5.8 7.3 9.57
Viscosity Index 127 126 121
Pour Point,˚C -39 -39 -36
Flash Point,COC,˚C 232 236 254
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.1 Hydraulic Fluid Solution
• Special Hydraulic Fluid - Non-Flammable Hydraulic Fluid
Product Type Applications
Hydraulic systems with:
Hydraulic Safety Oil − gear pumps (up to 14 MPa)
38, 46, 56, 68 Water-Glycol − vane pumps (up to 14 MPa)
ISO HFC Fluid − axial piston pumps (up to 20 MPa)
− operating temperature below 65°C
GS Hydester High temperature thermal stability of the
Synthetic
46, 68 synthetic polyol ester fluid enables operation
polyol ester
ISO HFDR Fluid at fluid temperatures up to 150℃
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Turbine Oil – GS Turbine Oil
High Refined Base Oil
High technology Additives
Heat Stability & Anti-Oxidation
• GS Turbine Oil
GS Turbine Oil
GS Gas Turbine Oil
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Turbine • Turbine Oil Requirement
Large capacity (Power Plant) : 100~500 MW Heat Stability
Small capacity (Industrial purpose, Marine) :
Demulsibility
1~100 MW
Anti-Corrosion
Oil Tank
• 10 MW geared turbine : 1~2 Ton Anti-Foaming
• 200 MW directly coupled turbine : 20~40 Ton Anti-Oxidation (PRVOT)
Oil Life Minimize deposit & contamination
• Power Plant : 50,000~200,000 hrs
Anti-Wearing
• Supplement : 0.2~2 % per 1000 hr
Cooling
• Oil Temperature
Hot Spot : 200 ~ 300℃
Oil Tank : 40 ~ 60℃
Plain Bearing : 90 ~ 140℃
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Turbine Oil - GS Turbine Series
GS Turbine Oil GS Gas Turbine Oil
Steam Turbine Oil Gas Turbine Oil
- GS Caltex world wide Brand - GS Caltex world wide Brand
- Group III Synthetic Base Oil - Group III Synthetic Base Oil
- RBOT : 800 - RBOT : 1200
- GEK 32568E, 101941A - GEK 32568E, 101941A
- Alstom HTGD 90117 - Alstom HTGD 90117
- Siemens TLV 901304 - Siemens TLV 901304
- BS 489 - BS 489
- DIN 51515 - DIN 51515
- MHI - MHI
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Turbine Oil - GS Turbine Oil
• Formulated with Group III Synthetic base Oil provide excellent thermal stability.
• Outstanding oxidation stability compared with other turbine Oil ensure longer fluid life.
Longer Service Life
Excellent Thermal Stability RPVOT Test Result (min @150℃)
• GS Turbine Oil produce less sludge than
other products (test under 150℃, 168hr)
GSC Others GSC Others
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Turbine Oil - GS Turbine Oil
Premium quality inhibited turbine oil. Contains highly effective rust, oxidation and foam inhibitors and
is formulated to provide good air release properties.
Global OEM Approval
• SIEMENS
• ALSTOM
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Turbine Oil - GS Turbine Oil
CUSTOMER BENEFITS
• Long service life assured by outstanding oxidation resistance.
• Maintains high power output by resisting air entrainment in oil circulation.
• Allows easy removal of water.
• Protects against rust.
• Allows one oil to be used for both turbine and non-turbine applications.
TYPICAL APPLICATIONS
•Recommended for use in the lubrication systems of mineral-oil-lulricated steam and hydraulic
turbines operating under all service conditions. Also for use in industrial-type gas turbines under
moderate service where the oil is not exposed to high temperatures.
•Suitable for use in air compressors, bath and circulating systems supplying bearings of all types,
lightly loaded gear sets, pumps, electric motors and low to moderate-pressure hydraulic systems
where antiwear or other special properties are not required.
