TC6015A-10F QTZ125 (TC6015A-10F) SHARES HL QTZ125 (TC6015A-10F) Tower Crane 4% FA BLA Operating Instructions Z PREAROAROA ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO., LTD.BAR CUSTOMERS: RGAE AAS a ANA EH! ‘Thanks for your purchase and being one of the users of Zoomlion Tower Crane! AT BEE MEA SAR BILE, PRAIA TALE KE, FABRE, USBiA. Go through the instructions for correct operation and maintenance, and always keep at hand for consultation. APARMBHREA HER: " HRA. PRA LHRS, itm. Pay attention to the sentences marked with “Warning, Notice or Precautions in this A publication, which involves safety of construction. ABS EBLE Pa PASI Te BE SS a DC Fea eA BM AS Fil SB BY, ROR TMI. WARE, SARA ABR. ‘Zoomlion has been devoting every effort to the perfect of her products. Therefore they are changed without notice. If you have any questions, please don't hesitate to contact Zoomlion for further consultation. AAA TOTNES, WE ORS: FIPS APER, BELCRR HOR. Manufacturer's No. TERS SNS ae Sey a ———— A, UR AOR a AM: fis an Shipped Date Sail Editor: ext Proofreader: HK Ratifier: EA) Date: 2013-1F3& Contents 1% 38 Preface. 1 Fi ik SEU al B-B WE 1 1 1 1.1 31 Foreword 1.2 SZHEHERAL Cautions of erecting tower 1.3 HELI) B47 General layout of tower crane 5 1.3 SSALA 8 4 General layout of tower crane 5 1.4 Het HARTER ES Foundation & Counterweight. 1.5 373 Erecting... 1.6 RADU RA ABE 17 BBBR RR 1.8 APH RRA Fall-change system 1.9 WiFi Jacking operation for adding sections 1.10 S8#LEN MIA Tower anchored onto the building . 1.11 SABRI TE Preparations before operation 61 Bae TE. 1 2.1 $RVER SUA: Precautions for tower crane dismantle 2.2 SRSA ELABEF Procedures of Tower dismantling 2.3 SPL EUR VER FG Attention after Sie PROUD SAP cee Ba PULSE. 1.1 WMSRET. Operator... 1.2 BUREBA} RIE Mechanical part and others 1.3 4224438 HUME Routine check of wire rope. 5 SEAR AE oes eeese ce enseesensteansneantee 1 2.1 HiA(3238-5 489 Electrical mounting and operation. 1 2.2 HEHLS-HLH Working mechanisms of tower crane..... 4 G2 LER RE 1 3.1 SDH ALSALAE Multiple-purpose limiter 1 4 0 . tower crane 3.2 Fy$ BREA 3.2-1) Moment limiter(Fig. 2.3-2) 3.3 RSM HA (MLA 33-1) Hoisting weight limiter (Refer t Fig.3.3-1) 3.4 BiH BEAL 3.4-1), 9 PUR RF GHEE 1 4.1 HLHURZF Tower crane maintenance 1 4.2 SEK HERE Main troubles and troubleshooting 2 Pitre: 1 TC6015A-10FTC6O1SA-10F $8272 Sf] Tower Crane HA Preface #38 Preface ‘TCOOLSA-1OF S208 BLA? HEE IR 2S i Sec BH HEE IG! 5037-93 SS HEA) ERT MEHL. TCOO1SA-10F tower crane is designed and manufactured by Zoomlion Heavy Industry Science and Technology Co., Ltd. according to the Chinese standard of JG/T3037-93 “Classification of Tower Crane”. TC6O15A-LOF SL Ak FES, MEI, LETS ARAL. CLA A: ‘The TC6O1SA-10F tower crane is a self-climbing multi-purpose machine with a horizontal jib, a trolleying mechanism and an upper slewing mechanism. Its characteristies are: 1. RSM REO ASE, BIER CAH, RK LAPWBAE 60m, FR KBAR HE 207m~ ‘The performance parameters and technical indicator of the crane are at a leading level in China, The Maximum working radius is 60m and the maximum hoisting. height is 207m. 2. BI AMG RTH, IRI, BEAN ee. ‘The outline of the crane is international fashion model and very perfect, enjoyed by the intemal and oversea users 3. CLARKS, ANE. BOAR. RR. See LIE KA, ASMA MMS. ‘The crane has many working mode, it is used in different condition. Such as: outrigger stationary, anchored to the building and mobile, so that it is applied in different construction projects. 4. CARRERE, TE ARTEREAE, “ERIE STARA AR, LAPEER aE. It has high working speed and good regulated speed performance, The technique of the stepless speed regulated and frequency altering is used in the trolleying mechanism and the slewing mechanism, so the crane works more smoothly and reliably, S. LASSE Ha RGR Se BS FS [3 CER EP TOE, AK, Wi>, HEIST, LIAISE. ‘The main electric elements are used world-renowned products, which service life is long with less failure, simple maintenance and reliable working. 6. SHEERS He, AAP RAL Ah RT BBA LA, SRR OL (PATS. All equipped safety devices are mechanical or mechanical-electrieal integrated TFL POHLA RS 4 sb aE ‘TOBOL5A-10F olTC6O1SA-10F $#x(i2 Bffl Tower Crane HA Preface products, and adapt to all badly conditions to ensure the crane working reliably. 7 PREVA LUE RMR, REM AE. 8, MERE IRWCR AL EP Sh PA RL Se BY SEAR, SEAL ACE, RARER MIURA: ‘The design of the crane is based on the actual situations in China and on the safe-reliable operation principles. Greatly absorb and adopt the well-established and reliable advanced technology to enhance its overall technical level at the same time in the world, Well-established advanced technology adopted as following: 1) SakeeeS SHAE TE Aa] ARAL Oe BBC Electrics manufactured with the technology from TE, France. 2) S/R CEASE PLT BYPASS, SPREE. REPS. AEBRALES Pate ae. (ELE, 5 NPB Hila 28 ae eae Weight limier, height limiter, radius limiter, slewing limiter, slewing brake, traction brake and similar safety guards are China-made based on the imported technology. 3) AA Di Re (BT AE) AUB AS Bs Carriage rope break-proof device (carriage slip-proof) and axle break-proof device, 4) HF} BLESHES AE; Rope pay-off system for hoisting mechanism: 5) #5|@9K'RAB, Traction rope-tensioning system; 6) MERE AEAM ERE, RES, BH, With, MA, CEM, KEALPE, HED L BE: Large-radius hoisting jib suspended by double rigid tie rods, featuring good jib rigidity, light jib weight, small jib cross-section, small wind resistance and nice-looking appearance and several jib lengths, it is satisfied different construction needs. 8) BUMS GRICSh SE, PREP, PU BRSIL AR, SR OR aE OH BRE ER, ‘Out-hung operator cabin, featuring excellent field of view, spacious interior and satisfactory working environment 9) RAPER, WET RUS ee Pia Adopt rotating limiter to make the driver pass through the tower crane conveniently. 10) RAHA S RASH, FED, AUB TA. Advanced inter-active control console, the operator handles the mechanisms easy and services simply. 9. RUS AAMT BA RSE. Design in complete conformity or superior to the relevant national standards. HPBMAAU LSA, AMAR SRR ARAB. PRA. ‘TOB0154-10F 0-2,TCOO1SA-10F S832 BML Tower Crane #8 Preface KGET BURR ELAR SEK ERA LEH The crane is suitable for use in such large-sized construction projects as high-rise or super high-rise buildings, bridge and water conservancy projects, large-span industrial buildings, large gymnasiums, and high chimneys and silos constructed with slip form. ‘TOBOL5A-10F 0-3TC6O1SA-10F t83(i2 Bifl Tower Crane #_i8 Preface 0. MHLEATERE Technic performance parameter of tower crane OA MEER iS HE HA Radius and Load Capacity 30m fle StEGe FEE 30m Jib’s Radius and Load Capacity EE Radius(m) 25 ~14.79 15, 16 | 7] O18 20 | 2 | 24 26 | 2712 EE Hoisting weigh 10 os | 9.13 | 8, ee fall 5.00 Aes a-fall s | 795 703 | 628 | 5.65 513 | 4.372 WE Radius(m) | 28 [30 wee Hoisting weigh(t) Ae ast | 443 2-fall es aos | 43 fall al 35m #9 té HHL AEHHE 35m Jib’s Radius and Load Capacity ) 3m RRR eR HHS, | ‘P 30m Abs Hosting Charaterisi Curve alt 3m HERE, 35 Jibs Hestng Characlers lic Curve 4-fall 2-fall 43 Ka \ ar Rin 22 1255 1 ¥ a0 1471 WEEE Radusim) [25 ~1477 [ 15 [ 16 [ 17 18 2 | 2 | 4 26 | 271 kee Hoisting RS fall 5.00 weigh lo 9.82 | 911 | 8.49 794 702 | 627 | 5.64 a2 | 487 THEE Ra idiusim) | 28 [ 30 | 32 | 35 eae Hoisting, es 4st | 442 | 408 | 3.66 2-fall weigh () pes 468 | 429 | 396 fall ‘TOBOL5A-10F o4TC6O1SA-10F $8272 Sf] Tower Crane HA Preface 40m (8 fe Bt AEE 40m Jib’s Radius and Load Capacity $858 Radius(m) 25 ~14.77 15 16 17 18 20, 22 24 26 27.09 Hee it 5.00 ae 2-fall Hoising AEE weieh® PO 10 982] o11 | 849 | 704] 701 | 626 | 504 | 512 | 487 WEEE Radiusim) | 28 | 30 | 32 | 35 | 38 | 40 wma [UF] as | an | 407 | sos | ss | 300 2-fal Hoisting L-— weigh @) | | 467 | 420 | 396 | 353 | 3.17 | 296 4 fall | A in tieeeetee, isn RSH, aut) l ‘40m Jibs Hoisting Characlerislic Curve alr) ‘ ‘45m Jibs Hoisting Characlerisic Curve 9 a e 8 1 im 6 6 5 5 4 4 3 3 q ia 1 1 ims ww bo By Sw Cs oS we BW He WD : wat \_ ts Rim} 476 = \_nae Rin 45m 83H ALTE 45m Jib’s Radius and Load Capacity BEE Radius(m) 25 ~14.76 15, 16 17 18 20 22 4 26, 2708 Tine ’ 5.00 ae 2-fall [oisting 1, | ee weigh @) 10 osz|ou| sao] 794] ror | 626] soa | saz | as7 4-fall HE Rdwim |] 9 |= ls | sl) ] 2 |S eae like 48 | 442 | 408 | 366 | 33 | 309] 29 | 