INSPECTION TEST PLAN FOR BUILDING MATERIALS
NAME OF PROJECT :
MATERIAL : CEMENT - OPC 53 GRADE
REFERENCE
TESTS TO BE CONDUCTED / REFERENCE QUANTITY OF PLACE OF
SL. No. MATERIAL FOR LIMITS AND FREQUENCY CONDUCTING TEST RELATED / DOCUMENT
REQUIRED SPECIFICATIONS DOCUMENT SAMPLE
TOLARENCE
1 CEMENT a Initial setting time IS 12269 / 1489 IS 12269 / 1489
OPC b Final setting time IS 12269 / 1489 IS 12269 / 1489
c Fineness IS 12269 / 1489 IS 12269 / 1489
d Soundness IS 12269 / 1489 IS 12269 / 1489
i) Le chatelier's method
ii) Autoclave method
e Compressive strength 3 days IS 12269 / 1489 IS 12269 / 1489
7 days IS 12269 / 1489 IS 12269 / 1489
28 days IS 12269 / 1489 IS 12269 / 1489
Once six months 15 kg Outside laboratory
f Normal consitency
g Chemical Composition Chemical as per Chemical as per
I Loss in ignition % IS 12269 / 1489 IS 12269 / 1489
ii AL2O3 / FE2O3 %
iii
Insoluble residue %
iv Magnesia %
vSulphuric anhydride by mass
viiTotal chlorides
(percent by mass of cement)
viii Lime saturation factor
ix Alkali equivalent expressed as %
equivalent Na2O
INSPECTION TEST PLAN FOR BUILDING MATERIALS
NAME OF PROJECT :
MATERIAL : COARSE AGGREGATE
SL MATERIAL TESTS TO BE CONDUCTED/ REFERENCE REFERENCE FREQUENCY QUANTITY PLACE OF RELATED
FOR LIMITS
AND
No REQUIRED SPECIFICATIONS DOCUMENT TOLARENCE OF SAMPLE CONDUCTING TEST DOCUMENT
1 COARSE
AGGREGATE
a Alkali reactivity once or change insource } 5 kg out side lab Out side lab test report
Chemical method
b Crushing value Ones in six months }25 kg In house / out side lab test report
lab
c Abrasion value Ones in six months } 25 kg In house / out side lab test report
lab
d Impact value Ones in six months } 25 kg In house / out side lab test report
lab
e Flakiness & elongation Ones in month } stock Site lab lab test report
f Grading - sieve analysis Ones in month } pie Site lab lab test report
Sieve size
80 mm
63 mm
40 mm
20 mm
IS 383,2386 IS 383,2386
16 mm
12.5 mm
10 mm
4.75 mm
2.36 mm
g Specific gravity once in three months Site lab lab test report
h Deleterious material by wt once in six months
1 Material passing 75 micron
sieve
2 Shale
3 Coal & Ignite
4 Clay lumps
5 Other deleterious material
6 Total of all above
7 Water Absorption once in Three months
j Density once in Three months site lab lab test report
k Moisture Daily Register
INSPECTION TEST PLAN FOR BUILDING MATERIALS
NAME OF PROJECT :
MATERIAL : FINE AGGREGATE
REFERENCE
SL MATERIAL TESTS TO BE CONDUCTED/ REFERENCE FOR LIMITS FREQUENCY QUANTITY PLACE OF RELATED
AND
TOLARENCE
No REQUIRED SPECIFICATIONS DOCUMENT OF SAMPLE CONDUCTING TEST DOCUMENT
1 FINE
AGGREGATE a Alkali reactivity once or change insource 5 kg Outside lab Test report
Chemical method
b Grading - sieve analysis Ones in month 2 Kg Site Register
Sieve size
10 mm
4.75 mm
2.36 mm
1.18 mm
600 micron
300 micron
150 micron
c Specific gravity Once in Three months 5 Kg Site Lab Test report
IS 383,2386 IS 383,2386
d Deleterious material by wt Once in six months 5 Kg Outside lab Test report
1 Material passing 75 micron
sieve
2 Shale
3 Coal & Ignite
4 Clay lumps
5 Other deleterious material
6 Total of all above
7 Water Absorption once in three months
e Density once in three months Site Lab Test report
5 kg
f Moisture Everyday Site Lab Test report
g Organic impurity colour test Once in six months Outside lab Test report
h Silt control for sand by Volume Every Truck load 0.5 kg Site Register
INSPECTION TEST PLAN FOR BUILDING MATERIALS
NAME OF PROJECT :
