BS 6210.1983 C P The Safe Use of Wire Rope Slings For General Lifting Purposes
BS 6210.1983 C P The Safe Use of Wire Rope Slings For General Lifting Purposes
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                             rope slings for general
                             lifting purposes
UDC 621.86.065.3:614.822
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                                                               following, were directly represented on the Technical Committee entrusted
                                                               with the preparation of this British Standard:
Contents
                                                                                                                                                 Page
                                                                    Cooperating organizations                                       Inside front cover
                                                                    Foreword                                                                         ii
                                                                    1    Scope                                                                       1
                                                                    2    Definition                                                                  1
                                                                    3    Marking, control and issue of slings                                        1
                                                                    4    Methods of slinging                                                         1
                                                                    5    Use of wire rope slings by persons responsible for lifting loads            2
                                                                    6    Inspection, thorough examination and discard criteria                      13
                                                                    Appendix A Load stability                                                       19
                                                                    Figure 1 — Vertical or straight lift                                             2
                                                                    Figure 2 — Basket hitch                                                          3
                                                                    Figure 3 — Simple choke hitch                                                    4
                                                                    Figure 4 — Doubled and choked                                                    5
                                                                    Figure 5 — Example of offsetting load to provide a tilt                          6
                                                                    Figure 6 — Choke hitch double wrapped                                            7
                                                                    Figure 7 — Two single-leg slings used with direct attachment                     8
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Foreword
                                                          This code of practice, prepared under the direction of the Mechanical Engineering
                                                          Standards Committee, is intended to complement BS 1290.
                                                          Its aim is to prevent accidents due to the misuse of slings and bad slinging
                                                          techniques, by giving guidance on good practice and on the safe use of wire rope
                                                          slings. The code restricts itself to the use of slings for general lifting purposes as
                                                          covered by BS 1290. It is suggested however, that many other slinging operations,
                                                          not specifically covered here, can be resolved by reference to the general
                                                          principles applied in this code.
                                                          BS 6166 gives additional assistance on rating with respect to clause 4 of this code.
                                                          Throughout this code it has been assumed that essentially balanced loads are
                                                          being lifted and that the load in each leg of a multi-leg sling is broadly equal.
                                                          A British Standard does not purport to include all the necessary provisions of a
                                                          contract. Users of British Standards are responsible for their correct application.
                                                          Compliance with a British Standard does not of itself confer immunity
                                                          from legal obligations.
                                                          Summary of pages
                                                          This document comprises a front cover, an inside front cover, pages i and ii,
                                                          pages 1 to 20, an inside back cover and a back cover.
                                                          This standard has been updated (see copyright date) and may have had
                                                          amendments incorporated. This will be indicated in the amendment table on
                                                          the inside front cover.
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                             1)
                                  Guidance is given in clause 16 and Appendix A of BS 5744:1979.
                             2)
                               Attention is drawn to the requirements of the Construction (Lifting Operations) Regulations 1961. Regulation 37(2) relates to
                             the use of two single-leg slings.
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                               NOTE 1           The total load that may be lifted when the included angle does not exceed 90° is 1.4 × that marked on the sling.
                               NOTE 2           A basket hitch should only be used when the sling is passed through part of the load and the load is balanced on the sling.
                                                                                              Figure 2 — Basket hitch
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        NOTE                                    The total load that may be lifted is that marked on the sling.
                                                                                   Figure 3 — Simple choke hitch
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                                                                                                                               BS 6210:1983
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                                                  NOTE    The total load that may be lifted is 2 × that marked on the sling.
                                                                                            Figure 4 — Doubled and choked
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                                                                                                                             BS 6210:1983
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                                                 NOTE    The total load that may be lifted is that marked on the sling.
                                                                                     Figure 6 — Choke hitch double wrapped
        NOTE             The total load that may be lifted when the included angle does not exceed 90° is 1.4 × that marked on the single sling.
                                             Figure 7 — Two single-leg slings used with direct attachment
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                               NOTE           The total load that may be lifted when the included angle does not exceed 90° is 1.4 × that marked on the single sling.
                                                                   Figure 8 — Two single-leg slings used in choke hitch
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       BS 6210:1983
        NOTE          The total load that may be lifted provided that no included angle exceeds 90° is 2.1 × that marked on the single sling.
                                                      Figure 9 — Two single-leg slings used in basket hitch                                        --`,``-`-`,,`,,`,`,,`---
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                                                                                                                                                   BS 6210:1983
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                               NOTE          The total load that may be lifted when the included angle does note exceed 90° is 1.4 × that marked on the single sling.
                                                             Figure 10 — Two single-leg slings used in double wrap choke hitch
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        NOTE          The total load that may be lifted provided that no included angle does note exceeds 90° is 2.1 × that marked on the single
        sling.
                                                  Figure 11 — Two single-leg slings used in double wrap basket hitch
       5.1.4 Ensure that the sling is in good condition.                            5.1.6 Ensure the load contains no loose accessories.