265 Hoisting weigh (t) fu 467| 429 | 395 | 353 | 317 | 296 | 277 | 252 ‘TOBOL5A-10F 0-5TC6O1SA-10F $#x(i2 Bffl Tower Crane HA Preface 50m te Ste Atte 50m Jib’s Radius and Load Capacity 85% Radius(m) 2.5 ~14.76 15 16 17 18 20 22 eas 26 2707 Hee i 5.00 aay 2-fall Hoisting |e weigh (©) ai 10 982} 911} s4o | 794] 701 | 626 | so | 512] 497 §BEE Radius(m) 28 30, 32 35 38 40 42 45 48 50, nee bie 476 | 438 | 409 | 366 | 330 | 309 | 29 | 265 | 243 | 23 fa Hoisting ee weight) | | 463 | 42s | 395 | 353 | 3.17 | 296 | 2.77 | 252 | 23 | 247 fall 4 con Hie MRM Sn bs Hoisting Chara Curve th ssn eseAAA sn ie Hoisting Characlisic Cue q a sft Tall 4 TY fal iy ‘ iw Dal 1 i ae 4 gy J 3 BL ce aH | Kon 1 iC 1 | = io 1 [ 15 Ww eB aS sw SW Ba bw GD xm \_nut Rn) Lan a Ssm te PERENTE 55m Jib*s Radius and Load Capacity WEEE Radivsimy | 7° ~ | as | a6 | a7 | as | 20 | 22 | 24 2 1419 exe | O* 5.00 478 sled 2-fall oistin ° hes : = weigh (t) 10 938] 87 | 81 1757] 669 | 597] 537] 487] 4.65 fall BE kdwm |=] |2ys) =) so] 2) Ss ] se] 0 | 2 Wee | 437 | 421] 389 | 347] 313 | 253] 278 | 2s | 23 | 217 | 206 Hoist 2-fall ip Hm =| 444 | 408 [3.76 | 334 | 3.00 | 280 238 [217] 204 | 193 : 4-fall #8 Radius(m) 54 | 55 Biee | 195/190 ax bas 2-fall can(y | OR [182 [077 weigh ee | aefall ‘TOB0154-10F 0-6TC6O1SA-10F $8272 Sf] Tower Crane HA Preface aut 60m RRERMERNES, 60m Jibs Hoisting Characlerslic Curve 10 — 9 4-fall ; 2-fall : pai 5 4] 3 1 15 8 \ wo ew 8 oS \_ B25, UB Rim) 60m Bie Hf AEE 60m Jib’s Radius and Load Capacity WE Radiusim) [25 ~1325] 15 | 16 | 17] 18 | 20 | 22 | 24 [2923] 27 ce 5.00 439 ae fall i: ist ",, | oes : ; weigh | IE 10 | ses | 802] 747] 698 | o1s | sas} aos] 487 | 426 WE Radiusimy | 28 | 30] 32] 35 [38] 4] 2] 4 | 48 | so | 2 wma [SBP] a2 | ass [ss |sis] 26] 207 | 25 | 228] 208] 197 | 186 fl Hoisting weigh (t) aes 4.07 | 3.73 | 3.43 | 3.05 | 2.73 | 2.54 | 2.37] 2.15 | 1.95] 1.84 | 1.73 4-fall BE Radium) [34 [55 [58 [ 0 PSE wae [OT | 16 [om [se | 130 Hoisting rae weigh 163 | 158 | 14s | 1.37 eNO Tatu ‘TOBOL5A-10F o7TC6O1SA-10F t#30i2 Biffl Tower Crane #_i® Preface 0.2 HAHEGER Technical parameters table of the tower crane # 0-1 Table 0-1 HALAS Hoisting wa $144L {FH Mechanism Group [L814 Slewing MS EG AUF) Trolleying Me WEEN Rated hoisting moment _kNm 12 #25 1 (PEE Working Radius m Sv) Minimum: 4K Maximum60 BER TER WER BAT AEE Max hoisting height m Stationary Mobile Anchored 45 46 207 HERES Max hoisting capacity 1 10 5 Model QP1080 46% Fall a atin (REBSE hoisting | Max. Load/ Speed t/ m/min fer ec eee |e ee mechenism [2 SERRA PREREE mvmin ie Min stable lowering speed at 2 fall BE Power kW SIRT 3 Speed _mimin O556 i oe a5 2% BE Speed m/min 0-09 ee _E Speed_mimin 048 aasteuiy [GE Power kW 75 “Lf 4) Working Pressure MPa 315 RAL Max Fee working radius m - ae He a ot fae SH weight (t) 765 9.6] 11.55] 13.2 | 1485] 16.8 | 18.75 31 Total power i 53.5+2%5.2 (E76 Ft HUY Excluding Erecting Mechanism) TF Operation Temperate 20-140 ‘TOB0154-10FTC6O1SA-10F t#30i2 Biffl Tower Crane 0.3 AMEGE Technical parameters of the tower crane ik Preface 02 Tableo2 JHE Item AE Unit BH Parameter We Model 108 REID N 30000 Maximum traction of the rope HA 35. 7-16-1770/ ante ec ; ' Beedle Specifications 6229F1IWR-16-1770 Bee ERASE) mmm 160 mechanism } Wire rope Maximum —finear speed BE Thain TOE ef Speed Wire Rope Drum | 4 m S4OGRRIER 6 TE) Rope eapadlty ayers <6) TS Model YZPB(RSOMEE 1 Mow — [HE Power Ww 37 EE speed Tian OT WOEELALS Model of Reducer J781C-20.43, BE Model TW, 31580-1000 won Brake RIE Sm Too Braking moment SRE Item 4 Unit SR Parameter EfLE!S Model BPSSB = BABSIA N 12100 Maxitmur traction of the rope 6X 19-9.3-1700- I] Ai HK Specifications i x (right-twist) BABE m/min 55 Maximum linear speed. A 23) 14 30m FF 30m ib ™ e 4 Toles aS 35m Pasa] m 8 o mechanism | Wire rope aawaa eS a] #248E, kK I I 45m $F 45m Jib m 98 59 Length Wire Wire 50m § 50m Jib m 108 ae rope 1 ropell 55m Ff 35m Jib m 118 69 60m fF 60m Jib m 128 m4 STEM Wire Rope Drum Speed Tain 0327 Hah $l | 2S Model YEJI32S-4B5 Motor TA% Power kw SS ‘TOB0154-10FTC6O1SA-10F t#30i2 Biffl Tower Crane #_i® Preface YE Speed Timin 1440 Wa 3% HL 3 EL Reducer Ratio 4B #1 3) #8 Braking moment Nm 7s ERULS Model HPWSSFI.130A, IS Model YTRVFW132M1-4F1 & #1 Motor Th Power kW SS $55 Speed min 0~1440 #3 Model ‘XX5-130.195CLA-12/16, EPO Teste fe sieving Reduction rate mechanism | M841 Reducer [3H #15 Ouput| Nm 13000 rotation moment Bue Timin aoe Output drum speed #2 Modulus 12 gamma | 7 Parameter of gear Number of teeth stoutputend [2 & OR He Position-changing 40s factor ERLE: Ratio 1596.56 SARE Speed 00.5 B Taw ‘abAL Motor [2% Power 78 FRE Speed iin O70 itt Ee A 3E | Bick Flow min o7 ‘Hydraulic THeBA MPa 318 TA BL | pump Working pressure Jacking fil / HEE mm 160/110 mechanism Cylinder /rod diameter TH He A t a Jacking BOSE | Maximum jacking forse 7 THGPRRBE Jacking speed | minin ry BAB: BEAR HERE FE PK BES SICAL eS Ay SOHZ HT SET TC6015A-10F o-10TC6O1SA-10F $8272 Sf] Tower Crane HA Preface 0.4 ¥BLSPALR Overall dimensions of the crane 0.4.1 MOLALLA T Overall dimensions of the free standing crane Z| val 43m eK fet BRA xMHRR REREBRS Mobile Stationary Outrigger Stationary Bolts Stationary (Heh feson Hes (eam fra! FEO. TCOOLSA-1OF Sst EUINER ST Fig 0-1 Overall dimensions of the TC6015.-10F tower crane 0.4.2 [AR RAEPLSNE RY Overall dimensions of the crane anchored to the building 0.2 TC6O1SA-10F AMER HL Cw se WPRSUNE RT RE RRS Ee Fig 0-2 Dimensions of Stationary Crane with Founclation Anchor ‘TC6O15A-10F onTC6O1SA-10F $8272 Sf] Tower Crane HA Preface Pa ama pat ol 0-3 TC6OLSA-LOF Haha ELS ENS tS Root SS EB RE Fig 0-3 Dimensions of Stationary Crane with Foundation Undercarriage and Mobile ‘TC6O15A-10F O12TCOO1SA-1OF {#708 Ht Tower Crane a 3% Erecting A PPL Part Installation of Tower Crane BALES ChapterI Erecting 1.1 317 Foreword ALP RRA TL, CME IEP BOREAL. CEB A L AD SEG RHE 1.2-1 AG SEH ‘The user should go through the chapter in detail for proper and prompt erection of the tower crane. Select a proper mobile crane and slings in accordance with items shown in Table 1.2+1, 1.2 SCHEAER GA Cautions of erecting tower a SRL ARE TL PE EL RAAF Lams HYSEAT ‘The maximum wind speed atop should be less than 14m/s during erane erecting, b. Ai RAE FF. Strictly follow the procedures of crane erecting BAGH, MERA KEES, RETNA SHR c 12-1). 6. SULA A RR, PSST ME, EHO SAIS, Al PAGER. The dismountable pins, connecting bolts and nuts for the slewing rings and tower sections of the tower erane are special-made, which shall not be replaced freely. ° DARI MK. Fa. PESRE PRE. Stairs, platform and protecting fence should be installed for safe operation. £ CHRERER SK, LAWEREAR MAKE), CRRKEB ZA, HEL aS LEEKS HANTS, SIRE. The quantity of counterweight blocks shall be pro length (refer to relevant chapter). Jib must be installed after placing one 3t counter-weight on the counter.jib. It is prohibited 10 place two pieces or more counter-weight on the led in accordance with the jib counter-jib before installing jib. g XEREG, PHRLARCMEM THEW. PREG TR. After jib installation, it is prohibited to hoist any load before placing specified counter-weight on the counter-jib. bh, ETH RRDAGERAR Ai, BMT DT. It is necessary to keep the direction of every tower section in accordance, otherwise it cannot add or reduce tower sections. ‘TOBO15A-10F 1-1TCOO1SA-1OF {#708 Ht Tower Crane at 3% Erecting i WHET 1-H HVAMELER TH Lacc20, Afi Las. JEM LIANE, LAS ORK NERS RTE BERRA AT Som, EBLE RTA SHE Ry Be At the erection position of the tower crane, it must be no less than 1.5m distance between the widest slewing part of the crane and around buildings, and the safe distance between any parts of the crane and overhead power lines shall comply with the stipulations as shown in Table 1.2-1. KERB AER. tA. REL. ALIN Auxiliary hoist equipment, sleepers, cables, rope clips and other ordinary tools should be provided before hand. LHL SR 29 RTL 12-1). Reference size for tower crane erecting site is shown as Fig. 1.2-1. | EMER ERR The safe distance for tower crane from electric transmission line gy allan i eae Vertical distance HFK : tariznilistrce | 1 -O 1.8 | 22 4.0 6.0 AYA AVA 7 / | am / i 61300 S| ify secant Lug for tower section _/ | ni Neateabe Foundation support for anchored frame w i ; 7 7 oe 077777 sa-k07a1 Direction along the building lenth mo. FH, SLE ER, REBAR MERIT. Je FA Fe tila BAS NL eR Drive the trolley to the balance position before jacking, Slew the jib to the right front of the in-let beam and thenlock the slewing of tower erane by slewing brake. n WES EE, RE He eR AE 2A RT AIF ‘TOBO15A-10F 1-2‘TC6O1SA-1OF Sati HL Tower Crane at 3% Erecting It is prohibited to slewing the jib, move the trolley or make the hoist hook up and down movement during jacking operation. 