Hydraulic Mining Excavator | RH 200

7,580 mm 8,100 mm
24’10’’ 26’7’’
7,350 mm 7,000 mm
24’1’’ 23’

8,760 mm
28’9’’
7,600 mm
24’11’’ 6,460 mm
21’3’’

2,780 mm
2,480 mm
9’1’’
8’2’’
1,120 mm
3’8’’

6,400 mm 1,400 mm
21’ 4’7’’
8,540 mm 7,000 mm
28’ 23’

RH 200

General Data: Features:

Operating weight • TriPower shovel attachment
Face Shovel 525 t 579 sht • Independent oil cooling system
Backhoe 534 t 589 sht
• Spacious walk-through machine house
Engine output • 5-circuit-hydraulic system
SAE J 1995 1,880 kW 2,520 HP
• Electronic-hydraulic servo control
Standard bucket capacity • Board Control System (BCS)
Face Shovel (SAE 2:1) 26.0 m3 34.0 yd3
• Torque control in closed-loop swing circuit
Backhoe (SAE 1:1) 28.0 m3 36.6 yd3
• Automatic central lubrication system
• Xenon working light

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 Operating Weight Diesel Engines
Shovel Engine features
Standard track pads 1,400 mm (4'7") • Hydraulically driven radiator fan with electronically controlled fan speed
• Microprocessed engine control
Operating weight 525,000 kg (1,157,420 lb)
• Automatic rev. reduction
Ground Pressure 25.7 N/cm2 (37.3 psi) • Heavy duty air-ilters, STRATA 1 with automatic dust evacuation
Further track pads on request • Two-stage fuel ilter incl. water separator
Backhoe • Additional high capacity water separator
Standard track pads 1,400 mm (4'7") • Pre-lube starting system
• Eliminator with centrifuge for engine oil iltration
Operating weight 534,000 kg (1,177,260 lb)
Version 1 - Cummins K 1500-E
Ground Pressure 26.2 N/cm2 (38.0 psi)
Make and model 2 x Cummins K 1500-E
Further track pads on request
Total rated net power ISO 3046 / 1 1,880 kW (2,520 HP) 1,800 min-1
Total rated net power SAE J1349 1,880 kW (2,520 HP) 1,800 min-1
Electrical System (diesel drive)
Total rated gross power SAE J1995 1,880 kW (2,520 HP) 1,800 min-1
System voltage 24V No. of cylinders (each engine) 12
Batteries 6 x 244 Ah - 12 V each Bore 159 mm (6.25 in)
in series / parallel installation 732 Ah - 24 V in total Stroke 159 mm (6.25 in)
Alternators 2 x 175 A each Displacement 37.8 l (2,300 in³)
Working spot lights 8 x high brightness Xenon lights Aspiration Turbocharged and aftercooled
• Battery isolation relays Max. altitude without deration 2,438 m (8,000 ft) a.s.l.
• Emergency stop switches accessible from ground
Emission certiication US EPA Tier 2
level, in engine module and in operator’s cab
Fuel tank capacity 10,700 l (2,820 US gal)
Hydraulic Oil Cooling Version 2 - Cummins KTTA 38 C (optional for high altitudes)
Make and model 2 x Cummins KTTA 38 C
Oil low of cooling pumps
Total rated net power ISO 3046 / 1 1,680 kW (2,250 HP) 1,800 min-1
Diesel version 4 x 488 l/min (4 x 129 US gal/min)
Total rated net power SAE J1349 1,680 kW (2,250 HP) 1,800 min-1
Electric version 4 x 487 l/min (4 x 129 US gal/min)
Total rated gross power SAE J1995 1,680 kW (2,250 HP) 1,800 min-1
Diameter of fans 4 x 1,170 mm (4 x 46’’)
No. of cylinders (each engine) 12
• Cooling system is fully independent of all main circuits,
i.e. controlled cooling capacity is available whenever Bore 159 mm (6.25 in)
engine is running Stroke 159 mm (6.25 in)
• Gear type cooling pumps supplying high volume low Displacement 37.8 l (2,300 in³)
pressure oil to fans and aluminium coolers Aspiration Turbocharged and aftercooled
• Fan speed and low of oil to the coolers are thermosta- Max. altitude without deration 4,500 m (14,800 ft) a.s.l.
tically controlled Emission certiication not available
• Extremely high cooling eficiency to ensure optimum
oil temperature Hydraulic System with PMS
Main pumps (Diesel and electric version) 4 x variable low axial piston pumps
Electric Motor (optional)
Max. oil low Diesel version 4 x 912 l/min (4 x 241 US gal/min)
Type Squirrel cage induction motor Electric version 4 x 924 l/min (4 x 244 US gal/min)
Output 1,600 kW Max. pressure, attachment 30 MPa = 300 bar (4,350 psi)
Voltage 6.6 kV ± 10 % (other on request) Max. pressure, travel 36 MPa = 360 bar (5,220 psi)
Rated current IN 166 A Swing pumps Diesel version 4 x reversible swash plate pumps
Frequency 50 Hz (60 Hz optional) Electric version 3 x reversible swash plate pumps
Max. oil low Diesel version 4 x 351 l/min (4 x 93 US gal/min)
Revolutions 1,500 min-1 (1,800 min-1 optional)
Electric version 3 x 487 l/min (3 x 129 US gal/min)
Starting current 350% of IN
Max. pressure, swing circuit 35 MPa = 350 bar (5,080 psi)
• Custom-made electric motor with increased gap
Total volume of hydraulic oil approx. 8,400 l (2,220 US gal)
between rotor and stator to withstand severe mining
Hydraulic tank capacity approx. 6,100 l (1,610 US gal)
conditions
• Pump Managing System (PMS) contains:
• Power limit control by Pump Management System
• Electronic load limit control
• Flow on demand from main pumps depending on joystick position
• Automatic regulation of main pumps to zero low without demand
• Automatic rpm reduction of engine speed during working breaks
• Reduced oil low of main pumps at high hydraulic oil temperature or at high engine
temperature
• Pressure cut-off for main pumps
• Cooling of pump transmission gear oil
• Filters:
• Full-low high-pressure ilters (100 µm) for the main pumps, installed directly behind
each pump
• High pressure ilters (100 µm) for the closed swing circuit
• Full-low ilters (10 µm) for the complete return circuit
• Pressure ilters (40 µm and 6 µm) for servo circuit
• Pressure ilters (40 µm) for the feed pumps of the closed swing circuit
• Transmission oil ilters (40 µm)
2 Copyright 2008 Terex Corporation

