Valve gear - exploded view страница 1 от 5

   

Valve gear - exploded view

  Note
  Cylinder heads which have cracks between the valve seats or between a valve seat insert and the spark
plug thread can be re-installed without reducing service life, provided the cracks are only slight and do not
exceed a maximum of 0.3 mm in width, and no more than the first 4 turns of the spark plug threads are
cracked.
  After installing camshafts, wait for approx. 30 minutes before starting engine. Hydraulic valve
compensation elements have to settle (otherwise valves will strike pistons).
  After working on the valve gear, turn the engine carefully at least 2 rotations by hand to ensure that none
of the valves make contact when the starter is operated.
  Renew gaskets, seals and O-rings.

1 - Double bearing
cap
   Before
installing,
coat contact
surfaces of
front and
rear bearing
caps with a
small
quantity of
sealant
→ Fig.
   Sealant
→ Parts
catalogue
2 - 5 Nm + 90° (1/4
turn) further
   Renew

3 - Hydraulic
tappet
   Pressed into
roller rocker
finger

4 - Exhaust
camshaft
   Checking
axial
clearance
→ Chapter
   Removing
and installing
→ Chapter
   Check radial
clearance
with
Plastigage
(roller rocker
fingers
removed):
wear limit:
0.1 mm; run-

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Valve gear - exploded view страница 2 от 5

out: 0.01 mm
(maximum)
5 - Bearing cap on inlet camshaft
   Note installation position and allocation → Anchor
   Where fitted, pay attention to dowel sleeve

6 - Bearing cap on exhaust camshaft

   Note installation position and allocation → Anchor
   Where fitted, pay attention to dowel sleeve
7 - 5 Nm + 90° (1/4 turn) further

   Renew

8 - Double bearing cap

9 - Sealing cap
   Renew
   To remove, pierce with a screwdriver and lever out
   To install, drive in with fitting sleeves -3202- or a suitable lever
10 - Bearing cap
   Before installing, coat contact surfaces of front and rear bearing caps with a small quantity of
sealant → Fig.
   Sealant → Parts catalogue
11 - Roller rocker finger
   For exhaust camshaft
   With hydraulic tappet → Item
   Removing and installing → Chapter
12 - Drive chain
   Installing:

  Cylinder head (left-side) → Anchor

  Cylinder head (right-side) → Anchor

13 - Roller rocker finger

   For inlet camshaft
   With hydraulic tappet → Item
   Removing and installing → Chapter
14 - Inlet camshaft
   Checking axial clearance → Chapter
   Removing and installing → Chapter
   Check radial clearance with Plastigage (roller rocker fingers removed): wear limit: 0.1 mm; run-out:
0.01 mm (maximum)
15 - 5 Nm + 90° (1/4 turn) further

   Renew

16 - Mechanical camshaft adjuster

   With inlet camshaft control valve 1 -N205-
   Before removing, lock in position with chain tensioner retainer -3366- → Chapter
17 - Rubber/metal gasket
   Renew

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18 - Valve cotters
19 - Valve spring plate

20 - Valve spring
21 - Valve stem oil seal
   Renewing → Chapter

22 - Seal
   Renew

23 - Cylinder head
   See note → Chapter
   Checking valve guides, grinding-in valve seats → Chapter
   Machining valve seats → Chapter

24 - Exhaust valve
   Do not machine, only grinding-in is permitted
   Valve dimensions → Fig.
   Checking valve guides, grinding-in valve seats → Chapter

25 - Inlet valve
   Do not machine, only grinding-in is permitted
   Valve dimensions → Fig.
   Checking valve guides, grinding-in valve seats → Chapter

26 - Oil seal
   For Hall sender
   Renewing → Chapter

27 - Rotor for Hall sender

   Note fitting position (notch on camshaft)
28 - Washer
   Conical

29 - 23 Nm

30 - Hall sender
31 - 10 Nm
32 - Shaft for rocker fingers, inlet side
   Removing and installing → Chapter
33 - 10 Nm
34 - 10 Nm
35 - Shaft for rocker fingers, exhaust side
   Removing and installing → Chapter
36 - 55 Nm

37 - Camshaft sprocket
38 - Oil seal
   For camshaft
   Renewing → Chapter

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39 - O-ring
   For shaft of roller rocker finger
   Renew

   
 
Valve dimensions

  Note
Valves are not to be machined. Only grinding-
in is permitted.

Dimension Inlet valve Exhaust valve

-a- = Ø mm 26.8…27.0 26.8…27.0
-b- = Ø mm 5.94…5.95 5.94…5.95
-c- = mm 96.4…96.6 95.3…95.5
-α- = ∠° 45 45

   
  WARNING
  Care must be taken when disposing of old sodium-
cooled exhaust valves.
  The valves must be sawn in two with a metal saw
between the centre of the stem and valve head. When
doing so, the valves must not come into contact with
water. After preparing the valves, throw a maximum of
ten into a bucket of water. Then step away immediately,
since a chemical reaction will occur in which the
sodium filling burns.
  After performing these steps the valves can be
disposed of in the normal way.
 
Applying sealant to bearing cap
–  Apply a small quantity of sealant to the
hatched area on the double bearing cap
and to the outer bearing cap adjacent to
the camshaft adjuster and fit the bearing
caps (looking out for the dowel sleeves).
  Sealant → Parts catalogue

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