0. FREWAEAT (BUR FET), WAR TT aR ES. p. SVAN ie ER RG RE ME CH 12-1) Weight specifications of erane parts and component(show in Table1.2-1) R121 RE Ie “Table 1.2-1 Component weight and height ‘TOBO15A-10F Sea 3 Fran 42% Designation HE Weight (kg) | Outiazer Stationary Hom) ae eee ae 3500 80 2 ee 1200 no Tower section LA6A1 3 _| TSA Climbing Frame 4600 19 4 itt sso 130 Slewing Assembly 3 GIRLS! Operatar Cab 300 18 @__| FIRSE4 Stewing frame 1380 73 7 TEI Tower Head 1350 22 8 eee 8400 152 Counter Iib assembly > a Rien 3000 183 The first Counterweight 1 @ = 30 KEES a 30m Jib assembly 10 eee 5839 183 35m Jib assembly oe DRERNE A 63s 183 40m Ji assembly lod SPEER A 6639 183 445m Iib assembly 30 KRENE oe eae 7035 183 Som ib assembly EWE tor SS RRM EH 7308 183 5m Jib assembly 10g ot T1038 183 601 Ti assembly Ma skeen am 23000+1650 202 Counterweight f 30m Jib Tie 35 RRR 2-30007195071650 202TC6O1SA-1OF Sati HL Tower Crane at 3% Erecting ‘TC6O15A-10F Countenweight of 35m Jib 40 KE ‘4 le WEERTHE | 2000129501650 | 202 Countenweight of 40m Jib BREED RE |2-3000-21950-251650 ta 20.2 Countenwveight of 45% Jib i SO RRER TRS [P3000DIOS-STED] * | counterweight of SOm Jib ane Te | SS Rae Pa [Es0OES DSO TSR Counterweight of 55m Tib EEE OK 4 DSOODFAN19SOTS* 1650 lig OO KREG Ye E 20.2 Countenveight of 60m Jib HE: D 2lay by cy die. f. ERR RP HEE PHP OE + Dlay by cy dy ex fy gare the remaining counterweights after mounting a counterweight.TC6O1SA-1OF Sati HL Tower Crane it 1.3 SEHLAE4645 BE General layout of tower crane 1.3.1 Busha BEA HAIL 13-1) Assembly relation of main components for stationary crane (Fig. 1.3-1) SCAR EAU RAR ENT I 45m, RA Ae a A RBA, REG TAS hy BER H, TS FURR) S AEA 383 1 Ai AR BKSA ESE. TSWET EEL, RAE, STRESS. ETMMREP GE 6, FRM ETL, Be aes HL 5], UE KGa), SE FAME SiS EE. The TC6015A—10F tower independent hoisting height is 45m. 2-fall or 4-fall wire ropes may be used for hoisting purpose. The tower sections are integral construction of square shaped steel tube structure, ane, with embedded anchors or with an undercarriage, The base section of tower body or the undercarriage is connected to the foundation. Mast sections are connected to slewing ring support and slewing tower body throught the upper support and slewing ring. The operator cab is set at the side of the upper support with the {ib in front and counter-jib behind, The hoisting mechanism is located at the rear of the counter-jib and the slewing mechanism is symmetrically located on both sides of the upper support. The trolley is pulled by trolleying mechanism to make to-and-fro movements along the jib. The jib and counter-jib are connected to the tower head by the rigid tie rods. GE PE PANE H AR, PBL AE RSG DU al, SALA TBE TF ALA Tt 185 Dea, SEE. FRSA ‘The lower end of the slewing ring support is the climbing frame, which surrounds the tower body, To meet construction needs, jacking mechanism can jack the upper structure of the tower body to let in mast sections for inereasing tower crane height. 1, GEER 2. FAST SrEERT ARR 5. FUE 6. BAKE ee eee 12, 9M (0-D.c.0.0. fg #RRARUMEE ) 13, FNM (0-b.c. die. fg Smee 14, MME 15. 56 ERD) ‘.toundotion 2.tower bose seclion S.tower entionce or most section .cimmbing frome 5. slewing ring support 6,slewing ring 7.upper supporler B.operation cab Gplewing lover setin 10, tower head 1 1.counter-p> 12. jo(o- 1. figure the different lang of 7b) 13.counler3o 14,undercorrioge 15. foundotion B13] EBACE ig. 1.3-1 Assembly relation of main components for stationary erane ‘TC6O15A-10F 1-5TCOO1SA-10P {#702 El Tower Crane at 3% Erecting 1.3.2 HFA(SRA 3. B 4) Anchored State (Fig.3 Fig.4) ALENT RRA RAE 45m. HRT AE AL 45m, AT PAE Sa BT. OL RAH ATI 220m. ETRE S 110m FY, AK AS Sa fs RAS ET, CHE L10m AY, ARERR SUNS. Wb MTR Sor CAR, Ae SRE, FS MITE L461. HREM REE MIE. CAMS RARE T BTRMPRA, Lew 220m Hh, HE SRNR. A, BA FREI Om, WSR TRA. HSRARRA RARE. 1.3.2.1 40 1.3.2, 2 7 MEH HT BERS, PASI OSE SE TAS RZ IAT RA PRA. 1.3.2.3. 1.3.2.4( 3, A BER 2— AHH TSR. MRT AUER HTS. ASHLEY (EA MAR. ‘The maximum hoisting height can reach 45m when crane is stationary with embedded anchors. Ifthe hoisting height must be over 46m, it must be fastened with tie-in ng height can reach 220m when the erane is fastened with tie-in onto the building. When the height is <110m, hoisting can be done with 2-fall or 4-fall, but if the height is >110m, only 2-fall can do the job. The tower crane anchored-to-building onto the building and mast tie frame, The maximum hoii has the same structural layout as stationary type, only with the exception of tower section B added to the tower body for higher hoisting, To enhance tower crane stability and tower body rigidity, several anchors are provided along the whole height of the tower body. If the maximum hoisting height is 220m, the crane must be equipped with 9 anchors. Standard attachment, the tower body center has to be kept Sm away q from the building. In ease of the actual distance of the project not in compliance with this requirement, just ‘TC6O15A-10F 1-6TC6O1SA-1OF Sati HL Tower Crane x i Erecting contact our company for further information, Items 1.3.2.1 and 1.3.2.2 give consideration to project construction requirements and the stress of the tower body and anchored frames. They specify the distance between anchored frame and foundation plane, distance between anchored frames and suspension height limit, Fig3-3above anchored frame. Item 1.3.2.3 and1.3.2.4 (Fig3. Fig4) ean satisfy both ordinary construction needs and facilitate prefabrication of anchored frames most economically for lower operation cost of the tower erane. HERE: 45m FRAT AE OLB) ER ESET SRS OE HA 2 BE BE aE Note: when the wind strength is over 11 grades, it is necessary to reduce one tower section. ‘TC6O15A-10F medB xe nO 2B xm Fig 4 1-7TCOO1SA-10P {#702 El Tower Crane at 3% Erecting 1.3.2.1 JHA With one anchored attachment (Shown as Fig. 1. 3-2) CL) TEAL FOES Eh EHR false at SCAR SEY L46620 FRE ie PEE L46Al RE, REE Ba): 2] 4 ‘The hy is the distance from first anchor point aq to the foundation surface. A @ 25(m)

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200m HY, no<10 When hook height h is >100m, namely: n0<10 1.3. 2. 3 SIE PA Bs RB CO I a KS LB 3) SKS, ERD DISA Bh 33m, UALR oom, BE fil F 19 SEAT LA6A1, 1 4 HES BRIA SE AY L46G20; After Ist anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches 67m, from down to up, 1 Base Tower Section 146G20 and 19 tower sections L46A1. IS. TAPED EH 33m, HALA TI 90m, BE Tid F 27 ba LAGAL, 1 HUBS BRIAR AEA L46G20; After 2nd anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches 91m, from down to up, 1 Base Tower Section 146G20 and 27 tower sections L46A1. RSS, PRO DIGS RE G3m, HEPA LIP MRE Liam, BE fii F 35 SbEAY LA6A1, 1 4 HES BRIA SE AY L46G20; After 3rd anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches 115m, from down to up, 1 Base Tower Section 146G20 and 35 tower sections L46A1. SOK, HAR LS A ER<33m, HOLA LE 138m, BE UDF 43 RE L46AL, 1 WHUPS BUI EE L46G20; After 4th anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches 139m, from down to up, 1 Base Tower Section 146G20 and 43 tower sections LA6A1. SAKA, WRC SB B33m, BALA LIER lem, BE ti) F 51 WbnHE LAGAL, 1 HUES BRIE EW L46G20; After Sth anchoring operation, tower height above the anchored frame is less than 33m: maximum working height reaches163m, from down to up, 1 Base Tower Section 146G20 and 51 tower sections L46A1 BAIS APSR CISS Bh E<33m, BBL LAP AGRE 186m, 8 TF 59 FS pRHETT L46A1, 1 TUES BEI A L46G20; Afier 6th anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches187m, from down to up, 1 Base Tower Section 146G20 and 59 tower sections LA6A1. SOK, HURL CS A Et30m, BPURALIP RGAE 207m, BE til F 66 SHE L4OA11 9 TUES RIEL 52 ETT 146620; After 7th anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches 208m, from down to up, 1 Base Tower Section ‘TC6O15A-10F 1-9TC6O1SA-1OF Sati HL Tower Crane it 146G20 and 66 tower sections L46A1 1.3.2. 