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 RH 200
Undercarriage Swing System
st
Travel speeds (2 stages) 1 stage Max. 2.3 km/h (1.44 mph) Swing drives 4 compact planetary transmissions
2nd stage Max. 1.6 km/h (0.99 mph) with axial piston motors
Max. tractive force 2,520 kN (257 t = 566,320 lb) Parking brakes Wet multiple disc brake, spring
Gradability of travel drives Max. 50 % loaded / hydraulically released
Max. swing speed Diesel version 3.9 rpm
Track pads (each side) 39
Electric version 4.1 rpm
Bottom rollers (each side) 6 Swing ring Triple race roller bearing with
Support rollers (each side) 2 plus a skid plate in between sealed internal gearing
Travel drives (each side) 1 planetary transmission with 2 two-stage axial piston motors • Closed-loop swing circuit with torque control
Parking brakes Wet multiple disc brake, spring applied / hydraulically released • Hydraulic braking of the swing motion by counteract-
• Cast double-grouser combined pad-links with bushings connected by hardened full ing control
loating pins • All race ways of swing ring as well as grease bath
• All running surfaces of sprockets, idlers, rollers and pad links as well as teeth contact for internal gearing supplied by automatic central
areas of sprocket and pad links are hardened lubrication system
• Fully hydraulic self-adjusting track tensioning system with membrane accumulator
• Automatic hydraulic retarder valve to prevent over-speed on downhill travel Automatic Lubrication System
• Acoustic travel alarm Capacity of grease container 1,000 l (264 US gal)
• Dual-circuit system with hydraulically driven heavy-
Operator’s Cab duty pump and electronic time relay control to adjust
Operator’s eye level approx. 7.6 m (24'11") the pause / lube times
Internal dimensions of cab Length 2,200 mm (7'3") • Connected to the lubrication system are the swing
Width 1,600 mm (5'3") roller bearing with internal gearing and all pivot points
Height 2,150 mm (7'1") of attachment, bucket and cylinders
• Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat • System failures displayed by Board Control System
heating, safety belt, head and arm rests • Grease ilters (200 µm) between service station and
• Switch in seat cushion to neutralize automatically the hydraulic controls when operator container as well as directly behind grease pump
leaves the seat
• Joystick controls integrated in independently adjustable seat consoles Retractable Service Station
• Fold-away auxiliary seat with safety belt Retractable service station installed underneath the
• FOPS (rock guard; approved acc. to DIN ISO 3449) integrated into cab structure engine module and easily accessible from ground.
• All-round safety glass, armoured windshield and sliding side window Equipped with:
• Windshield with parallel intermittent wiper / washer • Quick couplings for:
• Roller blind at windshield • Diesel fuel
• Robust instrument panel incl. large colored BCS screen with translective technology • Engine coolant - left / right
• Terex® O&K Board Control System (BCS) electronic monitoring and data logging system for • Pump transmission gear oil - left / right
vital signs and service data of engines, hydraulic and lubrication system • Engine oil (oil pan) - left / right
• Machine access via retractable boarding ladder, hydraulically operated • Engine oil (additional tank - optional) - left / right
• Emergency ladder mounted at A-frame • Hydraulic oil tank
• Grease container
Attachments • CAT jump start socket
• Booms and sticks are torsion resistant, welded box design of high tensile steel with • Indicator lights for “fuel tanks left / right full” and
massive steel castings at pivot areas “grease container full”
• Welding procedures allow for internal counter-welding (double prep weld) wherever
possible
• Booms and sticks are stress relieved after welding
• Inspection hole in booms
• Catwalks with rails at booms
• "Pressure-free lowering" of boom (FS and BH) and stick (FS) by means of a loat valve
• Shovel attachment with Terex® O&K patented TriPower kinematics ensuring the following
main features:
• Horizontal automatic constant-angle bucket guidance
• Vertical automatic constant-angle bucket guidance
• Automatic roll-back limiter to prevent material spillage
• Kinematic assistance to hydraulic forces
• Constant boom momentum throughout the whole lift arc
• Crowd force assistance
• All buckets (FS and BH) are equipped with a universal wear wear package suitable for
all standard applications, which consists of:
• Special liner material covering main wear areas inside and outside of bucket
• Lip shrouds between teeth
• Wing shrouds on side walls
• Heel shrouds at bottom edges
• Special wear packages for highly abrasive materials on request

