Pet COMPRESSORS

RELIABLE BEYOND LIMITS

 Water & Juices, tea Beer & wine Milk & Dairy Edible oil
CSD drinks and isotonics Available Customized Available PET
Oil free, Up to 6.000m 3/h PET & CO 2 modular design & hydrogen
heavy duty big size units technologies technologies
compressors

HORIZON 2000, 315kW.

HORIZONTAL OPPOSED DOUBLE ACTING DIRECT COUPLED MOTOR

operates virtually design gives is fitted with the most reliable
without vibrations optimum performance. and efficient direct coupled transmission.
 PIONEERS IN PET MARKET

Pharma, Aerospace
chemicals and & others
cosmetics Variety of oil-free
Wide regulation high pressure
range solutions

80’
· 1986 - ABC becomes market standard.
· All OEM manufacturers enter the market with ABC in scope.
· Top CSD and water producers trust ABC for 1st rotary machines.
· ABC enters edible oil market, big projects in Europe and America.
· Converters in Europe and America do their first projects with ABC.

90’
· Market leadership in America; + 100 units installed in Brazil.
· PET arrives to Asia with ABC.
· The biggest bottling factory of Asia in Shanghai installs ABC.
· ABC standard for extreme conditions; North Africa and Middle East.
· First installations in India & Russia.

00’
· ABC enters US market.
· Biggest blowing machine production site in Asia runs ABC.
· Number 1 converter in China installs + 50 units.
· +100 compressors installed in South African countries.
· ABC expands in South East Asia.

10’
· +100 field audits in the world demonstrate ABC’s leadership in efficiency.
· Growing markets SEA and Africa. Market leaders within Chinese end users.
· Biggest recip compressors in history 6.000m3/h.
·
ABC standardized as preferred supplier among key worldwide bottlers and OEM.
HEAT RECOVERY SYSTEM · 2015 - HORIZON is launched as Market Benchmark.
Energy saving through
heat recovery.

HEAT
EXCHANGERS
3-4 per compressor
To Heat Exchanger
Outlet: 80ºC
To Cooling unit
Outlet: 45 ºC
Air Flow

Inlet: 35ºC
From Cooling
Inlet: 35ºC unit
From Cooling
unit

2
 MARKET BENCHMARK

30 YEARS
BLOWING
YOUR BOTTLES

Since its foun dation in 1943, ABC has focused

on providing the most reliable compressors for
different sectors and applications. Its global
orientation and the commitment for growth was
shown from its early exports in the 50’s to its
latest geographical expansion, having delivered
compressors in more than 120 countries.
ABC’s horizontal piston type technology came to be
a perfect solution during early 80’ for the new borned
PET blowing. This technical leadership had been
kept until nowadays, where ABC remains to be the
efficiency and reliability benchmark.
Quality is our priority, using state of the art technical
developments combined with highest standard
materials and components. In that sense ABC’s quality
covers its compressors, the produced high pressure
air and the whole company, in accordance to global
standards.
Proximity and customer care guide our people, with
one of the largest service networks in the market
and a global production footprint (assembly sites in
Europe-Spain, America-Brazil, Asia-China).

The quality of the air ISO 8573-1:

Oils: Class 1
Particles: Class 1
Humidity: Class 4
Class 0 Certificate available project by project.

Management System ISO 9001
Occupational Health and Safety OHSAS 18001
Environmental Performance ISO 14001

3
 Design focused on TCO
Total cost of ownership

INVESTMENT EFFICIENCY MAINTENANCE

More air flow from More CAPACITY for Less spare parts
equivalent platform the same MOTOR Longer service cycle
allows a flow increase Thanks to its new technology and design minimizes
for a given compressor frame of design is the market the number of wearing parts.
+30%. Less number of cylinders benchmark in terms of efficiency. Additionally the new components
for a given flow, hence a big Both its specific consumption applied in this range assure
(kWh/Nm 3) and the flow per the longest service cycle. The
investment advantage.
installed power are above any modularity of HORIZON offers
other compressor in the market. interchangeable parts both
for wearing and mechanical
transmission parts.

High pressure
compressors

+50% represent 50%

of total energy
needs in a
blowing line

Energy
consumption

+80%
in 10 years
time equals NO
to 80% of
TCO
VIBRATIONS

Oil free
compressed air

2 2

Double
acting
3 4 3 cylinders
4
1 1
100%
Oil free
chambers
1 Suction valve 3 Cooling chambers
2 Delivery valve 4 Compression chambers

Suction

4
 MARKET BENCHMARK

HIGH-END
CONFIGURATION
HORIZONTAL OPPOSED
Balanced forces.
No vibrations. The only OIL-FREE
DOUBLE ACTING
Robust and efficient cylinder design. compressor that combines
DIRECT COUPLED MOTOR the best technological
Efficient and reliable transmission. features in the market.
MODULAR and COMPACT DESIGN
Full range of compressors up to 6.000 m3/h capacity.