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Turbine Oil - GS Turbine Oil
KEY PROPERTIES
ISO Grade 32 46 68 100
Density, kg/liter @15˚C 0.841 0.844 0.852 0.857
Kinematic Viscosity,mm2/s@40˚C 30.6 43.9 64.6 92.8
Kinematic Viscosity,mm2/s@100˚C 5.7 7.3 9.3 11.0
Viscosity Index 131 130 125 104
Pour Point,˚C -18 -18 -18 -15
Flash Point,COC,˚C 222 250 256 258
Oxidation Stability
- D943, Hrs to 2.0 Acid NO. 4000 4000 4000 4000
- IP 280(TOP), mass% 0.24 0.26 0.27 0.28
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Turbine Oil Solution
• Gear Oil – GS Gear EP
High Refined Base Oil
Sulfur-phosphorous Type Extreme
Pressure Agent
Heat Stability & Anti-Oxidation
• GS Gear Oil
GS Gear EP
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Gear Oil • Requirement
Heat Removal Extreme Pressure
Minimize Wear - Formation thicker Film to withstand extreme pressure
Reduce Friction Anti-Wear
- Minimize Wear of gear gotten extreme pressure
Remove Vibration, Impact, Noise of Gear
Anti-Corrosion
Prevent rust & Corrosion
- Protect Gear, Bearing from Rust
Minimize deposit & contamination
Heat, Oxidation Stability
Gear Life-Extension - Under high temperature, Maintain oil properties
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Gear Oil - GS Gear EP
GS Gear EP
Industrial Gear Oil (Extreme Pressure)
- GS Caltex world wide Brand
- Group II Plus Base Oil
- Premium Additive
- AGMA 250.04
- ANSI/AGMA 9005-E02 (EP)
- U.S. Steel 224
- David Brown Table E
- DIN 52517 Part 3 CLP
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Gear Oil - GS Gear EP
A mild EP industrial gear lubricant based on a sulfur-phosphorus additive system.
Extreme Pressure Anti-Foaming
• GS Gear EP has Sulfur- • GS Gear EP has better anti-
phosphorous type agent, which foaming property that help make
make GS Gear EP better. good lubricating film Foaming
GSC Others GSC Others
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Gear Oil - GS Gear EP
CUSTOMER BEBEFITS
• Extends gear life due to high load carrying capacity and outstanding ability to keep
gear surface free of deposits.
• Provides long oil service life through excellent oxidation resistance.
• Allow rapid separation of water.
• Protects against rust and corrosion.
TYPICAL APPLICATIONS
• Recommended for all types of industrial and mobile equipment requiring mild EP
gear lubricants.
• Particularly recommended for enclosed gear drives and speed reducers, ranging
from small gearboxes to large, high-power units on metal rolling mills, cement mills,
sugar mills and mine hoist.
• Also suitable for chain cases, sprockets, slide guides, flexible coupling, and plain and
rolling element bearings.
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• Gear Oil - GS Gear EP
KEY PROPERTIES
ISO Grade 68 100 150 220 320 460 680 1000
AGMA 2EP 3EP 4EP 5EP 6EP 7EP 8EP 8AEP
Kinematic Viscosity,mm2/s@40˚C 63.9 95.2 142.5 206.9 305.1 432.1 634.6 940.0
Kinematic Viscosity,mm2/s@100˚C 8.8 11.7 15.4 19.6 25.3 31.3 38.8 47.8
Viscosity Index 111 112 111 108 107 104 99 95
Pour Point,˚C -21 -18 -18 -15 -15 -15 -15 -15
Flash Point,COC,˚C 235 242 248 256 260 268 277 279
Timken OK Load, kg 27 27 27 27 27 27 27 27
FZG, Load Stage 12 12 12 12 12 12 12 12
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.2 Turbine Oil Solution
• GS Gear EP SPEC Results
Viscosity Grade VG 220 VG 220
Kinematic Viscosity at 40℃, ㎟/s 198 ~ 242 207
Viscosity Index min. 90 108
Pour Point, ℃ max. -9 -15
Flash Point (COC), ℃ Min. 200 280
Neutralization Number, mg KOH/g report 0.6
Density at 15℃, kg/㎥ report 0.879
Water content, % Max 0.1 0
Foam after 10 min, Sequence I, II & III 100/10 30/5
Water Seperability, min Max. 30 15
Copper Corrosion, 3 hours at 100℃ Max. 1 1a
Steel Corrosion, Method A pass pass
Oxidation Stability, 95℃ for 312 hrs increase in viscosity at 100℃,% Max 6 2.1
FZG Scuffing test, A/8.3/90 Min. 12 12
FAG FE-8 bearing wear test Roller wear / Cage wear, mg Max. 30/report 11/2
Compatibility with Seals SRE-NBR 28, 7 days @ 100℃ Relative change in Volume, % -5 ~ 10 2
Change of Shore A hardness, % -10 ~ 10 -2
Change of Tensile strength, % Max. 30 18
Change of Elongation, % Max. 40 23
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Grease Solution