Copyright 2008 Terex Corporation 3

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 TriPower Face Shovel Attachment (FS)
Working Diagram - Boom 8.0 m (26'2") - Stick 5.1 m (16'9")
m
ft 16
50 15

14
45
13
40 12

11
35
10

30 9

8
25
7

20 6

5
15
4

10 3

2
5
1

0 0

1
5
2

10 3
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m

60 55 50 45 40 35 30 25 20 15 10 5 0 ft

Working Range Face Shovels

Max. digging height 15.3 m 50'2" Type Heavy rock shovel Standard rock shovel
Max. digging reach 16.2 m 53'2" Tooth system ESCO Posilok system S 130 ESCO Posilok system S 130
Max. digging depth 2.4 m 7'10" Capacity SAE / PCSA 1:1 24.5 m³ (32.0 yd³) 30.5 m³ (39.9 yd³)
Max. dumping height 11.8 m 38'9" Capacity SAE / CECE 2:1 21.0 m³ (27.5 yd³) 26.0 m³ (34.0 yd³)
Crowd distance on level 5.5 m 19' Total width 4,800 mm (15'9") 4,800 mm (15'9")
Inner width 4,300 mm (14'1") 4,300 mm (14'1")
Digging Forces
Opening width 2,500 mm (8'2") 2,500 mm (8'2")
Max. crowd force 1,890 kN 424,740 lb
No. of teeth 6 6
Max. crowd force at 1,650 kN 370,800 lb
Weight incl. universal wear kit 42,400 kg (93,480 lb) 42,900 kg (94,580 lb)
ground level
Max. breakout force 1,500 kN 337,100 lb Max. material density (loose) 2.2 t/m³ (3,710 lb/yd³) 1.8 t/m³ (3,030 lb/yd³)

4 Copyright 2008 Terex Corporation

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 RH 200
Backhoe Attachment (BH)
Working Diagram - Boom 10.5 m (34'5") - Stick 5.5 m (18'1")
m
ft
20
65
19
60 18
17
55
16
50 15
14
45
13
40 12
11
35
10
30 9
8
25
7
20 6
5
15
4
10 3
2
5
1
0 0
1
5
2