       Slings found to be damaged or to have deteriorated                           If the load comprises a number of pieces, for
       to such an extent that they are considered not safe                          instance a bundle of pipes, choose a slinging method
       for use, should be withdrawn from service                                    which will secure all the pieces (see 4.1, 4.2 and
       immediately (see clause 6).                                                  Figure 4, Figure 6 and Figure 10).
       5.1.5 Ensure that the load will be in balance when                           Do not attach sling to banding or strapping unless
       lifted. Attach the slings to designed lifting points                         they are designed for the purpose.
       where provided. If lifting points are not marked on                          5.2 Fitting the sling. When fitting the sling ensure
       the load, the position of the centre of gravity should                       that:
       be assessed. The type of sling and the slinging
                                                                                       a) sling legs are free of any tendency to kink;
       methods used should ensure that the load will not
       topple or slip (see clause 4). The supporting hook                              b) only the eye termination or link is placed on the
       should be positioned directly above the centre of                               crane hook;
       gravity. Where this is not practicable, particular                              c) the terminations are properly seated without
       care should be taken when lifting the load (see 5.3                             overcrowding;
       and Appendix A).                                                                d) the load is effectively secured by the sling;
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                                                                                                                                           BS 6210:1983
                                e) the relevant leg angle does not exceed that for                        e) Do not expose the slings unnecessarily to
                                which the sling is rated and marked (see 4.3);                            corrosive liquids, solids, vapours or to excessive
                                f) the sling is not bent around any corners that                          heat.
                                might damage or reduce the effective strength of
                                the sling. Where necessary suitable packing                       6 Inspection, thorough examination
                                pieces should be used (see Figure 15);                            and discard criteria
                                g) when using choke hitch:                                        6.1 General. During service slings are subjected to
                                    1) the angle of choke is allowed to form itself               conditions which affect their safe working
                                    naturally and is not forced;                                  characteristics. It is necessary therefore to ensure,
                                                                                                  as far as is reasonably practicable, that the sling is
                                    2) a thimble or stirrup is used where
                                                                                                  safe for continued use.
                                    practicable at the eye to reduce damage to the
                                    rope and thereby prolong the life of both the                 The sling should be inspected for damage or
                                    eye and the main part of the rope;                            deterioration before being issued for use, and
                                                                                                  thereafter be checked for obvious defects, at suitable
                                h) a sling in choke hitch is not used to turn, rotate
                                                                                                  intervals during service.
                                or drag a load unless special precautions are
                                taken to ensure that neither the sling nor the load               Additionally, routine thorough examinations should
                                is damaged: such special precautions may entail                   be carried out by a competent person.
                                a reduction of the safe working load;                             If at any time there is reason to doubt the safe
                                i) to assist in the control of the swing or rotation              condition of the sling, it should be withdrawn from
                                of the load a tag line(s) or control rope(s) is                   service and subjected to a thorough examination.
                                available.                                                        6.2 Inspection (for details see 6.4). An inspection is
                             5.3 Raising or lowering the load. When raising                       a visual check on the condition of the sling to
                             or lowering the load ensure that:                                    identify damage or deterioration which might affect
                                                                                                  its fitness for use, such as:
                                a) a recognizable code of signals is used which is
                                fully understood by all concerned3);                                 a) broken wires;
                                b) there is nothing to prevent the free movement                     b) distortion of the rope (crushing, kinking etc.);
                                of the load, e.g. holding-down bolts or jointing;                    c) distortion of ferrules, splicing or fittings;
                                c) there are no obstacles, such as cables or pipes,                  d) excessive wear;
                                which can be fouled and there is sufficient height                   e) heat damage;
                                for the lift;
                                                                                                     f) corrosion.
                                d) every person concerned with the operation can
                                                                                                  6.3 Thorough examination. A thorough
                                see and/or communicate with all other persons
                                                                                                  examination is a visual examination carried out by
                                concerned;
                                                                                                  a competent person, and where necessary
                                e) all personnel are clear of the load;                           supplemented by other means, such as
                                f) the load is in balance (see Appendix A);                       non-destructive testing, in order to detect damage
                                g) the load is raised or lowered steadily avoiding                or deterioration which might affect the fitness for
                                snatch loading;                                                   use of the sling.
                                h) the sling is not trapped under the load. If                    It is an essential feature of this thorough
                                necessary place suitable battens etc. in positions                examination that the results are documented.
                                so that the load can be put down without damage                   A routine thorough examination should be carried
                                to itself and without trapping the sling;                         out at intervals not exceeding 6 months and this
                                i) there are no free swinging legs; even when                     interval should be less where deemed necessary in
                                hooked back they might constitute a danger and                    the light of service conditions or where required by
                                should be subject to careful control.                             statutory regulations.