• Grease
High Refined Base Oil
Lithium Type Thickener
Heat Stability & Anti-Oxidation
Extreme Pressure Type Grease
Multi-Purpose
Good Water Resistance
• GS Grease
New Golden Pearl EP
GS Molytex EP
GS Therm EP
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Grease Solution
• Grease • Requirement
Minimize Wear High Dropping Point
Reduce Friction Wide Temperature Range -30℃ - 120℃
Seal Property Excellent Water resistance
Prevent rust & Corrosion Good Extreme Pressure
Minimize deposit & contamination Good Pumpability
Resistance to Water
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Grease Solution
• Grease - GS Gear EP
New Golden
GS Molytex EP GS Therma EP
Pearl EP
Multi purpose Lithium Type High Temperature, Non-
Extreme Pressure Grease
Industrial Grease Melting Grease
-GS Caltex world wide Brand -GS Caltex world wide Brand - GS Caltex world wide Brand
- Group II Plus Base Oil - Group II Plus Base Oil - Highly refined ISO 100 Base Oil
- Premium Additive - Premium EP Additive - Premium EP Additive
- Lithium Type Thickener - Lithium Type Thickener - Organoclay (bentonite) thickener
- Rust and Oxidation Inhibitors
- Molybdenum disulfide Grease
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Grease Solution
• Grease - New Golden Pearl EP
CUSTOMER BEBEFITS
• Saves on maintenance
Effective EP additive protects against component wear under high load conditions. Rust and
corrosion inhibitors protect metal surfaces.
• Long service life
Excellent oxidation resistance ensures enhanced grease service life.
• Ease of application
Good pumpability characteristics of the lithium thickener provide suitable flow properties for
grease pump application systems (NLGI 2)
• Minimize inventory costs
Multipurpose capability allows use in a wide range of industrial and automotive applications
reducing the number of different greases required and eliminating product misapplication.
APPLICATIONS
• General Plant Lubrication
• Industrial plain and rolling element bearings
• Construction equipment bearings
• Usable temperature range in continuous service is -30 to 130℃
• Maximum temperature for short term exposure is 175℃ (NLGI 1,2,and 3)
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Grease Solution
• Grease - New Golden Pearl EP
KEY PROPERTIES
NLGI Grade 1 2
Penetration, Worked @25°C 316 272
Dopping Point, °C 260 261
Thickener Lithium Lithium
Copper Corrosion @100°C, 24 hrs 1a 1a
Oxidation Stability, psi @99°C 100hrs 3.0 5.8
Water Washout, wt% @79°C 1hr 4.5 3.0
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Grease Solution
• Grease - GS Molytex EP
CUSTOMER BEBEFITS
• Saves on heavy-duty maintenance
Effective EP additive and molybdenum disulfide solid film lubricant protect against component
wear under high load conditions and/or shock loading. Rust and corrosion inhibitors protect
metal surfaces in wet operating conditions. Even if insufficient grease is used, some
molybdenum disulfide tends to stay in place and protect metal surfaces.
• Long service life
Excellent oxidation resistance ensures enhanced grease service life.
• Ease of application
Good pumpability characteristics of the lithium thickener provide suitable flow properties for
grease pump application systems (NLGI 2)
• Minimize inventory costs
Multipurpose capability allows use in a wide range of industrial and automotive applications
reducing the number of different greases required and eliminating product misapplication.
APPLICATIONS
• Ball Joints, Universal Joints (U-joints)
• Construction equipment bearings
• Usable temperature range in continuous service is -30 to 130℃
• Maximum temperature for short term exposure is 175℃
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Grease Solution
• Grease - GS Molytex Ep
KEY PROPERTIES
NLGI Grade 2
Penetration, Worked @25°C 275
Dopping Point, °C 195
Thickener Lithium
Copper Corrosion @100°C, 24 hrs 1a
Oil Viscosity, mm²/s @ 40°C 208
Oil Viscosity, mm²/s @ 100°C 18.2
Timken OK Load, kg 14
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Grease Solution
• Grease - GS Therma EP
CUSTOMER BEBEFITS
• Minimize equipment failure
The special non-melting organoclay thickener prevents grease loss from bearings at
high temperature.
