CHE244 Lab Report Effect of Residence Ti
CHE244 Lab Report Effect of Residence Ti
No Title Page
1 Abstract………………………………. 2
2 Introduction………………………….. 3
3 Objectives…………………………….. 4
4 Theory………………………………... 5–6
5 Material And Apparatus……………… 7–9
6 Methodology…………………………. 10 – 11
7 Data and Results……………………… 12 – 13
8 Calculations…………………………... 14 – 17
9 Discussion……………………………. 18 – 22
10 Conclusion……………………………. 23
11 Recommendations……………………. 24
12 Reference……………………………... 25
13 Appendix……………………………... 26
The Plug Flow Reactor (PFR) can also be named as Turbulent Flow Reactor (TBR) or
Piston Flow Reactor. It used for reaction in continuous, flowing systems in a shape of cylinder.
The solution that flow in the reactor are describe as Plugs. An ideal plug flow reactor has a fixed
residence time: Any fluid (plug) that enters the reactor at time will exit the reactor at time,
, where is the residence time of the reactor.
Plug Flow Reactor are usually used for a large scale production, slow reactions, and
continuous reaction. Besides that, high temperature reaction usually done in the PFR. This is
because the PFR can withstand the high temperature of a reaction. PFR have a high volumetric
unit conversion and can run for a long periods of time without maintenance. That is why it is
widely used in the manufacturing of chemicals.
aA + bBcC + dD
Residence time, is the average amount of time that a particle spends in a particular
system. The residence time, is a representation of how long it takes for the concentration to
significantly change in the sediment.
Where VTFR is the reactor volume and v0 is the total feed flow rate. In this experiment, we adjust
the pump until the flow rate become constant. The flow rate for each experiment is variable but
the reactor volume remain constant for every experiment.
Conversion is an improved way of quantifying exactly how far has the reaction moved, or
how many moles of products are formed for every mole of A has consumed. Conversion XA is
the number of moles of A that have reacted per mole of A fed to the system.
moles of A reacted
XA
moles of A fed
A reaction rate constant, k quantifies the rate of a chemical reaction. The reaction rate is
often found to have the form
rA kC A C B
Where C A and C B are the concentration of the species A and B respectively, each raised to the
powers and , while k is the reaction rate constant. The exponents and are the partial
reaction orders. In this experiment, we can calculate the reaction rate constant, k by the following
formula.
( )
Where, k is the reaction rate constant, the total inlet flow rate of solutions, is the
reactor volume, is the inlet concentration of reactant NaOH in the reactor, and is the
percentage of conversion.
rA rB rC rD
a b c d
The negative sign indicates reactants while the positive sign indicates products.
rA k AC ACB
Where C A and C B are the concentration of the species A and B respectively, each raised to the
powers and , while kA is the reaction rate constant. The exponents and are the partial
reaction orders. The overall order of reaction is given by the following:
n
In the experiment that we had done, the and is 1 each. The overall order is 2 and the
experiment is second order. So, we had use the following formula to find the rate of reaction.
( ( ))
( )
Tubular reactors are one type of flow reactors. It has continuous inflow and outflow of
materials. In the tubular reactor, the feed enters at one end of a cylindrical tube and the product
stream leaves at the other end. The long tube and the lack stirring prevent complete mixing of the
fluid in the tube.
In an ideal tubular flow reactor, which is called plug flow reactor, specific assumptions are
made regarding the extent of mixing:
5.2 APPARATUS
5) Pre-heater (B5)
i. 3-L cylindrical vessel made of stainless steel
ii. Internal coils for each reactants
Valves list:
Tag Location Initial position
V1 Drain valve for feed tank B1 Close
V2 Inlet valve for pump P1 Close
V3 De-ionized water supply to feed tank B1 Close
V4 Drain valve for feed tank B2 Close
V5 Inlet valve for pump P2 Close
V6 Valve for feed inlet to reactor from FI 01 Close
V7 Drain valve for FI 01 Close
V8 Valve for feed inlet to reactor from FI 02 Close
V9 Drain valve for FI 02 Close
V10 Drain valve for water jacket B4 Close
V11 Drain valve Close
V12 By-pass valve for pump P3 Close
V13 Inlet flow for pre-heater B5 Close
V14 Sampling valve Open
V15 Sampling valve Close
V16 Drain valve Close
V17 Cooling water outlet Close
Instruments list:
Tag Description Units Range Accuracy
FI 01 Liquid flow meter L/min 0.0 – 3 ± 2%
FI 02 Liquid flow meter L/min 0.0 – 3 ± 2%
QI 01 Conductivity mS/cm 0.0 – 200.0 ± 1% FS
QI 02 Conductivity mS/cm 0.0 – 200.0 ± 1% FS
TIC
Temperature controller °C 0.0 – 100.0 ± 0.5°C
01
TI 02 Pre-heater temperature °C 0.0 – 100.0 ± 0.5°C
Feed Water
V8 V6 Tank De-ionizer
V9 V7 B1
V15 QI QI
Sampling
02 01 LS1
Vent
M1
Pre-heater
B5
(3-L)
Waste Tank V2 V1 Drain
B3
(60-L) Pump
TI P1
Tubular 02
Reactor
R1
Drain V16 (0.4-L)
Water
Jacket
B4 Feed
(10-L) Tank
B2
In
LS2
V17
Out
V14
V5 V4 Drain
Electrical V13 Pump
Cart. Heater
V12 P2
W1, W2 TIC V10
(2x1.0 kW)
01 Sampling
Drain V11
Pump
P3
16
14
12
Conversion (%)
10
2
1.6
0.7
0
0 5 10 15 20 25 30 35 40 45
6.66 8.00 Residence Time (min)
7
No Calculations No Calculations
1 4
⁄ ⁄
2 5
⁄ ⁄
3 6
⁄ ⁄
2 5
( )
( )
3 6
( )
( )
( )
Where,
k = Reaction rate constant
= Total inlet flow rate of solutions (ml/min)
= Reactor volume (ml)
= Inlet concentration of reactant NaOH in the reactor (mol/L)
= Conversion (%)
No Calculations
1
( )
( )( )
2
( )
( )( )
3
( )
( )( )
4
( )
( )( )
5
( )
( )( )
6
( )
( )( )
No Calculations
1
( )( ) ( )
2
( )( ) ( )
3
( )( ) ( )
4
( )( ) ( )
5
( )( ) ( )
6
( )( ) ( )
10
9.7
Conductivity (mS)
4
3.7
2
0
0% 20% 40% 60% 80% 100% 120%
Conversion, X (%)
The graph shows that the conductivity is inversely proportional with the conversion.
