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Rectifier Module Battery Test Guide

The document provides instructions for testing a rectifier module, including turning switches on/off, selecting different voltage modes, measuring voltages, verifying alarms, and checking remote relay contacts. It then describes steps to test batteries, including measuring voltage over time while connected and disconnected, recording measurements, and specifying acceptable discharge times.

Uploaded by

Raed Al-Haj
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© © All Rights Reserved
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169 views8 pages

Rectifier Module Battery Test Guide

The document provides instructions for testing a rectifier module, including turning switches on/off, selecting different voltage modes, measuring voltages, verifying alarms, and checking remote relay contacts. It then describes steps to test batteries, including measuring voltage over time while connected and disconnected, recording measurements, and specifying acceptable discharge times.

Uploaded by

Raed Al-Haj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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RECTIFIER

MODULE

Switch on the main MCB input.


c- Switch on the charger using charger on/off switch.
d- The charger will start and ramp to its set voltage.
e- Close output circuit breaker of the charger.
f- Select float mode. Measure and record the float voltage.
g- Select boost mode. M·easure and record the boost voltage.
h- Select Equalize mode. Measure and record the equalize voltage.
i- Select float mode.
j- Measure and record the battery voltage.
k- Check and verify correct polarity at the battery fuse.
I- Close the battery fuse.
m-lf there are no alarms present, charger is in normal Operation.
n- Simulate and verify various alarms (Floating, Boost, Pre commissioning, Mains Fault
o- Check the remote relay contacts for the alarms where applicable.
R

ault, Charger Fault, High DC Voltage, Low DC Voltage, AC MCB OPEN/TRIPPED, DC MCB OPEN/T
PPED, DC MCB OPEN/TRIPPED, COOLING FAN FAULT)
Step # Description Spec Measurement
Length of time for the battery terminal
1 5 Hours Time (Minutes): 300 Minutes
voltage to drop below 10.2V
(Battery )
Time (min) Connected Voltage (V) Disconnected Voltage (V)
0 6.23 6.5
10
30 6.23 6.38
9.5
60 6.22 6.34
9
90 6.19 6.32
8.5
120 6.17 6.27
8

Voltage (V)
150 6.14 6.25
7.5
180 6.11 6.21
7
210 6.08 6.18
6.5 Battery B (Co
240 6.05 6.16
6 Battery B
270 6.01 6.13 (Disconnecte
5.5 Battery A
300 5.97 6.09
5
5.93 6.06 0 0.1 0.2 0.3
5.88 6.02
5.83 5.97
5.75 5.92
5.66 5.86
5.46 5.73
5.11 5.41
Battery Test
10
9.5
9
8.5
8
Voltage (V)

7.5
7
6.5 Battery B (Connected)
6 Battery B
(Disconnected)
5.5 Battery A
5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Time (Minutes)
Battery Discharge Test Performance

Supplier TESTED BY Date


Alsharq Masoud Raed & Abdurahman 28\4\2021
Battery Description Note:
Brand GNB
Module PC12/180 FT
Battery voltage (V) 12V
Battery Capacity (Ah) 164
Measurement Description
Discharge Time (min) Befor-Discharge start time 15 30 45
Discharge rate (C) 5 5
String Current (A) 0 32 32
String Voltage (V) 57.27 48.9 48.5
Battery 1 13.08 12.22 12.13
Voltage of each Battery 2 13.05 12.23 12.16
Battery (V) Battery 3 13.07 12.22 12.13
Battery 4 13.07 12.23 12.16
Battery 1 5
Battery 2 4.45
Internal resistance (mOhm)
Battery 3 4.75
Battery 4 4.55

Battery Test
14
13.8
13.6
13.4
13.2
13
12.8
Voltage (V)

12.6
12.4
12.2
12
11.8 Battery B (Connected)
11.6 Battery B (Disconnected)
11.4
11.2 Battery A
11
0 30 60 90 120 150
Time (Minutes)
ge Test Performance

60 75 90 105 120 135 150 end time 180 195 210


5 5 5 5
32 32 32 32 0
48.2 47.81 47.27 46.68 48.25
12.04 11.93 11.81 11.65 12.06
12.07 11.95 11.84 11.69 12.08
12.04 11.93 11.81 11.66 12.07
12.07 11.95 11.84 11.67 12.1
5.7
5.59
5.35
5.17

y Test

120 150

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