• Wide temperature range application
Maybe used in applications up to 135℃ with normal re-greasing, and up to 260℃
with very frequent regreasing, making it suitable for use in a wide range of high
temperature industrial applications.
• Prevents failure in wet conditions
Organoclay thickener gives excellent resistance to water washout.
APPLICATIONS
• Industrial ball and roller bearings in high temperature applications
• Exhaust fan bearings
• Furnace door bearings
• Usable temperature range in continuous service is -20 to 135℃
With frequent relubrication 260℃
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits
2.4.3 Grease Solution
• Grease - GS Therma EP
KEY PROPERTIES
NLGI Grade 1 2
Penetration, Worked @25°C 325 280
Dopping Point, °C Not Appplicable
Thickener (Modified bentonite) 10 12
Oil Viscosity, mm²/s @ 40°C 92.5 92.5
Oil Viscosity, mm²/s @ 100°C 10.5 10.5
Timken OK Load, kg 20 20
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits
3.1 GS Caltex – Steel Mill Customers
Korea No.1 Lubricants Company
Supply Lubricating Solution for Korea Major Steel Mill Companies
POSCO, HYUNDAI STEEL, DONGKUK STEEL, and so on
Korea Major Steel Mill Company
World TOP Steel Maker
POSCO no. 6,
Hyundai Steel no.18,
Dongkuk Steel no.91
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits
3.2 Sales Records
GS Caltex Lubricants – Sales volume (Drum/month)
2010 2011 2012
Hydraulic Oil 6543 6764 6913
Turbine Oil 210 140 77
Gear Oil 2780 2742 2285
Grease 4089 4258 3440
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits
3.3 GS Caltex & POSCO
Exclusive Customer to POSCO
- With technological excellence,
GS supplies POSCO’s own hydraulic fluid
solution exclusively
Lubricant type Test Note
Zn- type
Hydraulic Fluid Exclusive Pass VG. 32, 46, 68
Zn-free type
(Ashless hydraulic Fluid)
VG. 150, 220, 320,
Gear Oil EP type Pass
460
Grease EP type Pass NLGI. 0, 1, 2
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits
3.3 GS Caltex & POSCO - POSCO TEST
Lubricant Type Function
- Group II base oil + Zn type Premium Anti-wear agent
- Heat Stability (135℃, 168hrs) : steel rod not change
sludge Max 25 mg
Zn-type
- Vicker V-104C pump test : Ring & Vane loss Max 50
- Hydrolysis stability : copper weight loss Max 10
- Oxidation stability (95℃) : Min 1500 hr
Hydraulic Fluid
- Group III Synthetic base oil + Zinc-free premium
Anti-wear additives
- VI : Min 125
Zn-free
- POSCO heat stability (200℃, 24hrs) : No sludge
- 4-ball wear : 0.45
- Zn content : 0
- Group II base oil + premium EP additive
- 4-ball EP welding point : Min 250 kg
- Oxidation stability (95℃, 312hrs) :
Gear Oil EP- type
viscosity change Max 6%
- Heat stability (101℃, 72 hrs) : steel rod not change
sludge Max 25mg
- Group II base oil + Li Thickener
- 4-ball EP welding point : Min 250 kg
Grease EP-type
- evaporation (99℃, 22hrs) : Max 1.5 %
- Water washout (79℃, 1hr) : EP1 Max 15, EP2 Max 5
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits
3.3 GS Caltex & POSCO
GS Caltex develop dedicated POSCO lubricants for POSCO Standard
We hand in analysis used oil and report regularly
Offer Trouble shooting
Technique exchange and seminar
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits
3.4 GS Caltex - Steel Mill Customers
Korea No.1 Lubricants Company
WE PROVIDE the SOLUTION for Steel Mill
Perfect Lubricating System
Long life equipment
Save Energy Save Money
Crenovative Lubricants Leader in Great Spirits
Thank Yo u