Conductivity decreases as the conversion increases. This graph shows the theotherical value and
relationship between conversion and conductivity. Based on the graph, we can relate
conductivity and conversion into linear equation where,
y = mx + c
12
10.8
Conductivity (mS/cm)
10
8.4
8
0
0 2 4 6 8 10 12 14 16 18
Conversion, X (%)
The graph shows experimental value which the recorded conductivity is inversely
proportional with the conversion calculated. The conductivity decreases as the conversion
increases. However, when compared to the theotherical graph, we can conclude that the
experimental value deviated from the theory. Therefore , the linear equation from the
experimental value is also deviated from the theory, where,
y = mx + c
16
14
Conversion (%)
12
10
2
1.6
0.7
0
0 5 10 15 20 25 30 35 40 45
6.66 8.00
7 Residence Time (min)
The graph shows that the conversion is directly proportional with the residence time. The
conversion increases as the residence time increases. Residence times refer to the time taken
needed to process one volume of the reactor fluid at the entrance condition where as the
conversion refers to how many moles of products are formed for every mole of NaOH
consumed.
Three values of conversion which are 0.0% at 6.6667 min, 0.7% at 8 min and 1.6% at 10
min are recorded from the extrapolation of the graph. Conversion data table need to be
completed in order to calculate the reaction rate constant which will lead us to the final objective
of the experiment which is to determine the rate of reaction of the experiment.
In this experiment, we used NaOH and Et(Ac). The Hydrolysis of Ethyl Acetate is one of
the most well-known reactions as model example for second order reaction. These solution are
mixed together into the Plug Flow Reactor (PFR). Based on the result that we have collected, the
residence time can be calculated and be include in the table. The lower the total flow rate of
solutions, the higher the residence time for each test. The residence time is the amount of time
the particles spends in the particular system. The residence time is affected by the flow rate of
the solution in the Tubular Flow Reactor.
35
30
25
20
15
10
5
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Flow Rates, ( L/min)
The graph shows that the residence time is inversely proportional with the flow rates. As
the flow rates increases, the residence time decreases.
We also observed that the Inlet conductivity and the outlet conductivity is decreasing
going along with the decreasing flow meter. The conductivity or specific conductance is a
measure of ability of an electrolyte or a solution to conduct electricity. The conductivity is
decreasing due to the less ionic content in the water. This explained the result for decreasing
conductivity that we recorded at the reactor. Due to the less concentration of the solutions going
down the table that we tabulate, the conductivity can be seem decreasing too.
The reaction rate constant, k or also can be called as Kinetic Constant. This constant can
be calculated by using a formula. This is a second order reaction, therefore the unit for the
constant are Liter Mole-1 Min-1. The rate of reaction, -ra are calculated with the formula also and
shown on the sample calculation and the table. The rate of reaction for the second law are
or .
After derive the equation, we can calculate the rate of reaction by using the data that we
collected from the reactor, rate constant, k and the conversion, X.
Next, we were able to determine the reaction rate constant. This was done by calculating
the reaction rate as seen in the Sample Calculation section. The value of the reaction rate
constant that we get was 0.0000 L/mol.min, 8.8117x10-3 L/mol.min, 1.6260x10-2 L/mol.min,
2.5281x10-2 L/mol.min, 3.4883x10-2 L/mol.min and 4.8701x10-2 L/mol.min respectively.
Last but not least, we able to determine the effect of residence time on the conversion in a
TFR. Thus, we were able to plot graph of conversion, X against residence time.
We can conclude that the experiment was successfully conducted since we were able to
fulfill the objective of this experiment.
In order to make sure that the data collected is accurate, the experiment needs to be done
repeatedly for at least three times per experiment. This is to ensure that the data taken is not fall
far from the data theory. Then, the average value taken is used for the calculation involved in the
experiment. Besides, the values should be taken in approximately 4 decimal places so that the
data will be more precise and accurate.
When conducting the experiment there are some errors where the data deviate from the
theoretical value. The reason of the errors could be because the time interface for the value of
conductivity at inlet and outlet to be stable is too short. Since there are quite few times where the
value seems to already stabilize but actually are not and the data might have been taken during
that particular time which then lead to the deviation from the theoretical value of the
conductivity. Therefore, experimenters should be more aware about the time and be carefull not
to misunderstand which value needs to be taken into account.
Other than that, student should follow the rules and guidelines before doing the
experiment. They need to wear lab coat, gloves and wear shoes for safety purposes. They also
need to make sure they alert with the precautions mention in the lab manual and never play
around during the experiment being conduct.
Web
1) Batch Reactor Kinetic Analysis. Jan 15, 2005.
www.csupomona.edu/~tknguyen/che435/Notes/P5-kinetic.pdf , retrieved in August
2015.
2) Wikipedia , https://en.wikipedia.org/wiki/Plug_flow_reactor_model ,retrieved in
August.