4 RAR ELE ARR AC BAR A RSL 4) ils, VHRR CIS SR Bt<33m, SALA LIP 67m, BE TTF 19 VRE L46A1, 1 WES BRIE BEG 146620; After Ist anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches 67m, from down to up, for the tower crane with undercarriage.1 undercarrige chassis L46G20 and 19 tower sections LA6AL RIKI, WARD) Ce Bab Bt<33m, LALA 91m, BE GE 27 RHETT L4OAL, 1 TUES BEI L46G20; After 2nd anchoring operation, tower height above the anchored frame is less than 33m underearriage,1 underearrige chassis L46G20 and 27 tower sections LGA FSS, PRU LISS REL 33m, BL ACL AP RAE 115m, BE TTF 35 PRE L46A1, 1 WEE BRIE AE 146620; After 3rd anchoring operation, tower height above the anchored frame is less than maximum working height reaches 91m, from down to up, for the tower crane with 33m; maximum working height reaches 115m, from down to up, for the tower erane with undercarriage, undercarrige chassis L46G20 and 35 tower sections LA6A1 SUKI. APEC DIS 33m, PLA 139m, BE Ti] F 43 SRE L4OAL, 1 WUE BRIE AL L46G20; After 4th anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches 139m, from down to up, for the tower crane with underearriage.1 underearrige chassis L46G20 and 43 tower sections L46A 1. TRS, HERD LISS BIKER <33m, BEL ACL AP RAE 163m, BE Wi) F 51 REA L46A1, 1 HUES BELLE AE Lo4620; After Sth anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches163m, from down to up, for the tower crane with undercarriage,1 undercarrige chassis L46G20 and 51 tower sections LA6A1 SKS, WEIRD CASS Bh E<33m, BLAIR AGRE 187m, BE Ti F 59 SRE L4OAL, 1 WHUPR BRIE AL L46G20; After 6th anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches187m, from down to up, for the tower erane with underearriage.1 underearrige chassis L46G20 and 59 tower sections L46A 1. Ska, RRL CIES BE<30m, BELA LAP RE 208m, BE Til F 66 HRHE L4GA1, 1 WHUPSE BEL SE FEW L46G20; After 7th anchoring operation, tower height above the anchored frame is less than 33m; maximum working height reaches 208m, from down to up, for the tower crane with undercarriage,1 undercarrige chassis L46G20 and 66 tower sections LA6A1 TC6O15A-10F 1-10TC6O1SA-1OF Sati HL Tower Crane it \. MH RFI Foundation & Counterweight 141 SOBRE SE HIROMI AE CLI 14-1, 2 14-1) Loads on Foundation with embedded anchors (shown as Table1.4-1, Fig.1.4-1) BAL TCOOLSA-1OF CALSCBERE 45m) SERRE tS Table 14-1 Load schematie diagram onthe foundation why Kae 1 \ tow | | EM ae | TH cK) | aay) biatie of torsion | oro cKNm | Teen THER | p60 2570 385 Bl41 Fight] Operation SELL om af | 956 | 680 | 2660 | 00 operation WE: RAH Ry Fy RSE M ARR KROL, HUE My WS LRAT. Note: Fh, Fv and bending moment M in Table 1.4-1 refer to the load at max bending moment of foundation. Torque Mn refers to the load at max tor foundati jon moment of 142 SERRA EMEA ILE 14-2. # 14-2) Foundation with embedded anchors (shown as Table1.4-2, Fig, 14-2) GE UH BE BB AE REL ES OE, BT AS St EE PH EAT RL BAH REL a tl, ME SE AE Tr Reinforced concrete foundations must be adopted, Basic requirements for the foundation with embedded anchors as following: 1) ARP EMSS Se, RL, PRA ANA AL) 14-2. 48 14-2, 2) REL EES BAF 035, SI AN FEN 14-2 BF 14-4 HAE. ‘The concrete strength grade must not be lower than C35. The ground base must be hard ground and the earth endurance must not be less than the specifications as shown in the table L4—2 . Fig.1.4-2 TEL ES REM 1400 mm. ‘The depth of the conerete foundation should be more than 14000mm: TC6O15A-10F 1-11TC6O1SA-1OF Sati HL Tower Crane it 3) GRRL BE TT se SB Ee BA FRE RAEAF 1/1000. Adjust the level of the anchors upper surface to ensure that the planeness tolerance is 1/1000. fei reinforcement bar/ — \BEM Lower steel at jeg eee EEE Ere reer eee Hi42 kee tities Fig 4-2 Embedded Anchors Foundation #142 TCOOISA-1OF (ANSE REBE 45m) AER Table 1.42 Load schematic diagram on the foundation LER TER foci orcs ft | oy ra ‘aro ing = bar — ing a a i was | oe RH of upper layer _| bar of lower layer | (Mpa Vertical L aie DRE zanh | (| OO | seintoring ea Concrete | Weight Lengthwise and Lengthwise and endurance bar 5700 31-0 22 02 45.5 109 14X1640 6000 31-9 22 0.16, 50.4 121 14X1640 6500 31-9 22 0.12 59 142 14X1640 TC6O15A-10FTCOO1SA-10P {#702 El Tower Crane at 3% Erecting 1.4.3 FALE XBE AE Install the embedded Anchors AERRNRET HEE, WARE PRP: The installation of the embedded anchors is very important, please install them as following: 1.43.1 49 4 NEES HEE 2 AA — i. Fasten 4 anchors and the base section together with 12 high+tensile bolts 1.4.3.2 ARABELLA, RRC ES HAA 146620 BAG According to the construction convenience and the progress of binding rebar, hoist the whole piece of anchors assembled with the base section into rebar net. WR: LE RACE ir AEM 5, HERR RER NS AMZ RE fis Be sure that the climbing lug on the base section is placed perpendicularly to the building in order to conveniently installing and dismantling the whole tower crane. 1.4.3.3, FEL 5 SB) EBL 6 A AS I> AL. Be sure that the number of rebars around anchors must not be reduce or cut off. 143.4 EG MARES, RIEMBIL. If it is difficult to pass through the anchor,the main reinforcing rod can be tumed aside, 1.4.3.5 Fie RSC 4 [El ee BAS ESE BL SE EY L46G20 98 BEER Le ERA ETA Oe EER, GRE ES iP ee SACP AVE FE<1.5/1000. Gently hoist the whole piece of anchors assembled with the base section so that it is RA AA TMS. AME in a vertical position before placing concrete. Hang plumb lines along the centerline in 2 directions of the base section to ensure that the perpendicularity of the embedded base section centerline and horizontal plane is less than1.5/1000. 1.4.3.6 FALE CBE) BREE Fe IA 95°01 Lb. Conerete filling rate around the embedded anchors must be over 95%. ‘T060154-10F 1-13TCOO1SA-1OF {#708 Ht Tower Crane a 3% Erecting 143.7 RRB A(R 14-3 A 14-4) Installation diagram is shown as Fig.1.4-3 160032 Beat Base tower section 964 Plumb-lne a + eH eeietey on 4 # Vertical j 3 Embedded anchors & | # 143 GRRE Fig 14-3 the embedded anchors 1 BERRAREA— RK, TEMS H RAE. It is allowed that the anchors are used one time, and it is forbidden to dig them out and use again, 2 PERRASNRESVSAMEZ—, Ailsa RMARBADAI ERK. SU-MRRALR. The embedded anchors bear all loads of the crane, so they should be purchased from our company. Otherwise if the users supply the embedded anchors, you are responsible for the damage caused by anchors. fe ‘T060154-L0F 1-14TC60154-10F 257.428 Tower Crane Set Erecting 1.4.4 BAP Lightning Protection TRAERHMERP HO 144 ROD i RIERA inn A BABU nn 3.51 ROBE Eating red hich rust be chien atleast 15m ito tte ground or ovornZz¢ sid stip Snme3.Somn ‘ae RUTIN Eating to with must be die ak ot lost 14m io the ground, Fli44 SSR BRALAME ERP A145 CREA) Fig 1.4-4 Gound protection figure of outrigger stationary tower crane BREET on ARERR #3 Inn 3.5m AEE Enrthing rod which must he driven ct least 4.5m into the ground or Gohronnized steel strip Sdmmt3.Smm HES Pa BEC FS Esrthing rad which must be de at least 1m into the ground. Blas RRB ete Fig. 14-5 Gound protection figure of undercarriage stationary tower crane ER: FESRAMEAHSREEBR. Do not connect ground lead with steel reinforcement of building foundations? ‘TeEOLDA-1OF LeisTCOO1SA-10P {#702 El Tower Crane at 3% Erecting 1.4.5 F651 Counterweight l) FRB A SOM, WRANGLER, AERTS (A146) © ‘The counter-weight has two specifications; both are cast with reinforced concrete. For specific dimensions, refer to Fig. 14-5 . Basic requirements are as following: 3.0 RET 3.01 Counterveight | way Ui a + §l 'T gl 2 3 3 ql 20 he] J no/ 199 HSER 1.95¢ Counterweight y g| ee Sal tat pchadestatel ‘T060154-10F 1-16‘TC6O1SA-1OF Sati HL Tower Crane it 165 EF GEH TEE 1.65 Counterweight raz 2 ‘0 ny 108 ls 1220 {soa} 9) See 10 Biase eae Fig] 4-6 Counterweight 2) MP HE NSAB Kon: a) FRYE Be mR Te » BEN, MMSTIKF cls. Weigh the counter-weight cast with reinforced conerete. Permitted weight deviation is 2%, concrete grade no less than C18. b) FHEMRERRERKENARTEL. MRI43) PE. Counterweight should be equipped according to the length change of jib (shown as Table 1.43). #143 Table 14-3 30m #4(30m Jib) 35m #4K5m Jib) 40m EK 40m Jib) 45m #6(45m Jib) 2308 230 Dan 230 seere [pao] aie [2 Ba PADS Counter [ 1-165] Counter [1-1.65t__| counter [DA Counter [201 65 weight [Gar ] 76% | weight [Gar] 96 | woieht Far weiaht [FHF ] 1320 3m BEGOm fib) | 55m BEGSm iby tim BFE (Om Tipp Tao Dao Da aca [29s | rare [sos | eae [aos Counter 3*1.65t Counter 3*1.65t Counter *1.65t weight [FHF ] 1485] weight [FEF [16a | weight TES Total | Total 1.4.6 JAR ce RE BC M Loads on Foundation with Chassis Stationary a Fy Fh M (KN) (KN) (kNm) TC6O15A-10F 1-17TC6O1SA-1OF Sati HL Tower Crane it 147 RRB el Fig. 14-7 Load schematic diagram on the Chassis Stationary 1.4.7 (SRA ERE 1.48) Foundation for Undercarriage ( Fig.1.4-8) CFA TIS TS EBL Ah ET REIS LAS EAM ER, BR LAA AS TS J TSP AIR AT. SRF DS Sh, EE ASR OT ‘The ground foundation is the precondition to ensure safe operation of the crane. This foundation must closely comply with the regulations for different geological conditions.It is built of 4-blocks as base ballast, made of reinforeed conerete, Basie requirements as follows: 14.7.1 REE SRNR 035, SR FAIRE Se, HiT A > ¥ 0.15Mpa. The concrete strength grade shall be no less than C35.The soil below foundations shall be tamped solid. The earth-bearing load shall be no less than 0.1SMPa. 1.4.7.2 (ERLE EA F 1000mm. The depth of conerete foundation shall be more than 1000mm. 1.4.7.3 HERR LES RAR BRACE, TERE AF 1/7506 ‘The contact surface between concrete foundation and frame girder shall be calibrated for horizontality 1.4.7.4 DOA SRE ill HL EE LZ, 1200mm*1200mm 2% 800mm FI, FHF EPIRA. Dig a pit (1200mm = 1200mm * 800mm) with water drains in the middle part of 4-block foundation for the installing the frame gird 1.4.7.5 DUEEL Sh BAUR HE ADT fit BE Ds A ETA A PTE IIR ES SARE 0 The relative positions of 4-group foundation bolts shall be accurate to ensure proper installation Its planeness deviation shall be within 1/750. TC6O15A-10F 1-18TCOOLSA-10F {sti bl Tower Crane at 3% Erecting BRR West TT aka iE] east Banks» LUMPIAE, BAIL neRSH, WE, ERA, ARIA ‘ORR Ub, ROAR FALE, RS, AERA {1ARYEG Ion, AMURRERAANSAEDE MMAR, SEABEALA Cc ‘won Bae se Bk ea ost e oo a ae Hi4s RRBeEteiree Figl.4-8 foundation of underunder stationary ‘T060154-L0F 1-19TCOO1SA-1OF {#708 Ht Tower Crane at 3% Erecting LS SH Erecting RR SEBL HE. ‘The erection of tower crane shall be conducted only after the concrete strength of BLE AL EAE BT ELS ETA BUR THA TOLL Kit EAT foundation reaches the designed value of 70%. CRE KBE BURA EAH 146620 fae, RRL ARE 1. 5-1 itt. Erecting sequence shall be conducted in according to Fig. 1.5-1 1, 5-1 Kb EAL RRM Fig. 1.5-1 Installation sequence of stationary crane with embedded anchor CL) Se RETF Lasc20 F0.1 THRET Lasal Install a base section 146620 and a tower section L46A1;, (2) ABIES Install climbing frame; (3) 22 IPEK AKA Install slewing ring assembly; (4) 22Z1PSS-A VA Install slewing tower section assembly, (5) 2284217 Install the tower head; (6) 32870 AAR Install the counter-jib assembly; (7) 32857 eH SAF Install the counter-jib tie bars ; (8) BA—H 3. 0 Wh? 4H Install the first counter weight block(3.0t); <9) 2225)412 Install the operator cab; 10) RAE Install the jib assembly 5 C11) S88 A AACEF Install the jib te bars, 12) REEF @EE CARA Install the rest counter ballast 1.5.1 FRASIER 146620 F— REA LAGAL Install a base section L46G20 and a tower section LAGAL 1.5.1.1 4i#4 (2 Structure skeetch FR ERE 146620 Ay RAREST, RAE L4GAL 2 yh ak it TTT Ae ‘T060154-L0F 1-20TCOOISAA10P_VEatALSEbL Tower Crane “it Breeting CEA RY. SBMA DB ELA 1 ESE L46G20, 12 pT LAGAL FEA 46620 F PHS A DU EAL, Heep Loe (1.5. 1-1) EW L40Al ASAE RAR EPA MSS TA, OL 1.6.1-2) PV MEVLALA, SHE AIRAHAL FAR, FAB RELY FG. SS eT, WA SS ER, A ES D. A SAist ILE 1.5.1-3) , BAER EE, URL THE RELSLE FMB RE AN. MALL A AUB D RUE iH, PPAR ee At SS OWL, RES eH ‘T060154-L0F 1-21TCOOLSA-10F {sti bl Tower Crane 3 3% Erecting Dy A BUS My ACMI A Ae He 1. 5-1) AREA AAT. 7500 ME Step 143449 1600 3000 1600 el \#eBolts Nb aStep 8 ‘T060154-L0F Fi 151-1 UME BR IEA L46G20 1 Base tower section L46G20 LAGAIES ASU: L180x18 L&GAT main chord specification: L180x18 FE15.1-2 RET L4sa1 Fig 5.1-2 Tower section L46A1TCOOISAA10P_VEatALSEbL Tower Crane “it Breeting channels E channels D channels A 151-3 JESHHH A. DE Fig].$.1-3 channels for tower section ‘T060154-L0F 1-23‘TC6O1SA-1OF Sati HL Tower Crane it #1, 5-1 WASH Tablel.s-1 combination of channels Till 110-1 14941 1841 LTH E 14641 15+ 1441 E 143+] E TT E |D]D =[ of =| of =] of = > ol=[e]e[ ele] ol = SSeEcCeEcecee =} of =| of =] ol =] of =|] = el of =| of =| of =| of >] ole] = elo] =| of =] ol =] of =|o} =] o] = se} of =| of =| of =] of =] co} =] of =] = el} of =| of =| of =] of =] o} =| of =] o] = D 14241 E Jala D A el ol e[of= or [ETAlala LAN ofif2|sfa]s]e 2 9} 10} 41] 12] 13} 14} 14] 16 M mit: LRT, NRT, MRP 1.5.1. 2 FRR MRED LAGAL a SSR aE LOR ACHID) . ASSiita, eae BIT Meee ELSE A w_L OE Se BREE SEE Lh. FS PARE AEE (hn 1.5. 1-4), Brae Ben ihe Sa a ME — FS SL ee BF HOSE AE Be EW 146620 AEH LAGAL CLAM 1.5.1-2) « Hoist the installed tower sections by hook(forbidden horizontal ventro-rod), install them on the Base section which is equipped with embedded anchors on the foundation, connect them intensionally by 8 Shafts(shown as fig 1.5.1-4), Be sure that the climbing lugs on each section are placed on the same plane under counter-jib in order to conveniently installing and dismantling the whole tower crane, At this time there are 1 base tower section L46G20 and one tower sections LAGA on the foundation, shown as Figl.5 .1-2. D. ABGXRAiRBRREERE, ERO MT HRREREMRAT 1. 5/1000. TC6O15A-10F 1-24TCOO1SA-10P {#702 El Tower Crane at 3% Erecting Inspect verticality by theodolite or plumb line. Verticality deviations of 4 sides of main chord rod must not be greater than 1.5/1000. BL 5.1-4 1.5.2. FAAMEF}AE Install climbing frame 1.5.2.1 #9 ak UREA 1.5.2-1) Structure sketch (Fig. 1.5.2-1) MCA RER CH RAY, FS. RRMA A SAM, ISLE BEBE GAT AE em ‘The climbing frame consists of climbing frame structure, platform, climbing stairs, hydraulic jack system and let-in device for mast section. Jacking of the tower crane is done mainly by this component. TAF} HL See AE MET AR a URL ENE FASE). RR IHERB FAL (UAE GL, RRA 16 NER, RAR TRS ESPON, iB PR ARER ‘The jacking cylinder (or called climbing jack) is provided on the beam at the rear side of climbing frame (i.e. one side of pre-assembled counter-jib). The hydraulic pump station is placed on the platform on the side of hydraulic cylinder. Climbing frames have 16 rollers on the inner side. These rollers are supported on the outer side of the main chord rod of the tower crane, acting as guide and bearing, ATETPGARRNRE BE, CMRARP BORE RRP ES, ROR BS, TERIAT} 3 Aba ALE eB EAE. To facilitate erection of the jacking system and satisfaction of safety needs, Platform and protection fence are provided at the upper and middle portions of climbing frames. ‘The platform is provided also on the introduction beam. During jacking operation, operator stands on the platform, operating the hydraulic system, to let in mast sections and insert connection pins. ‘T060154-10F 1-25‘TC6O1SA-1OF Sati HL Tower Crane 152-1 (42 Figl,5.2-1 Climbing frame HE 15.2.2 PROT Fig].5.2-2 Hoist and install climbing frame 1.5.2.2 FRARICFPAE Install climbing frame a. RUF AE BEERS M1522 a. RARE E, TR FR AT) Gh Bee TF As I aU After pre-assembling the climbing frame (shown as 1.5.2-2), hoist the frame. It should be noted that climbing jack is mounted at the same side of the climbing lugs on section. b, HEMET IRIS FERS CEH Sh Enclose the climbing frame on the outer side of the mast section slowly. co. RCT ARE ETE SA LA. eT aS RHETT EY APR ARR y 2~Smm) - Place the frame over two tower sections and lowerit until the pawl is supported by the upper climbing lugs of the second tower section (count down up). Adjust the clearance between climbing guide rollers and tower sections (clearance is 2~3mm) 4. RDG, HERR G— i, BE, EMEA SERGE, CARTES RH LU he dS TEA SB, RE EA AR 5 ATER. WE LER. Fix the jacking cylinder and hoist the hydraulic pump station to one comer of the platform, connect oil tubes, and check the hydraulic system for normal operation, Be sure of the rotation of fan blades of the oil pump motor in the same direction as arrow indication on its casing. This will help avoid oil pump burn-down, In case of any errors, motors shall be rewired. 