10 3
4
15
5

20 6
7
25
8

30 9
10
35
11
22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m

70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 ft

Backhoes Working Range

Type Standard rock bucket Other buckets on request Max. digging depth 9.2 m 30'2"
Tooth system ESCO size 110 Max. digging reach 19.5 m 64'
Capacity SAE 1:1 28.0 m³ (36.6 yd³) Max. digging height 16.8 m 55'1"
Capacity CECE 2:1 24.6 m³ (32.2 yd³)
Capacity struck 21.2 m³ (27.7 yd³)
Digging Forces
Max. crowd force 1,200 kN 269,680 lb
Total width 4,440 mm (14'7")
Max. breakout force 1,200 kN 269,680 lb
Inner width 4,040 mm (13'3")
No. of teeth 6
Weight incl. universal wear kit 32,000 kg (70,550 lb)
Max. material density (loose) 1.8 t/m³ (3,030 lb/yd³)

Copyright 2008 Terex Corporation 5

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 General Packing List
Crawler side frame (2 units) Undercarriage centre frame with swing roller bearing
Width 2,140 mm (7'0") Gross weight 44,100 kg (97,220 lb) Width 3,800 mm (12'6") Gross weight 42,300 kg (93,250 lb)

2,100 mm (6’11’’)

2.250 mm (7’5’’)
8,200 mm (26’11’’)

6 tracks consisting of 13 pad links; each:

Width 1,400 mm (4'7") Gross weight (each) 10,700 kg (23,590 lb) 6.750 mm (22’2’’)
330 mm (1’1’’)
6,400 mm (23’)

Superstructure centre frame Engine module with diesel engines

Width 3,600 mm (11'10") Gross weight 60,000 kg (132,280 lb) Width 7,000 mm (23') Gross weight 42,640 kg (94,000 lb)

3,820 mm (12’6’’)
3,300 mm (10’10’’)

10,200 mm (33’6’’) 4,000 mm (14’5’’)

Cab pedestal module Oil cooler module

Width 2,500 mm (8'2") Gross weight 6,500 kg (14,330 lb) Width 2,000 mm (6'7") Gross weight 9,750 kg (21,490 lb)

3,750 mm (12’4’’)
3,700 mm (12’2“)

3,720 mm (12’2’’) 4,000 mm (13’1’’)

Crate with cabin and FOPS Counterweights

Width 2,600 mm (8'7") Gross weight 3,500 kg (7,720 lb) Width Gross weight
Lower part 7,000 (23') 36,900 kg (81,350 lb)
Upper part 7,000 (23') 19,300 kg (42,550 lb)
3,070 mm (10’1’’)

2,360 mm (7’9’’)
1,750 mm (5’9’’)

3,500 mm (11’6’’) 1,580 mm (5’2’’) 1,550 mm (5’1’’)

Crates
Content Length Width Height Gross weight
2 Radiators with fan; 2 crates each: 2,700 mm (8'10") 2,100 mm (6'11") 720 mm (2'4") 1,230 kg (2,710 lb)
Four swing gear 1,350 mm (4'5") 1,350 mm (4'5") 1,900 mm (6'3") 5,340 kg (11,770 lb)
Swing ring cover 2,200 mm (7'3") 1,300 mm (4'3") 1,030 mm (3'5") 390 kg (860 lb)
Height

Swing ring bolts, access ladder, etc. 3,300 mm (10'10") 1,600 mm (5'3") 1,260 mm (4'2") 3,700 kg (8,160 lb)
Catwalks and other parts 4,960 mm (16'3") 1,900 mm (6'3") 1,740 mm (5'9") 3,500 kg (7,720 lb)
Grease container with pump 1,700 mm (5'7") 1,300 mm (4'3") 2,050 mm (6'9") 1,470 kg (3,240 lb) Length

Barrels (hydraulic oil; grease) 3,700 mm (12'2") 1,350 mm (4'5") 1,350 mm (4'5") 3,150 kg (6,940 lb)

Above values are approximate. Details may vary depending on scope of supply and destination.
Exact data subject to selected machine coniguration and inal packing list.

6 Copyright 2008 Terex Corporation

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 RH 200
TriPower Shovel Attachment
Boom with main valve block, TriPower linkages and rods Stick
Width 3,050 mm (10') Gross weight 46,800 kg (103,180 lb) Width 2,800 mm (9'2") Gross weight 17,000 kg (37,480 lb)

3,600 mm (11’10)

2,000 mm (6’7’’)
6,000 mm (17’7’’)

8,900 mm (29’2’’)