                             5.4 Precautions. The following precautions should                    6.4 Assessment of the condition of the sling
                             be taken.                                                            and discard criteria
                                a) Do not allow ANYONE to ride on the load.                       6.4.1 Broken wires4)
                                b) Do not allow the load to be carried over                       6.4.1.1 General. Broken wires are detrimental
                                ANYONE without exercising due care.                               because of:
                                c) Do not leave a suspended load unattended.                         a) the possibility of injury to users’ hands;
                                d) Do not drag slings on the floor.                                  b) the loss of strength in the rope.
                             3)
                                  See Figure 2 of BS 5744:1979.
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       BS 6210:1983
       Broken wires are usually caused by mechanical                   6.4.5 Heat damage. There should be no discoloration
       damage, although corrosion may be a significant                 of the wires, nor evidence of overheating, such as
       factor.                                                         loss of lubrication or pitting of the wires caused by
       The appearance of well distributed broken wires has             electrical arcing, etc.
       no marked effect on the strength of the sling, but it           A sling which has been exposed to high
       might be indicative of mechanical or corrosive                  temperatures, i.e. in excess of 100 °C, for any length
       damage. Generally, the loss of strength caused by               of time may have a significantly reduced strength.
       the mechanical or corrosive action on the rope as a             Where such heat damage is identified the sling
       whole is more critical than the loss in strength                should be withdrawn from service and referred to a
       resulting from the actual wire breaks.                          competent person.
       To prevent injury to the users’ hands, protruding               6.4.6 Damaged or defective fittings, ferrules or
       wires should be broken off in the gusset by reverse             splices. Particular attention should be paid to signs
       bending until fracture occurs.                                  of:
       6.4.1.2 Randomly distributed breaks. If the total                   a) opening up or cracking of the hook;
       number of visible broken wires in any length
                                                                           b) distortion and wear of links or closing of the
       of 10 rope diameters exceeds 5 % of the total
                                                                           thimble;
       number of wires in the rope, the sling should be
       withdrawn from service and referred to a competent                  c) cracks in the ferrule;
       person for thorough examination.                                    d) severe crushing or abrasion of the ferrule or
       6.4.1.3 Localized breaks. If there are three or more                hand splice;
       broken wires closely grouped (i.e. at a specific point              e) pulling out of splice or ferrule;
       in the rope) or in any one strand within a length                   f) concentrations of broken wires near to the
       of 6 rope diameters, the sling should be discarded.                 ferrule or splice, or in the splice;
       6.4.2 Excessive wear. If surface wear reduces the                   g) the effect of bursting stress at the throat of the
       measured diameter of the rope at any point to be                    eye due to the use of a pin of excessive diameter
       less than 90 % of the nominal diameter, the sling                   or certain types of thimble;
       should be discarded.
                                                                           h) fractured wires on the outside surface of the
       6.4.3 Corrosion. Corrosion may occur where slings                   eye, for instance where a soft eye has been used
       have been improperly stored or have been used in                    with an excessively small pin;
       particularly corrosive conditions, such as in moving
       loads in and out of acid/alkali baths. The effect is                i) effect of friction on bearing surface of a soft eye.
       readily identified through the loss of flexibility and          Items a) and b) may be an indication of overloading
       roughness to the touch. Whilst slight surface                   and will usually be justification for withdrawing the
       rusting is unlikely to affect the rope strength, it may         sling from service.
       be indicative of internal corrosion, the effect of
       which is not predictable.
       Where internal corrosion or corrosion beneath the
       serving of a hand splice is suspected, the sling
       should be withdrawn from service and referred to a
       competent person for thorough examination.
       6.4.4 Significant distortion of the rope. The sling
       should be discarded when distortion due to kinking,
       crushing, core collapse, or knotting is identified
       (see Figure 16). However, in certain circumstances
       permanent deformation may occur without
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       4)
        The Docks Regulations (1934), The Shipbuilding and Ship Repairing Regulations (1960) and The Construction (Lifting
       Operations) Regulations (1961) contain specific requirements relating to the number of broken wires.
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                                                                                                                          BS 6210:1983
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                                                  NOTE The total load that may be lifted is that marked on the
                                                  sling assembly.
                                                              Figure 12 — Two-leg sling
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        NOTE          The total load that may be lifted is that marked on the sling assembly.
                                                                   Figure 13 — Three-leg sling
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                                                                                                                       BS 6210:1983
                               NOTE          The total load that may be lifted is that marked on the sling assembly.
                                                                                   Figure 14 — Four-leg sling
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                                                                                                                                                           BS 6210:1983
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Publications referred to
                             BS 1290, Specification for wire rope slings and sling legs for general lifting purposes.
                             BS 5744, Code of practice for the safe use of cranes (overhead/underhung travelling and goliath cranes, high
                             pedestal and portal jib dockside cranes, manually-operated and light cranes, container handling cranes and
                             rail-mounted low carriage cranes).
                             BS 6166, Recommendations for rating of lifting gear for general purposes.
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