1.5.3 28 EZRA. Install the assembly of slewing ‘T060154-L0F 1-26TCOO1SA-1OF {#708 Ht Tower Crane at 3% Erecting 1.5.3.1 iff Structure sketeh, FIR SRE MAI PSE. BSCR, EC, FBSA, LE 1.5.3-10 ‘The assembly of slewing ring consists of the slewing ring support.slewing ring, upper support and slewingmechanism. Shown as Figl.5.3-L. am TZ VE es 2600 el Sa te 153-1 (HEAR Figls3-1 slewing assembly LReARAH, RAHA ARRAS. bMS ALES, SH LIPF SMA, SAREE, BRAKE MAREE SC MEAN eae SSR. LOC LP ae 4 MA SARS, OF 285 Fer PS BBY LP a AE ‘The upper support is a form of plate-shell structure, The flanges are welded on its both sides for the installation of slewing mechanism. On the three sides of the upper support is provided with an operating platform, On the front of the right side of working platform is welded with a support lug for connection of the operator cab, On the rear is provided a support for the installation of slewing limiter and a support plate for mounting electrical whistle. The lower portion of the upper support is connected to the inner ring of the slewing ring by high-strength bolt. Its upper portion is connected to the slewing tower by 4 pieces of pins. FSC EE ARETE, OS ELF EY PP Oi RR TE SLA AR TS OR, ALP TF ES LE, FR Pe SE 4H LAGAL ALB RAE. ‘The lower support is an integrated box structure. Its upper portion is connected to the ‘T060154-L0F 1-27TC6O1SA-1OF Sati HL Tower Crane it “ecting outer ring of the slewing ring by high-strength bolt. There are 2 detachable in-let beams in the middle, The lower support is connected to the tower section and connected to the climbing frame. 1.5.5.2 FAR E52 ARE Hoist and install the assembly of slewing rings HATER PE, FSR, ESTA AY 80 FF 8.8 2 M24 RR, RH STAB HE PAA Bl) GAON + my CRLF RAR EET SD ASE. ELAR Bb ARE ES KASAM AT 640N, m, Inspect M24 high-strength bolts (80 pieces, strength rating 8.8) connecting the slewing rings, slewing ring support, and upper support to make sure that their pr joned torsion moment are up to 640Nm, and the torque of loose-proof nuts (the upper nut) should be a little more than or equal to 640N « m. a. MB15.3-2 Fm, HARE LRN REBET, SE HOR aA ie; Hang the hook in the four pin-holes of the upper slewing surpport main chord rods, hoist the assembly of slewing rings bh, A LG AR wR BRA EHS TULA 5 IF SC (ERA, PRES EAGER, ROPE A eybrias Put the assembly of slewing rings slowly to the top of tow 5 BE BY body. Remember to keep the position of beams of the slewing ring support in conformity to the position of Strengthened section’s climbing stairs on the tower body. In connecting the slewing ring support to the sleeve frame, their marks on four comers must correspond to one another. co. FA @ 50 FAME Fes S PRE L46A1 EBL, FB Connect with 8 pins to Strengthened sections and slewing ring support, keep their large fastness with the pins . A BRP) AE, HARES MHEL C8 END PEMA ASME TAR TAT ey Pe ER AGRA, AHSCT RS PER. Operate the jacking system to extrude the hydraulic cylinder to the second pair of climbing lug from up to down Jack the climbing frame to contact the connecting ear-plate of the ring support. Connect the climbing frame to the ring support with pins. i TC6O15A-10F 1-28TCOO1SA-1OF {#708 Ht Tower Crane at 3% Erecting 3 E Bi153-2 AYER AR Figl 5.3.2 Installing slewing assembly 1.5.4 332(5] 6149 Install the slewing tower section 1.5.4.1 [UGS 2-42 AGI Slewing tower assembly Structure sketch FLPeSE SS LTR EPS A RS CL 1.5.41). ES SHE Ri, LHEPWANTRERESAT OSHA, 1 Se 1. CAME RMERLERS REE He. ALR ARES. ‘The slewing tower assembly consists of the slewing tower and hoisting weight limiter (Fig. 1.5.41). The slewing tower body is an integrated frame structure. Its upper end surface has the ear-plates for mounting the jib and counter -. These plates are connected to the tower head by 4 pins. The hoisting weight limiter is provided on the respectivel beam of the slewing tower to control the maximum hoisting weight at different gears. ‘T060154-L0F 1-29TCOO1SA-1OF {#708 Ht Tower Crane at 3% Erecting Seas EERE seein P1541 Hes Figl 5.41 slewing tower 1.5.4.2 FAS ELPA 4 Hoist and install the slewing tower body FRETS FFig]_5.4-2 Installing the slewing tower body MO 1.5.42 Fim, RARE RES RET. eR. Shown as Fig. 1.5.4-2, placethe hoisting wires at the four mainchords, and then tighten the hoisting wires. a. FRAKES (AEE ARPA RERRAATA), CRE SURI SA Le A be EE Hoist the slewing tower body(Pay attention to the direction of the ear-plates for mounting {jib and counter-jib). Keep the car-plates close to the side of the hook weight limiter and the jib on the upper support in the same direction. b. FA 4 Pee Pet 5 Se EH RIEL, SIP FO Connect the slewing tower body and the upper support together with 4 pins, Put through and keep open up the cotter pins. 1.5.5 ASST Install the tower head 5.1 SHgf@ ie CH 1.5.5-1) Structure sketch (Figl.5.5-1) ‘T060154-L0F 1-30TCOO1SA-1OF {#708 Ht Tower Crane a 3% Erecting BOWAU RECA, THARRRAKERER, BAO WSRER VORA, ATREAE, BULMRALETS, LRP Sm RAR. SULMEAREA AAS Re RAAT A, TE KRPORAAERAS, PRATER, BORAT, BR HSS ER ‘The tower head is a quadrangular cone-shaped structure. On its top, there is provided with the tie plate frame and jib tie plate, which are connected respectively to the counter-jib and the jib through pins. ‘The upper portion of the tower head is provided with a working platform. The platform is bolted to the tower head. The upper portion of the tower head is provided with guide pulleys for hoisting wire rope and pulleys for mounting the jib tie rods, ‘The lower portion of the main rear chord of the tower head is provided with a moment limiter, and ladders with protection rings. ‘The tower head has 4 ear-plates on its lower end, which are connected to the slewing tower body through 4 pins. 1.5.5.2 fA&24TH Hoist and Install the Tower Head a. FART TEA CIES EAP. ER. PR ARRAS, ea TREAE, ERM SAE idee bP tT. Before hoisting, assemble the platform, rails, ladders and moment limiter on the ground, On each side at the back of the tower head, mount one counter-jib tie rod for the convenient installation of the counter-jb. b. WF 1.5.5-2 Ve AIRES b, MERA ROE Le Hoist the tower head onto the slewing tower body. Pay attention to align the verticalside of the tower head to the jib direction of thetower head upper supportifigl 5.5-2) co. FA 4 PSSST S ee ER. APSE IE KE Connect the tower head to the slewing tower body by 4 pieces of pins. Put through and open up cotter pins. ‘T060154-L0F 1-31TCOO1SA-1OF {#708 Ht Tower Crane at 3% Erecting HEGRE RENTER 8660 2 55-2 BET -1 Tower head Figl.5.5-2 Hoist and Install Tower Head 1.5.6 32425¢- G78 3K Installation of counter- 1.5.6.1 Fit (HAA 1.5.6-1) Structure sketch FHS ARS, A, ER. FOR LRAT EH, QRETLEVS, RSH HAAR SARES BE, AA ARASH AMER. RAR AP OH. RAM, BANMAS AER SEHRAR, ARRAS L. MAUS RR SS PLL. PHEMESRE KMRL. WR 12-1. ‘The counter-jib has 2 sections, which are connected by pins. ‘The counter-jib is provided with railings, walkway and working platform. One end of the counter-jib is connected to the tower body by two pins and another end connected to the tower head by Wo rigidly-combined tie rods. Its tail section is equipped with the counter-weight and hoist mechanism. ‘The resistance box and the electric control box are arranged at the root. The hoist mechanism and its own base frame are fixed on the counter-jib by six bolts. The weight of counter-weight varies with the jib length, referred to table 1.2-1. assembly ‘T060154-L0F 1-32TCOO1SA-10P {#702 El Tower Crane at 3% Erecting *eBisecrc resistance cnbine! AAA Hoisting necharisn E498 counter ballet 1900 RM ecicl control canbe! a 345 A: Hest, FAIND ‘Tok et about excling counter bls ‘ihe é f AN 28855 A DOD ft F161 Pari Fig 5.6-1 structure of eounter-jib 1.56.2 (TSE BR Hoist and Install Counter-jib Assembly aN LACE A, HERR, A. ALE, SP RE BL, ARE. BV Lie, HERD LM ERE PATE BITTE. Assemble the two sections of the counter-jib with banisters, passage and operating platform on the ground. And fix the hoisting mechanism, the electric control cabinet, the resistance box and counter-jib con-robs onto the counter-jib. Connect the slewing mechanism to the temporary power supply, and slew the portion above slewing ring to a position for convenient mount of the counter-jb. bE 156.2 a. AEA CRM LA 4 Pe). Shown as Fig.1.5-11, hoist the counter-weight (Four mounting ears are equipped on it.) cc. FER EP Oo 5 ELS ee. ‘Comneet the front end of counter-jib to the slewing tower body with pins a. PRRRAT RAD 15.63 fim, KE 164 TOR BH eS ESO e, ET PGB SIS LPS TEMAS. TETRA. SRP Of. Shown as 1.5.6-3 for the counter-jib pull rods schematic diagram, lift up the counter-jib