HORIZONTAL OPPOSED DOUBLE ACTING

operates virtually without vibrations. design gives optimum performance.

· Cylinders are horizontally opposed, with crankpins displaced · Double-acting cylinders minimise air leaks.
by 180º, cancelling out the inertia loads. · Less mechanical losses and lower differential pressures.
· Virtually without vibration. · Achieving lower operation temperatures at each
· Longer life of mechanical parts as they do not transmit compression stage. Less energy wasted.
excessive force or produce fatigue on structural parts of the · Longer valves, rings and gaskets durability, no
compressor 20 years machine lifetime. premature wearing.
· Providing stability of the high pressure air pipes. · When unloaded, venting the intercoolers is not required,
· No anti-vibration pads or special foundations are required, meaning efficiency increase and lower energy consumption.
+ 2 kg/cm2 · High performance cooling chamber with no valves in cylinder
· Excellent adaptation to frequency converter up to 55%. heads.
· Compressor and all peripheral components are skid mounted. · A minimum of 2 suction / 2 discharge valves per stage,
preventing one valve failure stopping the machine.

Perfect
Volumetric
Design
Red: compression chambers’
design allows the uniform and
stable air distribution with less
load losses.
Blue: the generated heat is
removed immediately and
effectively by the water chambers
to reach the isothermal cycle.

5
HORIZON 3000, 450kW Direct coupling
The gear reducer allows
compressor’s speed adjustment to
the installation’s necessities.

6
 MARKET BENCHMARK

HIGH-END
CONFIGURATION
+15% proven energy savings thanks
to HORIZON technology.

DIRECT COUPLED MODULAR and

MOTOR COMPACT DESIGN
is fitted with the most reliable and efficient assures smooth and
direct coupled transmission. easy installation.

· Direct coupling means 5% energy saving comparing with · Self-contained sets, even with peripherals pre-connected.
other energy transmission methods. · Single inlet and outlet points for water and electricity.
· Virtually absence of mechanical energy loses. · Centralized control for the entire ensemble.
· Longer duration of shaft alignment. Without belts there are no . Fitting all the skids in standard container sizes.
maintenance needs. · Interchangeable parts among different models.
· Absence of radial forces, implying: · Easy mobility and relocation.
- Longer life for the motor. . Small size wearing parts. Cylinders at man hand level.
- Longer life for compressor and for motor bearings, No cranes for maintenance.
with longer lubrication intervals (20.000 hours).
· No much manual tensioning requirements for reliable
operation.

HORIZON 900, 132kW

Flexible package design

Package design prepared by standard to
have the chance to locate dryer-tank skid in
different location. At customer convenience.

7
 Compressors work
unloaded avg. 30% of

PREMIUM the time, being their

+30%
regulation capacity a key
energy driver.

FEATURES

HORIZON is equipped with

state of the art technology. 40% of the energy
generated during the
compression can be

+40%
recovered through a
proper heat recovery
system.

FREQUENCY CONVERTER
Perfect and wide adaptation.
High regulation range.

takes full advantage of the energy saving

by the frequency converter.
. Regulation span reaching 55% of the compressor . Furnished with new equipment, or retrofitted at a later date.
capacity. . Harmonic protection in different filtering degrees.
. Absence of intensity starting peaks: starting = nominal . Minimizes pressure fluctuation when regulating:
intensity. - Additional energy saving.
. Up to 40% to 60% energy saving, limiting useless - Stable pressure on the line.
idling operation.
. Mechanical protection for the compressor:
. Average 15% to 20% energy saving when regulating.
- Lower starting torques.
. No vibrations due to critical frequencies when regulating.
- Less unloaders actions.
. Integrated supply with the electric cabinet.
. Optimum cos .
. Allows more starts per hour.

HORIZON 2400, 355kW

integrated
frequency
converter

Frequency converter cabinet mounted on the skid

with all the cable connections done at ABC facility.