Face shovel incl. pin for stick Crates with catwalks, railings and other parts
Capacity (2:1) Width Gross weight Length-mm (ft:in) Width-mm (ft:in) Height-mm (ft:in) Gross weight-kg (lb)
26.0 m³ (34.0 yd³) 4,800 mm (15'9") 43,900 kg (96,780 lb) 3,900 (12'10") 1,900 (6'3") 1,600 (5'3") 3,300 (7,280)
3,900 mm (12’10’’)

Height
Length

4,400 mm (14’5’’)

Bundle with 2 boom cylinders 2 Bundles with 2 stick cylinders and 2 bucket cylinders, each:
Width 1,200 mm (3'11") Gross weight 7,100 kg (15,650 lb) Width 1,200 mm (3'11") Gross weight 5,200 kg (11,460 lb)

700 mm (2’4’’) 700 mm (12’4’’)

5,100 mm (16’9’’) 4,400 mm (14’5’’)

Backhoe Attachment
Monoboom without main valve block Stick with linkage and bucket cylinders
Width 5,000 mm (16'5") Gross weight 46,000 kg (101,410 lb) Width 2,300 mm (7'7") Gross weight 27,300 kg (60,190 lb)
3,200 mm (10’6’’)

(7'7")mm (10’)
2,300 mm 3,060

11,500 mm (37’9’’) 7,700 mm (25’3’’)

Backhoe bucket incl. pins for stick and linkage Crates with main valve block, catwalks, railings and other parts
Capacity (2:1) Width Gross weight Length-mm (ft:in) Width-mm (ft:in) Height-mm (ft:in) Gross weight-kg (lb)
28 m³ (36.6 yd³) 4,440 mm (14'7") 34,100 kg (75,180 lb) 4,500 (14'9") 2,150 (7'1") 1,700 (5'7") 5,000 (11,020)
3,900 (12'10") 1,900 (6'3") 1,600 (5'3") 3,100 (6,830)
3,750 mm (12’4’’)

Height

Length

4,250 mm (13’11’’)

2 pallets with boom cylinders, each: 2 pallets with stick cylinders, each:
Width 800 mm (2’7’’) Gross weight 7,180 kg (15,830 lb) Width 800 mm (2’7’’) Gross weight 4,200 kg (9,260 lb)

850 mm (2’9’’) 930 mm (3’1’’)

6,250 mm (20’6’’) 5,200 mm (17’1’’)

Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine coniguration and inal packing list.
Copyright 2008 Terex Corporation 7

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 Component accessibility on superstructure
1. Diesel engines 4. Oil coolers 7. Rotary distributor 10. Operator’s seat
2. Gearboxes with hydraulic pumps 5. Hydraulic tank 8. Travel valves 11. BCS tower
3. Engine radiators with hydraulically driven fan 6. Swing drives 9. Switch cabinet and battery box 12. Auxilliary seat

4 4

3
2 1

8 5
6 7
9

3
2 1
11
12
10

Anti-slip catwalks

Anti-slip walking areas

Optional Equipment
General Cab
• Export crating • Various heating and airconditioning systems
• Finishing as per enduser´s corporate colours • Roller blinds at all windows
• Customizing of logos as per customer’s speciication • Outside mounted sun shields
Superstructure • Rear windscreeen wiper
• Hydraulic service crane on superstructure with auxilliary engine • Additional instrumentation
• Mesabi radiators instead of standard radiators Undercarriage
• Oil change interval extension for engine oil up to 1000 hrs • Track pad width 1,600 mm or 1,800 mm
• Engine oil burn system • Automatic lubrication of rollers by central lube system
• Folding access stairway, stairway angle approx. 45° • Cover plate under carbody (belly plate)
• Round container with a standard 200 l grease barrel (instead of 1000 l grease container) Attachment
• Lubricated pinion for greasing of internal gearing of swing ring • Guards for shovel cylinders of FS-attachment
• Various cold weather packages • Xenon lighting on boom
• Special wear packages
• Further optional equipment on request
The technical speciications mentioned in this data sheet may vary according to the speciic equipment/options installed.

Effective Date: April 2008. Product speciications and prices are subject to change without notice or obligation. The photographs and/or
drawings in this brochure are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of
this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in
serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product
and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-
names of Terex Corporation and/or its subsidiaries in the USA and other countries and all rights are reserved. Terex is a registered trademark
of Terex Corporation in the USA and many other countries. Copyright 2008 Terex Corporation. M 123.2 e / PDF 0408

Terex GmbH
Karl-Funke-Str. 36, D-44149 Dortmund, Germany
Tel +49 (0) 231 922 3 Fax +49 (0) 231 922 5800
[email protected]
www.terex-ok.com

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