slowly to a proper position for smooth connection of the counter-jib pull rods to those on the tower head. Connect the pull rods by pins, insert and open up cotter pins. (Shown as Fig. 1.5.6.4). ‘T060154-10F 1-33TCOO1SA-10P {#702 El Tower Crane at 3% Erecting ec. RMF MAT. RR 3.0 AE BRAT OR A BL, 9H 1565 fin. Lay down the counter slowly. Hoist two pieces of 3.0t counter-weight at the furthest position of the counter-jib, shown as Fig! 5 6-5. aged ant os (ax, mK oa what TOK 21562 Ber Figl_5.6-2 Hoist and install Counter-jib Assembly Fide on ihe comter-jb AL ‘Fde on the tower head Scceeeee rcsetPnPicccrtnt or | . [7 meet fe tower ead or =" \ 68 akg 26H) H1s63 Pair Fig 5.63 Counterzjib pull rods ‘T060154-10F 1-34TCOO1SA-1OF {#708 Ht Tower Crane at 3% Erecting 1564 See a RT Figl.5.6-4 Installing counter.jib pull rods ‘T060154-L0F 1-35TCOISAALOF $$xtA2SEHL Tower Crane ik ___ 3 Erecting ‘PER 1 FRMERRASEST ERR 2 RMRERAMELTAT LES TORR EARR ial Malice: 1Be sure of mounting Ihe bale of the - (aleve px mali ole. 154m 2m ‘1Be sare of nownling the end fare of the eee B1s6s BEE Fig]_5.6-5 Hoist and install the first counter weight 1.5.7 32487] LX Install operator cab 1.5.7.1 Sa fGRULH 1.5.7-1) Structure sketch WWAAERAM, MEPFLRR EMF a, AAR ALEGRE, WUE. a/R MOM, TOMAR. PLATA Ee The cab is a sheet structure, offset at thefront on the upper support right side platform. ‘Thereare large big glass windows on the four sides of the cab.The upper window in front can beopened to obtain a wide field of view.The cab is nice-looking and comfortable, equipped with inter-active control console. TC6O15A-10F 1-36TCOO1SA-1OF {#708 Ht Tower Crane at 3% Erecting BABA Hook lugs \ Aas LAER Cant wn apr ye ys / Ud 560g stl ALE Fig1.5.7-1_ Operator cab 1.5.7.2 1385] 8L% Hoist and install the operator cab AMEN MEARE RRS a WB1572 Hm, Bas. DAME RA LER AN, EB LIL. Rie AS HIE PE FEO. (ETE A AL SS SEL PESO EE HE a fh, Ute FA). After the electric equipment in the cab is mounted, Hoist the cab to the front nearright platform of the upper support (Fig. 1 5.7-2).Hoist the cab to the front near right platform of the upper support. Align it with thehole-position of ear-plate and conneetthem with three we pins and put in cotter pins.( Alternatively assemble on the groundthe cab and slewing ring assembly and hoistthe whole piece once for all.) 157-2 BRAS Figl.5.7-2 Hoist and install the operator cab ‘T060154-L0F 1-37TCOO1SA-10P {#702 El Tower Crane at 3% Erecting 1.5.8 42 1A RK Install jib assembly RERAKSRRES, RESHAT. REEARBAN, RES RES LYM L. “The jib assembly consists of the jib, jib pull rods, trolley, and trolleying mechanism. ‘The pull rods are placed on the rod-fixing frame on the upper chord rod of the jib. 1.5.8.1 S7MgfARULA 1.5.8-1) Structure sketch RESLTLARLAA TATE RNS, BSRERAS ARM, DAH. PSUZAAMWER, HETE. ATRAREER. BERBERA Ef, RERRAMAS. RRHSAMRAN. ERERSo APRA SIH, REEVES MPRA STA, CEES, REA REE -MUSHBEAE, ETHERS A. ‘The upper and lower chord rods on the jib are square tubes welded with two pieces of angle steel. The whole jib is a varied cross-section triangle spatial structure, consisting of ten sections. Section-to-section is connected by pins for the purpose of convenient installing and dismantling. In order to improve hoisting performance and reduce jib weight, the senond and eighth jib is structured of a double hook lugs and varied cross-section spatial truss. In the second section, the traveling mechanism is provided. The trolley moves along the jib lower chord as its track. It is pulled by the traveling mechanism to move to and fro along the jib. On one side of the trolley, a maintenance cage is provided for tower crane installation and maintenance. HESS TRASH S AMER. HTRERERAP, CBI. VELSHRA TAA, HRW AAR IT STE ‘The root of the first jib section is connected to the slewing tower body by pins. In order to maintain the jib at a horizontal position, the third and seventh sections are provided with two hook lugs, through which jib pull rods are connected to the tower head. ator nit sea pe toy shdok oNeary foes x“ ! 158-1 @EAAR Figl 58-1 tb assembly REBARN, LA RRRS TE LMP SAR, Tie Se. HAE LER ATG REBAR 6Om, SSm, 50m, 45m, 40m, 35m, 30m EK, BRC ae eR 1.5.8.2 PR. Jib sections should be assembled strictly according to the series number marked on each section, and the jib may be assembled with various jib lengths of 60m, 55m, 45m 40m and 35m and 30m according to the construction requirements. shown as Fig. 1582, Dislocation and free assembling are forbidden. ‘T060154-10F 1-38TCOO1SA-1OF {#708 Ht Tower Crane at 3% Erecting Or Or or sk oy OF OF OF OF ARRAN rox 1000 000 10000 00 sono wor lf ao or @r OF snk OF Or Ot Or ATRIA AD 0 roooo | segoo soon | sono coon soto OF @F OF snk OF AIRIITIAITAA veooo | tcaon son | sonoo saan DF @F OF sngk OI OFF ART [wooo | town son | sosoo soon | on Or Or ODF snhkO? OF ADRIANA a [wooo [soso soon f_onco ff sso DF OF OF 3inkk OF SN 1000 10209 ‘a0 so 1532 RE Fig1.5.8-2 Jib assembly 1.5.8.2 2¢424% AUK Install windproof boards 1, SREB 50 GK, ASKER MNOR A, FERRAE BAA KPA: SRR On KA, ARES UA, tee BOSSA CARA AMR. ‘There should have one windproof boards installed on the tip of the jib when the length of the jib arrangement was35m, There should have two windproof boards installed on the tip of the jib when the length of the jib arrangement was 30m 2, SRR GAD GT HE, RUA AZ MER RAL U MRE CF BRS tt U MR M16 it, Pe RP M16 BRE) , AR A, ARBRE ILS REE. AP CMR RRR SER K, (i PETS UC EES A LE ‘The windproof boards should be manufactured by the users. We advise that the connection between the windproof boards and the jibs used the U type bolt ( each suit includes a U type bolt M16, a washer, one elastic washer and a nut M16). Otherwise, the method of the connection can be designed for other kinds based on the surroundings. 2, AARRRERE SEE AM, 0H 1.5.8-3 Pia. HR L U MR ILE BC. LARA ES AR MOT See The windproof boards installed on the tip of the jib,as shown in Fig1.5.8-3. ‘T060154-L0F 1-39TC6O1SA-1OF Sati HL Tower Crane 1. FFUAR Windproof boards 2, MI6 fff U BRE: Uaype bolt 3. 44% backing board 15.8.3 FRG ASH Fig .5.8-3 Installing the windproof boards 3. PERU ELD 1.5.8-4, eRe OY U a RE LSS Se RET SHR. HARESRE STRAIT ER, BLL. F RRR wEL, ‘The followed showed manufacturing method of the windproof board. Before drill the hole of U-type bolt on windproof boards.the windproof boards should be assembled with the Jib. The windproof boards must be connected to every ventro-rod,and the hole should be drilled on upper and below abnormal tub. \ve ZL Cin ‘T060154-10F 1-40TCOO1SA-10P {#702 El Tower Crane at 3% Erecting eS cag ant Evtce ii No. | Designation } specification — | Quantity | Material RABA 1 7 (40x 20 2,5-1000 2 Q235A, Abnormal tub A, JE B 2 dined (40 20 2.5-4866 2 Q235A, Abnormal tub B BA 3 16.920 3 235A steel rod A. A 7 wa 4 16-1220 4 235A steel rod B 7 7 3 Plate 2-1000%5000 7 3A 6 ‘H/{% Plate B-20X40 4 Q235A, Biss4 BREE Fig.5.8-4 Manufacturing method of the windproof boards 4s U aR He ARH HE ILD 1.5.8.5; ‘The fig 1.5.8-5 followed showed manufacturing method of theU-type bolt and backing board, 1 i 516 al a al a oY 298 Eb a ¢ -— At as \ 038 \ FA 158-5 U BUsR ee eb HY Hel Fig1.5.8-5 Manufacturing method of the U-type bolt and backing board 1.5.8.3 AIA BR Hoist and install jib assembly a SUE OAR, 29 0.6m) (8158-8), HRRER. RTI ARSKNRES, HMARE)PRERER TAN PAL. Assemble the jib on the flat sleepers (or supports) near the tower crane, No matter how many the jib length is, the trolley must at first be mounted on the guide rail on the jib lower chords. b. BABAR RAEREDE |, HERE) ERBRE ERE. Mount the maintenance cage to the trolley and move the trolley as close to the minimum radius point of jib root as possible. o RRFRE GRAMS Ie, SAN, RRS BRAETRE DS aM, ARES Fl SM, Be TRE Ena, WH 1586 ian. ERE EMAAR 3 MER, BRE Dik, AF ERE Oe KE Ae ee 6~9 fh. MEM SR SHEN ARR S, RES Ae Ao, TREKS ERO ADIGE 2 A KR. EMERRMLA HEE MAAKERE, CAS Ae ‘T060154-10F 1-41TCOO1SA-10P {#702 El Tower Crane at 3% Erecting SSB, WFLA BR SK Mount the traveling mechanism at the jib root section,let two wire ropes from the wire drum and let one of them pass over the guide pulley at the jib root.and then fix it at the back of the trolley.Let the other rope pass over the guide pulley at the middle of jib and head portions and then fix it at the front of the trolley.as shown in Fig, 1.5-19.At the rear of the