8
 MARKET BENCHMARK

HEAT RECOVERY SYSTEM HEAT EXCHANGERS

3-4 per compressor
Energy saving through heat recovery.
To Heat Exchanger
is able to collect hot water from all its Outlet: 80ºC
coolers for a variety of plant uses. To Cooling unit Air Flow
Outlet: 45 ºC
. Special compressor heat exchangers with
double heating modules.
. Providing hot water up to 80ºC, in each of the
stages.
. Average power saving of 20-40% through hot
water supply. Inlet: 35ºC
From Cooling
. Customized final heat exchangers adapted to unit
customer needs. Inlet: 35ºC
From Cooling unit
. Furnished with new equipment, or retrofitted
at a later date.

45ºC
Compressor

Cooling unit
80ºC
Heat
Exchanger

Each intercooler contains two heat exchangers. The first one to produce
high-temperature water for customer’s uses and the second one for the
35ºC efficient cooling of the compressed air.

AIR RE-INJECTION COMPRESSOR MANAGEMENT

Air re-injection system matching blowing ABC not only supplies the best machine but also
machine air recovery. the best system for a proper operation.
can adapt the re-injection system . Its remote control, ABILITY eye, allows real time
to any compressor of the range. remote monitoring, as well as historical data analysis
. Compact supply, simple and flexible. to apply predictive maintenance rules.
. Saving between 33% and 66% of the . ABC offers a proprietary software to manage
compression energy. any installation with several compressors
. Furnished with new equipment, or retrofitted interconnected with the aim of saving energy and
at a later date. assuring the proper use of available machinery.
. Furnished with new equipment, or retrofitted at a
later date.

9
RANGE

INSTALLED INSTALLED
CapacITY CapacITY
POWER POWER
m3/h / cfm m3/h / cfm
kW / HP PLUS kW / HP

400 425 250 75 100 PLUS 3200 3.120 1.835 450 610

500 500 294 90 125 PLUS 3500 3.440 2.024 500 680

600 630 371 90 125 PLUS 3800 3.810 2.241 560 760

800 750 441 110 150 PLUS 4100 4.120 2.424 630 855

900 870 512 132 180 PLUS 4400 4.360 2.565 630 855

1200 1.135 668 160 220 PLUS 4700 4.620 2.718 710 966

1400 1.400 824 200 270 PLUS 5000 5.000 2.941 800 1.080

1600 1.620 953 250 340 PLUS 5500 5.480 3.224 800 1.080

1800 1.780 1.047 280 380 PLUS 6000 6.000 3.529 900 1.215

2000 1.940 1.141 315 425

2100 2.090 1.229 315 425

· Designed up to 40 bar blowing
2400 2.400 1.412 355 480
· Catalogue data for 35 bar according to ISO 1217 / 50Hz
2700 2.650 1.559 400 545

3000 2.900 1.706 450 610

HORIZON PLUS 6000, 900kW

HORIZON PLUS 6000, the largest recip
PET compressor up to 5.980m3/h

10
 MARKET BENCHMARK

GREEN & EASY

operation
EFFICIENT LONGEST SERVICE CYCLE SIMPLE
DESIGN · Non stop running pattern from 8.000 to 12.000 hours INSTALLATION
· Certified savings (+15%) · No vibrations – no pads
audited in real operation · No special foundations
conditions · Skid mounted and
interconnected
OIL FREE AIR
· Guaranteed oil free air REMOTE
· ISO 8573-1 CONTROL
· Real time monitoring
NO NOISE · Predictive maintenance
· Customized soundproof
cabinets down to 70 dBA quick
· Outdoor solutions under
request MAINTENANCE
· No cranes needed
· Cylinders at man hand level
· Small parts

HORIZON PLUS 5000, 800 kW

11
 Pet COMPRESSORS

SALES & SERVICE NETWORK

MAIN
OFFICES
AMERICA Europe AFRICA & MIDDLE EAST ASIA
Miami USA Eibar SPAIN Casablanca MOROCCO Shanghai-Wujiang CHINA
Mexico City MEXICO Grosseto ITALY Tunis TUNISIA Tokio JAPAN
Caracas VENEZUELA Lyon FRANCE Johannesburg SOUTH AFRICA Pune INDIA
Bogotá COLOMBIA Schwerin GERMANY Accra GHANA Bangkok THAILAND
Guayaquil ECUADOR Belgrade SERBIA Tehran IRAN Ho Chi Minh VIETNAM
La Habana CUBA Istambul TURKEY Dubai United Arab Emirates Jakarta INDONESIA
Lima PERU Moscow RUSSIA Manila PHILIPPINES
Santiago CHILE Karachi PAKISTAN
São Paulo Itupeva BRASIL Dhaka BANGLADESH

HEADQUARTER
Eibar
Polígono Azitain nº 6
20600 EIBAR (Guipúzcoa) SPAIN
[email protected]
www.abc-compressors.com

+34 943 820 400