MATERIAL : ADMIXTURE
SL MATERIAL TESTS TO BE CONDUCTED/ REFERENCE REFERENCE FOR LIMITS AND FREQUENCY QUANTITY PLACE OF RELATED
No REQUIRED SPECIFICATIONS DOCUMENT TOLARENCE OF SAMPLE CONDUCTING TEST DOCUMENT
1 Admixture a Solid content Once in six months
b Chloride content Once in six months MTC for every
As per manufacturer specifications batch & outside
c Sulphate content with acceptable tolerances as per IS Once in six months 1 Kg Outside Lab lab test report at
9103 once in six
d pH Once in six months months
IS 9103
e Specific gravity Once in six months
f Effect on setting time Every batch Site lab Lab Document
g Effect on strength As per IS 9103 Every batch Lab Document
h Slump retention Every batch Lab Document
INSPECTION TEST PLAN FOR BUILDING MATERIALS
NAME OF PROJECT :
MATERIAL : CONCRETE
SL MATERIAL TESTS TO BE CONDUCTED/ REFERENCE REFERENCE FREQUENCY QUANTITY PLACE OF RELATED
FOR LIMITS AND
No REQUIRED SPECIFICATIONS DOCUMENT TOLARENCE OF SAMPLE CONDUCTING TEST DOCUMENT
1 Concrete
a Slump Test IS 1199 IS 1199
First three transit
mixers and after that
for every 20M3
b Compressive Strength IS 456- 2000 IS 456- 2000 Batching plant Lab
Laboratory Documents
IS 456-2000
INSPECTION TEST PLAN FOR BUILDING MATERIALS
NAME OF PROJECT :
MATERIAL :REINFORCEMENT
Sl.No. MATERIAL TESTS TO BE CONDUCTED/ REFERENCE REFERENCE FREQUENCY QUANTITY PLACE OF RELATED
FOR LIMITS
AND
REQUIRED SPECIFICATIONS DOCUMENT TOLARENCE OF SAMPLE CONDUCTING TEST DOCUMENT
1 Reinforcement
a Unit weight & diameter Every lot External Lab / Site Reports
b 0.2 % proof stress
c % elongation
d Tensile strength
e Bend & rebend test
f Deformation and surface IS 1786 IS 1786
Characteristics Outside laboratory Out side
Once for 500 MT laboratory
test report
g
Chemical composition
INSPECTION TEST PLAN FOR BUILDING MATERIALS
NAME OF PROJECT :
MATERIAL :Hollow / Solid blocks
REFERENCE FOR QUANTITY PLACE OF
TESTS TO BE CONDUCTED/ REFERENCE
Sl.No. MATERIAL LIMITS AND FREQUENCY OF CONDUCTING
REQUIRED SPECIFICATION DOCUMENT
TOLARENCE SAMPLE TEST
1 Hollow / a Water absorption One per 10,000 blocks
once or change in
Solid blocks b Drying shrinkage
souce
once or change in
c Moisture movement
souce
d Dimensions
One per 10,000 blocks
e Block density
One per 10,000 blocks
Outside lab test
f Compressive strength in N/sqmm One per 10,000 blocks report
IS 2185 (Part 1) - 1979 IS 2185 (Part 1) - 1979
INSPECTION TEST PLAN FOR BUILDING MATERIALS
NAME OF PROJECT :
MATERIAL : FLY ASH
PLACE OF
TESTS TO BE CONDUCTED/ REQUIRED REFERENCE QUANTITY RELATED
LIMITS / TOLERANCES FREQUENCY CONDUCTING
SPECIFICATION DOCUMENT OF SAMPLE DOCUMENT
TEST
Sl.No. MATERIAL
1 FLY ASH 1 Chemical analysis IS 3812 As per IS 3812 } outside lab Test certificate
a Silica Content Grade 1 Grade 1
b Alluminium
c Feric Oxide Once for every
three months
d Sodium Oxide
e Loss of Ignition
f Titanium Oxide
g Compressive Strength
h Finness by wet sieving thru.45 micron IS Sieve Every week }site lab Lab Document
INSPECTION TEST PLAN FOR BUILDING MATERIALS
NAME OF PROJECT :
MATERIAL : MICRO SILICA
PLACE OF
Sl.N TESTS TO BE CONDUCTED/ REFERENCE LIMITS / QUANTITY OF RELATED
MATERIAL FREQUENCY CONDUCTING
o. REQUIRED SPECIFICATION DOCUMENT TOLERANCES SAMPLE DOCUMENT
TEST
Once for every outside lab Manufacturer's
1 Microsilica 1 Chemical analysis IS: 15388 As per IS: 15388
a Silica Content
b Alkalies
c Loss of Ignition
d Moisture Content
e Compressive Strength
f Fineness six months Test certificate