trolley is provided with three rope clips.And rope clip compression plates must be on the side of ropes with force applied. The rope clip interval is 6~9 times of the wire rope diameter. At the front end of the trolley is provided with tensioning devices. If the traction rope has become loosened, adjust tensioning devices to tension the rope. The jib root section is provided with another set of rope tensioning devices. Any loosened rope during, its operation can be tensioned by this tensioning set. sas kamen = RENAE Wire Drum Central Pulley Guiding Pulley At jib Tip petal Pulley Guiding Pulley Rae Tralley \ Guiding Pulley At Jib Foo! \ Eouipped With A Rope Tension Device And Anti-Broken Device RES HA FREE Biss.o ms MH TEE Fig. 1.5.8-6 Trolley Wire Rope Layout Plan d SE SHHES 1537 ae PS RES LAMA ee. FeO WH, MERE Lok OEIC. After assembling jib pull rods shown as Fig 1.5.8-7, connect it to the jib hook lugs on the upper chord of jib with pins, insert cotter pins, then place jib pull rods on the bracket of upper chord on the jib. 2 RARER LE ee. CAEL OLE Gilt ISS L ane BLS EP REE BTM. Check and perfect the circuit connection on the jib. Switch on the temporary power supply of the slewing mechanism to slew the tower crane superstructure to a position for convenient installation of the jib. ‘T060154-10F 1-42TCOO1SA-10P {#702 El Tower Crane at 3% Erecting (60m. 550.0 SSmPsty Long jb pul rads «for On. Ein. SO. 5 jt» ‘sil 90502 44180 edie 40m. Joma Long jib pull rods ¢for 45m. 35m jb sax 210 4305 1305 49180 dtr SOmated Long jib pull rods «for 30m jo» 13700 H1s87 SES MTART EE Fig! _5.8-7 Jib pull rod Diagram £ RA skh, RRA TA, SUTMSBHER ER, RARER BRA. WH 153.9 Pima HAs ES RES RMREEE. Hang up ropes shown as Fig.1.5.8-5. Try the ropes for balance. In case of improper balance, move properly the rope-hanging position. Lift the jib assembly to the mount height. Use the axle-positioning frame and pins to connect the slewing tower body to the root section of jib and then fasten the connection shown as Figl.5.8-8, EE: URIRRERA NRE, UNE. Attention: record the jib lifting point for reference during tower dismantling. ‘S0fLHL Center of gravity AE Trolley” an 09 FL SCRE SE TT RRA AA CEB). FRR AR, RB, HIER EL L204} TH 10~5 0mm SEI, REEF MOAR Ee aL A PO. BET SRA, WIE a, OETA, WMA aE EP Ro A — a FB A. LTT, SPERM, HEME FARA IS TH PPSRCE THB SR AT UL eB — A a5 A i eT a SE OT AT, SSS, RTE, SRT RE be SAVBILA, FUEL, HPL LAA te ER tt SBS LOTTE AE BIE), MAS LER ERE | I TEL, FAGSS ELL, RSL NE WS ES ME, OTE, aR, FS ESAS LP EEE Se. Start hydraulic jack system; extrude the piston of the cylinder place the pins of both ends of the jack beam into the cradle of the climbing lugs on tower section nearest to the beam (It should be checked by a specially- designed watchdog). Erect the climbing frame and the upper part until it reaches the height of 10 ~ 50mm. Check if there are any strange sounds, deformation, any self-retreat of piston rod ete, after confirmation, go on to erect until it reaches the height of half the tower section, the support latches on the climbing frame pass through a pair of climbing lugs and resets automatically, then retreat the jack to let the support latches stay at the upper climbing lugs, confirm that the two support latches ‘T060154-L0F 1-56TCOOISA-10F PEstH2SEHL Tower Crane na vecting press the top of climbing lugs and bear the weight of climbing frame and the upper part without any strange sound and deformation, retreat the piston completely, lift jack beam so as to support the cradle of climbing lugs. Erect the upper part of tower crane to a height of alittle more than half the tower section so that the space is fit for a tower section, drag the tower section on the inlet platform of climbing frame into upper part of tower, retreat the jack slightly so that the new tower section alight at the top of tower and conduct proper alignment, remove the inlet wheels, fasten the upper and lower sections with four pieces of pins FR CRSA aT. HE FSC ES SA LE, FE RTIE. AS PEAS Pe SEER, Rise A ETI Lie, BEML TE, UATE Dh EAP BREE LYK BN AT 6 AAR SC NIA I A TES, EEA, fe SALW Z AT, Ade PSC EEUU fa ATL MLE Pai Oa EA AD) St, GENEL, He PSR Retreat the jack once more to let the lower of slewing ring support alight at the top of new mast and conduct proper alignment, then fasten ring support to tower section with eight pieces of pins.Then a tower section is mounted. If several sections are to be mounted, just repeat procedures mentioned above. As for proper alignment of slewing ring support with connecting pin holes, insert four guiding rods into four pin holes at the comers of slewing ring support before retreat the jack. WARINTER4H General Notices of Jacking Operation: 1. HELA EAL UEAF ldm/s BY, ATTAIN Jacking operation is prohibited when the wind speed at the highest top exceeding 14mis. 2. RAH BAER ERS S| GRE Be, SEN BLES tl) HERES MAE, RB)ED EMA PE Keep the jib in the same direction as the in-let tower section during jacking operation. Stop the jib with the slewing mechanism brake be sure of the trolley stopping at the jack-balanced position. 3. FRESMS Lie, MARA BG SEGA A PEDAL 8 “MAIER: If several tower sections are to be mounted, after mounting a section, all the chords of the section must be fastened with 8 pins, 4. SURE Lee, aS BREAST IE; Keep the climbing lugs on the newly added tower section in alignment with those on We, Fete Fee, the existed sections. 5. EPR ESI AA O 50 HE ZAP $e. FEN A AR EL Its prohibited to slew, change work-radius and hoist load without connection of the slewing ring support to the tower body by 8 pieces of pins. TC6O15A-10F 1-57TCOO1SA-10P {#702 El Tower Crane at 3% Erecting 6 EDA, FMEA RAMARS. SCENT, WaT. AG PRESS AS, IFAM 8 fh O 50 THR PRESSE RES I, ER RASH. If the jacking hydraulic system has become abnormal in the course of jacking, stop immediately the jacking operation, retract the oil cylinder, lower the slewing ring support onto the top of tower body and use & pins to connect the slewing ring support to the tower body before removing troubles from the hydraulic system. 1.10 S#4LASENAF Tower anchored onto the building L.10, 1 RUF Pare AE ee EA EH HT BA When the working height of the tower crane has to be exceeded to its stand-alone height, the tower body shall be anchored. 1.10, 2 Pera BR BEA HENARE A SIMERAARASAR, PRIMER GR, SRA OF PE) Ait, oS AMAL AER, PPAR ha A SZ ee, AR PEP ERA ES EAE, DUR EEE APA PTE MEATS EE AS BRS ES. (SILA 110-1) The anchoring devices consist of four sets of mast-tie-frames and four inner ties. The 4 tie-frames are fastened into anchoring frames by 24 sets of M20 bolts, nuts and washers (bolt pre-tensioned moment 370Nm).Anchoring frames are articulated with dtie-rods on 4top points. The 4brace rods shall be kept at the same horizontal level. Adjusting bolts can be used to push inner tie rods tightly against the 4 chord rods on the tower body (shown as 1.9-3). 4300 1 BAFAStutA 2. SAF BStutB 3. FHF Inclined strut 4 ER Bock beam 5. FH BLatchB 6, (RE Side beam 7. FIBA Latch A 8 BEE Forward beam 9. #54R4F Regulating bolts Bl 110-1 SRE Fig.1.10-1 Schematic Diagram of Tie Frame ‘T060154-10F 1-58TCOOISA-10F PEstH2SEHL Tower Crane na vecting 1. 10.3 [ff#7RHV4RAT Load on anchoring points Fe 1. 10-1 SH THEPLTE A 1. 10-2 Pate eR AT AT BR A PE, UNG A OLE REE STE EAL) AVRO. ALP RH RR ADA. UE RE SU LA RAR ARR Be Me RE SR, ABEREE SRA MITER EAM MAK tallation organizations are required to Before tower crane erection, customers or ii ates of the load-bearing capability at 1g. anchoring points (for make necessary es the of connection foundation-fixing spots), as well as the construction period of the reinforced conerete structure affecting the anchoring point strength and similar factors. In the table 1.10-1, it gives the anchoring forces imposed at the anchoring points of the building at working and non-working conditions when the tower erane has its anchoring strut rods layout and location as shown in Fig. 1.10-2. The building’s anchoring point shall not have its load-bearing capability smaller than the values shown in the table. 4300 FAl.10-2 RR Fig 1.10-2 Force imposed at anchoring point R101 A EE Table 1.10-1 Force imposed at anchoring point FL (kN) £178 F2 (kN) F3 (KN) FA (KN) VER: HEE RAL SE LAER RAT A BERS St. ARRPREIR AE BK PSE TT AMEE. , RLY, On SLL, RATER ARGS 110-1 BARRA. AR i. TC6O15A-10F 1-59